CN112126830A - Preparation and heat treatment process of novel high-strength and high-plasticity Al-Mg-Si-Sc aluminum alloy plate - Google Patents
Preparation and heat treatment process of novel high-strength and high-plasticity Al-Mg-Si-Sc aluminum alloy plate Download PDFInfo
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- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 22
- 238000010438 heat treatment Methods 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000002360 preparation method Methods 0.000 title claims abstract description 11
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 29
- 239000000956 alloy Substances 0.000 claims abstract description 29
- 230000032683 aging Effects 0.000 claims abstract description 15
- 238000005098 hot rolling Methods 0.000 claims abstract description 9
- 238000005097 cold rolling Methods 0.000 claims abstract description 7
- 238000000265 homogenisation Methods 0.000 claims abstract description 5
- 229910052782 aluminium Inorganic materials 0.000 claims description 23
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 23
- 238000002156 mixing Methods 0.000 claims description 6
- LUKDNTKUBVKBMZ-UHFFFAOYSA-N aluminum scandium Chemical compound [Al].[Sc] LUKDNTKUBVKBMZ-UHFFFAOYSA-N 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 5
- CSDREXVUYHZDNP-UHFFFAOYSA-N alumanylidynesilicon Chemical compound [Al].[Si] CSDREXVUYHZDNP-UHFFFAOYSA-N 0.000 claims description 4
- SNAAJJQQZSMGQD-UHFFFAOYSA-N aluminum magnesium Chemical compound [Mg].[Al] SNAAJJQQZSMGQD-UHFFFAOYSA-N 0.000 claims description 4
- VHHHONWQHHHLTI-UHFFFAOYSA-N hexachloroethane Chemical compound ClC(Cl)(Cl)C(Cl)(Cl)Cl VHHHONWQHHHLTI-UHFFFAOYSA-N 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- 238000003723 Smelting Methods 0.000 claims 1
- 238000007872 degassing Methods 0.000 claims 1
- 238000009413 insulation Methods 0.000 claims 1
- 239000003921 oil Substances 0.000 claims 1
- 238000004321 preservation Methods 0.000 claims 1
- 239000002893 slag Substances 0.000 claims 1
- 238000005096 rolling process Methods 0.000 abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 7
- 230000035882 stress Effects 0.000 abstract description 6
- 229910001092 metal group alloy Inorganic materials 0.000 abstract description 2
- 238000005266 casting Methods 0.000 abstract 1
- 229910052751 metal Inorganic materials 0.000 abstract 1
- 239000002184 metal Substances 0.000 abstract 1
- 229910000542 Sc alloy Inorganic materials 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000001556 precipitation Methods 0.000 description 4
- 239000006104 solid solution Substances 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 229910002804 graphite Inorganic materials 0.000 description 3
- 239000010439 graphite Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 238000005728 strengthening Methods 0.000 description 3
- 229910021365 Al-Mg-Si alloy Inorganic materials 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 229910052706 scandium Inorganic materials 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 238000001953 recrystallisation Methods 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
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Abstract
一种高强高塑性Al‑Mg‑Si‑Sc新型铝合金板材的制备及热处理工艺,属于金属合金技术领域。制备方法为:采用铸造的方式制备出金属铸锭,然后将铸锭进行均匀化热处理,最后在轧机上先进行热轧再进行冷轧。均匀化热处理工艺为:铸锭在560℃下保温6小时。轧制工艺为:热轧前,先将铸锭在400℃下保温20分钟,再进行热轧,之后进行冷轧,每次轧制后立即用水冷却,终轧厚度约为2mm。固溶热处理工艺为:铸锭在550℃下保温1小时,立即水冷至室温。时效热处理工艺为:铸锭固溶处理后马上在170℃下进行时效热处理。经过本发明处理的合金在170℃时效10小时,合金工程应力达300MPa,工程应变达32.5%;在170℃时效192小时,合金工程应力达300MPa,工程应变达28%。
