CN112007737B - A crushing device - Google Patents
A crushing device Download PDFInfo
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- CN112007737B CN112007737B CN202010828689.2A CN202010828689A CN112007737B CN 112007737 B CN112007737 B CN 112007737B CN 202010828689 A CN202010828689 A CN 202010828689A CN 112007737 B CN112007737 B CN 112007737B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/18—Use of auxiliary physical effects, e.g. ultrasonic waves or irradiation, for disintegrating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/18—Adding fluid, other than for crushing or disintegrating by fluid energy
- B02C23/24—Passing gas through crushing or disintegrating zone
- B02C23/30—Passing gas through crushing or disintegrating zone the applied gas acting to effect material separation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04C—APPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
- B04C9/00—Combinations with other devices, e.g. fans, expansion chambers, diffusors, water locks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/18—Use of auxiliary physical effects, e.g. ultrasonic waves or irradiation, for disintegrating
- B02C2019/183—Crushing by discharge of high electrical energy
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Abstract
Description
技术领域Technical Field
本发明涉及高压短脉冲粉碎领域,特别是涉及一种破碎设备。The invention relates to the field of high-pressure short-pulse crushing, in particular to a crushing device.
背景技术Background Art
现有的石墨矿分选大多采用多段磨矿多段浮选的方式,从石墨原矿到石墨精矿的过程中,会采用球磨机或者棒磨机会进行几次磨矿。这些无差别磨矿过程会导致大量的大石墨鳞片被损坏,降低经济价值。Most existing graphite ore sorting methods use multi-stage grinding and multi-stage flotation. In the process from graphite ore to graphite concentrate, ball mills or rod mills are used for several grindings. These indiscriminate grinding processes will cause a large number of large graphite flakes to be damaged, reducing the economic value.
发明内容Summary of the invention
本发明的目的是提供一种破碎设备,能够及时有效分离出大鳞片石墨,避免解离后的鳞片石墨过磨,达到最大限度保护大鳞片石墨的目的。The purpose of the present invention is to provide a crushing device that can timely and effectively separate large flake graphite, avoid over-grinding of the dissociated flake graphite, and achieve the purpose of protecting the large flake graphite to the maximum extent.
为实现上述目的,本发明提供了如下方案:To achieve the above object, the present invention provides the following solutions:
一种破碎设备,所述设备包括:进风管、若干梯形电极对和风选管;其中,A crushing device, comprising: an air inlet pipe, a plurality of trapezoidal electrode pairs and an air separation pipe; wherein:
每一所述梯形电极对包括两块梯形体电极;每一所述梯形电极对的一块所述梯形体电极的一个斜面与另一块所述梯形体电极的一个斜面正对设置,形成一个两端开口的梯形槽;所述梯形槽的上开口部的截面积大于下开口部的截面积;Each of the trapezoidal electrode pairs comprises two trapezoidal body electrodes; an inclined surface of one of the trapezoidal body electrodes of each of the trapezoidal electrode pairs is arranged opposite to an inclined surface of another of the trapezoidal body electrodes, forming a trapezoidal groove with openings at both ends; the cross-sectional area of the upper opening of the trapezoidal groove is greater than the cross-sectional area of the lower opening;
所述风选管的下开口端与所述梯形槽的所述上开口部连通,所述梯形槽的所述下开口部与所述进风管的一端连通。The lower opening end of the air selection tube is communicated with the upper opening portion of the trapezoidal slot, and the lower opening portion of the trapezoidal slot is communicated with one end of the air inlet pipe.
可选的,所述梯形体电极为直角梯形体。Optionally, the trapezoidal electrode is a right-angled trapezoid.
可选的,所述设备还包括风机,所述进风管的侧壁开设有进风口,所述风机的出风口与所述进风管的进风口连通。Optionally, the device further comprises a fan, an air inlet is provided on a side wall of the air inlet duct, and an air outlet of the fan is connected to the air inlet of the air inlet duct.
