CN112007760A - A kind of beneficiation method for processing high sesquioxide collophosphate ore - Google Patents

A kind of beneficiation method for processing high sesquioxide collophosphate ore Download PDF

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CN112007760A
CN112007760A CN201910668679.4A CN201910668679A CN112007760A CN 112007760 A CN112007760 A CN 112007760A CN 201910668679 A CN201910668679 A CN 201910668679A CN 112007760 A CN112007760 A CN 112007760A
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flotation
acid
reverse flotation
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李丰
田鹏杰
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Bluestar Lehigh Engineering Institute
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03BSEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
    • B03B9/00General arrangement of separating plant, e.g. flow sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/001Flotation agents
    • B03D1/002Inorganic compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/001Flotation agents
    • B03D1/004Organic compounds
    • B03D1/008Organic compounds containing oxygen
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D1/00Flotation
    • B03D1/001Flotation agents
    • B03D1/018Mixtures of inorganic and organic compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2201/00Specified effects produced by the flotation agents
    • B03D2201/007Modifying reagents for adjusting pH or conductivity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2201/00Specified effects produced by the flotation agents
    • B03D2201/02Collectors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2201/00Specified effects produced by the flotation agents
    • B03D2201/06Depressants
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03DFLOTATION; DIFFERENTIAL SEDIMENTATION
    • B03D2203/00Specified materials treated by the flotation agents; Specified applications
    • B03D2203/02Ores
    • B03D2203/04Non-sulfide ores
    • B03D2203/06Phosphate ores

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  • Inorganic Chemistry (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

本发明是一种处理高倍半氧化物胶磷矿的选矿方法,属于矿物加工技术领域,该方法将原矿石经破碎、磨矿分级后进行反浮选作业,所得反浮选粗精矿再次磨矿分级后进行正浮选作业,所得正浮选粗精矿进行酸浸作业得到最终磷精矿。本发明方法可以节约用水,废水可以全部回用,且处理成本低。本发明工艺不仅针对高倍半氧化物胶磷矿,也针对硅钙质型胶磷矿,与采用常规正‑反浮选流程或者双反浮选流程相比,具有选矿工艺流程稳定,分选效果好,精矿产品含铁、铝半氧化物低等优点。The invention relates to a beneficiation method for processing high sesquioxide collophosphate ore, belonging to the technical field of mineral processing. The method performs reverse flotation operation after crushing, grinding and grading raw ore, and the obtained reverse flotation coarse concentrate is ground again. After ore classification, positive flotation operation is performed, and the obtained positive flotation coarse concentrate is subjected to acid leaching operation to obtain the final phosphate concentrate. The method of the invention can save water, all the waste water can be reused, and the treatment cost is low. Compared with the conventional forward-reverse flotation process or double reverse flotation process, the process of the invention is not only aimed at high sesquioxide collophosphate ore, but also aimed at siliceous calcareous type collophosphate ore, and has the advantages of stable mineral processing process and separation effect Well, the concentrate product has the advantages of low iron and aluminum semi-oxide.

Description

一种处理高倍半氧化物胶磷矿的选矿方法A kind of beneficiation method for processing high sesquioxide collophosphate ore

技术领域technical field

本发明属于矿物加工技术领域,特别涉及一种处理高倍半氧化物胶磷矿的选矿方法。The invention belongs to the technical field of mineral processing, and particularly relates to a beneficiation method for processing high sesquioxide collophosphate ore.

背景技术Background technique

在我国,磷矿资源主要集中在云贵川湘鄂等地,以沉积型磷块岩为主,其中以中低品级胶磷矿为主,其中有一部分低品级硅质胶磷矿中含铝含铁倍半氧化物(R2O3)较高,在传统的湿法生产磷酸中,铁、铝元素不仅能造成会使磷酸形成淤渣,还能极大地影响硫酸钙结晶的成长,最终造成后续浓缩过程中P2O5损失较大,因此,为了降低对湿法磷酸及酸法制肥过程的影响,需要尽可能的降低磷精矿中含铁、铝倍半氧化物的含量。In China, phosphate rock resources are mainly concentrated in Yunnan, Guizhou, Sichuan, Hunan, Hubei and other places, mainly sedimentary phosphate rock, of which medium and low grade collophosphate rock is the main one, and some of the low-grade siliceous collophosphate rock contains aluminum and phosphate rock. Iron sesquioxide (R 2 O 3 ) is relatively high. In the traditional wet production of phosphoric acid, iron and aluminum elements can not only cause phosphoric acid to form sludge, but also greatly affect the growth of calcium sulfate crystals, eventually causing In the subsequent concentration process, the loss of P 2 O 5 is relatively large. Therefore, in order to reduce the impact on the wet-process phosphoric acid and the acid-process fertilizer production process, it is necessary to reduce the content of iron and aluminum sesquioxides in the phosphate concentrate as much as possible.

目前针对高铝高铁低品级硅钙质型胶磷矿,常规采用的工艺流程为正-反浮选工艺流程和预先脱泥-双反浮选工艺流程,正-反浮选工艺存在磨矿细度较细、精矿产品粒度较细,精矿输送和脱水作业困难、精矿选矿成本较高等缺点,再者正反浮选工艺必须借助尾矿库才能正常运行,新的磷矿厂已经很难再审批尾矿库。而采用预先脱泥-双反浮选工艺流程存在药剂选择性较差,流程受矿泥影响较大,脱泥作业P2O5损失严重,最终精矿P2O5回收率较低的缺点。At present, for high-alumina, high-iron and low-grade siliceous calcareous phosphate rock, the conventionally used process flow is forward-reverse flotation process and pre-desliming-double reverse flotation process. The disadvantages of finer degree, finer granularity of concentrate products, difficulty in conveying and dewatering of concentrates, and high cost of concentrate beneficiation, etc. Moreover, the positive and negative flotation process must rely on tailings ponds to operate normally, and the new phosphate mines have been very It is difficult to approve the tailings pond again. However, the pre-desliming-double reverse flotation process has the disadvantages of poor chemical selectivity, the process is greatly affected by the sludge, the loss of P 2 O 5 in the desliming operation is serious, and the recovery rate of the final concentrate P 2 O 5 is low. .

发明内容SUMMARY OF THE INVENTION

本发明所要解决的技术问题是针对现有技术的不足,提出一种工艺更为合理、高效的脱除胶磷矿中硅酸盐类、碳酸盐类、含铁、铝类脉石矿物的处理高倍半氧化物胶磷矿的选矿方法。The technical problem to be solved by the present invention is aimed at the deficiencies of the prior art, and proposes a more reasonable and efficient process for removing silicates, carbonates, iron-containing and aluminum-containing gangue minerals in collophosphate rock. A beneficiation method for high sesquioxide collophosphate rock.

本发明所要解决的技术问题是通过以下的技术方案来实现的。本发明是是一种处理高倍半氧化物胶磷矿的选矿方法的选矿方法,其特点是:原矿石经破碎、磨矿分级后进行反浮选作业,所得反浮选粗精矿再次磨矿分级后进行正浮选作业,所得正浮选粗精矿进行酸浸作业得到最终磷精矿。The technical problem to be solved by the present invention is achieved through the following technical solutions. The invention is a beneficiation method for processing high sesquioxide collophane phosphate ore. After classification, positive flotation operation is performed, and the obtained positive flotation coarse concentrate is subjected to acid leaching operation to obtain the final phosphorous concentrate.

本发明所述的一种处理高倍半氧化物胶磷矿的选矿方法,其进一步优选的技术方案如下:A kind of beneficiation method for processing high sesquioxide collophosphate rock according to the present invention, its further preferred technical scheme is as follows:

1、酸浸作业采用的酸为无机强酸或者有机强酸,无机强酸选自硫酸、盐酸、硝酸、磷酸中的一种或者多种,有机强酸选自为草酸、柠檬酸中的一种或者两种。1. The acid used in the acid leaching operation is an inorganic strong acid or an organic strong acid. The inorganic strong acid is selected from one or more of sulfuric acid, hydrochloric acid, nitric acid and phosphoric acid, and the organic strong acid is selected from one or more of oxalic acid and citric acid. .

