Preparation process and processing equipment of anti-fog preservative film
Technical Field
The invention relates to the technical field of preservative film manufacturing, in particular to a preparation process and processing equipment of an anti-fog preservative film.
Background
The plastic wrap is a plastic packing product, which is usually made by polymerization reaction with ethylene as a master batch. The preservative film is mainly used for occasions such as microwave oven food heating, refrigerator food preservation, fresh and cooked food packaging and the like, and is widely applied to the fields of food packaging of family life, supermarket stores, hotels and restaurants and industrial production. Because the surface tension of plastic wrap is less, the inside steam of plastic wrap can condense into the drop at the internal surface of plastic wrap after the condensation when fresh fruit vegetables, very big influence the luminousness in the wrapping bag for the unable clear circumstances of observing the inside of people, and the drop also can produce harm to vegetables, fruit and cold fresh meat food.
In view of the above, the applicant has made an intensive study to solve the above problems and has made the present invention.
Disclosure of Invention
The invention aims to provide a preparation process of an anti-fog preservative film, which is characterized in that anti-fog particles are attached to the surface of the preservative film in an impacting manner, so that an anti-fog layer is formed, and the anti-fog effect of the preservative film is improved.
The present invention has been made in view of the above problems, and it is an object of the present invention to provide a processing apparatus which can apply an electric field to the surface of a preservative film, add anti-fog particles into the electric field, and collide the anti-fog particles with ions ionized by the electric field, so that the anti-fog particles can be embedded into the preservative film at a high speed to form an anti-fog layer.
In order to achieve the above purpose, the solution of the invention is:
a preparation process of an anti-fog preservative film comprises the following steps:
(1) weighing;
(2) forming a preservative film;
(3) stretching the preservative film;
(4) softening the surface of the preservative film;
(5) plating an antifogging layer on the surface of the preservative film;
(6) drying the preservative film;
(7) rolling the dried preservative film;
(8) and inspecting, packaging and transporting the rolled preservative film.
Further, the raw materials are added into a spraying device in the step (2), the spraying device heats and melts the prepared raw materials into raw material emulsion, and the raw material emulsion is uniformly sprayed on a forming roller through a spraying nozzle to form the preservative film.
Furthermore, the heating temperature of the preparation raw material is 120-140 ℃.
And further, stretching the preservative film by a traction roller and a tension roller in the step (3).
Further, in the step (4), the surface of the preservative film is softened by feeding the preservative film into the electric heating roller group for heating.
Further, the surface of the preservative film is softened by laser irradiation and heating in the step (4).
Further, in the step (5), the preservative film with the surface softened by heating is sent into a coating device, an electric field is generated in the coating device, anti-fog particles are added into the coating device and are input into the electric field, and the ions ionized by the electric field move and collide with the anti-fog particles in the electric field, so that the anti-fog particles can be embedded into the surface of the preservative film at high speed, and an anti-fog layer is formed on the surface of the preservative film.
Further, in the step (6), the preservative film is conveyed to a drying device through a conveying roller, and the antifogging layer is dried.
And further, conveying the dried preservative film to a winding roller for winding in the step (7).
Further, an electric field with an upper surface being a positive electrode and a lower surface being a negative electrode is generated inside the coating device in the step (5).
Further, the antifogging particles in step (5) may be xylitol ester particles.
After the method is adopted, the antifogging particles can be embedded on the surface of the preservative film through the electric field to form the antifogging layer, and condensed water molecules on the inner side of the preservative film can be attached to the antifogging layer when the preservative film is used. The antifogging layer utilizes a special molecular structure of antifogging particle surface activity, one part is a hydrophilic group, the other part is an oleophylic group, the hydrophilic group adsorbs water molecules in air and reduces the surface tension of the water molecules, so that the contact angle between the water molecules and the surface of a transparent object is reduced, the water molecules can be wetted and diffused on the surface of the preservative film before water drops are formed, an ultrathin transparent water film is formed, the scattering effect on incident light rays is not generated, the interference on the light rays is not generated, and the antifogging effect is realized. The preservative film has a better anti-fog function while having a preservation effect. And the antifogging layer is firmly connected with the preservative film and is not easy to fall off, so that the antifogging time efficiency is greatly improved.
