CN112745795B - Waterborne polyurethane electrostatic flocking adhesive for injection molding and preparation method - Google Patents

Waterborne polyurethane electrostatic flocking adhesive for injection molding and preparation method Download PDF

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Publication number
CN112745795B
CN112745795B CN202011606099.1A CN202011606099A CN112745795B CN 112745795 B CN112745795 B CN 112745795B CN 202011606099 A CN202011606099 A CN 202011606099A CN 112745795 B CN112745795 B CN 112745795B
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polyol
electrostatic flocking
parts
flocking adhesive
chain extender
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CN112745795A (en
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唐丽
陈剑冰
荣星
陈龙
孙海娥
于广慧
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Liaoning Fixed Star Fine Chemical Co ltd
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Liaoning Fixed Star Fine Chemical Co ltd
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Abstract

The invention discloses a waterborne polyurethane electrostatic flocking adhesive for injection molding and a preparation method thereof, and relates to the technical field of textile adhesives, wherein the electrostatic flocking adhesive is prepared from the following raw materials in parts by weight: 50-80 parts of diphenylmethane diisocyanate, 20-50 parts of 1, 6-hexamethyl diisocyanate, 100-150 parts of polyester polyol, 20-50 parts of polyether polyol, 25-40 parts of sulfonate modified diisocyanate, 10-20 parts of polyol chain extender, 5-13.5 parts of polyamine chain extender and 360 parts of water. The preparation method of the waterborne polyurethane electrostatic flocking adhesive for injection molding is simple and convenient, the solid content of the prepared electrostatic flocking adhesive reaches 50%, the electrostatic flocking adhesive is soft in hand feeling, good in fastness, excellent in cold resistance, solvent resistance, hydrolysis resistance and heat and humidity resistance, can be used for injection molding, and is water-based and environment-friendly.

Description

Waterborne polyurethane electrostatic flocking adhesive for injection molding and preparation method
Technical Field
The invention relates to the technical field of textile adhesives, and particularly relates to a waterborne polyurethane electrostatic flocking adhesive for injection molding and a preparation method thereof.
Background
With the development of society, environmental protection is more and more emphasized by people, and waterborne products have no pollution to the environment and no harm to human bodies, so that the waterborne polyurethane has become a necessary trend to replace solvent type polyurethane.
At present, the flocking adhesive for injection molding in the market is mainly solvent type polyurethane, has good injection molding fastness and is widely used, but the solvent type polyurethane contains a large amount of DMF, toluene and other solvents, harmful substances can be emitted in the production and use processes, the human body can be injured, and the environment can be polluted.
Disclosure of Invention
Therefore, the invention provides an aqueous polyurethane electrostatic flocking adhesive for injection molding and a preparation method thereof, and aims to solve the problems that the existing flocking adhesive for injection molding mainly adopts solvent polyurethane, and harmful substances are released in the production and use processes, so that the human body is harmed, and the environment is polluted.
In order to achieve the above purpose, the invention provides the following technical scheme:
according to the first aspect of the invention, the electrostatic flocking adhesive for the waterborne polyurethane for injection molding is prepared from the following raw materials in parts by weight:
Figure BDA0002865941960000011
Figure BDA0002865941960000021
the invention improves the fastness, the initial adhesion and the solvent resistance by the synergistic action of two active isocyanate groups of diphenylmethane diisocyanate and 1, 6-hexamethyl diisocyanate. The raw material diphenylmethane diisocyanate has a cyclic structure, the cyclic structure is stable in the synthesis process, the structure can still exist after a high polymer is formed, the structure can increase the rigidity of a product, the elasticity is good, the water resistance, the solvent resistance and the wear resistance are enhanced, the fastness and the solvent resistance of the flocking fabric are improved, the 1, 6-hexamethyl diisocyanate is a linear chain structure, the hot melting temperature of the product is reduced, and the initial viscosity is improved.
The polyester structure has the characteristic of good solvent resistance, and particularly polyester, polycaprolactone and polycarbonate with even carbon chains (the number of even carbon atoms is more than 4) have good bonding fastness and hydrolysis resistance and solvent resistance.
The ether bond of the polyether chain segment has low polarity at low temperature, can rotate freely and has good cold resistance.