The invention discloses a preparation and heat treatment process of a high-strength and high-plastic Al-Mg-Si-Sc new aluminum alloy sheet, which belongs to the technical field of metal alloys. The preparation method is as follows: a metal ingot is prepared by casting, and then the ingot is subjected to a homogenization heat treatment, and finally hot rolling is performed on a rolling mill and then cold rolling is performed. The homogenization heat treatment process is as follows: the ingot is kept at 560° C. for 6 hours. The rolling process is as follows: before hot rolling, the ingot is kept at 400°C for 20 minutes, then hot rolled, and then cold rolled. After each rolling, it is cooled with water immediately, and the final rolling thickness is about 2 mm. The solution heat treatment process is as follows: the ingot is kept at 550°C for 1 hour, and then water-cooled to room temperature immediately. The aging heat treatment process is: aging heat treatment at 170° C. immediately after the solution treatment of the ingot. The alloy treated by the invention is aged at 170°C for 10 hours, the alloy engineering stress reaches 300MPa and the engineering strain reaches 32.5%; when aged at 170°C for 192 hours, the alloy engineering stress reaches 300MPa and the engineering strain reaches 28%.
Description
技术领域technical field
本发明属于金属合金技术领域,具体是一种高强高塑性Al-Mg-Si-Sc新型铝合金板材的制备及热处理工艺。The invention belongs to the technical field of metal alloys, in particular to a preparation and heat treatment process of a high-strength and high-plastic Al-Mg-Si-Sc new aluminum alloy plate.
背景技术Background technique
由于铝镁硅合金拥有非常吸引人的比强度、成型性、焊接性和抗腐蚀性等性能被广泛用于交通领域,如车辆,飞机、高铁。自从固溶析出强化机理被证实对提高铝合金的强度有非常吸引人的效果以后(1906),该强化机理被广泛应用于各系铝合金的研究当中。固溶析出强化机理是指铝合金经过固溶处理,形成超饱和固溶体,在之后的人工时效热处理过程中,析出高数密度且分布均的析出相,析出相通过针扎作用显著阻碍位错运动,从而提高铝合金的强度。但是,有大量文献报道随着提高强度的同时,铝镁硅合金的塑性降低,这严重影响了其使用范围,例如,不能加工成形状比较复杂的零件。本发明通过添加稀土元素Sc(0.4wt%),制备出了工程应力达300MPa,工程应变达32.5%的Al-Mg-Si-Sc新型铝合金,在170℃时效192 小时,合金的工程应力也能维持在300MPa,工程应变达28%。Because of its attractive specific strength, formability, weldability and corrosion resistance, Al-Mg-Si alloys are widely used in transportation fields, such as vehicles, aircraft, and high-speed rail. Since the solid solution precipitation strengthening mechanism was proved to have a very attractive effect on improving the strength of aluminum alloys (1906), this strengthening mechanism has been widely used in the research of various aluminum alloys. The solid solution precipitation strengthening mechanism means that the aluminum alloy is subjected to solid solution treatment to form a supersaturated solid solution. During the subsequent artificial aging heat treatment process, a high number density and uniformly distributed precipitation phase is precipitated. The precipitation phase significantly hinders the movement of dislocations through pinning , thereby increasing the strength of the aluminum alloy. However, there are a large number of literature reports that the plasticity of Al-Mg-Si alloy decreases with the increase of strength, which seriously affects its application range. For example, it cannot be processed into parts with complex shapes. By adding rare earth element Sc (0.4wt%), the present invention prepares a new Al-Mg-Si-Sc aluminum alloy with engineering stress of 300 MPa and engineering strain of 32.5%, aging at 170°C for 192 hours, and the engineering stress of the alloy is also It can be maintained at 300MPa and the engineering strain reaches 28%.
