CN112658695B - Automatic punching device for workpiece - Google Patents
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- CN112658695B CN112658695B CN202110007836.4A CN202110007836A CN112658695B CN 112658695 B CN112658695 B CN 112658695B CN 202110007836 A CN202110007836 A CN 202110007836A CN 112658695 B CN112658695 B CN 112658695B
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Abstract
本发明为了克服现有技术中冲孔装置无法对孔洞贯穿处的毛刺、毛边等进行打磨处理,不便于后期工件利用的技术问题,提供一种工件自动冲孔装置,包括机架,机架包括间隔布置的底板和顶板,顶板上设有冲孔头,底板上设有对工件限位的夹持机构,冲孔头包括冲孔冲头和液压缸,冲孔冲头和液压缸之间设有连接杆,连接杆的周向设有若干个辅助机构,辅助机构包括复位件、调节件和摩擦件,调节件包括一端与连接杆相连的稳固块,摩擦件包括一端与稳固块的另一端转动相连的摩擦板,复位件的一端与摩擦板相连,复位件的另一端与调节件相连,复位件压缩时摩擦板的外侧面与冲孔冲头的周面平齐,复位件延伸时摩擦板部分凸出冲孔冲头的周面。
In order to overcome the technical problem that the punching device in the prior art cannot polish the burrs, burrs, etc. at the penetration of the hole, which is inconvenient for the later use of the workpiece, the present invention provides an automatic punching device for the workpiece, which includes a frame, and the frame includes The bottom plate and the top plate are arranged at intervals. The top plate is provided with a punching head, and the bottom plate is provided with a clamping mechanism for limiting the workpiece. The punching head includes a punching punch and a hydraulic cylinder. There is a connecting rod, and several auxiliary mechanisms are arranged on the circumference of the connecting rod. The auxiliary mechanism includes a reset piece, an adjusting piece and a friction piece. One end of the reset piece is connected to the friction plate, and the other end of the reset piece is connected to the adjustment piece. When the reset piece is compressed, the outer side of the friction plate is flush with the peripheral surface of the punching punch. When the reset piece is extended, the friction plate is partially The peripheral surface of the punching punch protrudes.
Description
技术领域technical field
本发明涉及工件冲孔技术领域,特别是涉及一种工件自动冲孔装置。The invention relates to the technical field of workpiece punching, in particular to an automatic workpiece punching device.
背景技术Background technique
冲孔是指在钢板、革、布、木板等材料上打出各种图形以适应不同的需求,在针对工件进行冲孔时,需使用到冲孔装置,现有工件自动冲孔装置不能针对贯通处的毛刺及毛边进行处理,后期还需工人返工。Punching refers to punching various patterns on steel, leather, cloth, wood and other materials to meet different needs. When punching a workpiece, a punching device needs to be used. The existing automatic punching device for workpieces cannot be used for punching through. The burrs and burrs at the place are processed, and workers need to be reworked later.
公告号为CN104923614A的带拍照检测定位的冲孔装置,包括冲孔驱动装置、上模板及冲孔头,还包括位于所述冲孔头下方位置的夹持装置及支撑座,所述夹持装置包括对称设置的夹持块,夹持块之间夹持被加工件;所述上模板与被加工件之间设有拍照定位装置,所述上模板的前侧面安装有指示灯及显示屏,所述指示灯、显示屏及拍照定位装置分别与控制单元连接。The punching device with photographing detection and positioning with the announcement number of CN104923614A includes a punching driving device, an upper template and a punching head, and also includes a clamping device and a support seat located below the punching head. The clamping device It includes symmetrically arranged clamping blocks, and the workpiece is clamped between the clamping blocks; a photographing and positioning device is arranged between the upper template and the workpiece, and an indicator light and a display screen are installed on the front side of the upper template. The indicator light, the display screen and the photographing and positioning device are respectively connected with the control unit.