2、该方法单独设置两个回水池和高位水池,分别用于储存正浮选回水和反浮选回水,正浮选回水池的回水只用于正浮选,反浮选回水池的回水只用于反浮选,酸浸作业的上清水返回反浮选回水池或者返回酸浸作业使用;回水池的溢流返回高位水池,再自流至相应工艺流程中。2. In this method, two return water tanks and high-level water tanks are separately set up to store positive flotation return water and reverse flotation return water respectively. The return water of the positive flotation return tank is only used for positive flotation, and the reverse flotation return water tank The return water of the acid leaching operation is only used for reverse flotation, and the supernatant water of the acid leaching operation is returned to the reverse flotation return tank or returned to the acid leaching operation; the overflow of the return tank is returned to the high-level tank, and then flows into the corresponding process flow.

3、反浮选作业的槽内产品不直接给入正浮选作业,而是经过脱水作业,将反浮选粗精矿的含水率控制在10%~16%。 3. The products in the tank of the reverse flotation operation are not directly fed into the positive flotation operation, but go through the dehydration operation to control the moisture content of the rough concentrate in the reverse flotation operation to 10%~16%.

4、正浮选作业的槽内产品不直接给入酸浸作业,而是经过脱水作业,将正浮选粗精矿的含水率控制在10%~16%。4. The products in the tank of the positive flotation operation are not directly fed into the acid leaching operation, but through the dehydration operation, the moisture content of the positive flotation coarse concentrate is controlled at 10%~16%.

5、反浮洗作业磨矿的磨矿细度为-200目为50.00%~70.00%;正浮选作业磨矿的磨矿细度为-200目占80%~98%。5. The grinding fineness of the grinding in the reverse flotation washing operation is -200 mesh, which is 50.00%~70.00%; the grinding fineness of the grinding in the positive flotation operation is -200 mesh, accounting for 80%~98%.

6、反浮选作业的抑制剂选用无机酸,无机酸为硫酸、磷酸或者二者的混合酸,捕收剂选用脂肪酸皂类有机物;正浮选作业选用碳酸钠作为pH调整剂,水玻璃作为硅酸盐矿物的抑制剂,多糖类和多酚类有机高分子作为含铁类矿物的抑制剂,捕收剂选用脂肪酸皂类有机物。6. The inhibitor of reverse flotation operation selects inorganic acid, which is sulfuric acid, phosphoric acid or a mixture of the two, and fatty acid soap organics as collector; sodium carbonate as pH adjuster for positive flotation operation, and water glass as Inhibitors of silicate minerals, polysaccharides and polyphenol organic polymers are used as inhibitors of iron-containing minerals, and fatty acid soap organics are used as collectors.

7、正浮选的尾矿和反浮选的尾矿根据实际情况采用干堆处理、尾矿库储存或者尾矿充填方法。7. The tailings of positive flotation and the tailings of reverse flotation shall be treated by dry heap, tailings pond storage or tailings filling method according to the actual situation.

本发明所述的一种处理高倍半氧化物胶磷矿的选矿方法,其优选的步骤如下:A kind of beneficiation method for processing high sesquioxide collophosphate rock according to the present invention, its preferred steps are as follows:

(1)原矿石经破碎后给入一段磨矿分级作业,然后给入反浮选作业;(1) After crushing, the raw ore is sent to a grinding and grading operation, and then sent to the reverse flotation operation;

(2)反浮选作业的槽内产品经脱水作业得到反浮选粗精矿,浮选泡沫即反浮选尾矿根据具体尾矿处理工艺来确定脱水工艺;(2) The product in the tank of the reverse flotation operation is dewatered to obtain the reverse flotation coarse concentrate, and the flotation foam, that is, the reverse flotation tailings, determines the dehydration process according to the specific tailings treatment process;

(3)反浮选脱水作业产生的滤液返回反浮选作业使用;(3) The filtrate produced by the reverse flotation dehydration operation is returned to the reverse flotation operation;

(4)反浮选粗精矿给入二段磨矿分级作业,然后给入正浮选作业,正浮选作业的精矿、尾矿分别给至脱水作业,浮选槽内产品经根据具体尾矿处理工艺来确定脱水工艺,脱水后的产品为正浮选尾矿,浮选泡沫即正浮选精矿经脱水作业成正浮选粗精矿;(4) The rough concentrate of reverse flotation is fed into the second-stage grinding and classification operation, and then fed into the positive flotation operation. The concentrate and tailings of the positive flotation operation are respectively fed to the dehydration operation. The products in the flotation tank are processed according to the specific conditions. The dehydration process is determined by the tailings treatment process. The dehydrated product is the positive flotation tailings, and the flotation foam is the positive flotation concentrate that is dewatered into the positive flotation coarse concentrate;

(5)正浮选脱水作业产生的滤液返回正浮选作业使用;(5) The filtrate produced by the positive flotation dehydration operation is returned to the positive flotation operation;

(6)正浮选粗精矿给入酸浸作业,酸浸后经脱水作业,上清液返回工艺使用,脱水产品即为最终的磷精矿。(6) The positive flotation coarse concentrate is fed into the acid leaching operation. After the acid leaching, the dehydration operation is performed, and the supernatant liquid is returned to the process for use, and the dehydrated product is the final phosphate concentrate.

本发明所述的一种处理高倍半氧化物胶磷矿的选矿方法,其进一步优选的具体步骤如下:A kind of beneficiation method for processing high sesquioxide collophosphate rock according to the present invention, its further preferred specific steps are as follows:

(1)原矿石经破碎后给入一段磨矿分级作业,一段磨矿细度控制为-200目50.00%~70.00%,磨好的矿浆给入反浮选作业;(1) After the raw ore is crushed, it is sent to the first stage of grinding and classification. The fineness of the first stage of grinding is controlled to be -200 mesh 50.00%~70.00%, and the ground pulp is sent to the reverse flotation operation;

(2)反浮选作业的槽内产品经脱水作业得到反浮选粗精矿,浮选泡沫即反浮选尾矿根据具体尾矿处理工艺来确定脱水工艺,反浮选作业抑制剂选用无机酸,无机酸为硫酸、磷酸或者二者的混合酸,用量为5 kg/t ~9 kg/t 原矿,捕收剂选用脂肪酸皂类有机物,用量为500 g/t ~2000g/t 原矿;(2) The products in the tank of the reverse flotation operation are dewatered to obtain the reverse flotation coarse concentrate. The flotation foam, that is, the reverse flotation tailings, determines the dehydration process according to the specific tailings treatment process, and the reverse flotation operation inhibitor is inorganic. Acid, the inorganic acid is sulfuric acid, phosphoric acid or a mixed acid of the two, and the dosage is 5 kg/t ~ 9 kg/t raw ore, and the collector is fatty acid soap organic matter, and the dosage is 500 g/t ~2000 g/t raw ore;

(3)反浮选脱水作业产生的滤液给入反浮选回水沉淀池,回水沉淀池的溢流给入酸性高位水池,经反浮选回水系统返回反浮选作业使用;(3) The filtrate produced by the reverse flotation dehydration operation is sent to the reverse flotation return water sedimentation tank, and the overflow of the return water sedimentation tank is sent to the acid high-level tank, and returned to the reverse flotation operation through the reverse flotation return water system;

(4)反浮选粗精矿给入二段磨矿分级作业,二段磨矿细度控制为-200目80%~98%,磨好的矿浆给入正浮选作业,正浮选作业调整剂选用碳酸钠作为pH调整剂,用量为0 g/t ~3000g/t 原矿,水玻璃作为硅酸盐矿物的抑制剂,用量为1000 g/t ~7000g/t 原矿,多糖类和多酚类有机高分子作为含铁类矿物的抑制剂,用量为30 g/t ~500g/t 原矿,捕收剂选用脂肪酸皂类有机物,用量为500 g/t ~2000g/t 原矿,正浮选作业的精矿、尾矿分别给至脱水作业,浮选槽内产品经根据具体尾矿处理工艺来确定脱水工艺,脱水后的产品为正浮选尾矿,浮选泡沫即正浮选精矿经脱水作业成正浮选粗精矿;(4) The rough concentrate of reverse flotation is sent to the second-stage grinding and classification operation, and the second-stage grinding fineness is controlled to be -200 mesh 80%~98%, and the ground pulp is sent to the positive flotation operation, and the positive flotation operation The adjusting agent selects sodium carbonate as the pH adjusting agent, the dosage is 0 g/t ~ 3000 g/t raw ore, water glass is used as the inhibitor of silicate minerals, the dosage is 1000 g/t ~ 7000 g/t raw ore, polysaccharides and polysaccharides. Phenolic organic polymers are used as inhibitors of iron-containing minerals, and the dosage is 30 g/t ~ 500 g/t raw ore. The collector is fatty acid soap organic matter, and the dosage is 500 g/t ~2000 g/t raw ore. Positive flotation The concentrated ore and tailings of the operation are respectively fed to the dehydration operation. The products in the flotation tank are determined according to the specific tailings treatment process. The dewatered product is the positive flotation tailings, and the flotation foam is the positive flotation concentrate. After dehydration operation, it becomes positive flotation coarse concentrate;