The processing equipment based on the preparation process of the anti-fog preservative film comprises an equipment main body, wherein a conveying roller set for conveying the preservative film is arranged in the equipment main body, and the conveying roller set is sequentially provided with a spraying device, a forming roller set, a film coating device and a winding roller along the conveying direction of the preservative film; the spraying device is arranged above the forming roller set, the discharge end of the forming roller set is connected with the feed end of the conveying roller set, and the discharge end of the conveying roller set is connected with the feed end of the winding roller set.
Further, the coating device is provided with a storage bin outside and a coating cavity inside, the coating cavity is provided with a feed inlet and a discharge outlet for the entering and the exiting of the preservative film, a plurality of nozzles are arranged in the coating cavity, and the nozzles are communicated with the storage bin.
Further, the conveying roller group comprises a first parallel roller arranged on the outer side of the feeding hole and a second parallel roller arranged on the outer side of the discharging hole, and the first parallel roller and the second parallel roller are arranged in parallel.
Furthermore, an electric heating roller set is further arranged at the feeding port of the film coating cavity of the equipment main body, the electric heating roller set comprises a first mounting frame and a second mounting frame which are connected with the equipment main body, the first mounting frame is provided with a first electric heating roller which is connected in a rotating mode, and the second mounting frame is provided with a second electric heating roller which is connected in a rotating mode; the first electric heating roller and the second electric heating roller are arranged in parallel.
Furthermore, the device main body is provided with a drying device at a discharge port of the coating cavity, the drying device is arranged below the preservative film, and the upper surface of the drying device is provided with a hot air port.
Furthermore, a third parallel roller and a fourth parallel roller are arranged on two sides of the drying device, and the third parallel roller and the fourth parallel roller are arranged in parallel.
Further, a spraying nozzle is arranged below the spraying device and arranged above the forming roller set, and the spraying nozzle extends along the axis direction of the forming roller set.
Further, the forming roller group comprises a first forming roller and a second forming roller, the first forming roller and the second forming roller are arranged in parallel, and the first forming roller is arranged below the spraying device.
Further, the forming roller group also comprises a third forming roller, the third forming roller is arranged above the film coating device, and the outer circumferential surface of the third forming roller is attached to the inner side surface of the preservative film.
Further, the conveying roller group further comprises a tension adjusting roller, and the tension adjusting roller is arranged between the second forming roller and the third forming roller.
After the structure is adopted, the device can apply an electric field to the surface of the preservative film, anti-fog particles are added in the electric field, and the ions ionized by the electric field collide with the anti-fog particles, so that the anti-fog particles can be embedded into the preservative film at high speed to form an anti-fog layer. The device can realize rapid film coating, enables the connection between the anti-fog particles and the preservative film to be firmer and more reliable, and can effectively prevent the anti-fog layer from falling off, thereby improving the anti-fog time effect.
Drawings
FIG. 1 is a schematic flow diagram of the method of the present invention,
FIG. 2 is a schematic view of the internal structure of the processing apparatus of the present invention.
Fig. 3 is a partially enlarged view of the area a in fig. 2.
FIG. 4 is a schematic cross-sectional view of a coating apparatus.
Detailed Description
In order to further explain the technical solution of the present invention, the present invention is explained in detail by the following specific examples.
As shown in fig. 1-4, a preparation process of an anti-fog preservative film comprises the following steps:
(1) weighing the raw materials for preparing the preservative film 5, and adding the raw materials into the spraying device 1;
(2) the spraying device 1 heats and melts the preparation raw materials into raw material emulsion, and the raw material emulsion is uniformly sprayed on the forming roller through the spraying nozzle 11 to form the preservative film 5;
(3) stretching the preservative film 5 by a traction roller and a tension roller;
(4) the preservative film 5 is sent into an electric heating roller set, and the surface of the preservative film 5 is softened by the electric heating roller set; or a laser heating device is arranged on the outer side of the surface of the preservative film 5, and the preservative film is irradiated by laser, so that the surface of the preservative film 5 is heated and softened.
(5) The preservative film 5 with the surface softened by heating is sent into a coating device 3, an electric field is generated in the coating device 3, anti-fog particles are added into the coating device 3 and input into the electric field, and the ions ionized by the electric field move in the electric field and collide with the anti-fog particles in the electric field, so that the anti-fog particles can be embedded into the surface of the preservative film 5 at high speed, and an anti-fog layer is formed on the surface of the preservative film 5;
(6) conveying the coated preservative film 5 to a drying device through a conveying roller, and drying the antifogging layer;
(7) conveying the dried preservative film 5 to a winding roller 4 for winding;
(8) and inspecting, packaging and transporting the rolled preservative film 5.