上述专利通过拍照定位装置与夹持块对被加工件的加工位置进行调节,其结构简单、成本低;采用图像对比处理实时显示调整信息,其操作简便;设置支撑块可以防止被加工件的整体变形,并且设置的冲槽便于冲孔落料。问题在于,上述冲孔装置在冲孔的过程中,只是简单地针对工件进行冲孔处理,在冲孔完成之后,冲出的孔洞贯穿处出现会出现一些毛刺以及毛边的情况,但该带拍照检测定位的冲孔装置的装置完全没法自动处理这些毛刺以及毛边,这样冲出的孔洞十分不方便后期工件的利用。The above-mentioned patent adjusts the processing position of the workpiece through the photographing positioning device and the clamping block, which has a simple structure and low cost; adopts the image comparison processing to display the adjustment information in real time, and its operation is simple; the setting of the support block can prevent the whole of the workpiece to be processed. Deformation, and the set punching groove is convenient for punching and blanking. The problem is that the above-mentioned punching device simply punches the workpiece during the punching process. After the punching is completed, some burrs and burrs will appear at the penetration of the punched holes, but the belt is photographed. The device for detecting and positioning the punching device cannot automatically handle these burrs and burrs, so the punched holes are very inconvenient for the later use of workpieces.
发明内容SUMMARY OF THE INVENTION
本发明为了克服现有技术中冲孔装置无法对孔洞贯穿处的毛刺、毛边等进行打磨处理,不便于后期工件利用的技术问题,提供一种工件自动冲孔装置,该装置在完成冲孔加工时可自动对孔洞贯通处的毛刺、毛边等进行打磨处理,相较传统操作中冲孔后再打磨的分步式处理方式,本申请将冲孔操作与打磨操作集成在一起,大大缩短了冲孔操作的加工周期,进而有效提升了加工效率。In order to overcome the technical problem that the punching device in the prior art cannot polish the burrs, burrs, etc. at the penetration of the hole, which is inconvenient for the later use of the workpiece, the present invention provides an automatic punching device for the workpiece, which is capable of completing the punching process. It can automatically grind the burrs, burrs, etc. at the penetration of the hole. Compared with the step-by-step processing method of punching and then grinding in the traditional operation, the present application integrates the punching operation and the grinding operation, which greatly shortens the punching process. The machining cycle of the hole operation, thereby effectively improving the machining efficiency.
为了实现上述目的,本发明采用以下技术方案。In order to achieve the above objects, the present invention adopts the following technical solutions.
一种工件自动冲孔装置,包括机架,机架包括间隔布置的底板和顶板,顶板上设有冲孔头,底板上设有对工件限位的夹持机构,冲孔头包括冲孔冲头和液压缸,液压缸可带动冲孔冲头靠近或远离底板运动,冲孔冲头和液压缸之间设有连接杆,连接杆的周向设有若干个辅助机构,辅助机构包括复位件、调节件和摩擦件,调节件包括一端与连接杆相连的稳固块,摩擦件包括一端与稳固块的另一端转动相连的摩擦板,复位件的一端与摩擦板相连,复位件的另一端与调节件相连,复位件压缩时摩擦板的外侧面与冲孔冲头的周面平齐,复位件延伸时摩擦板部分凸出冲孔冲头的周面。An automatic punching device for workpieces includes a frame, the frame includes a bottom plate and a top plate arranged at intervals, a punching head is arranged on the top plate, a clamping mechanism for limiting the workpiece is arranged on the bottom plate, and the punching head includes a punching punch Head and hydraulic cylinder. The hydraulic cylinder can drive the punching punch to move close to or away from the bottom plate. A connecting rod is arranged between the punching punch and the hydraulic cylinder. Several auxiliary mechanisms are arranged on the circumference of the connecting rod. The adjusting piece includes a solid block whose one end is connected with the connecting rod, the friction piece includes a friction plate whose one end is rotatably connected with the other end of the solid block, one end of the reset piece is connected with the friction plate, and the other end of the reset piece is connected with the adjusting piece When the reset piece is compressed, the outer side surface of the friction plate is flush with the peripheral surface of the punching punch, and when the reset piece is extended, the friction plate part protrudes from the peripheral surface of the punching punch.