The preferable proportion of the polyester and the polyether ensures that the cold resistance, the solvent resistance and the fastness of the product can be simultaneously met.
The use of the sulfonate modified diisocyanate can effectively reduce the activation temperature while providing a hydrophilic chain segment, and the hot melting temperature is low, thereby being beneficial to injection molding; in addition, due to the unique characteristic of the sulfonate, strong alkali resistance, strong acid resistance, hydrolysis resistance and aging resistance are ensured.
The water-based polyurethane prepared by the chain extension of the small molecular polyol and the polyamine has higher water resistance, solvent resistance and wear resistance, and is polyurethane-urea emulsion (dispersion liquid) which has higher cohesive force and adhesive force than pure polyurethane, and the water resistance of urea bonds is better than that of urethane bonds, so that the dry and wet fastness can be improved.
Further, the polyester polyol is selected from one or two of 1, 6-hexanediol-adipic acid copolymerized diol, 1, 4-butanediol-adipic acid copolymerized polyol, 1, 4-butanediol-1, 6 hexanediol-adipic acid copolymerized polyol, 1, 4-butanediol-neopentyl glycol-adipic acid copolymerized polyol, 1, 6-hexanediol-neopentyl glycol-adipic acid copolymerized polyol, polycarbonate polyol and polycaprolactone polyol.
Further, the molecular weight of the polyester polyol is 500-3000.
Further, the polyether polyol is one or two selected from polyethylene oxide polyol, polypropylene oxide polyol, polytetrahydrofuran polyol, polybutylene oxide polyol, ethylene oxide-propylene oxide copolyol, ethylene oxide-tetrahydrofuran copolyol and polybutadiene polyol.
Further, the polyether polyol has a molecular weight of 500-4000.
Further, the sulfonate modified diisocyanate is selected from chemical products of Beijing Baiyuan.
Further, the polyol chain extender is one or two selected from 1, 4-butanediol, 1, 6-hexanediol, neopentyl glycol, ethylene glycol, diethylene glycol, glycerol, trimethylolpropane, sorbitol and 1, 4-dimethylolcyclohexane.
Further, the polyamine chain extender is one or two selected from ethylenediamine, diethylenetriamine, triethylene tetramine, hydrazine hydrate and isophorone diamine.
Further, the chemical indexes of the electrostatic flocking adhesive are as follows:
appearance: a white blue light emulsion;
ionic property: negative;
pH value: 8 plus or minus 1;
solid content: 50 +/-2 percent.
According to a second aspect of the present invention, the preparation method of the electrostatic flocking glue comprises the following steps:
s1, prepolymerization reaction: adding diphenylmethane diisocyanate, 1, 6-hexamethyl diisocyanate, polyester polyol and polyether polyol into a reaction kettle, heating to 85 +/-2 ℃ for reaction for 1.5-2 hours, then adding sulfonate modified diisocyanate WTDI, and reacting at 90 +/-2 ℃ for 3-4 hours to obtain a prepolymer;
s2, chain extension reaction: adding a polyol chain extender into the prepolymer, reacting for 1-3 hours at 50-80 ℃, and cooling to 40 +/-5 ℃;
s3, dispersion and emulsification reaction: water is added in the mixture after high-speed dispersion and stirring, and the dispersion and emulsification reaction is carried out for 0.5 to 1 hour;
s4, chain extension reaction: and adding polyamine chain extender to react for 2-3 hours at 30-60 ℃, and cooling to below 35 ℃ to obtain the electrostatic flocking adhesive.
The invention has the following advantages:
the preparation method of the waterborne polyurethane electrostatic flocking adhesive for injection molding is simple and convenient, the solid content of the prepared electrostatic flocking adhesive reaches 50%, the electrostatic flocking adhesive is soft in hand feeling, good in fastness, excellent in cold resistance, solvent resistance, hydrolysis resistance and heat and humidity resistance, can be used for injection molding, and is water-based and environment-friendly.