After the method is adopted, the antifogging particles can be embedded on the surface of the preservative film 5 through the electric field to form an antifogging layer, and condensed water molecules on the inner side of the preservative film 5 can be attached to the antifogging layer when the preservative film 5 is used. The antifogging layer utilizes a special molecular structure of antifogging particle surface activity, one part is a hydrophilic group, the other part is an oleophylic group, the hydrophilic group adsorbs water molecules in air and reduces the surface tension of the water molecules, so that the contact angle between the water molecules and the surface of a transparent object is reduced, the water molecules can be wetted and diffused on the surface of the preservative film 5 before water drops are formed, an ultrathin transparent water film is formed, the scattering effect on incident light rays is not generated, the interference on the light rays is not generated, and the antifogging effect is achieved. The preservative film 5 has a better anti-fog function while having a preservation effect. And the antifogging layer is firmly connected with the preservative film 5 and is not easy to fall off, so that the antifogging time efficiency is greatly improved.
Preferably, the heating temperature of the raw material prepared in the step (2) is 120-140 ℃.
Preferably, in the step (5), an electric field with a positive electrode on the upper surface and a negative electrode on the lower surface is generated inside the coating device 3. Negative ions in the electric field can move upwards to impact the anti-fog particles, so that the anti-fog particles are embedded into the lower surface of the preservative film 5 to form an anti-fog layer; in addition, electrons ionized in the electric field can be attached to the anti-fog particles, so that the anti-fog particles move upwards with negative charges, the embedding amount of the anti-fog particles on the preservative film 5 is increased, and the coating quality of the anti-fog layer is further improved.
Preferably, the anti-fog particles in step (5) can adopt xylitol ester particles.
A processing device based on the preparation process of the anti-fog preservative film comprises a device main body (not shown), wherein a conveying roller set for conveying the preservative film 5 is arranged in the device main body, and the conveying roller set is sequentially provided with a spraying device 1, a forming roller set 2, a film coating device 3 and a winding roller 4 along the conveying direction of the preservative film 5; the spraying device 1 is arranged above the forming roller group 2, the discharge end of the forming roller group 2 is connected with the feed end of the conveying roller group, and the discharge end of the conveying roller group is connected with the feed end of the winding roller group 4.
After adopting above-mentioned structure, during operation, spraying device 1 heats the melting raw materials of making and becomes raw materials emulsion to evenly spray raw materials emulsion and form plastic wrap 5 on the forming roll, then stretch and carry plastic wrap 5 through conveying roller set, later send plastic wrap 5 into coating device 3 in, and add antifog particle in the electric field, the inside electric field that produces the upper surface and be the positive pole, the lower surface is the negative pole of coating device 3. Negative ions in the electric field can move upwards to impact anti-fog particles, so that the anti-fog particles can be embedded into the lower surface of the preservative film 5 at a high speed to form an anti-fog layer; in addition, electrons ionized in the electric field can be attached to the anti-fog particles, so that the anti-fog particles move upwards with negative charges, and the embedding amount of the anti-fog particles on the preservative film 5 is increased. The device can realize rapid film coating, enables the connection between the anti-fog particles and the preservative film 5 to be firmer and more reliable, and can effectively prevent the anti-fog layer from falling off, thereby improving the anti-fog time effect.
Preferably, the outside of coating device 3 has storage silo 31 and inside has coating film cavity 32, and coating film cavity 32 has the feed inlet that supplies plastic wrap 5 to get into and the discharge gate that leaves, and feed inlet and discharge gate department are equipped with the rubber seal to inside sealing of coating film cavity 32, and coating device 3 still is equipped with filter equipment, filters the air that gets into coating film cavity 32, prevents that the dust from getting into in the coating film cavity 32. A plurality of nozzles 321 are arranged at the lower ends of the side walls in the coating cavity 32, and the nozzles 321 are communicated with the storage bin 31. After adopting above-mentioned structure, in the during operation, add storage silo 31 with antifog particle, spout antifog particle in coating film cavity 32 through nozzle 321, then utilize electric field ionization's ion to collide the antifog particle in coating film cavity 32, make its antifog particle can form antifog layer in the fast-speed embedding plastic wrap 5 for antifog particle is connected more firmly with plastic wrap 5, avoids droing.