本申请提供一种工件自动冲孔装置,顶板上的液压缸驱动冲孔冲头对底板上的工件进行冲孔加工,底板上的夹持机构对工件进行限位,避免工件在冲孔加工过程中发生位置偏移,冲孔加工包括冲孔冲头的下行过程和复位过程。在下行过程中,辅助机构中的摩擦板保持与连接杆平行的状态,当冲孔冲头贯通工件时,工件与辅助机构中的调节件接触,调节件触发复位件动作实现摩擦板的位置偏移,此时摩擦板倾斜于连接杆,在冲孔冲头的复位过程中,辅助机构随冲孔冲头同步上移,此过程中倾斜的摩擦板对工件上冲出的孔洞下缘进行打磨处理,从而很好地清除孔洞下边缘出现的毛刺跟毛边,同时,工件在此过程中与调节件分离,在工件上孔洞的限位和调节件的调配下复位件回复至初始状态,摩擦板复位至与连接杆平行的状态,为下一次冲孔加工中的毛刺打磨处理做准备。本申请利用辅助机构将对孔洞边缘处毛刺打磨处理操作集成在冲孔冲头的冲孔周期中,在冲孔冲头复位的同时可完成毛刺打磨处理,不需要在冲孔周期外附加打磨周期,工件上冲孔加工的效率大幅提升,工期有效缩短;此外,本申请中辅助机构与冲孔冲头使用同一驱动部件,无需加设额外的驱动部件,实现加工过程中的能源节约;最后,辅助机构上摩擦板的打开和复位均依托于冲孔加工过程自动实现,这一实现过程不需要加工控制系统进行调节,辅助机构的动作与冲孔冲头的动作实现良好的周期保持,有效避免因控制系统扰动造成辅助机构动作与冲孔冲头的相互干涉。The present application provides an automatic punching device for workpieces. A hydraulic cylinder on a top plate drives a punching punch to punch a workpiece on a bottom plate, and a clamping mechanism on the bottom plate limits the workpiece to prevent the workpiece from being punched during the punching process. Positional deviation occurs during the punching process, and the punching process includes the downward process and reset process of the punching punch. During the descending process, the friction plate in the auxiliary mechanism is kept parallel to the connecting rod. When the punching punch penetrates the workpiece, the workpiece contacts the adjustment piece in the auxiliary mechanism, and the adjustment piece triggers the action of the reset piece to realize the positional deviation of the friction plate. At this time, the friction plate is inclined to the connecting rod. During the reset process of the punching punch, the auxiliary mechanism moves up synchronously with the punching punch. During this process, the inclined friction plate grinds the lower edge of the punched hole on the workpiece. In this process, the workpiece is separated from the adjustment part, and the reset part returns to the initial state under the limit of the hole on the workpiece and the deployment of the adjustment part, and the friction plate Reset to the state parallel to the connecting rod to prepare for the burr grinding in the next punching process. The present application uses an auxiliary mechanism to integrate the burr grinding process at the edge of the hole into the punching cycle of the punching punch, and the burr grinding process can be completed while the punching punch is reset, and no additional grinding cycle is required outside the punching cycle. , the efficiency of punching processing on the workpiece is greatly improved, and the construction period is effectively shortened; in addition, the auxiliary mechanism and the punching punch in this application use the same driving component, and no additional driving components need to be added to achieve energy saving during processing; finally, The opening and resetting of the friction plate on the auxiliary mechanism are automatically realized by the punching process. This realization process does not need to be adjusted by the processing control system. The mutual interference between the action of the auxiliary mechanism and the punching punch caused by the disturbance of the control system.
作为优选,调节件包括与连接杆相连的固定块和移动块,移动块位于固定块和稳固块之间,固定块与移动块之间设有伸缩杆,伸缩杆的周面上套设有稳固弹簧,稳固弹簧的两端分别与固定块和移动块抵接,移动块远离固定块的一侧设有活动杆,活动杆上滑动连接有触碰板,触碰板位于移动块与摩擦板之间,水平布置的触碰板远离活动杆的一端与摩擦板可接触。Preferably, the adjusting member includes a fixed block and a moving block which are connected with the connecting rod, the moving block is located between the fixed block and the stable block, a telescopic rod is arranged between the fixed block and the moving block, and the peripheral surface of the telescopic rod is sleeved with a fixed block. Spring, the two ends of the stabilizing spring are respectively in contact with the fixed block and the moving block. The side of the moving block away from the fixed block is provided with a movable rod. The movable rod is slidably connected with a touch plate, and the touch plate is located between the movable block and the friction plate. At the same time, one end of the horizontally arranged touch plate away from the movable rod can be in contact with the friction plate.