Detailed Description
The present invention is described in terms of specific embodiments, and other advantages and benefits of the present invention will become apparent to those skilled in the art from the following disclosure. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
The aqueous polyurethane electrostatic flocking adhesive for injection molding is prepared from the following raw materials in parts by weight:
Figure BDA0002865941960000041
the polyester polyol is selected from 1, 4-butanediol-adipic acid copolymerized polyol, and the molecular weight is 500-3000.
The polyether polyol is selected from polypropylene oxide polyol with the molecular weight of 500-4000.
The sulfonate modified diisocyanate is selected from the chemical products of Beijing Baiyuan.
The polyol chain extender comprises 10 parts of 1, 4-butanediol and 10 parts of 1, 6 hexanediol.
The polyamine chain extender is ethylenediamine.
The preparation method of the electrostatic flocking adhesive comprises the following steps:
s1, prepolymerization reaction: adding diphenylmethane diisocyanate, 1, 6-hexamethyl diisocyanate, polyester polyol and polyether polyol into a reaction kettle, heating to 85 +/-2 ℃ for reaction for 1.5-2 hours, then adding sulfonate modified diisocyanate WTDI, and reacting at 90 +/-2 ℃ for 3-4 hours to obtain a prepolymer;
s2, chain extension reaction: adding a polyol chain extender into the prepolymer, reacting for 1-3 hours at 50-80 ℃, and cooling to 40 +/-5 ℃;
s3, dispersion and emulsification reaction: water is added in the mixture after high-speed dispersion and stirring, and the dispersion and emulsification reaction is carried out for 0.5 to 1 hour;
s4, chain extension reaction: and adding a polyamine chain extender to react for 2-3 hours at the temperature of 30-60 ℃, and cooling to below 35 ℃ to obtain the electrostatic flocking adhesive.
The chemical indexes of the electrostatic flocking adhesive are as follows:
appearance: a white blue light emulsion;
ionic property: negative;
pH value: 7.8 of;
solid content: 51.1 percent.
Example 2
The aqueous polyurethane electrostatic flocking adhesive for injection molding is prepared from the following raw materials in parts by weight:
Figure BDA0002865941960000051
the polyester polyol is selected from 1, 6-hexanediol-adipic acid copolymerized polyol, and the molecular weight is 500-3000.
The polyether polyol is selected from polypropylene oxide polyol with the molecular weight of 500-4000.
The sulfonate modified diisocyanate is selected from chemical products of Beijing Baiyuan.
The polyol chain extender is 1, 4 butanediol.
The polyamine chain extender is hydrazine hydrate.
The preparation method of the electrostatic flocking adhesive is the same as that of the embodiment 1.
The obtained electrostatic flocking adhesive has the following chemical indexes:
appearance: a white blue light emulsion;
ionic property: negative;
pH value: 7.9;
solid content: 49.5 percent.
Example 3
The aqueous polyurethane electrostatic flocking adhesive for injection molding is prepared from the following raw materials in parts by weight:
Figure BDA0002865941960000061
the polyester polyol comprises 100 parts of 1, 4-butanediol-adipic acid copolymer polyol and 30 parts of polycaprolactone polyol, and the molecular weight is 500-3000.
The polyether polyol is selected from polytetrahydrofuran polyol with the molecular weight of 500-4000.
The sulfonate modified diisocyanate is selected from chemical products of Beijing Baiyuan.
The polyol chain extender includes 9 parts 1, 4 butanediol and 5.2 parts neopentyl glycol.
The polyamine chain extender is diethylenetriamine.
The preparation method of the electrostatic flocking adhesive is the same as that of the embodiment 1.
The obtained electrostatic flocking adhesive has the following chemical indexes:
appearance: a white blue light emulsion;
ionic property: negative;
pH value: 8.5;
solid content: 50.1 percent.
Example 4
The aqueous polyurethane electrostatic flocking adhesive for injection molding is prepared from the following raw materials in parts by weight:
Figure BDA0002865941960000062
Figure BDA0002865941960000071
the polyester polyol is selected from 1, 6-hexanediol-neopentyl glycol-adipic acid copolymerized polyol, and the molecular weight is 500-3000.
The polyether polyol is selected from ethylene oxide-tetrahydrofuran copolyol, and the molecular weight is 500-4000.
The sulfonate modified diisocyanate is selected from chemical products of Beijing Baiyuan.
