CN112046830A - Automatic packing device for coiled pipe - Google Patents
Automatic packing device for coiled pipe Download PDFInfo
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- CN112046830A CN112046830A CN202011019224.9A CN202011019224A CN112046830A CN 112046830 A CN112046830 A CN 112046830A CN 202011019224 A CN202011019224 A CN 202011019224A CN 112046830 A CN112046830 A CN 112046830A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
- B65B25/24—Packaging annular articles, e.g. tyres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/04—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material the articles being rotated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B41/00—Supplying or feeding container-forming sheets or wrapping material
- B65B41/12—Feeding webs from rolls
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- Mechanical Engineering (AREA)
- Winding Of Webs (AREA)
Abstract
本发明公开了一种管材盘卷自动包装装置,包括基座底板、固定在基座底板上的两条平行的转动固定座、设置在转动固定座上并用于安放管材盘卷的两个放置转辊、设置在基座底板上并横跨两个转动固定座的盘卷门框、设置在盘卷门框上并用对管材盘卷进行绕卷打包的环形固定座和限位安装在环形固定座上的缠绕滑行环。本申请中将在基座底板安装用于带动管材盘卷进行限位旋转的放置转辊,另外利用横跨管材盘卷的盘卷门框上的环形固定座和缠绕滑行环以及缠绕滑行环上的卷带安装轴和绕卷导向杆对管材盘卷进行盘卷打包,从而提高盘卷效率,节省人力,卷带安装轴的转速和管材盘卷的自转速度可以稳定控制,从而使得管材盘卷捆包的松紧度更为均衡,保障产品质量。
The invention discloses an automatic packaging device for pipe coils. A roller, a coil door frame arranged on the base plate and spanning two rotating fixed seats, an annular fixed seat arranged on the coil door frame and used for wrapping and wrapping the pipe coil, and a limiter installed on the annular fixed seat. Wrap the glide ring. In this application, a placing roller for driving the pipe coil for limited rotation will be installed on the base bottom plate, and the annular fixing seat and the winding sliding ring on the coil door frame across the pipe coil and the winding sliding ring on the winding sliding ring will be used. The tape installation shaft and the winding guide rod wrap the tube coil, thereby improving the coiling efficiency and saving labor. The tightness of the bag is more balanced to ensure product quality.
Description
技术领域technical field
本发明涉及盘卷包装生产技术领域,尤其涉及一种管材盘卷自动包装装置。The invention relates to the technical field of coil packaging production, in particular to an automatic packaging device for pipe coils.
背景技术Background technique
常规管材盘卷(如PERT产品)在进行缠绕打包时,一般是通过人工进行盘卷打包时,由于一盘所述PERT产品比较重,人工翻动比较费力,同时缠绕的效率比较低,同时人工缠绕用力不够均匀,从而使得PERT产品盘卷时绕卷捆包的松紧不均衡,容易造成散包或者对产品的局部造成挤压的情况。When conventional pipe coils (such as PERT products) are wound and packaged, they are generally manually coiled and packaged. Since a coil of PERT products is relatively heavy, it is laborious to manually turn over, and the winding efficiency is relatively low. At the same time, manual winding The force is not uniform enough, so that when the PERT product is coiled, the tightness of the wrapping and baling is unbalanced, which is likely to cause loose wrapping or partial extrusion of the product.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种管材盘卷自动包装装置,解决常规管材盘卷通过人工进行缠绕打包比较费力同时捆包的松紧度不够均衡以及效率较低的问题。The purpose of the present invention is to provide an automatic packaging device for pipe coils, which solves the problems that conventional pipe coils are laborious for manual winding and packaging, and the tightness of the bundles is not balanced and the efficiency is low.
为解决上述技术问题,本发明采用如下技术方案:In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions:
本发明提供了一种管材盘卷自动包装装置,其包括基座底板、固定在所述基座底板上的两条平行的转动固定座、设置在所述转动固定座上并用于安放管材盘卷的两个放置转辊、设置在所述基座底板上并横跨两个所述转动固定座的盘卷门框、设置在所述盘卷门框上并用对所述管材盘卷进行绕卷打包的环形固定座和限位安装在所述环形固定座上的缠绕滑行环;所述环形固定座和所述缠绕滑行环上分别预留有便于所述管材盘卷通过的缺口,在所述缠绕滑行环安装有卷带安装轴。The invention provides an automatic packaging device for pipe coils, which comprises a base bottom plate, two parallel rotating fixed seats fixed on the base bottom plate, which are arranged on the rotating fixed seats and are used for placing the pipe coils. The two placing rollers, the coil door frames arranged on the base bottom plate and spanning the two rotating fixed seats, and the coil door frames are arranged on the coil door frames and are used for wrapping and wrapping the pipe coil. An annular fixed seat and a winding sliding ring installed on the annular fixed seat; the annular fixed seat and the winding sliding ring are respectively provided with gaps that facilitate the coiling of the pipe material, and the winding sliding ring The ring is mounted with a tape-and-reel mounting shaft.