(5)正浮选脱水作业产生的滤液给入正浮选回水沉淀池,回水沉淀池的溢流给入碱性高位水池,经正浮选回水系统返回正浮选工艺使用;(5) The filtrate produced by the positive flotation dehydration operation is sent to the positive flotation return water sedimentation tank, and the overflow of the return water sedimentation tank is sent to the alkaline high-level tank, and returned to the positive flotation process through the positive flotation return water system;

(6))正浮选粗精矿给入酸浸作业,酸浸后经脱水作业,上清液返回工艺使用,脱水产品即为最终的磷精矿,浸出酸为无机强酸或者有机强酸,无机强酸为硫酸、盐酸、硝酸、磷酸中一种或者多种,有机强酸为草酸与/或柠檬酸等有机强酸的一种或者多种。(6)) The positive flotation coarse concentrate is fed into the acid leaching operation. After the acid leaching, the dehydration operation is performed, and the supernatant liquid is returned to the process for use. The dehydrated product is the final phosphate concentrate. The leaching acid is an inorganic strong acid or an organic strong acid. The strong acid is one or more of sulfuric acid, hydrochloric acid, nitric acid, and phosphoric acid, and the organic strong acid is one or more of organic strong acids such as oxalic acid and/or citric acid.

发明人研究发现:高倍半氧化物硅钙质型胶磷矿矿石中矿物成分单一,以低碳氟磷灰石为主,少量碳磷灰石、磷灰石,脉石矿物主要分为碳酸盐类矿物、硅酸盐类矿物、含铁类矿物三部分,碳酸盐类矿物主要为白云石和方解石,硅酸盐类矿物主要为石英、含铝硅酸盐类黏土矿物,含铁类矿物主要为黄铁矿和赤铁矿。现有技术中针对该类型矿石一般采用正-反浮选工艺或者预先脱泥-双反浮选工艺,正-反浮选存在磨矿细度细,药剂用量较大,选矿成本较大,受回水影响正浮选作业流程不稳定等缺点,而采用预先脱泥-双反浮选工艺流程存在药剂选择性较差,流程受矿泥影响较大,脱泥作业P2O5损失严重,铝硅酸盐脱除率低等缺点。所以,针对上述技术问题,发明人研究出本发明的技术方案。The inventor's research found that the mineral composition of high sesquioxide siliceous calcareous collophosphate ore is single, mainly low-carbon fluorapatite, a small amount of carbonapatite, apatite, and gangue minerals are mainly divided into carbonates There are three parts: silicate minerals, silicate minerals and iron-bearing minerals. Carbonate minerals are mainly dolomite and calcite, silicate minerals are mainly quartz and aluminosilicate clay minerals, and iron-bearing minerals are mainly Pyrite and hematite. In the prior art, forward-reverse flotation process or pre-desliming-double reverse flotation process is generally used for this type of ore. Forward-reverse flotation has fine grinding fineness, large dosage of chemicals, high beneficiation cost, and is subject to The backwater affects the shortcomings such as instability of the positive flotation process, and the use of the pre-desliming-double reverse flotation process has poor chemical selectivity, the process is greatly affected by the sludge, and the loss of P 2 O 5 in the desliming operation is serious. Disadvantages such as low removal rate of aluminosilicate. Therefore, in view of the above technical problems, the inventors have researched the technical solutions of the present invention.

本发明方法中高倍半氧化物硅钙质型胶磷矿矿石的矿石组成为:P2O5品位为16.1%~28.9%, MgO质量含量为1.5%~6.0%,SiO2质量含量为11.1%~31.9%,Al2O3质量含量为1.0%~6.8%,Fe2O3质量含量为0.5%~3.9%;In the method of the present invention, the ore composition of the high sesquioxide siliceous calcareous collophosphate ore is as follows: the P 2 O 5 grade is 16.1%-28.9%, the MgO mass content is 1.5%-6.0%, and the SiO 2 mass content is 11.1% ~31.9%, the mass content of Al 2 O 3 is 1.0% ~ 6.8%, and the mass content of Fe 2 O 3 is 0.5% ~ 3.9%;

采用本发明方法所获得的胶磷矿精矿中P2O5品位为32.5%~36.9%,MgO质量含量为0.2%~0.4%,含铝含铁倍半氧化物(R2O3)质量含量为0.8%~1.5%。In the collophosphate ore concentrate obtained by the method of the invention, the grade of P 2 O 5 is 32.5%-36.9%, the mass content of MgO is 0.2%-0.4%, and the mass of aluminum-containing iron-containing sesquioxide (R 2 O 3 ) is The content is 0.8%~1.5%.

与现有技术相,比本发明技术方案有以下有益效果:Compared with the prior art, the technical scheme of the present invention has the following beneficial effects:

(1)通过在浮选工艺后增加一道酸浸工艺,可以针对多种类型的高倍半氧化物硅钙质型胶磷矿,尤其是针对方解石含量高的胶磷矿,可以进一步提高磷精矿的品位,具有工艺适应性强、使用范围广的优点;(1) By adding an acid leaching process after the flotation process, it can be used for various types of high sesquioxide siliceous calcareous phosphate rock, especially for the collophosphate rock with high calcite content, and the phosphate concentrate can be further improved. It has the advantages of strong process adaptability and wide application range;

(2)反-正浮选流程采用单独回水,有效的避免了反浮选回水中携带的过量的Ca2+、PO4 3-、SO4 2-对磷矿正浮选的影响,可以考虑不用设置尾矿库,节省投资。本发明具有回水处理工艺流程简单,投资成本低、运行效果和成本较低等优点,有利于在实际生产中反-正浮选流程的稳定运行。(2) The reverse-positive flotation process adopts separate return water, which effectively avoids the influence of excess Ca 2+ , PO 4 3- , SO 4 2- carried in the reverse flotation return water on the positive flotation of phosphate rock. Consider not setting up tailings ponds to save investment. The invention has the advantages of simple backwater treatment process, low investment cost, low operation effect and cost, etc., and is beneficial to the stable operation of the reverse-positive flotation process in actual production.

(3)浮选工艺选择将反浮选作业放在前面,正浮选放在后面,可以大大降低正浮选回水中存在对正浮选流程影响较大的Ca2+、PO4 3-、SO4 2-离子浓度,有利于保证正浮选工艺流程的稳定。(4)酸浸工艺产生的废酸水一部分可以返回酸浸作业使用,一部分可以返回反浮选作用,作为反浮选抑制剂使用,能减少反浮选中酸的使用量。(3) The choice of flotation process Putting the reverse flotation operation in the front and the positive flotation in the back can greatly reduce the presence of Ca 2+ , PO 4 3- , and PO 4 3- , which have a great influence on the positive flotation process in the return water of the positive flotation. The concentration of SO 4 2- ions is beneficial to ensure the stability of the positive flotation process. (4) Part of the waste acid water produced by the acid leaching process can be returned to the acid leaching operation, and part of it can be returned to the reverse flotation, which can be used as a reverse flotation inhibitor, which can reduce the amount of acid used in the reverse flotation.