发明内容SUMMARY OF THE INVENTION
本发明目的是提供一种高强高塑性Al-Mg-Si-Sc新型铝合金板材的制备及热处理工艺,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a preparation and heat treatment process of a new high-strength and high-plastic Al-Mg-Si-Sc aluminum alloy sheet, so as to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种高强高塑性Al-Mg-Si-Sc新型铝合金板材,其合金成分为:Mg:0.45-0.9%,Si: 0.2-0.6%,Sc:0.4%,余量为铝。其制备方法为:首先将纯铝锭和铝镁、铝硅、铝钪中间合金熔炼成铝液,然后浇注成铝锭,其次将铝锭进行均匀化处理,再将铝锭进行热轧和冷轧,最后将轧好的板材进行固溶处理和时效处理。A high-strength and high-plastic Al-Mg-Si-Sc new type of aluminum alloy plate, the alloy composition of which is: Mg: 0.45-0.9%, Si: 0.2-0.6%, Sc: 0.4%, and the balance is aluminum. The preparation method is as follows: firstly, pure aluminum ingot and aluminum-magnesium, aluminum-silicon, aluminum-scandium intermediate alloy are smelted into aluminum liquid, then poured into aluminum ingot, secondly, the aluminum ingot is homogenized, and then the aluminum ingot is hot-rolled and cooled. Rolling, and finally the rolled sheet is subjected to solution treatment and aging treatment.
本发明的突出优点在于:The outstanding advantages of the present invention are:
1、合金峰值时效所需时间缩短一半,在170℃时效10小时,合金工程应力达300MPa,工程应变达32.5%。1. The time required for peak aging of the alloy is shortened by half, and when the alloy is aged at 170 ℃ for 10 hours, the engineering stress of the alloy reaches 300MPa, and the engineering strain reaches 32.5%.
2、具有优异的耐热性,合金在170℃下时效192小时,合金工程应力达300MPa,工程应变达28%。2. It has excellent heat resistance. The alloy is aged at 170℃ for 192 hours, the engineering stress of the alloy reaches 300MPa, and the engineering strain reaches 28%.
3、合金先在300℃时效36小时,然后在170℃时效不同时间展现出具有优异的耐热性和耐腐蚀性。3. The alloy is first aged at 300 °C for 36 hours, and then aged at 170 °C for different times, showing excellent heat resistance and corrosion resistance.
附图说明Description of drawings
图1为本发明所述一种高强高塑性Al-Mg-Si-Sc新型铝合金板材在170℃时效不同时间的时效硬化曲线。Fig. 1 is the aging hardening curve of a new type of Al-Mg-Si-Sc aluminum alloy sheet with high strength and high plasticity according to the present invention aged at 170°C for different time periods.
图2为本发明所述一种高强高塑性Al-Mg-Si-Sc新型铝合金板材在300℃时效36小时,然后在170℃时效不同时间的时效硬化曲线。Fig. 2 is the aging hardening curve of a new high-strength and high-plastic Al-Mg-Si-Sc aluminum alloy sheet according to the present invention aged at 300°C for 36 hours, and then aged at 170°C for different times.
图3为本发明所述一种高强高塑性Al-Mg-Si-Sc新型铝合金板材在170℃下时效10小时的应力-应变曲线。3 is a stress-strain curve of a new type of Al-Mg-Si-Sc aluminum alloy sheet with high strength and high plasticity according to the present invention aged at 170° C. for 10 hours.
图4为本发明所述一种高强高塑性Al-Mg-Si-Sc新型铝合金板材在170℃下时效192小时的应力-应变曲线。4 is a stress-strain curve of a new type of Al-Mg-Si-Sc aluminum alloy sheet with high strength and high plasticity according to the present invention aged at 170° C. for 192 hours.
图5为本发明所述一种高强高塑性Al-Mg-Si-Sc新型铝合金板材在170℃下时效10小时的低倍透射图。FIG. 5 is a low-power transmission diagram of a new type of Al-Mg-Si-Sc aluminum alloy sheet with high strength and high plasticity according to the present invention, which is aged at 170° C. for 10 hours.