可选的,所述设备还包括星形卸料机,所述星形卸料机的入料口与所述进风管的另一端连通,且所述星形卸料机的入料口位于所述进风管的所述进风口的下方。Optionally, the device further includes a star-shaped discharger, the feed inlet of the star-shaped discharger is connected to the other end of the air inlet pipe, and the feed inlet of the star-shaped discharger is located below the air inlet of the air inlet pipe.
可选的,所述设备还包括料仓和横螺旋给料机构,所述横螺旋给料机构的横螺旋轴贯穿所述料仓并延伸进所述风选管内。Optionally, the device further comprises a silo and a transverse screw feeding mechanism, wherein a transverse screw shaft of the transverse screw feeding mechanism passes through the silo and extends into the air separation tube.
可选的,所述设备还包括旋风除尘器,所述旋风除尘器的进料口与所述风选管的上开口端连通。Optionally, the device further comprises a cyclone dust collector, wherein a feed inlet of the cyclone dust collector is connected to an upper opening end of the air separation tube.
可选的,所述旋风除尘器的上端溢流口设有布袋除尘器。Optionally, a bag dust collector is provided at the upper overflow port of the cyclone dust collector.
可选的,所述梯形电极对包括从上至下相互绝缘的第一梯形电极对、第二梯形电极对和第三梯形电极对。Optionally, the trapezoidal electrode pair includes a first trapezoidal electrode pair, a second trapezoidal electrode pair and a third trapezoidal electrode pair which are insulated from each other from top to bottom.
可选的,所述设备还包括脉冲电源,一个所述梯形电极对与一个所述脉冲电源连接,与所述第一梯形电极对连接的脉冲电源的脉冲电压峰值大于与所述第二梯形电极对连接的脉冲电源的脉冲电压峰值,与所述第二梯形电极对连接的脉冲电源的脉冲电压峰值大于与所述第三梯形电极对连接的脉冲电源的脉冲电压峰值。Optionally, the device also includes a pulse power supply, one of the trapezoidal electrode pairs is connected to one of the pulse power supplies, the pulse voltage peak of the pulse power supply connected to the first trapezoidal electrode pair is greater than the pulse voltage peak of the pulse power supply connected to the second trapezoidal electrode pair, and the pulse voltage peak of the pulse power supply connected to the second trapezoidal electrode pair is greater than the pulse voltage peak of the pulse power supply connected to the third trapezoidal electrode pair.
根据本发明提供的具体实施例,本发明公开了以下技术效果:According to the specific embodiments provided by the present invention, the present invention discloses the following technical effects:
本发明提供破碎设备包括:进风管、梯形电极对组和风选管。每一梯形电极对包括两块梯形体电极。每一梯形电极对的一块梯形体电极的一个斜面与另一块梯形体电极的一个斜面正对设置,形成一个两端开口的梯形槽。梯形槽的上开口部的截面积大于下开口部的截面积。风选管的下开口端与梯形槽的上开口部连通,梯形槽的下开口部与进风管的一端连通。采用本发明提供的破碎设备对石墨原矿进行破碎分选时,通过电极对在石墨原矿上施加高压短脉冲,利用目的矿物和杂质矿物晶体界面选择性破碎的原理,基于鳞片石墨片状结构与脉石颗粒形状的差异所引起的在气流场中曳力的不同,能够有效及时分选出解离的大鳞片石墨,达到最大限度保护大鳞片石墨的目的。The crushing equipment provided by the present invention includes: an air inlet pipe, a trapezoidal electrode pair group and an air separation pipe. Each trapezoidal electrode pair includes two trapezoidal body electrodes. An inclined surface of one trapezoidal body electrode of each trapezoidal electrode pair is arranged opposite to an inclined surface of another trapezoidal body electrode to form a trapezoidal groove with two ends open. The cross-sectional area of the upper opening of the trapezoidal groove is larger than the cross-sectional area of the lower opening. The lower open end of the air separation pipe is connected to the upper opening of the trapezoidal groove, and the lower opening of the trapezoidal groove is connected to one end of the air inlet