作为优选,摩擦板的内侧面上设有U形块,U形块靠近摩擦板远离冲孔冲头的一端,U形块上固定连接有连接轴,连接轴与稳固块转动相连,稳固块位于U形块上的U型槽内。Preferably, a U-shaped block is arranged on the inner side of the friction plate, and the U-shaped block is close to the end of the friction plate away from the punching punch. The U-shaped block is fixedly connected with a connecting shaft, and the connecting shaft is rotatably connected with the stable block. Inside the U-shaped groove on the U-shaped block.
作为优选,复位件包括限位件和复位弹簧,稳固块靠近冲孔冲头的一端设有复位板,复位板位于摩擦板内侧,水平布置的复位弹簧的两端分别与摩擦板和复位板相连,活动杆远离移动块的一端设有卡块,限位件包括弹性挂钩和刚性挂钩,弹性挂钩与摩擦板相连,刚性挂钩与卡块相连,复位弹簧处于压缩状态时弹性挂钩和刚性挂钩卡接,复位弹簧延伸时弹性挂钩和刚性挂钩分离。Preferably, the reset piece includes a limit piece and a reset spring, a reset plate is provided at one end of the stabilizing block close to the punching punch, the reset plate is located inside the friction plate, and both ends of the horizontally arranged reset spring are connected to the friction plate and the reset plate respectively , the end of the movable rod away from the moving block is provided with a clamping block, the limiter includes an elastic hook and a rigid hook, the elastic hook is connected with the friction plate, the rigid hook is connected with the clamping block, and the elastic hook and the rigid hook are clamped when the return spring is in a compressed state , the elastic hook and the rigid hook are separated when the return spring is extended.
本发明通过设置连接杆、冲孔冲头、固定块、稳固块、连接轴、U形块、摩擦板、弹性挂钩、复位板、复位弹簧、伸缩杆、移动块、稳固弹簧、活动杆、卡块、刚性挂钩、触碰板、轴承和螺纹杆,使得工件冲孔装置在冲孔的过程中可以同步针对冲出的孔洞进行处理,在冲完孔洞之后,工件的上边缘触碰到触碰板,触碰板会通过螺纹杆和轴承带动移动块向上运动,移动块会通过活动杆和卡块带动刚性挂钩向上运动,弹性挂钩会从刚性挂钩上脱离,那么由于复位弹簧的压缩复位作用力,摩擦板会变成倾斜状态,这样当整个辅助机构向上运动时,摩擦板会对孔洞贯穿处的下边缘进行打磨处理,这样倾斜的打磨方式,较之于常规的直上直下打磨方式,可以更好地清除孔洞贯穿处的毛刺和毛边。The present invention adopts connecting rods, punching punches, fixed blocks, stable blocks, connecting shafts, U-shaped blocks, friction plates, elastic hooks, reset plates, reset springs, telescopic rods, moving blocks, stable springs, movable rods, clips Blocks, rigid hooks, touch plates, bearings and threaded rods allow the workpiece punching device to simultaneously process the punched holes during the punching process. After the holes are punched, the upper edge of the workpiece touches the The plate, the touch plate will drive the moving block to move upward through the threaded rod and the bearing, the moving block will drive the rigid hook to move upward through the movable rod and the clamping block, and the elastic hook will be disengaged from the rigid hook. , the friction plate will become inclined, so that when the entire auxiliary mechanism moves upward, the friction plate will grind the lower edge of the hole where the hole penetrates. Compared with the conventional straight-up and straight-down grinding method, the inclined grinding method can be more Good removal of burrs and burrs from hole penetrations.
作为优选,移动块靠近冲孔冲头的一端连接有螺纹杆的一端,螺纹杆的另一端贯穿触碰板并延伸至触碰板靠近冲孔冲头的一侧,触碰板与螺纹杆螺纹转动相连,螺纹杆上设有转动块,转动块靠近螺纹杆远离冲孔冲头的一端。Preferably, one end of the moving block close to the punching punch is connected with one end of the threaded rod, the other end of the threaded rod penetrates the touch plate and extends to the side of the touch plate close to the punching punch, and the touch plate and the threaded rod are threaded Rotationally connected, the threaded rod is provided with a rotating block, and the rotating block is close to the end of the threaded rod away from the punching punch.