Preferably, the conveying roller group comprises a first parallel roller 61 arranged outside the feed opening and a second parallel roller 62 arranged outside the discharge opening, and the first parallel roller 61 and the second parallel roller 62 are arranged in parallel with each other. After adopting above-mentioned structure, first parallel roller 61 and second parallel roller 62 carry out tension control to plastic wrap 5 in the coating film cavity 32, make its surface can level and smooth extension to adsorb more antifog particles, promote antifog effect. In addition, the preservative film 5 can be ensured to be in a horizontal state in the coating cavity 32, and the anti-fog particles can vertically impact and be embedded into the surface of the preservative film 5, so that the anti-fog particles are more uniformly and firmly attached.
Preferably, the feeding port of the film coating cavity 32 of the equipment main body is further provided with an electric heating roller set, the electric heating roller set comprises a first mounting frame 71 and a second mounting frame 72, the first mounting frame 71 is connected with the equipment main body in a rotating mode, the second mounting frame 72 is provided with a second electric heating roller 74 connected with the second mounting frame 72 in a rotating mode; the first electric heating roller 73 and the second electric heating roller 74 are arranged in parallel, and the outer circumferential surfaces of the first electric heating roller 73 and the second electric heating roller 74 are respectively attached to the lower surface and the upper surface of the preservative film 5. After adopting above-mentioned structure, electric heat roller set can carry out hot pressing heat treatment to 5 surfaces of plastic wrap, makes the surface of plastic wrap 5 softer, and the degree of depth on 5 surfaces of embedding plastic wrap of antifog particle is darker for antifog particle adheres to more firmly, further improves antifog ageing.
Preferably, the drying device 8 is arranged at the discharge port of the coating cavity 32 of the equipment main body, the drying device 8 is arranged below the preservative film 5, and the upper surface of the drying device 8 is provided with a hot air port 81. After adopting above-mentioned structure, drying device 8 dries the lower surface of plastic wrap 5, gets rid of the moisture, later carries out the rolling with plastic wrap 5 again. Water molecules in the air are prevented from being attached to the anti-fog layer, so that the surface of the anti-fog layer is kept dry, and the product quality is improved.
Preferably, a third parallel roller 63 and a fourth parallel roller 64 are provided at both sides of the drying device 8, and the third parallel roller 63 and the fourth parallel roller 64 are provided in parallel with each other. After adopting above-mentioned structure, third parallel roller 63 and fourth parallel roller 64 can make plastic wrap 5 be in the horizontality on drying device 8 for plastic wrap 5 dries more evenly, further improves product quality.
Preferably, the spray nozzle 11 is arranged below the spray device 1, the spray nozzle 11 is arranged above the forming roll group 2, and the spray nozzle 11 extends along the axial direction of the forming roll group 2. The forming roll group 2 includes a first forming roll 21 and a second forming roll 22, the first forming roll 21 and the second forming roll 22 are arranged in parallel, and the first forming roll 21 is arranged below the spraying device 1. After the structure is adopted, the raw material emulsion is uniformly sprayed on the outer surface of the first forming roller 21 by the spraying nozzle 11 along the axial direction of the first forming roller 21 to form the preservative film 5, and the outer circumferential surface of the second forming roller 22 is attached to the outer side surface of the preservative film 5, so that the outer side surface of the preservative film 5 is smoother.
Preferably, the forming roller group 2 further comprises a third forming roller 23, the third forming roller 23 is arranged above the film coating device 3, and the outer circumferential surface of the third forming roller 23 is attached to the inner side surface of the preservative film 5, so that the inner side surface of the preservative film 5 is smoother, and the product quality is improved.
Preferably, the conveying roller group further comprises a tension adjusting roller 65, the tension adjusting roller 65 is arranged between the second forming roller 22 and the third forming roller 23, and the outer circumferential surface of the tension adjusting roller 65 abuts against and is attached to the inner side surface of the preservative film 5, so that the tension of the preservative film 5 is adjusted, the preservative film 5 is prevented from wrinkling, and the product quality is further improved.
The above embodiments and drawings are not intended to limit the form and style of the present invention, and any suitable changes or modifications thereof by those skilled in the art should be considered as not departing from the scope of the present invention.