pipe. When the crushing equipment provided by the present invention is used to crush and sort the graphite ore, high-voltage short pulses are applied to the graphite ore through the electrode pair, and the principle of selective crushing of the crystal interface of the target mineral and the impurity mineral is utilized. Based on the difference in drag in the air flow field caused by the difference in the flake structure of the flake graphite and the shape of the gangue particles, the dissociated large flake graphite can be effectively and timely sorted out, thereby achieving the purpose of protecting the large flake graphite to the maximum extent.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
图1为本发明实施例提供的一种破碎设备的结构示意图。FIG. 1 is a schematic structural diagram of a crushing device provided in an embodiment of the present invention.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
本发明的目的是提供一种破碎设备,能够及时有效分选出解离的大鳞片石墨,达到最大限度保护大鳞片石墨的目的。The purpose of the present invention is to provide a crushing device that can timely and effectively sort out the dissociated large-scale flake graphite, so as to achieve the purpose of protecting the large-scale flake graphite to the maximum extent.
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
图1为本发明实施例提供的一种破碎设备的结构示意图。如图1所示,所述设备包括:进风管1、梯形电极对组2和风选管3。Fig. 1 is a schematic diagram of the structure of a crushing device provided by an embodiment of the present invention. As shown in Fig. 1 , the device comprises: an air inlet pipe 1 , a trapezoidal electrode pair group 2 and an air selection pipe 3 .
每一所述梯形电极对包括两块梯形体电极;每一所述梯形电极对的一块所述梯形体电极的一个斜面与另一块所述梯形体电极的一个斜面正对设置,形成一个两端开口的梯形槽4;所述梯形槽4的上开口部的截面积大于下开口部的截面积。Each of the trapezoidal electrode pairs includes two trapezoidal body electrodes; an inclined surface of one of the trapezoidal body electrodes of each of the trapezoidal electrode pairs is arranged opposite to an inclined surface of the other trapezoidal body electrode, forming a trapezoidal groove 4 with openings at both ends; the cross-sectional area of the upper opening of the trapezoidal groove 4 is larger than the cross-sectional area of the lower opening.
所述风选管3的下开口端与所述梯形槽4的所述上开口部连通,所述梯形槽4的所述下开口部与所述进风管1的一端连通。The lower opening end of the air selection tube 3 is communicated with the upper opening portion of the trapezoidal slot 4 , and the lower opening portion of the trapezoidal slot 4 is communicated with one end of the air inlet pipe 1 .
本实施例中,所述梯形体电极2为直角梯形体。所述梯形槽4的上开口部的截面积与风选管3的下开口端的截面积相等,位于所述梯形槽4下开口部的两块梯形体电极2的最小距离为5mm~10mm。In this embodiment, the trapezoidal body electrode 2 is a right-angled trapezoidal body. The cross-sectional area of the upper opening of the trapezoidal groove 4 is equal to the cross-sectional area of the lower opening end of the air separation tube 3, and the minimum distance between the two trapezoidal body electrodes 2 located at the lower opening of the trapezoidal groove 4 is 5mm to 10mm.
作为一种优选方式,所述设备还包括风机5,所述进风管1的侧壁开设有进风口,所述风机5的出风口与所述进风管1的进风口连通。As a preferred embodiment, the device further comprises a fan 5 , an air inlet is formed on the side wall of the air inlet pipe 1 , and an air outlet of the fan 5 is connected to the air inlet of the air inlet pipe 1 .