作为优选,冲孔冲头的截面呈矩形,辅助机构的数目为四个且分别与冲孔冲头的四个侧面位置对应,触碰板与冲孔冲头上端面之间的距离大于工件上的冲孔深度。Preferably, the cross section of the punching punch is rectangular, the number of auxiliary mechanisms is four and corresponds to the four lateral positions of the punching punch, and the distance between the touch plate and the upper end surface of the punching punch is greater than that on the workpiece. punching depth.
作为优选,顶板与底板通过竖板固定,夹持机构包括固定安装在竖板上的电动推杆,电动推杆位于竖板远离工件的一侧,电动推杆的输出端贯穿竖板且连接有夹持板。Preferably, the top plate and the bottom plate are fixed by a vertical plate, the clamping mechanism includes an electric push rod fixedly installed on the vertical plate, the electric push rod is located on the side of the vertical plate away from the workpiece, and the output end of the electric push rod penetrates the vertical plate and is connected with a Clamping plate.
作为优选,弹性挂钩由弹簧钢制成。Preferably, the elastic hook is made of spring steel.
作为优选,移动块远离稳固块的一端设有轴承,轴承外环的表面与移动块固定连接,轴承内环的内壁与螺纹杆的表面固定连接。Preferably, the end of the moving block away from the stable block is provided with a bearing, the surface of the bearing outer ring is fixedly connected to the moving block, and the inner wall of the bearing inner ring is fixedly connected to the surface of the threaded rod.
本申请中,当冲孔冲头贯穿工件时,工件针对孔洞开设处的上表面触碰到触碰板,此时摩擦板会弹出,这样冲孔头向上运动,摩擦板即可针对工件进行打磨处理,轴承、螺纹杆和转动块的设置,是为了方便调节触碰板的上下位置,调节触碰板的位置,是为了使得冲孔头可以适用于不同厚度的工件冲孔处理。In the present application, when the punching punch penetrates the workpiece, the workpiece touches the touch plate with respect to the upper surface of the opening of the hole, and the friction plate pops up at this time, so that the punching head moves upward, and the friction plate can grind the workpiece. Processing, the setting of bearings, threaded rods and rotating blocks is to facilitate the adjustment of the up and down position of the touch plate, and to adjust the position of the touch plate, so that the punching head can be suitable for punching workpieces of different thicknesses.
综上所述,本发明具有如下有益效果:(1)本申请利用辅助机构将对孔洞边缘处毛刺打磨处理操作集成在冲孔冲头的冲孔周期中,在冲孔冲头复位的同时可完成毛刺打磨处理,不需要在冲孔周期外附加打磨周期,工件上冲孔加工的效率大幅提升,工期有效缩短;(2)本申请中辅助机构与冲孔冲头使用同一驱动部件,无需加设额外的驱动部件,实现加工过程中的能源节约;(3)辅助机构上摩擦板的打开和复位均依托于冲孔加工过程自动实现,这一实现过程不需要加工控制系统进行调节,辅助机构的动作与冲孔冲头的动作实现良好的周期保持,有效避免因控制系统扰动造成辅助机构动作与冲孔冲头的相互干涉。In summary, the present invention has the following beneficial effects: (1) The present application uses an auxiliary mechanism to integrate the burr grinding operation at the edge of the hole into the punching cycle of the punching punch, and the punching punch can be reset while the punching punch is reset. After finishing the burr grinding process, there is no need to add a grinding cycle to the punching cycle, the efficiency of the punching process on the workpiece is greatly improved, and the construction period is effectively shortened; (2) In this application, the auxiliary mechanism and the punching punch use the same driving component, and no additional Additional drive components are provided to realize energy saving during processing; (3) The opening and resetting of the friction plate on the auxiliary mechanism are automatically realized by the punching process. This realization process does not require adjustment by the processing control system, and the auxiliary mechanism The action of the punch and the action of the punching punch realize a good cycle maintenance, which effectively avoids the mutual interference between the action of the auxiliary mechanism and the punching punch caused by the disturbance of the control system.