The polyol chain extender is selected from trimethylolpropane 3 and 1, 6-hexanediol.
The polyamine chain extender comprises 2.3 parts of ethylenediamine and 5.6 parts of isophorone diamine.
The preparation method of the electrostatic flocking adhesive is the same as that of the embodiment 1.
The obtained electrostatic flocking adhesive has the following chemical indexes:
appearance: a white blue light emulsion;
ionic property: negative;
pH value: 8.2;
solid content: 50.1 percent.
Example 5
The aqueous polyurethane electrostatic flocking adhesive for injection molding is prepared from the following raw materials in parts by weight:
Figure BDA0002865941960000072
Figure BDA0002865941960000081
the polyester polyol comprises 100 parts of 1, 6-hexanediol-adipic acid copolymerized polyol and 20 parts of polycarbonate polyol, and the molecular weight is 500-3000.
The polyether polyol is selected from polybutadiene polyols, and the molecular weight is 500-4000.
The sulfonate modified diisocyanate is selected from chemical products of Beijing Baiyuan.
The polyol chain extender comprises 10 parts of diethylene glycol and 10 parts of 1, 6-hexanediol.
The polyamine chain extender comprises 3.5 parts of hydrazine hydrate and 10 parts of triethylene tetramine.
The preparation method of the electrostatic flocking adhesive is the same as that of the embodiment 1.
The obtained electrostatic flocking adhesive has the following chemical indexes:
appearance: a white blue light emulsion;
ionic property: negative;
pH value: 8.4 of the total weight of the mixture;
solid content: 50.5 percent.
Examples of the experiments
The electrostatic flocking adhesive obtained in the embodiments 1-5 of the invention and similar products at home and abroad are respectively flocked on synthetic leather, the performance of the flocked synthetic leather is tested, the performance comparison result is shown in table 1, and the specific flocking process comprises the following steps: the electrostatic flocking glue obtained in the examples 1-5 and similar products at home and abroad are respectively thickened by a thickener FS-300H of Liaoning sidereal fine chemical engineering Co., Ltd till the viscosity reaches 2000 +/-100 centipoises (25 ℃), a cross-linking agent DF-810 of Liaoning sidereal fine chemical engineering Co., Ltd is added, then flocking (full planting) is carried out on synthetic leather, and drying is carried out for 2 minutes at the temperature of 150-.
In addition, the electrostatic flocking adhesives obtained in examples 1 to 5 of the invention were tested for hydrolysis resistance and peel strength in injection molding. The result shows that the electrostatic flocking adhesive has good hydrolysis resistance, and the injection peel strength reaches more than 100N.
Table 1 table of experimental results comparing the electrostatic flocking adhesives of examples 1-5 of the present invention with similar products at home and abroad
Figure BDA0002865941960000082
Figure BDA0002865941960000091
Note that the cold resistance test is the test result at 15 ℃ below zero
1. And (3) cold resistance detection: measuring the low temperature resistance of the FZ/T01007-2008 coated fabric; HS-6056 vertical cold-resistance tester.
2. And (3) coating thickness detection: GB/1764-79(89) paint film thickness determination; JR-706 coating thickness tester.
3. And (3) detecting washing fastness: GB/T8629-2001 textile test uses a domestic washing and drying procedure; a swan XPB55-518S washing machine.
4. And (3) detecting the wear resistance: a method for measuring the wear resistance of coated fabrics; fabric plain grinding machine FZ/T01011-91.
5. And (3) detecting the injection molding peel strength: GB/T2791-1995 adhesive T peeling strength test method for flexible material to flexible material
6. And (3) detecting the damp-heat aging: FZ/T75007-1995 coating fabric hot and humid air accelerated aging test method
7. And (3) hydrolysis resistance detection: the flocking fabric is soaked in 10% sodium hydroxide water solution for 24 hours at normal temperature, and the dried fabric surface is kept complete after cleaning.
The test results show that compared with similar products, the electrostatic flocking adhesive has the advantages of good flocking density, uniformity and density, and no phenomena of silk path and silk thread; the polyester fiber has the advantages of soft hand feeling, excellent fastness, cold resistance which can meet the high requirement of 2 ten thousand times, good solvent resistance, hydrolysis resistance, wet and heat aging resistance and obviously better performance than other products; in addition, the injection peel strength of the electrostatic flocking adhesive reaches more than 100N, and the injection molding performance is excellent.