(5)磨矿的能耗在选矿成本中占有很大的一部分,通过阶段磨矿阶段浮选,很好的避免了矿物的过磨,很好的实现了在较低的磨矿细度下实现了有用矿物与脉石的有效分离,改善了精矿的过滤作业,有效的降低了选矿的磨矿成本;(5) The energy consumption of grinding accounts for a large part of the beneficiation cost. Through the stage grinding stage flotation, the over-grinding of minerals is well avoided, and the low grinding fineness is well achieved. The effective separation of useful minerals and gangue is realized, the filtering operation of concentrate is improved, and the grinding cost of beneficiation is effectively reduced;

(6)通过在正浮选脱硅作业中添加水玻璃和多糖类和多酚类有机高分子分别作为铝硅酸类矿物和含铁脉石矿物的抑制剂,提高了有用矿物与脉石矿物之间的浮游差,大大降低了磷精矿中的含铝含铁倍半氧化物(R2O3)的含量。(6) By adding water glass, polysaccharides and polyphenol organic polymers as inhibitors of aluminosilicate minerals and iron-bearing gangue minerals, respectively, in the positive flotation desiliconization operation, the useful minerals and gangue are improved. The floating difference between minerals greatly reduces the content of aluminum-containing iron-containing sesquioxide (R 2 O 3 ) in the phosphorus concentrate.

具体实施方式Detailed ways

以下进一步描述本发明的具体技术方案,以便于本领域的技术人员进一步地理解本发明,而不构成对其权利的限制。The specific technical solutions of the present invention are further described below, so that those skilled in the art can further understand the present invention, but do not limit the rights thereof.

实施例1,一种处理高倍半氧化物胶磷矿的选矿方法:Embodiment 1, a kind of beneficiation method for processing high sesquioxide collophosphate rock:

(1)原矿石经破碎后给入一段磨矿分级作业,一段磨矿细度控制为-200目55%,磨好的矿浆给入反浮选作业;(1) After the raw ore is crushed, it is sent to the first stage of grinding and grading operation, and the first stage of grinding fineness is controlled to -200 mesh 55%, and the ground pulp is sent to the reverse flotation operation;

(2)反浮选作业的槽内产品经脱水作业得到反浮选粗精矿,浮选泡沫(反浮选尾矿)根据具体尾矿处理工艺来确定脱水工艺,反浮选作业抑制剂选用硫酸,用量为6kg/t 原矿,捕收剂选用脂肪酸皂类有机物,用量为700g/t 原矿;(2) The products in the tank of the reverse flotation operation are dewatered to obtain the reverse flotation coarse concentrate. The dehydration process of the flotation foam (reverse flotation tailings) is determined according to the specific tailings treatment process, and the reverse flotation operation inhibitor is selected. Sulfuric acid, the dosage is 6kg/t raw ore, and the collector is fatty acid soap organic matter, and the dosage is 700g/t raw ore;

(3)反浮选脱水作业产生的滤液给入反浮选回水沉淀池,回水沉淀池的溢流给入酸性高位水池,经反浮选回水系统返回反浮选工艺使用;(3) The filtrate produced by the reverse flotation dehydration operation is sent to the reverse flotation return water sedimentation tank, and the overflow of the return water sedimentation tank is sent to the acid high-level tank, and returned to the reverse flotation process through the reverse flotation return water system;

(4)反浮选粗精矿给入二段磨矿分级作业,二段磨矿细度控制为-200目90%,磨好的矿浆给入正浮选作业,正浮选作业调整剂选用碳酸钠作为pH调整剂,用量为2000g/t 原矿,水玻璃作为硅酸盐矿物的抑制剂,用量为2500g/t 原矿,多糖类和多酚类有机高分子作为含铁类矿物的抑制剂,用量为50g/t 原矿,捕收剂选用脂肪酸皂类有机物,用量为850 g/t 原矿,正浮选作业的精矿、尾矿分别给至脱水作业,浮选槽内产品经根据具体尾矿处理工艺来确定脱水工艺,脱水后的产品为正浮选尾矿,浮选泡沫(正浮选精矿)经脱水作业成正浮选粗精矿;(4) The coarse concentrate of reverse flotation is fed into the second-stage grinding and classification operation. The second-stage grinding fineness is controlled to -200 mesh and 90%. The ground pulp is fed into the positive flotation operation, and the positive flotation operation adjuster is selected. Sodium carbonate is used as pH adjuster, the dosage is 2000g/t raw ore, water glass is used as inhibitor of silicate minerals, the dosage is 2500g/t raw ore, polysaccharides and polyphenol organic polymers are used as inhibitors of iron-containing minerals , the dosage is 50g/t raw ore, the collector is fatty acid soap organic matter, the dosage is 850 g/t raw ore, the concentrate and tailings of positive flotation operation are respectively given to the dehydration operation, and the products in the flotation tank are processed according to the specific tailings. The dehydration process is determined by the ore treatment process. The dehydrated product is positive flotation tailings, and the flotation foam (positive flotation concentrate) is dewatered into positive flotation coarse concentrate;

(5)正浮选脱水作业产生的滤液给入正浮选回水沉淀池,回水沉淀池的溢流给入碱性高位水池,经正浮选回水系统返回正浮选工艺使用;(5) The filtrate produced by the positive flotation dehydration operation is sent to the positive flotation return water sedimentation tank, and the overflow of the return water sedimentation tank is sent to the alkaline high-level tank, and returned to the positive flotation process through the positive flotation return water system;

(6))正浮选粗精矿给入酸浸作业,酸浸后经脱水作业,上清液返回工艺使用,脱水产品即为最终的磷精矿,浸出酸为硫酸和磷酸的混合酸,按照质量1:1配制。(6)) The positive flotation coarse concentrate is fed into the acid leaching operation. After the acid leaching, the dehydration operation is carried out, and the supernatant liquid is returned to the process for use. The dehydrated product is the final phosphate concentrate, and the leaching acid is a mixed acid of sulfuric acid and phosphoric acid. Prepared according to the mass 1:1.

(7)反浮选流程由一次粗选和一次再选作业组成,正浮选由一次粗选和一次扫选作业组成。(7) The reverse flotation process consists of a rough selection and a re-selection operation, and the positive flotation consists of a rough selection and a sweep operation.

上述方法中高倍半氧化物类型胶磷矿的矿石组成为P2O5品位为22.81%, MgO质量含量为3.19%,SiO2质量含量为18.19%,Al2O3质量含量为4.21%,Fe2O3质量含量为2.14%;The ore composition of the high sesquioxide type collophosphate in the above method is that the P 2 O 5 grade is 22.81%, the MgO mass content is 3.19%, the SiO 2 mass content is 18.19%, the Al 2 O 3 mass content is 4.21%, and the Fe mass content is 4.21%. The mass content of 2 O 3 is 2.14%;

上述方法中获得胶磷矿精矿中P2O5品位为33.55%,MgO质量含量为0.25%,倍半氧化物(R2O3)质量含量为1.41%。The grade of P 2 O 5 obtained in the above method is 33.55%, the mass content of MgO is 0.25%, and the mass content of sesquioxide (R 2 O 3 ) is 1.41%.

实施例2,一种处理高倍半氧化物胶磷矿的选矿方法:Embodiment 2, a kind of beneficiation method for processing high sesquioxide collophosphate rock:

(1)原矿石经破碎后给入一段磨矿分级作业,一段磨矿细度控制为-200目55%,磨好的矿浆给入反浮选作业;(1) After the raw ore is crushed, it is sent to the first stage of grinding and grading operation, and the first stage of grinding fineness is controlled to -200 mesh 55%, and the ground pulp is sent to the reverse flotation operation;

(2)反浮选作业的槽内产品经脱水作业得到反浮选粗精矿,浮选泡沫(反浮选尾矿)根据具体尾矿处理工艺来确定脱水工艺,反浮选作业抑制剂选用硫酸,用量为6kg/t 原矿,捕收剂选用脂肪酸皂类有机物,用量为800g/t 原矿;(2) The products in the tank of the reverse flotation operation are dewatered to obtain the reverse flotation coarse concentrate. The dehydration process of the flotation foam (reverse flotation tailings) is determined according to the specific tailings treatment process, and the reverse flotation operation inhibitor is selected. Sulfuric acid, the dosage is 6kg/t raw ore, and the collector is fatty acid soap organic matter, and the dosage is 800g/t raw ore;

(3)反浮选脱水作业产生的滤液给入反浮选回水沉淀池,回水沉淀池的溢流给入酸性高位水池,经反浮选回水系统返回反浮选工艺使用;(3) The filtrate produced by the reverse flotation dehydration operation is sent to the reverse flotation return water sedimentation tank, and the overflow of the return water sedimentation tank is sent to the acid high-level tank, and returned to the reverse flotation process through the reverse flotation return water system;