附图说明Description of drawings
图1是本发明整体的结构示意图。FIG. 1 is a schematic diagram of the overall structure of the present invention.
图2是本发明中冲孔头的正视图。Figure 2 is a front view of the punching head in the present invention.
图3是本发明中冲孔头的俯视图。Figure 3 is a top view of the punching head in the present invention.
图4是本发明中辅助机构的正视图。Fig. 4 is a front view of the auxiliary mechanism in the present invention.
图5是图4中A-A处的局部放大图。FIG. 5 is a partial enlarged view at A-A in FIG. 4 .
图6是本发明中辅助机构的轴测图。Figure 6 is an axonometric view of the assist mechanism in the present invention.
图7是本发明中摩擦板弹出时辅助机构的示意图。FIG. 7 is a schematic diagram of the auxiliary mechanism when the friction plate is ejected in the present invention.
图中:In the picture:
1机架、101底板、102竖板、103顶板、2液压缸、3移动板、4冲孔头、401连接杆、402冲孔冲头、403辅助机构、4031固定块、4032稳固块、4033连接轴、4034 U形块、4035摩擦板、4036弹性挂钩、4037复位板、4038复位弹簧、4039伸缩杆、40310移动块、40311稳固弹簧、40312活动杆、40313卡块、40314刚性挂钩、40315触碰板、40316轴承、40317螺纹杆、5夹持机构、501电动推杆、502夹持板、6转动块。1 rack, 101 bottom plate, 102 vertical plate, 103 top plate, 2 hydraulic cylinder, 3 moving plate, 4 punching head, 401 connecting rod, 402 punching punch, 403 auxiliary mechanism, 4031 fixed block, 4032 stable block, 4033 Connecting shaft, 4034 U-shaped block, 4035 friction plate, 4036 elastic hook, 4037 reset plate, 4038 reset spring, 4039 telescopic rod, 40310 moving block, 40311 stable spring, 40312 movable rod, 40313 block, 40314 rigid hook, 40315 contact Touch plate, 40316 bearing, 40317 threaded rod, 5 clamping mechanism, 501 electric push rod, 502 clamping plate, 6 rotating block.
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, only used to explain the present invention, and should not be construed as a limitation of the present invention.
在本发明的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "portrait", "horizontal", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientations or positional relationships indicated by "horizontal", "top", "bottom", "inside", "outside", etc. are based on the orientations or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than An indication or implication that the referred device or element must have a particular orientation, be constructed and operate in a particular orientation, is not to be construed as a limitation of the invention.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
实施例:Example:
如图1-图7所示,本发明提供一种工件自动冲孔装置,包括机架1、液压缸2、移动板3和冲孔头4,液压缸2固定安装在机架1上,液压缸2的设置是为了带动移动板3进行上下运动,移动板3固定连接在液压缸2底部的输出端上,冲孔头4固定安装在移动板3的底部,机架1包括底板101,底板101顶部的左右两侧均固定连接有竖板102,两个竖板102的顶部通过顶板103固定连接,液压缸2固定安装在顶板103的顶部,竖板102远离冲孔头4的一侧固定安装有夹持机构5,夹持机构5包括固定安装在竖板102上的电动推杆501,电动推杆501靠近冲孔头4一侧的输出端贯穿竖板102且延伸至其外部固定连接有夹持板502,夹持板502的底部与底板101的顶部相互接触,夹持板502可以进行左右运动,通过设置夹持机构5,可以针对工件进行夹持,方便针对工件进行冲孔处理。