进一步的,在所述环形固定座上沿其环形结构靠近外延均匀间隔有多个承重转轮,在所述环形固定座上还安装有通过缠绕驱动电机进行驱动的驱动齿轮。Further, a plurality of load-bearing runners are evenly spaced on the annular fixed seat along its annular structure and close to the extension, and a driving gear driven by winding a drive motor is also installed on the annular fixed seat.
再进一步的,所述缠绕驱动电机通过支撑架设置在所述盘卷门框的B面,所述盘卷门框位于两个所述放置转辊的中心正上方。Still further, the winding drive motor is disposed on the B side of the coil door frame through a support frame, and the coil door frame is located just above the centers of the two placing rollers.
再进一步的,在所述支撑架上通过轴承安装有用于压紧在所述管材盘卷斜上方的上限位转动辊。Still further, an upper limit rotating roller for pressing on the pipe coil obliquely above is installed on the support frame through a bearing.
再进一步的,所述基座底板的端侧设置有便于将所述管材盘卷滚上所述放置转辊上的引桥板。Still further, the end side of the base bottom plate is provided with an approach bridge plate which is convenient for rolling the pipe material onto the placing roller.
再进一步的,在所述转动固定座上对称安装有用于对所述管材盘卷的两轴向端侧进行限位的水平限位辊。Still further, horizontal limiting rollers for limiting the positions of the two axial end sides of the pipe coil are symmetrically installed on the rotating fixing base.
再进一步的,所述水平限位辊的下端设置在间距调节杆上,所述间距调节杆的两端平行于所述放置转辊并设置在所述转动固定座的端部。Still further, the lower end of the horizontal limiting roller is arranged on a spacing adjustment rod, and both ends of the spacing adjustment rod are parallel to the placing roller and arranged at the end of the rotating fixing base.
再进一步的,所述放置转辊一端部设置有传动轮,所述基座底板上靠近所述转动固定座的端部设置有伺服电机,所述伺服电机通过减速机和传动带带动所述传动轮转动,从而带动所述放置转辊进行转动,用以实现所述管材盘卷上的转动。Still further, a transmission wheel is provided at one end of the placing roller, and a servo motor is provided on the end of the base bottom plate close to the rotating fixed seat, and the servo motor drives the transmission wheel through a reducer and a transmission belt. rotate, thereby driving the placing roller to rotate, so as to realize the rotation on the pipe coil.
再进一步的,所述缠绕滑行环通过其内开设的限位环形齿槽安装在所述环形固定座上的承重转轮和驱动齿轮,从而通过所述驱动齿轮带动所述缠绕滑行环环绕所述管材盘卷进行环绕滑动并对所述管材盘卷进行盘卷打包。Still further, the winding sliding ring is mounted on the load-bearing runner and the driving gear on the annular fixed seat through the limiting annular tooth slot opened therein, so as to drive the winding sliding ring to surround the sliding ring through the driving gear. The pipe coil is slid around and coil-packed.
再进一步的,在所述缠绕滑行环上固定设置有用于安装卷带的卷带安装轴,在所述缠绕滑行环的轴向端面上设置有用于与卷带安装轴配重的配重块,在所述缠绕滑行环的轴向断面上靠近所述卷带安装轴固定设置有绕卷导向杆,所述绕卷导向杆垂直于所述缠绕滑行环的端面比所述卷带安装轴更靠近所述缠绕滑行环的环绕圆心。Still further, a tape installation shaft for installing the tape is fixedly arranged on the winding slip ring, and a counterweight block is provided on the axial end face of the winding slip ring for counterweight with the tape installation shaft, A winding guide rod is fixedly arranged on the axial section of the winding sliding ring close to the tape mounting shaft, and the end face of the winding guide rod perpendicular to the winding sliding ring is closer to the tape mounting shaft than the tape mounting shaft The surrounding center of the winding glide ring.