(4)反浮选粗精矿给入二段磨矿分级作业,二段磨矿细度控制为-200目86%,磨好的矿浆给入正浮选作业,正浮选作业调整剂选用碳酸钠作为pH调整剂,用量为2000g/t 原矿,水玻璃作为硅酸盐矿物的抑制剂,用量为2000g/t 原矿,多糖类和多酚类有机高分子作为含铁类矿物的抑制剂,用量为50g/t 原矿,捕收剂选用脂肪酸皂类有机物,用量为800 g/t 原矿,正浮选作业的精矿、尾矿分别给至脱水作业,浮选槽内产品经根据具体尾矿处理工艺来确定脱水工艺,脱水后的产品为正浮选尾矿,浮选泡沫(正浮选精矿)经脱水作业成正浮选粗精矿;(4) The coarse concentrate of reverse flotation is fed into the second-stage grinding and grading operation. The second-stage grinding fineness is controlled to -200 mesh and 86%. The ground pulp is fed into the positive flotation operation, and the positive flotation operation adjuster is selected. Sodium carbonate is used as pH adjuster, the dosage is 2000g/t raw ore, water glass is used as inhibitor of silicate minerals, the dosage is 2000g/t raw ore, polysaccharides and polyphenol organic polymers are used as inhibitors of iron-containing minerals , the dosage is 50g/t raw ore, the collector is fatty acid soap organics, the dosage is 800 g/t raw ore, the concentrate and tailings of positive flotation operation are respectively given to dehydration operation, and the products in the flotation tank are processed according to the specific tailings. The dehydration process is determined by the ore treatment process. The dehydrated product is positive flotation tailings, and the flotation foam (positive flotation concentrate) is dewatered into positive flotation coarse concentrate;

(5)正浮选脱水作业产生的滤液给入正浮选回水沉淀池,回水沉淀池的溢流给入碱性高位水池,经正浮选回水系统返回正浮选工艺使用;(5) The filtrate produced by the positive flotation dehydration operation is sent to the positive flotation return water sedimentation tank, and the overflow of the return water sedimentation tank is sent to the alkaline high-level tank, and returned to the positive flotation process through the positive flotation return water system;

(6))正浮选粗精矿给入酸浸作业,酸浸后经脱水作业,上清液返回工艺使用,脱水产品即为最终的磷精矿,浸出酸为硫酸和磷酸的混合酸,按照质量1:1配制。(6)) The positive flotation coarse concentrate is fed into the acid leaching operation. After the acid leaching, the dehydration operation is carried out, and the supernatant liquid is returned to the process for use. The dehydrated product is the final phosphate concentrate, and the leaching acid is a mixed acid of sulfuric acid and phosphoric acid. Prepared according to the mass 1:1.

(7)反浮选流程由一次粗选和一次再选作业组成,正浮选由一次粗选和一次扫选作业组成。(7) The reverse flotation process consists of a rough selection and a re-selection operation, and the positive flotation consists of a rough selection and a sweep operation.

上述方法中高倍半氧化物类型胶磷矿的矿石组成为P2O5品位为23.21%, MgO质量含量为3.52%,SiO2质量含量为14.19%,Al2O3质量含量为4.70%,Fe2O3质量含量为2.25%;The ore composition of the high sesquioxide type collophosphate in the above method is that the P 2 O 5 grade is 23.21%, the MgO mass content is 3.52%, the SiO 2 mass content is 14.19%, the Al 2 O 3 mass content is 4.70%, and the Fe mass content is 4.70%. The mass content of 2 O 3 is 2.25%;

上述方法中获得胶磷矿精矿中P2O5品位为34.55%,MgO质量含量为0.25%,倍半氧化物(R2O3)质量含量为1.29%。The grade of P 2 O 5 obtained in the above method is 34.55%, the mass content of MgO is 0.25%, and the mass content of sesquioxide (R 2 O 3 ) is 1.29%.

本发明方法与现有技术的双反浮选工艺对比数据:The comparison data of the method of the present invention and the double reverse flotation process of the prior art:

Figure 391216DEST_PATH_IMAGE002
Figure 391216DEST_PATH_IMAGE002

实施3,一种处理高倍半氧化物胶磷矿的选矿方法:Implementation 3, a kind of beneficiation method for processing high sesquioxide collophosphate rock:

(1)原矿石经破碎后给入一段磨矿分级作业,一段磨矿细度控制为-200目60%,磨好的矿浆给入反浮选作业;(1) After the raw ore is crushed, it is sent to the first stage of grinding and grading operation, and the first stage of grinding fineness is controlled to -200 mesh 60%, and the ground pulp is sent to the reverse flotation operation;

(2)反浮选作业的槽内产品经脱水作业得到反浮选粗精矿,浮选泡沫(反浮选尾矿)根据具体尾矿处理工艺来确定脱水工艺,反浮选作业抑制剂选用硫酸,用量为6kg/t 原矿,捕收剂选用脂肪酸皂类有机物,用量为900g/t 原矿;(2) The products in the tank of the reverse flotation operation are dewatered to obtain the reverse flotation coarse concentrate. The dehydration process of the flotation foam (reverse flotation tailings) is determined according to the specific tailings treatment process, and the reverse flotation operation inhibitor is selected. Sulfuric acid, the dosage is 6kg/t raw ore, and the collector is fatty acid soap organic matter, and the dosage is 900g/t raw ore;

(3)反浮选脱水作业产生的滤液给入反浮选回水沉淀池,回水沉淀池的溢流给入酸性高位水池,经反浮选回水系统返回反浮选工艺使用;(3) The filtrate produced by the reverse flotation dehydration operation is sent to the reverse flotation return water sedimentation tank, and the overflow of the return water sedimentation tank is sent to the acid high-level tank, and returned to the reverse flotation process through the reverse flotation return water system;

(4)反浮选粗精矿给入二段磨矿分级作业,二段磨矿细度控制为-200目90%,磨好的矿浆给入正浮选作业,正浮选作业调整剂选用碳酸钠作为pH调整剂,用量为2500g/t 原矿,水玻璃作为硅酸盐矿物的抑制剂,用量为2000g/t 原矿,多糖类和多酚类有机高分子作为含铁类矿物的抑制剂,用量为70g/t 原矿,捕收剂选用脂肪酸皂类有机物,用量为800 g/t 原矿,正浮选作业的精矿、尾矿分别给至脱水作业,浮选槽内产品经根据具体尾矿处理工艺来确定脱水工艺,脱水后的产品为正浮选尾矿,浮选泡沫(正浮选精矿)经脱水作业成正浮选粗精矿;(4) The coarse concentrate of reverse flotation is fed into the second-stage grinding and classification operation. The second-stage grinding fineness is controlled to -200 mesh and 90%. The ground pulp is fed into the positive flotation operation, and the positive flotation operation adjuster is selected. Sodium carbonate is used as pH adjuster, the dosage is 2500g/t raw ore, water glass is used as inhibitor of silicate minerals, the dosage is 2000g/t raw ore, polysaccharides and polyphenol organic polymers are used as inhibitors of iron-containing minerals , the dosage is 70g/t raw ore, the collector is fatty acid soap organic matter, the dosage is 800 g/t raw ore, the concentrate and tailings of positive flotation operation are respectively given to the dehydration operation, and the products in the flotation tank are processed according to the specific tailings. The dehydration process is determined by the ore treatment process. The dehydrated product is positive flotation tailings, and the flotation foam (positive flotation concentrate) is dewatered into positive flotation coarse concentrate;

(5)正浮选脱水作业产生的滤液给入正浮选回水沉淀池,回水沉淀池的溢流给入碱性高位水池,经正浮选回水系统返回正浮选工艺使用;(5) The filtrate produced by the positive flotation dehydration operation is sent to the positive flotation return water sedimentation tank, and the overflow of the return water sedimentation tank is sent to the alkaline high-level tank, and returned to the positive flotation process through the positive flotation return water system;

(6))正浮选粗精矿给入酸浸作业,酸浸后经脱水作业,上清液返回工艺使用,脱水产品即为最终的磷精矿,浸出酸为硫酸。(6)) The positive flotation coarse concentrate is fed into the acid leaching operation. After the acid leaching, the dehydration operation is performed, and the supernatant liquid is returned to the process for use. The dehydration product is the final phosphate concentrate, and the leaching acid is sulfuric acid.