图6为本发明所述一种高强高塑性Al-Mg-Si-Sc新型铝合金板材在170℃下时效10小时的高倍透射图。6 is a high-power transmission diagram of a new type of Al-Mg-Si-Sc aluminum alloy sheet with high strength and high plasticity according to the present invention aged at 170° C. for 10 hours.
图7为本发明所述一种高强高塑性Al-Mg-Si-Sc新型铝合金板材在170℃下时效192小时的低倍透射图。7 is a low-power transmission diagram of a new type of Al-Mg-Si-Sc aluminum alloy sheet with high strength and high plasticity according to the present invention, which is aged at 170° C. for 192 hours.
图8为本发明所述一种高强高塑性Al-Mg-Si-Sc新型铝合金板材在170℃下时效192小时的高倍透射图。FIG. 8 is a high-power transmission diagram of a new type of Al-Mg-Si-Sc aluminum alloy sheet with high strength and high plasticity according to the present invention, which is aged at 170° C. for 192 hours.
具体实施方式Detailed ways
首先准备好Al-2%Sc、Al-10%Mg、Al-10%Si中间合金和99.99%的纯铝,先将铝钪中间合金放入电阻炉中的石墨坩埚内,并在640℃下保温2小时,其次将纯铝和铝镁、铝硅中间合金放入另一个电阻炉中的石墨坩埚内,并在800℃下保温1小时,最后将两种铝液混合,混合过程中快速搅拌,确保混合均匀,并加入0.3wt%的六氯乙烷,除掉铝液中含有的气体和杂质,在800℃下保温1小时然后浇注成铝锭。为了消除铸锭在冷却过程中产生的偏析等缺陷,需对合金进行在560℃保温6小时的均匀化热处理,然后随炉冷却。轧制前,先用铣床铣掉表面的氧化皮,然后在400℃下保温20分钟,进行热轧,每次热轧完立即用水冷却。热轧结束之后进行冷轧,每次冷轧后立即用水冷却至室温,最终轧成2mm厚的板材。将扎好的板材进行550℃保温1小时的固溶热处理,立即用水进行淬火至室温,迅速将板材进行170℃时效热处理。First prepare Al-2%Sc, Al-10%Mg, Al-10%Si master alloy and 99.99% pure aluminum, first put the aluminum scandium master alloy into the graphite crucible in the resistance furnace, and at 640 ℃ Incubate for 2 hours, then put pure aluminum, aluminum-magnesium, and aluminum-silicon intermediate alloy into a graphite crucible in another resistance furnace, and keep it at 800 ° C for 1 hour. Finally, mix the two aluminum liquids, and stir quickly during the mixing process. , ensure uniform mixing, add 0.3 wt % hexachloroethane to remove gas and impurities contained in the aluminum liquid, keep the temperature at 800° C. for 1 hour and then cast it into an aluminum ingot. In order to eliminate the segregation and other defects generated during the cooling process of the ingot, the alloy needs to be subjected to a homogenization heat treatment at 560 °C for 6 hours, and then cooled with the furnace. Before rolling, the oxide scale on the surface is milled off with a milling machine, and then kept at 400 ° C for 20 minutes for hot rolling. After each hot rolling, it is cooled with water immediately. After the hot rolling, cold rolling was performed, and after each cold rolling, it was cooled to room temperature with water immediately, and finally rolled into a 2 mm thick plate. The bound plate was subjected to solution heat treatment at 550°C for 1 hour, immediately quenched with water to room temperature, and rapidly subjected to aging heat treatment at 170°C.