与现有技术相比,本发明的有益技术效果:本申请中将在所述基座底板安装用于带动所述管材盘卷进行限位旋转的放置转辊,同时在所述放置转辊的两侧安装有对其进行水平限位以保证其竖直状态的水平限位辊,其中通过将所述水平限位辊可调节间距地安装在所述间距调节杆上,用于使用不同宽度的管材盘卷,提高适用范围;另外利用横跨管材盘卷的所述盘卷门框上的环形固定座和缠绕滑行环以及所述缠绕滑行环上的卷带安装轴和绕卷导向杆对所述管材盘卷进行盘卷打包,从而提高盘卷效率,节省人力,同时由于使用的是机器工具,所述卷带安装轴的转速和所述管材盘卷的自转速度可以稳定控制,从而使得所述管材绕卷捆包的松紧度更为均衡,保障产品质量。Compared with the prior art, the beneficial technical effects of the present invention are: in the present application, a placing roller for driving the pipe coil to perform limited rotation is installed on the base bottom plate, and at the same time, the placement roller is Horizontal limit rollers are installed on both sides to limit the horizontal limit to ensure its vertical state. The pipe coil is coiled to improve the scope of application; in addition, the annular fixing seat and the winding sliding ring on the coil door frame across the The pipe coil is coiled and packed, thereby improving the coiling efficiency and saving manpower. At the same time, due to the use of machine tools, the rotation speed of the coil installation shaft and the rotation speed of the pipe coil can be stably controlled, so that the The tightness of the tube wrapping and wrapping is more balanced to ensure product quality.
附图说明Description of drawings
下面结合附图说明对本发明作进一步说明。The present invention will be further described below with reference to the accompanying drawings.
图1为本发明管材盘卷自动包装装置的主体示意图;Fig. 1 is the main body schematic diagram of the pipe coil automatic packaging device of the present invention;
图2为本发明管材盘卷自动包装装置的主体安装侧视示意图;2 is a schematic side view of the main body installation of the automatic packaging device for pipe coils according to the present invention;
图3为本发明管材盘卷自动包装装置中盘卷门框的示意图;Fig. 3 is the schematic diagram of the coil door frame in the pipe coil automatic packaging device of the present invention;
图4为本发明管材盘卷自动包装装置中环形固定座的示意图;Fig. 4 is the schematic diagram of the annular fixed seat in the pipe coil automatic packaging device of the present invention;
图5为本发明管材盘卷自动包装装置中缠绕滑行环的示意图;Fig. 5 is the schematic diagram of winding sliding ring in the pipe coil automatic packaging device of the present invention;
图6为图5侧视的示意图;Fig. 6 is the schematic diagram of Fig. 5 side view;
图7为图5结构的示意图;Fig. 7 is the schematic diagram of the structure of Fig. 5;
图8为本发明管材盘卷自动包装装置的基座底板俯视示意图。FIG. 8 is a schematic top view of the base bottom plate of the pipe coil automatic packaging device of the present invention.
附图标记说明:1、基座底板;1a、引桥板;2、盘卷门框;2a、环形固定座;2b、承重转轮;2c、驱动齿轮;3、转动固定座;3a、放置转辊;3b、间距调节杆;3c、水平限位辊;3d、传动轮;4、管材盘卷;5、缠绕滑行环;5a、卷带安装轴;5b、配重块;5c、绕卷导向杆;5d、限位环形齿槽;6、伺服电机;6a、传动带;7、支撑架;8、上限位转动辊;9、缠绕驱动电机。Explanation of reference numerals: 1, base plate; 1a, approach deck; 2, coil door frame; 2a, annular fixing seat; 2b, load-bearing runner; 2c, driving gear; 3, rotating fixing seat; 3a, placing roller ;3b, spacing adjustment rod; 3c, horizontal limit roller; 3d, transmission wheel; 4, pipe coiling; 5, winding sliding ring; 5a, tape installation shaft; 5b, counterweight; 5c, winding guide rod ; 5d, limit ring gear slot; 6, servo motor; 6a, transmission belt; 7, support frame; 8, upper limit rotation roller; 9, winding drive motor.