Although the invention has been described in detail with respect to the general description and the specific embodiments, it will be apparent to those skilled in the art that modifications and improvements may be made based on the invention. Accordingly, such modifications and improvements are intended to be within the scope of the invention as claimed.

Claims (10)

1. The aqueous polyurethane electrostatic flocking adhesive for injection molding is characterized by being prepared from the following raw materials in parts by weight:
50-80 parts of diphenylmethane diisocyanate
20-50 parts of 1, 6-hexamethylene diisocyanate
100-150 parts of polyester polyol
20-50 parts of polyether polyol
25-40 parts of sulfonate modified diisocyanate
10-20 parts of polyol chain extender
Polyamine chain extender 5-13.5 parts
280 portions of water and 360 portions.
2. The electrostatic flocking paste as claimed in claim 1, wherein said polyester polyol is selected from one or two of 1, 6-hexanediol-adipic acid copolyol, 1, 4-butanediol-1, 6-hexanediol-adipic acid copolyol, 1, 4-butanediol-neopentyl glycol-adipic acid copolyol, 1, 6-hexanediol-neopentyl glycol-adipic acid copolyol, polycarbonate polyol, and polycaprolactone polyol.
3. The electrostatic flocking adhesive as recited in claim 1 wherein the polyester polyol has a molecular weight of 500-3000.
4. The electrostatic flocking paste of claim 1 wherein said polyether polyol is selected from one or two of polyethylene oxide polyol, polypropylene oxide polyol, polytetrahydrofuran polyol, polybutylene oxide polyol, ethylene oxide-propylene oxide copolyol, and ethylene oxide-tetrahydrofuran copolyol.
5. The electrostatic flocking adhesive as defined in claim 1, wherein the polyether polyol has a molecular weight of 500-4000.
6. The electrostatic flocking adhesive of claim 1 wherein said sulfonate modified diisocyanate is selected from the group consisting of chemical products of beijing baiyuan.
7. An electrostatic flocking paste according to claim 1 wherein said polyol chain extender is selected from one or two of 1, 4-butanediol, 1, 6-hexanediol, neopentyl glycol, ethylene glycol, diethylene glycol, glycerol, trimethylolpropane, sorbitol, 1, 4-dimethylolcyclohexane.
8. An electrostatic flocking adhesive according to claim 1 wherein said polyamine chain extender is selected from one or two of ethylenediamine, diethylenetriamine, triethylenetetramine, hydrazine hydrate, isophoronediamine.
9. An electrostatic flocking paste according to claim 1 wherein said paste has the following chemical specifications:
appearance: a white blue light emulsion;
ionic property: negative;
pH value: 8 plus or minus 1;
solid content: 50 +/-2%.
10. A process for the preparation of an electrostatic flocking glue as claimed in any one of claims 1 to 9, wherein the process comprises the following steps:
s1, prepolymerization reaction: adding diphenylmethane diisocyanate, 1, 6-hexamethylene diisocyanate, polyester polyol and polyether polyol into a reaction kettle, heating to 85 +/-2 ℃ for reacting for 1.5-2 hours, then adding sulfonate modified diisocyanate (WTDI) for reacting for 3-4 hours at 90 +/-2 ℃ to obtain a prepolymer;
s2, chain extension reaction: adding a polyol chain extender into the prepolymer, reacting at 50-80 ℃ for 1-3 hours, and cooling to 40 +/-5 ℃;
s3, dispersion and emulsification reaction: water is added in the mixture after high-speed dispersion and stirring, and the dispersion and emulsification reaction is carried out for 0.5 to 1 hour;
s4, chain extension reaction: and adding a polyamine chain extender to react for 2-3 hours at the temperature of 30-60 ℃, and cooling to below 35 ℃ to obtain the electrostatic flocking adhesive.
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CN106753160A (en) * 2016-11-29 2017-05-31 上海华峰材料科技研究院(有限合伙) Aqueous polyurethane Flock Adhesive and preparation method thereof
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