实施例1Example 1
首先将铝钪中间合金放入电阻炉中的石墨坩埚内,并在640℃下保温2小时,其次将纯铝和铝镁、铝硅中间合金放入另一个电阻炉中的石墨坩埚内,并在800℃下保温1小时,待其完全溶解后将两种铝液混合,混合过程中快速搅拌,确保混合均匀,并加入0.3wt%的六氯乙烷,六氯乙烷用铝箔包住,然后除掉铝液中含有的气体和杂质,最后在800℃下保温1小时然后浇注成铝锭。将铸锭放入马弗炉中进行560℃保温6小时的均匀化热处理,然后随炉冷却。轧制前,先用铣床铣掉表面的氧化皮,然后在400℃下保温20分钟,进行热轧,每次热轧完立即用水冷却,热轧道次为2-4次。热轧结束之后进行冷轧,每次冷轧后立即用水冷却至室温,最终轧成2mm厚的板材,冷轧道次为4-6次。将扎好的板材进行550℃保温1 小时的固溶热处理之后水冷至室温,即可得到Al-Mg-Si-Sc合金板材。First, put the aluminum-scandium master alloy into the graphite crucible in the resistance furnace, and keep it at 640 °C for 2 hours. Incubate at 800°C for 1 hour, mix the two aluminum liquids after they are completely dissolved, stir quickly during the mixing process to ensure uniform mixing, and add 0.3 wt% hexachloroethane, which is wrapped with aluminum foil, Then, the gas and impurities contained in the molten aluminum are removed, and finally it is kept at 800° C. for 1 hour and then cast into an aluminum ingot. The ingot is put into a muffle furnace for homogenization heat treatment at 560°C for 6 hours, and then cooled with the furnace. Before rolling, use a milling machine to mill off the oxide scale on the surface, and then keep it at 400 ° C for 20 minutes to carry out hot rolling. After each hot rolling, it is immediately cooled with water. After the hot rolling, cold rolling is carried out. After each cold rolling, it is cooled to room temperature with water immediately, and finally rolled into a plate with a thickness of 2 mm. The number of cold rolling passes is 4-6 times. Al-Mg-Si-Sc alloy plate can be obtained by performing solution heat treatment at 550° C. for 1 hour and then cooling to room temperature with water.
实施例2Example 2
将Al-Mg-Si-Sc合金板材在170℃时效不同时间,图1为Al-Mg-Si-Sc合金在170℃时效硬化曲线。由图1可看出,随着时效时间的增加,合金硬度快速增加,时效10小时时,合金维氏硬度达到峰值,随着时间继续增加至192小时,合金硬度没有发生明显下降,维持着峰值硬度平台,说明合金拥有很好的耐热性。The Al-Mg-Si-Sc alloy sheet was aged at 170 °C for different time periods. Figure 1 shows the aging hardening curve of the Al-Mg-Si-Sc alloy at 170 °C. It can be seen from Figure 1 that with the increase of aging time, the hardness of the alloy increases rapidly. When the aging time is 10 hours, the Vickers hardness of the alloy reaches its peak value. As the time continues to increase to 192 hours, the alloy hardness does not decrease significantly and maintains the peak value. The hardness plateau indicates that the alloy has good heat resistance.
实施例3Example 3
将Al-Mg-Si-Sc合金板材先在300℃时效36小时,然后在170℃时效不同时间,其时效硬化曲线如图2。由图2可以看出,合金峰值硬度略低于合金在170℃时效10小时的硬度,但通过观察合金内部结构,发现形成了大量Al3Sc析出相,抑制了合金再结晶,晶粒细化明显且主要呈现等轴晶,合金的耐腐蚀性显著增强。The Al-Mg-Si-Sc alloy sheet was first aged at 300 °C for 36 hours, and then aged at 170 °C for different times. The aging hardening curve is shown in Figure 2. It can be seen from Figure 2 that the peak hardness of the alloy is slightly lower than the hardness of the alloy aged at 170 °C for 10 hours, but by observing the internal structure of the alloy, it is found that a large number of Al 3 Sc precipitates are formed, which inhibits the recrystallization of the alloy and the grain refinement. The equiaxed grains are obvious and mainly present, and the corrosion resistance of the alloy is significantly enhanced.
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