具体实施方式Detailed ways
如图1和图2所示,本实施例中公开了一种管材盘卷自动包装装置,其包括基座底板1、固定在所述基座底板1上的两条平行的转动固定座3、通过轴承安装在所述转动固定座3上并用于安放管材盘卷4的两个放置转辊3a、固定在所述基座底板1上并横跨两个所述转动固定座3的盘卷门框2、安装在所述盘卷门框2上并用对所述管材盘卷4进行绕卷打包的环形固定座2a和限位安装在所述环形固定座2a上的缠绕滑行环5;其中所述环形固定座2a和所述缠绕滑行环5上分别预留有便于所述管材盘卷4通过的缺口,在所述缠绕滑行环5安装有卷带安装轴5a。As shown in FIG. 1 and FIG. 2 , this embodiment discloses an automatic packaging device for pipe coils, which includes a
其中所述基座底板1的端侧安装有便于将所述管材盘卷4滚上所述放置转辊3a上的引桥板1a,如图2所示,所述引桥板1a有一定的倾斜度,并且所述引桥板1a的上端与所述放置转辊3a的高度相互平齐同时靠近所述放置转辊3a。The end side of the
两个所述放置转辊3a的两端分别通过轴承安装在所述转动固定座3上,在工作时所述管材盘卷4安装在两个所述放置转辊3a上,并通过所述放置转辊3a带动所述管材盘卷4进行转动;其中具体地所述放置转辊3a通过伺服电机6进行驱动;其中在所述转动固定座3上并平行于所述放置转辊3a安装有间距调节杆3b,两个所述间距调节杆3b对称安装在所述转动固定座3的两个端部,其中所述间距调节杆3b上对称安装有用于对所述管材盘卷4的两轴向端侧进行限位的两个水平限位辊3c;所述水平限位辊3c包括用于安装在所述间距调节杆3b上的带有限位孔的轴套、与所述轴套固定的固定杆以及通过轴承安装在所述固定杆上的限位辊;从而所述水平限位辊3c通过其下端的轴套和与轴套上预留螺纹通孔适配的螺栓限位固定在所述间距调节杆3b上,进而通过轴套在所述间距调节杆3b改变并调节固定两个所述水平限位辊3c的间距;其中如图2所示,所述水平限位辊3c对称安装在所述转动固定座3的两端侧,并且所述水平限位辊3c倾斜向上,并位于所述管材盘卷4的两侧并与所述管材盘卷4的侧壁接触,从而起到限位的作用。Both ends of the two placing
如图2所示,在所述支撑架7上通过轴承安装有用于压紧在所述管材盘卷4斜上方的上限位转动辊8,所述支撑架7安装在所述盘卷门框2的B面,其中所述上限位转动辊8通过轴承座安装在所述支撑架7上,并所述上限位转动辊8的侧壁与所述管材盘卷4的斜上方侧壁接触,从而对所述管材盘卷4从斜向上方起到限位作用;如图2所示,在所述支撑架7上上安装有缠绕驱动电机9。As shown in FIG. 2 , an upper
如图3和图4所示,在所述环形固定座2a上沿其环形结构靠近外延均匀间隔有多个承重转轮2b,所述承重转轮2b为所述限位环形齿槽5d适配啮合的从动齿轮;在所述环形固定座2a上还安装有通过缠绕驱动电机9进行驱动的多个驱动齿轮2c;其中如图3所示,所述环形固定座2a为其下部开设有缺口的环形预留槽,在所述环形预留槽内通过轴承安装有多个沿其环形结构靠近外延均匀间隔有多个承重转轮2b和多个驱动齿轮2c,其中所述驱动齿轮2c通过缠绕驱动电机9进行驱动,多个所述驱动齿轮2c之间通过链条进行传动连接;所述缠绕驱动电机9通过支撑架7安装在所述盘卷门框2的B面,所述盘卷门框2位于两个所述放置转辊3a的中心正上方,即所述管材盘卷4的正上方安装有所述环形固定座2a,所述环形固定座2a的下方的预留缺口可以通过所述管材盘卷4。As shown in FIGS. 3 and 4 , a plurality of load-bearing
在具体实施时(未画图),所述承重转轮2b还可以与所述缠绕滑行环5的内环接触支撑,起到承重的作用,其中多个所述承重转轮2b安装在所述环形固定座2a的内环边沿,将所述承重转轮2b设计为通过轴承安装在所述环形固定座2a的内环边沿,仅对所述所述缠绕滑行环5起到限位支撑的作用,而利用多个所述驱动齿轮2c与所述缠绕滑行环5内的限位环形齿槽5d进行齿轮啮合传动,从而带动所述缠绕滑行环5以所述环形固定座2a的中心进行环绕,从而利用该实施方式减少承重转轮2b与所述缠绕滑行环5之间的摩擦力。During specific implementation (not shown), the load-bearing
如图5-图7所示,所述缠绕滑行环5通过其内开设的限位环形齿槽5d安装在所述环形固定座2a上的承重转轮2b和驱动齿轮2c,从而通过所述驱动齿轮2c带动所述缠绕滑行环5环绕所述管材盘卷4进行环绕滑动并对所述管材盘卷4进行盘卷打包;其中如图5所示,在所述缠绕滑行环5上固定安装有用于安装卷带的卷带安装轴5a,在所述缠绕滑行环5的轴向端面上安装有用于与卷带安装轴5a配重的配重块5b,在所述缠绕滑行环5的轴向断面上靠近所述卷带安装轴5a固定安装有绕卷导向杆5c,所述绕卷导向杆5c垂直于所述缠绕滑行环5的端面比所述卷带安装轴5a更靠近所述缠绕滑行环5的环绕圆心,利用所述绕卷导向杆5c更接近所述管材盘卷4,从而对所述卷带安装轴5a的卷带起到缓冲的作用,使得盘卷更为稳定。As shown in FIGS. 5-7 , the winding sliding