为了将未破碎至目标细度的矿石颗粒顺利排出,所述设备还包括星形卸料机6,所述星形卸料机6的入料口与所述进风管1的另一端连通,且所述星形卸料机6的入料口位于所述进风管1的所述进风口的下方。In order to smoothly discharge ore particles that have not been crushed to the target fineness, the equipment also includes a star discharger 6, the feed port of the star discharger 6 is connected to the other end of the air inlet pipe 1, and the feed port of the star discharger 6 is located below the air inlet of the air inlet pipe 1.
为了实现自动上料,所述设备还包括料仓7和横螺旋给料机构8,所述横螺旋给料机构的横螺旋轴贯穿所述料仓7底部并延伸进所述风选管3内。为了便于控制上料速度,本实施例中的横螺旋给料机构8为变频控制的螺旋给料机。In order to realize automatic feeding, the device further comprises a silo 7 and a transverse screw feeding mechanism 8, the transverse screw shaft of the transverse screw feeding mechanism passes through the bottom of the silo 7 and extends into the air separation tube 3. In order to facilitate the control of the feeding speed, the transverse screw feeding mechanism 8 in this embodiment is a frequency conversion controlled screw feeder.
进一步地,所述设备还包括旋风除尘器9、泄压储料箱10和脉冲电源11。其中,所述旋风除尘器9的进料口与所述风选管3的上开口端连通,所述旋风除尘器9的上端溢流口设有布袋除尘器。所述泄压储料箱10的进料口与所述旋风除尘器9的出料口连通。所述脉冲电源11与所述梯形电极对连接。实际应用中,可针对不同尺寸的粉碎对象设置不同的高压脉冲电源,大粒度选用较高电压脉冲电源,小粒度选用较低电压脉冲电源,从而实现较好的粉碎效果。Furthermore, the device also includes a cyclone dust collector 9, a pressure relief storage box 10 and a pulse power supply 11. The feed port of the cyclone dust collector 9 is connected to the upper opening end of the air separation tube 3, and the upper overflow port of the cyclone dust collector 9 is provided with a bag dust collector. The feed port of the pressure relief storage box 10 is connected to the discharge port of the cyclone dust collector 9. The pulse power supply 11 is connected to the trapezoidal electrode pair. In practical applications, different high-voltage pulse power supplies can be set for different sizes of crushing objects, and a higher voltage pulse power supply is used for large particle size, and a lower voltage pulse power supply is used for small particle size, so as to achieve a better crushing effect.
本实施例中,为了实现节能和破碎粒度可控,所述梯形电极对包括脉冲电源、从上至下相互绝缘的第一梯形电极对、第二梯形电极对和第三梯形电极对。一个所述梯形电极对与一个所述脉冲电源连接,与所述第一梯形电极对连接的脉冲电源的脉冲电压峰值大于与所述第二梯形电极对连接的脉冲电源的脉冲电压峰值,与所述第二梯形电极对连接的脉冲电源的脉冲电压峰值大于与所述第三梯形电极对连接的脉冲电源的脉冲电压峰值。三个脉冲电源的脉冲电压峰值形成三个电压梯度,脉冲电压峰值的范围是80-230kV。In this embodiment, in order to achieve energy saving and controllable crushing particle size, the trapezoidal electrode pair includes a pulse power supply, a first trapezoidal electrode pair, a second trapezoidal electrode pair and a third trapezoidal electrode pair that are insulated from top to bottom. One of the trapezoidal electrode pairs is connected to one of the pulse power supplies, and the pulse voltage peak value of the pulse power supply connected to the first trapezoidal electrode pair is greater than the pulse voltage peak value of the pulse power supply connected to the second trapezoidal electrode pair, and the pulse voltage peak value of the pulse power supply connected to the second trapezoidal electrode pair is greater than the pulse voltage peak value of the pulse power supply connected to the third trapezoidal electrode pair. The pulse voltage peak values of the three pulse power supplies form three voltage gradients, and the range of the pulse voltage peak value is 80-230kV.