As shown in Figures 1-7, the present invention provides an automatic punching device for workpieces, including a frame 1, a hydraulic cylinder 2, a moving plate 3 and a punching head 4, the hydraulic cylinder 2 is fixedly installed on the frame 1, and the hydraulic cylinder 2 is fixed on the frame 1. The setting of the cylinder 2 is to drive the moving plate 3 to move up and down. The moving plate 3 is fixedly connected to the output end of the bottom of the hydraulic cylinder 2. The punching head 4 is fixedly installed at the bottom of the moving plate 3. The frame 1 includes a
冲孔头4包括固定连接在移动板3底部的连接杆401,连接杆401的底端固定安装有冲孔冲头402,连接杆401的四个侧面均固定安装有辅助机构403,辅助机构403包括固定块4031与稳固块4032,固定块4031靠近连接杆401的一侧与其固定连接,固定块4031与连接杆401之间固定连接,稳固块4032靠近连接杆401的一侧与其固定连接,稳固块4032与连接杆401之间固定连接,稳固块4032的前侧转动连接有连接轴4033,连接轴4033的后端贯穿稳固块4032且延伸至其外部,连接轴4033可以在稳固块4032上转动,连接轴4033的左侧设置有U形块4034,连接轴4033的前后两端分别与U形块4034内壁的前后两侧固定连接,U形块4034的左侧固定连接有摩擦板4035,从图3可以看出左右两个摩擦板4035的大小一样,前后两个摩擦板4035的大小一样,这样的设置,是为了使得四个摩擦板4035配合正好形成了一个完整的方形框,这样方形框正好适配于冲孔冲头402冲出的孔洞,左侧的摩擦板4035与后侧的摩擦板4035上下高度和厚度是一样的,不一样只是俯视图中所体现的距离,摩擦板4035右侧的底部固定连接有弹性挂钩4036,弹性挂钩4036由弹簧钢制成,弹性挂钩4036从说明书附图中可以明显看出形状,弹性挂钩4036的前后较宽,但弹性挂钩4036的厚度稍微薄一点,因此,弹性挂钩4036的形变从图4来看只能是向下弯折然后再复位,稳固块4032的底部固定连接有复位板4037,复位板4037左侧的底部固定连接有复位弹簧4038,复位弹簧4038的左端与摩擦板4035的右侧固定连接,复位弹簧4038图4所示状态为压缩状态,当没有外物限制复位弹簧4038时,复位弹簧4038会变长,固定块4031的底部通过伸缩杆4039连接有移动块40310,设置伸缩杆4039是为了使得移动块40310只会进行上下运动,伸缩杆4039的表面套接有稳固弹簧40311,固定块4031与移动块40310之间通过稳固弹簧40311固定连接,移动块40310的底部固定连接有活动杆40312,活动杆40312的底端贯穿稳固块4032且延伸至其下方固定连接有卡块40313,卡块40313的左侧固定连接有与弹性挂钩4036配合使用的刚性挂钩40314,刚性挂钩40314不具备弹性,不会发生形变以及复位这一过程,活动杆40312的表面且位于稳固块4032与移动块40310之间的位置滑动连接有触碰板40315,从图6可以看出活动杆40312为矩形条状杆,那么触碰板40315滑动连接在活动杆40312上,也就意味着,触碰板40315只会发生上下运动,不会在活动杆40312的表面旋转,移动块40310底部的左侧通过轴承40316连接有螺纹杆40317,螺纹杆40317左侧的顶部固定连接有转动块6,通过设置转动块6,方便工作人员直接手动旋转螺纹杆40317,轴承40316外环的表面与移动块40310固定连接,轴承40316内环的内壁与螺纹杆40317的表面固定连接,这里利用了轴承40316内外环可以发生相对旋转的特性,螺纹杆40317发生转动不会影响到移动块40310,螺纹杆40317的底端贯穿触碰板40315且延伸至其下方,螺纹杆40317与触碰板40315之间螺纹连接,图6中绘制活动杆40312和螺纹杆40317长度较短是利用折断绘制原理,不然不方便观看,图7箭头所示,表示触碰板40315可以向上运动。The punching head 4 includes a connecting rod 401 fixedly connected to the bottom of the moving plate 3, the bottom end of the connecting rod 401 is fixedly installed with a punching punch 402, and four sides of the connecting rod 401 are fixedly installed with an auxiliary mechanism 403, and the auxiliary mechanism 403 Including a fixed block 4031 and a stable block 4032, the side of the fixed block 4031 close to the connecting rod 401 is fixedly connected to it, the fixed block 4031 is fixedly connected to the connecting rod 401, and the side of the stable block 4032 close to the connecting rod 401 is fixedly connected to it, and it is stable The block 4032 is fixedly connected with the connecting rod 401 , the front side of the stable block 4032 is