图6所示,所述缠绕滑行环5可以通过两块相同的环形槽拼接而成,从而在通过螺栓紧固形成带有缺口的环形槽结构。As shown in FIG. 6 , the winding sliding
图7所示,所述缠绕滑行环5内开设有与所述驱动齿轮2c啮合适配的环形齿,从而通过驱动齿轮2c带动所述缠绕滑行环5在所述环形固定座2a上转动,从而在利用所述缠绕滑行环5端面上的卷带安装轴5a对所述管材盘卷4进行缠绕打包。As shown in FIG. 7 , the winding sliding
如图8所示,两个所述放置转辊3a的两端分别通过轴承安装在所述转动固定座3上,在工作时所述管材盘卷4安装在两个所述放置转辊3a上,并通过所述放置转辊3a带动所述管材盘卷4进行转动;其中具体地所述放置转辊3a通过伺服电机6和减速机进行驱动;所述放置转辊3a一端部安装有传动轮3d,所述基座底板1上靠近所述转动固定座3的端部固定安装有伺服电机6,所述伺服电机6通过减速机和传动带6a带动所述传动轮3d转动,从而带动所述放置转辊3a进行转动,用以实现所述管材盘卷4上的转动。As shown in FIG. 8 , both ends of the two placing
本发明的工作过程:The working process of the present invention:
首先,通过将所述管材盘卷4通过引桥板1a安放到所述放置转辊3a上,并通过调节所述水平限位辊3c的间距,从而保持所述管材盘卷4的竖直方向,在通过驱动所述伺服电机6带动所述放置转辊3a进行转动,用于实现所述管材盘卷4的转动;然后驱动所述缠绕驱动电机9,通过驱动所述驱动齿轮2c带动所述缠绕滑行环5在多个所述承重转轮2b围绕成型的环形轨道进行限位环形环绕,通过是利用所述缠绕滑行环5上的卷带安装轴5a上的卷带环绕所述管材盘卷4进行打包盘卷;即实现了将所述管材盘卷4自身转圈,与所述卷带安装轴5a环绕所述管材盘卷4进行盘卷绕圈,从而对所述管材盘卷4进行快速绕卷捆包。First, by placing the
在本发明创造的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "portrait", "horizontal", "upper", "lower", "front", "rear", "left", "right" and "vertical" , "horizontal", "top", "bottom", "inside", "outside", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, only for the convenience of describing the present invention, rather than indicating Or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
以上实施例仅是对本发明创造的优选方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案做出的各种变形和改进,均应落入本发明权利要求书确定的保护范围内。The above embodiments are only to describe the preferred mode of the present invention, and do not limit the scope of the present invention. On the premise of not departing from the design spirit of the present invention, those of ordinary skill in the art can make various deformations and modifications to the technical solutions of the present invention. Improvements should all fall within the protection scope determined by the claims of the present invention.
Claims (10)
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| CN117048903A (en) * | 2023-10-11 | 2023-11-14 | 张家港扬子江冷轧板有限公司 | An automatic strapping machine for steel strip coils |
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