本发明提供的破碎设备的工作原理如下:The working principle of the crushing equipment provided by the present invention is as follows:
在竖直风选管的中部位置,加装一对高压电极,石墨原矿进入电极对形成的破碎区域后,高压电极会在矿石上施加高压短脉冲,岩石首先电击穿,岩石内部形成细小的放电先导,这个过程中高压电极上的电压下降较小,回路中的电流也比较小。当先导发展到电极对时,等离子体通道桥将高低压电极连接,其他细小的通道消失,形成一个主要的放电通道,高压电极上电压下降的很快,回路中电流增加的很快。储存在高压电极上的能量释放到等离子体通道中,并对通道加热。等离子通道受热膨胀,并对周围的岩体做功。围岩和石墨受热膨胀系数以及脆性不同,当应力超过岩石的应力强度时,岩石发生破碎,而石墨鳞片具有一定的韧性未被破碎,由此矿石和大鳞片石墨发生解离。在此过程中,风机在进风管底部鼓入的气流所产生的曳力克服重力,带着解离的大鳞片石墨和破碎后的细小矿石颗粒向风选管上部移动,而未充分破碎的大粒度矿石由于自身重力较大会继续进入下部高压破碎区继续破碎,而最终未能破碎的颗粒则掉落在风选管底部,从而完成产品的选择性破碎。A pair of high-voltage electrodes is installed in the middle of the vertical air separation tube. After the graphite ore enters the crushing area formed by the electrode pair, the high-voltage electrode will apply a high-voltage short pulse to the ore. The rock will first be electrically broken down, and a small discharge leader will be formed inside the rock. In this process, the voltage drop on the high-voltage electrode is small, and the current in the circuit is also relatively small. When the leader develops to the electrode pair, the plasma channel bridge connects the high-voltage and low-voltage electrodes, and other small channels disappear, forming a main discharge channel. The voltage on the high-voltage electrode drops rapidly, and the current in the circuit increases rapidly. The energy stored in the high-voltage electrode is released into the plasma channel and heats the channel. The plasma channel expands due to heat and does work on the surrounding rock mass. The surrounding rock and graphite have different thermal expansion coefficients and brittleness. When the stress exceeds the stress strength of the rock, the rock is broken, while the graphite flakes have a certain toughness and are not broken, so the ore and large flake graphite are dissociated. During this process, the drag force generated by the airflow blown in by the fan at the bottom of the air inlet pipe overcomes gravity and moves the dissociated large-scale graphite flakes and crushed fine ore particles to the upper part of the air separation tube. The large-particle ore that has not been fully crushed will continue to enter the lower high-pressure crushing area for further crushing due to its own greater gravity, and the particles that ultimately fail to be crushed will fall to the bottom of the air separation tube, thus completing the selective crushing of the product.
本发明利用高压短脉冲对石墨矿进行破碎,不仅解决了目前石墨矿机械破磨技术中设备笨重、效率低的问题,而且能够对石墨矿进行选择性破碎和及时移出分选区,能够更好地保护大鳞片石墨。同时,本发明将高压短脉冲破碎技术与风选技术相结合,缩短工艺流程,减少了设备的占地面积。The present invention uses high-voltage short pulses to crush graphite ore, which not only solves the problems of heavy equipment and low efficiency in the current mechanical grinding technology of graphite ore, but also can selectively crush the graphite ore and remove it from the separation area in time, which can better protect large flake graphite. At the same time, the present invention combines high-voltage short pulse crushing technology with wind selection technology, shortens the process flow, and reduces the equipment footprint.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.
本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上所述,本说明书内容不应理解为对本发明的限制。The principles and implementation methods of the present invention are described in this article using specific examples. The description of the above embodiments is only used to help understand the method and core idea of the present invention. At the same time, for those skilled in the art, according to the idea of the present invention, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as limiting the present invention.
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| CN106944223A (en) * | 2017-03-31 | 2017-07-14 | 东北大学 | A kind of method that utilization electric pulse pretreatment ore improves grinding efficiency |
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