rotatably connected with a connecting shaft 4033 , the rear end of the connecting shaft 4033 penetrates the stable block 4032 and extends to the outside thereof, and the connecting shaft 4033 can rotate on the stable block 4032 , the left side of the connecting shaft 4033 is provided with a U-shaped block 4034, the front and rear ends of the connecting shaft 4033 are respectively fixedly connected to the front and rear sides of the inner wall of the U-shaped block 4034, and the left side of the U-shaped block 4034 is fixedly connected with a friction plate 4035, from It can be seen from Fig. 3 that the size of the left and right friction plates 4035 is the same, and the size of the front and rear friction plates 4035 is the same. This setting is to make the four
使用时,将工件放置在底板101的顶部,电动推杆501带动夹持板502运动,两个夹持板502会将工件夹持住,液压缸2通过移动板3带动冲孔头4向下运动,冲孔头4向下运动最终会导致冲孔冲头402向下运动,冲孔冲头402对工件进行冲孔处理,冲孔冲头402对工件进行冲孔时,冲孔冲头402会不断向下运动直至贯穿工件,当冲孔头4不断向下运动时,触碰板40315也在向下运动,当冲孔冲头402贯穿了工件,摩擦板4035的上边缘也贯穿了工件,此时,工件的顶部会碰到触碰板40315,触碰板40315会通过螺纹杆40317和轴承40316带动移动块40310向上运动,移动块40310向上运动会压缩伸缩杆4039和稳固弹簧40311,移动块40310会通过活动杆40312带动卡块40313向上运动,卡块40313带动刚性挂钩40314脱离弹性挂钩4036,此时,复位弹簧4038会复位,也就是伸长,复位弹簧4038会带动摩擦板4035运动,整个冲孔头4会从图2所示状态运动至图7所示状态,也就是摩擦板4035会变成倾斜状态,那么当冲孔完成,液压缸2通过移动板3带动冲孔头4向上运动时,摩擦板4035会对冲出的孔洞下边缘进行打磨处理,从而很好地清除孔洞下边缘出现的毛刺跟毛边,同时,工件没有顶住触碰板40315时,稳固弹簧40311会带动移动块40310向下运动,刚性挂钩40314会向下运动恢复原样,摩擦板4035被工件逐渐挤压时,摩擦板4035对工件孔洞处进行打磨,弹性挂钩4036会重新挂接到刚性挂钩40314上,最后,整个冲孔头4会运动至工件的外部,如此可以再进行下一次冲孔,那么工件有薄有厚,如何保证摩擦板4035的上边缘运动至工件下方时,工件的顶部正好触碰到触碰板40315,此时就可以通过转动块6转动螺纹杆40317,螺纹杆40317旋转方向的不同会使得触碰板40315会向下或者向上运动。When in use, the workpiece is placed on the top of the
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| CN113634663B (en) * | 2021-10-12 | 2021-12-17 | 徐州卓越精密科技有限公司 | Automatic punching machine and process for hole arrangement of edge of metal plate |
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| CN115193998A (en) * | 2022-07-23 | 2022-10-18 | 檀超 | Punching positioning mechanism for machining fastener |
| CN116550857B (en) * | 2023-07-11 | 2023-09-08 | 江苏省特种设备安全监督检验研究院 | Punching machine for metal pipe fittings |
| CN117531902B (en) * | 2024-01-09 | 2024-03-22 | 南通超达装备股份有限公司 | Punching equipment for instrument panel processing |
| CN119187353B (en) * | 2024-11-29 | 2025-02-25 | 贵州智晟信和科技有限公司 | A hydraulically controlled punching device for radial diffuser assembly |
| CN120080381B (en) * | 2025-04-28 | 2025-10-14 | 德州学院 | Drilling and cutting device for computer shell |
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| JP3577548B2 (en) * | 1994-03-03 | 2004-10-13 | 自動車電機工業株式会社 | Punching hole forming machine |
| JP3101207B2 (en) * | 1996-07-31 | 2000-10-23 | 株式会社アマダ | Punch wear detector |
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