(7)反浮选流程由一次粗选和一次再选作业组成,正浮选由一次粗选和一次扫选作业组成。(7) The reverse flotation process consists of a rough selection and a re-selection operation, and the positive flotation consists of a rough selection and a sweep operation.

上述方法中高倍半氧化物类型胶磷矿的矿石组成为P2O5品位为23.21%, MgO质量含量为3.52%,SiO2质量含量为14.19%,Al2O3质量含量为4.70%,Fe2O3质量含量为2.25%;The ore composition of the high sesquioxide type collophosphate in the above method is that the P 2 O 5 grade is 23.21%, the MgO mass content is 3.52%, the SiO 2 mass content is 14.19%, the Al 2 O 3 mass content is 4.70%, and the Fe mass content is 4.70%. The mass content of 2 O 3 is 2.25%;

上述方法中获得胶磷矿精矿中P2O5品位为34.80%,MgO质量含量为0.21%,半氧化物(R2O3)质量含量为1.23%。The grade of P 2 O 5 obtained in the above method is 34.80%, the mass content of MgO is 0.21%, and the mass content of semi-oxide (R 2 O 3 ) is 1.23%.

实施4,一种处理高倍半氧化物胶磷矿的选矿方法:Implementation 4, a kind of beneficiation method for processing high sesquioxide collophosphate rock:

(1)原矿石经破碎后给入一段磨矿分级作业,一段磨矿细度控制为-200目65%,磨好的矿浆给入反浮选作业;(1) After the raw ore is crushed, it is sent to the first stage of grinding and grading operation. The first stage of grinding fineness is controlled to -200 mesh 65%, and the ground pulp is sent to the reverse flotation operation;

(2)反浮选作业的槽内产品经脱水作业得到反浮选粗精矿,浮选泡沫(反浮选尾矿)根据具体尾矿处理工艺来确定脱水工艺,反浮选作业抑制剂选用混酸,用量为5kg/t 原矿,捕收剂选用脂肪酸皂类有机物,用量为850g/t 原矿;(2) The products in the tank of the reverse flotation operation are dewatered to obtain the reverse flotation coarse concentrate. The dehydration process of the flotation foam (reverse flotation tailings) is determined according to the specific tailings treatment process, and the reverse flotation operation inhibitor is selected. Mixed acid, the dosage is 5kg/t raw ore, and the collector is fatty acid soap organic matter, and the dosage is 850g/t raw ore;

(3)反浮选脱水作业产生的滤液给入反浮选回水沉淀池,回水沉淀池的溢流给入酸性高位水池,经反浮选回水系统返回反浮选工艺使用;(3) The filtrate produced by the reverse flotation dehydration operation is sent to the reverse flotation return water sedimentation tank, and the overflow of the return water sedimentation tank is sent to the acid high-level tank, and returned to the reverse flotation process through the reverse flotation return water system;

(4)反浮选粗精矿给入二段磨矿分级作业,二段磨矿细度控制为-200目90%,磨好的矿浆给入正浮选作业,正浮选作业调整剂选用碳酸钠作为pH调整剂,用量为2500g/t 原矿,水玻璃作为硅酸盐矿物的抑制剂,用量为2000g/t 原矿,多糖类和多酚类有机高分子作为含铁类矿物的抑制剂,用量为70g/t 原矿,捕收剂选用脂肪酸皂类有机物,用量为800 g/t 原矿,正浮选作业的精矿、尾矿分别给至脱水作业,浮选槽内产品经根据具体尾矿处理工艺来确定脱水工艺,脱水后的产品为正浮选尾矿,浮选泡沫(正浮选精矿)经脱水作业成正浮选粗精矿;(4) The coarse concentrate of reverse flotation is fed into the second-stage grinding and classification operation. The second-stage grinding fineness is controlled to -200 mesh and 90%. The ground pulp is fed into the positive flotation operation, and the positive flotation operation adjuster is selected. Sodium carbonate is used as pH adjuster, the dosage is 2500g/t raw ore, water glass is used as inhibitor of silicate minerals, the dosage is 2000g/t raw ore, polysaccharides and polyphenol organic polymers are used as inhibitors of iron-containing minerals , the dosage is 70g/t raw ore, the collector is fatty acid soap organic matter, the dosage is 800 g/t raw ore, the concentrate and tailings of positive flotation operation are respectively given to the dehydration operation, and the products in the flotation tank are processed according to the specific tailings. The dehydration process is determined by the ore treatment process. The dehydrated product is positive flotation tailings, and the flotation foam (positive flotation concentrate) is dewatered into positive flotation coarse concentrate;

(5)正浮选脱水作业产生的滤液给入正浮选回水沉淀池,回水沉淀池的溢流给入碱性高位水池,经正浮选回水系统返回正浮选工艺使用;(5) The filtrate produced by the positive flotation dehydration operation is sent to the positive flotation return water sedimentation tank, and the overflow of the return water sedimentation tank is sent to the alkaline high-level tank, and returned to the positive flotation process through the positive flotation return water system;

(6))正浮选粗精矿给入酸浸作业,酸浸后经脱水作业,上清液返回工艺使用,脱水产品即为最终的磷精矿,浸出酸为硫酸。(6)) The positive flotation coarse concentrate is fed into the acid leaching operation. After the acid leaching, the dehydration operation is performed, and the supernatant liquid is returned to the process for use. The dehydration product is the final phosphate concentrate, and the leaching acid is sulfuric acid.

(7)反浮选流程由一次粗选和一次再选作业组成,正浮选由一次粗选和一次扫选作业组成。(7) The reverse flotation process consists of a rough selection and a re-selection operation, and the positive flotation consists of a rough selection and a sweep operation.

上述方法中高倍半氧化物类型胶磷矿的矿石组成为P2O5品位为23.21%, MgO质量含量为3.52%,SiO2质量含量为14.19%,Al2O3质量含量为4.70%,Fe2O3质量含量为2.25%;The ore composition of the high sesquioxide type collophosphate in the above method is that the P 2 O 5 grade is 23.21%, the MgO mass content is 3.52%, the SiO 2 mass content is 14.19%, the Al 2 O 3 mass content is 4.70%, and the Fe mass content is 4.70%. The mass content of 2 O 3 is 2.25%;

上述方法中获得胶磷矿精矿中P2O5品位为34.89%,MgO质量含量为0.20%,半氧化物(R2O3)质量含量为1.22%。The grade of P 2 O 5 obtained in the above method is 34.89%, the mass content of MgO is 0.20%, and the mass content of semi-oxide (R 2 O 3 ) is 1.22%.

实施例5,一种处理高倍半氧化物胶磷矿的选矿方法:Embodiment 5, a kind of beneficiation method for processing high sesquioxide collophosphate rock:

(1)原矿石经破碎后给入一段磨矿分级作业,一段磨矿细度控制为-200目60%,磨好的矿浆给入反浮选作业;(1) After the raw ore is crushed, it is sent to the first stage of grinding and grading operation, and the first stage of grinding fineness is controlled to -200 mesh 60%, and the ground pulp is sent to the reverse flotation operation;

(2)反浮选作业的槽内产品经脱水作业得到反浮选粗精矿,浮选泡沫(反浮选尾矿)根据具体尾矿处理工艺来确定脱水工艺,反浮选作业抑制剂选用磷酸,用量为5kg/t 原矿,捕收剂选用脂肪酸皂类有机物,用量为500g/t 原矿;(2) The products in the tank of the reverse flotation operation are dewatered to obtain the reverse flotation coarse concentrate. The dehydration process of the flotation foam (reverse flotation tailings) is determined according to the specific tailings treatment process, and the reverse flotation operation inhibitor is selected. Phosphoric acid, the dosage is 5kg/t raw ore, and the collector is fatty acid soap organic matter, and the dosage is 500g/t raw ore;

(3)反浮选脱水作业产生的滤液给入反浮选回水沉淀池,回水沉淀池的溢流给入酸性高位水池,经反浮选回水系统返回反浮选工艺使用;(3) The filtrate produced by the reverse flotation dehydration operation is sent to the reverse flotation return water sedimentation tank, and the overflow of the return water sedimentation tank is sent to the acid high-level tank, and returned to the reverse flotation process through the reverse flotation return water system;

(4)反浮选粗精矿给入二段磨矿分级作业,二段磨矿细度控制为-200目95%,磨好的矿浆给入正浮选作业,正浮选作业调整剂选用碳酸钠作为pH调整剂,用量为1500g/t 原矿,水玻璃作为硅酸盐矿物的抑制剂,用量为6000g/t 原矿,多糖类和多酚类有机高分子作为含铁类矿物的抑制剂,用量为80g/t 原矿,捕收剂选用脂肪酸皂类有机物,用量为1500 g/t原矿,正浮选作业的精矿、尾矿分别给至脱水作业,浮选槽内产品经根据具体尾矿处理工艺来确定脱水工艺,脱水后的产品为正浮选尾矿,浮选泡沫(正浮选精矿)经脱水作业成正浮选粗精矿;(4) The rough concentrate of reverse flotation is fed into the second-stage grinding and grading operation, and the second-stage grinding fineness is controlled to -200 mesh and 95%. Sodium carbonate is used as pH adjuster, the dosage is 1500g/t raw ore, water glass is used as inhibitor of silicate minerals, the dosage is 6000g/t raw ore, polysaccharides and polyphenol organic polymers are used as inhibitors of iron-containing minerals , the dosage is 80g/t raw ore, the collector is fatty acid soap organic matter, the dosage is 1500 g/t raw ore, the concentrate and tailings of positive flotation operation are respectively given to dehydration operation, and the products in the flotation tank are processed according to the specific tailings. The dehydration process is determined by the ore treatment process. The dehydrated product is positive flotation tailings, and the flotation foam (positive flotation concentrate) is dewatered into positive flotation coarse concentrate;

(5)正浮选脱水作业产生的滤液给入正浮选回水沉淀池,回水沉淀池的溢流给入碱性高位水池,经正浮选回水系统返回正浮选工艺使用;(5) The filtrate produced by the positive flotation dehydration operation is sent to the positive flotation return water sedimentation tank, and the overflow of the return water sedimentation tank is sent to the alkaline high-level tank, and returned to the positive flotation process through the positive flotation return water system;

(6))正浮选粗精矿给入酸浸作业,酸浸后经脱水作业,上清液返回工艺使用,脱水产品即为最终的磷精矿,浸出酸为硫酸。(6)) The positive flotation coarse concentrate is fed into the acid leaching operation. After the acid leaching, the dehydration operation is performed, and the supernatant liquid is returned to the process for use. The dehydration product is the final phosphate concentrate, and the leaching acid is sulfuric acid.

(7)反浮选流程由一次粗选和一次再选作业组成,正浮选由一次粗选、一次精选和一次扫选作业组成。(7) The reverse flotation process consists of a roughing and a re-selection operation, and the positive flotation consists of a roughing, a selection and a sweeping operation.

上述方法中高倍半氧化物类型胶磷矿的矿石组成为P2O5品位为19.75%, MgO质量含量为1.55%,SiO2质量含量为34.19%,Al2O3质量含量为3.79%,Fe2O3质量含量为1.92%;The ore composition of the high sesquioxide type collophosphate in the above method is that the P 2 O 5 grade is 19.75%, the MgO mass content is 1.55%, the SiO 2 mass content is 34.19%, the Al 2 O 3 mass content is 3.79%, and the Fe mass content is 3.79%. The mass content of 2 O 3 is 1.92%;

上述方法中获得胶磷矿精矿中P2O5品位为34.80%,MgO质量含量为0.21%,半氧化物(R2O3)质量含量为1.35%。The P 2 O 5 grade obtained in the above method is 34.80%, the MgO mass content is 0.21%, and the semi-oxide (R 2 O 3 ) mass content is 1.35%.

本发明方法与现有技术的正反浮选工艺对比数据:The method of the present invention and the positive and negative flotation process comparison data of the prior art:

Figure 573936DEST_PATH_IMAGE004
Figure 573936DEST_PATH_IMAGE004

实施例6,一种处理高倍半氧化物胶磷矿的选矿方法:Embodiment 6, a kind of beneficiation method for processing high sesquioxide collophosphate rock:

(1)原矿石经破碎后给入一段磨矿分级作业,一段磨矿细度控制为-200目60%,磨好的矿浆给入反浮选作业;(1) After the raw ore is crushed, it is sent to the first stage of grinding and grading operation, and the first stage of grinding fineness is controlled to -200 mesh 60%, and the ground pulp is sent to the reverse flotation operation;

(2)反浮选作业的槽内产品经脱水作业得到反浮选粗精矿,浮选泡沫(反浮选尾矿)根据具体尾矿处理工艺来确定脱水工艺,反浮选作业抑制剂选用混酸,用量为7kg/t 原矿,捕收剂选用脂肪酸皂类有机物,用量为500g/t 原矿;(2) The products in the tank of the reverse flotation operation are dewatered to obtain the reverse flotation coarse concentrate. The dehydration process of the flotation foam (reverse flotation tailings) is determined according to the specific tailings treatment process, and the reverse flotation operation inhibitor is selected. Mixed acid, the dosage is 7kg/t raw ore, and the collector is fatty acid soap organic matter, and the dosage is 500g/t raw ore;

(3)反浮选脱水作业产生的滤液给入反浮选回水沉淀池,回水沉淀池的溢流给入酸性高位水池,经反浮选回水系统返回反浮选工艺使用;(3) The filtrate produced by the reverse flotation dehydration operation is sent to the reverse flotation return water sedimentation tank, and the overflow of the return water sedimentation tank is sent to the acid high-level tank, and returned to the reverse flotation process through the reverse flotation return water system;

(4)反浮选粗精矿给入二段磨矿分级作业,二段磨矿细度控制为-200目95%,磨好的矿浆给入正浮选作业,正浮选作业调整剂选用碳酸钠作为pH调整剂,用量为2000g/t 原矿,水玻璃作为硅酸盐矿物的抑制剂,用量为6000g/t 原矿,多糖类和多酚类有机高分子作为含铁类矿物的抑制剂,用量为80g/t 原矿,捕收剂选用脂肪酸皂类有机物,用量为1500 g/t原矿,正浮选作业的精矿、尾矿分别给至脱水作业,浮选槽内产品经根据具体尾矿处理工艺来确定脱水工艺,脱水后的产品为正浮选尾矿,浮选泡沫(正浮选精矿)经脱水作业成正浮选粗精矿;(4) The rough concentrate of reverse flotation is fed into the second-stage grinding and grading operation, and the second-stage grinding fineness is controlled to -200 mesh and 95%. Sodium carbonate is used as pH adjuster, the dosage is 2000g/t raw ore, water glass is used as inhibitor of silicate minerals, the dosage is 6000g/t raw ore, polysaccharides and polyphenol organic polymers are used as inhibitors of iron-containing minerals , the dosage is 80g/t raw ore, the collector is fatty acid soap organic matter, the dosage is 1500 g/t raw ore, the concentrate and tailings of positive flotation operation are respectively given to dehydration operation, and the products in the flotation tank are processed according to the specific tailings. The dehydration process is determined by the ore treatment process. The dehydrated product is positive flotation tailings, and the flotation foam (positive flotation concentrate) is dewatered into positive flotation coarse concentrate;

(5)正浮选脱水作业产生的滤液给入正浮选回水沉淀池,回水沉淀池的溢流给入碱性高位水池,经正浮选回水系统返回正浮选工艺使用;(5) The filtrate produced by the positive flotation dehydration operation is sent to the positive flotation return water sedimentation tank, and the overflow of the return water sedimentation tank is sent to the alkaline high-level tank, and returned to the positive flotation process through the positive flotation return water system;

(6))正浮选粗精矿给入酸浸作业,酸浸后经脱水作业,上清液返回工艺使用,脱水产品即为最终的磷精矿,浸出酸为硫酸。(6)) The positive flotation coarse concentrate is fed into the acid leaching operation. After the acid leaching, the dehydration operation is performed, and the supernatant liquid is returned to the process for use. The dehydration product is the final phosphate concentrate, and the leaching acid is sulfuric acid.

(7)反浮选流程由一次粗选和一次再选作业组成,正浮选由一次粗选、一次精选和一次扫选作业组成。(7) The reverse flotation process consists of a roughing and a re-selection operation, and the positive flotation consists of a roughing, a selection and a sweeping operation.

上述方法中高倍半氧化物类型胶磷矿的矿石组成为P2O5品位为19.75%, MgO质量含量为1.55%,SiO2质量含量为34.19%,Al2O3质量含量为3.79%,Fe2O3质量含量为1.92%;The ore composition of the high sesquioxide type collophosphate in the above method is that the P 2 O 5 grade is 19.75%, the MgO mass content is 1.55%, the SiO 2 mass content is 34.19%, the Al 2 O 3 mass content is 3.79%, and the Fe mass content is 3.79%. The mass content of 2 O 3 is 1.92%;

上述方法中获得胶磷矿精矿中P2O5品位为34.75%,MgO质量含量为0.22%,半氧化物(R2O3)质量含量为1.36%。The P 2 O 5 grade obtained in the above method is 34.75%, the MgO mass content is 0.22%, and the semi-oxide (R 2 O 3 ) mass content is 1.36%.

Claims (10)

1. A beneficiation method for treating high sesquioxide collophanite is characterized by comprising the following steps: crushing, grinding and grading the raw ore, performing reverse flotation operation, grinding and grading the obtained reverse flotation rough concentrate again, performing direct flotation operation, and performing acid leaching operation on the obtained direct flotation rough concentrate to obtain the final phosphate concentrate.
2. The beneficiation method for treating high sesquioxide collophanite according to claim 1, which is characterized in that: the acid adopted in the acid leaching operation is inorganic strong acid or organic strong acid, the inorganic strong acid is selected from one or more of sulfuric acid, hydrochloric acid, nitric acid and phosphoric acid, and the organic strong acid is selected from one or two of oxalic acid and citric acid.
3. The beneficiation method for treating high sesquioxide collophanite according to claim 1, which is characterized in that: the method is characterized in that two water return tanks and a high-level water tank are separately arranged and are respectively used for storing forward flotation return water and reverse flotation return water, the return water of the forward flotation return tank is only used for forward flotation, the return water of the reverse flotation return tank is only used for reverse flotation, and supernatant water of acid leaching operation is returned to the reverse flotation return tank or returned to the acid leaching operation for use; and the overflow of the water return tank returns to the high-level water tank and then flows into the corresponding process flow automatically.
4. The beneficiation method for treating high sesquioxide collophanite according to claim 1, which is characterized in that: the products in the tank of the reverse flotation operation are not directly fed into the forward flotation operation, but are dehydrated, and the water content of the reverse flotation rough concentrate is controlled to be 10% -16%.
5. The beneficiation method for treating high sesquioxide collophanite according to claim 1, which is characterized in that: the products in the tank of the direct flotation operation are not directly subjected to acid leaching operation, but are subjected to dehydration operation, and the water content of the direct flotation rough concentrate is controlled to be 10% -16%.
6. The beneficiation method for treating high sesquioxide collophanite according to claim 1, which is characterized in that: the grinding fineness of the ore grinding in the reverse flotation operation is 50.00-70.00% of-200 meshes; the grinding fineness of the ore grinding in the direct flotation operation is 80-98% of-200 meshes.
7. The beneficiation method for treating high sesquioxide collophanite according to claim 1, which is characterized in that: the inhibitor of the reverse flotation operation is inorganic acid, the inorganic acid is sulfuric acid, phosphoric acid or mixed acid of the sulfuric acid and the phosphoric acid, and the collecting agent is fatty acid soap organic matter; the positive flotation operation selects sodium carbonate as a pH regulator, water glass as an inhibitor of silicate minerals, polysaccharides and polyphenol organic polymers as an inhibitor of iron-containing minerals, and the collecting agent selects fatty acid soap organic matters.
8. The beneficiation method for treating high sesquioxide collophanite according to claim 1, which is characterized in that: the tailings subjected to the forward flotation and the tailings subjected to the reverse flotation adopt dry pile treatment, tailing pond storage or tailing filling methods according to actual conditions.
9. A beneficiation process for treating high sesquioxide collophanite according to any one of claims 1 to 8, wherein: the method comprises the following steps:
(1) crushing raw ores, feeding the crushed raw ores into a first-stage ore grinding and grading operation, and then feeding the crushed raw ores into a reverse flotation operation;
(2) dehydrating the product in the tank in the reverse flotation operation to obtain reverse flotation rough concentrate, and determining a dehydration process for flotation froth, namely reverse flotation tailings according to a specific tailings treatment process;
(3) the filtrate generated in the reverse flotation dehydration operation is returned to the reverse flotation operation for use;
(4) the reverse flotation rough concentrate is fed into the second-stage grinding classification operation, then fed into the forward flotation operation, the concentrate and the tailings of the forward flotation operation are respectively fed into the dehydration operation, the product in the flotation tank is subjected to a dehydration process determined according to a specific tailing treatment process, the dehydrated product is the forward flotation tailings, and the flotation froth, namely the forward flotation concentrate, is subjected to the dehydration operation to form the forward flotation rough concentrate;
(5) the filtrate generated in the positive flotation dehydration operation is returned to the positive flotation operation for use;
(6) and (3) performing acid leaching on the direct flotation rough concentrate, performing dehydration after acid leaching, returning the supernatant to the process for use, and obtaining a dehydrated product, namely the final phosphate concentrate.
10. The beneficiation method for treating high sesquioxide collophanite according to claim 9, which is characterized in that: the method comprises the following specific steps:
(1) crushing raw ore, feeding the crushed raw ore into a first-stage grinding and grading operation, controlling the fineness of the first-stage grinding to be 50.00-70.00% of-200 meshes, and feeding the ground ore pulp into a reverse flotation operation;
(2) performing dehydration operation on products in a tank in reverse flotation operation to obtain reverse flotation rough concentrates, determining a dehydration process for flotation foams, namely reverse flotation tailings according to a specific tailing treatment process, wherein an inhibitor in the reverse flotation operation selects inorganic acid, the inorganic acid is sulfuric acid, phosphoric acid or mixed acid of the sulfuric acid and the phosphoric acid, the using amount of the inorganic acid and the phosphoric acid is 5 kg/t-9 kg/t of raw ore, and a collecting agent selects fatty acid soap organic matters, and the using amount of the collecting agent is 500 g/t-2000 g/t of raw ore;
(3) filtrate generated in the reverse flotation dehydration operation is fed into a reverse flotation backwater sedimentation tank, overflow of the backwater sedimentation tank is fed into an acidic high-level water tank, and the filtrate is returned to the reverse flotation operation for use through a reverse flotation backwater system;
(4) the reverse flotation rough concentrate is fed into a secondary grinding grading operation, the fineness of secondary grinding is controlled to be 80% -98% of minus 200 meshes, ground ore pulp is fed into a positive flotation operation, sodium carbonate is selected as a pH regulator for the positive flotation operation, the usage amount is 0 g/t-3000 g/t of raw ore, water glass is used as an inhibitor of silicate minerals, the usage amount is 1000 g/t-7000 g/t of raw ore, polysaccharides and polyphenol organic polymers are used as the inhibitor of iron-containing minerals, the usage amount is 30 g/t-500 g/t of raw ore, a collecting agent is selected from fatty acid soap organic matters, the usage amount is 500 g/t-2000 g/t of raw ore, the concentrate and tailings of the positive flotation operation are respectively fed into a dewatering operation, and products in a flotation tank are subjected to a dewatering process determined according to a specific tailing treatment process, the dehydrated product is positive flotation tailings, and flotation foam, namely positive flotation concentrate, is dehydrated to form positive flotation rough concentrate;
(5) filtrate generated in the positive flotation dehydration operation is fed into a positive flotation backwater sedimentation tank, overflow of the backwater sedimentation tank is fed into an alkaline high-level water tank, and the filtrate is returned to the positive flotation process for use through a positive flotation backwater system;
(6) the direct flotation rough concentrate is subjected to acid leaching operation, dehydration operation is carried out after acid leaching, supernatant is returned to the process for use, a dehydrated product is the final phosphate concentrate, the leaching acid is inorganic strong acid or organic strong acid, the inorganic strong acid is one or more of sulfuric acid, hydrochloric acid, nitric acid and phosphoric acid, and the organic strong acid is oxalic acid and/or citric acid.
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