CN112920481A - Waterproof protective material and production process thereof - Google Patents

Waterproof protective material and production process thereof Download PDF

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Publication number
CN112920481A
CN112920481A CN202110111029.7A CN202110111029A CN112920481A CN 112920481 A CN112920481 A CN 112920481A CN 202110111029 A CN202110111029 A CN 202110111029A CN 112920481 A CN112920481 A CN 112920481A
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Prior art keywords
rubber
waterproof
protective material
water
waterproof protective
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CN202110111029.7A
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Chinese (zh)
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陈亮
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Shandong Zhuobao Construction Protection Engineering Co ltd
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Shandong Zhuobao Construction Protection Engineering Co ltd
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Priority to CN202110111029.7A priority Critical patent/CN112920481A/en
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    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L21/00—Compositions of unspecified rubbers

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Road Paving Structures (AREA)
  • Building Environments (AREA)

Abstract

本发明公开了一种防水保护材料,是由橡胶颗粒层以及填入其中的橡胶改性沥青粘结料或水性乳液胶黏剂组成;其生产工艺包括以下步骤:1)将所述橡胶小颗粒、所述橡胶改性沥青粘结料或所述水性乳液胶黏剂进行低温混合搅拌1h,得到混合原料;2)将所得混合原料放入模具中,压实后冷却形成一种有空隙的透水的橡胶板,即防水保护材料。本发明该防水保护材料与现有混凝土保护层相比,该防水保护材料可以采用工厂预制的生产方式,恶劣天气也可以施工,节省了工期;节省了混凝土的用量,减轻荷载,节省工程造价,特别适用于上人屋面和非上人屋面;且其具有一定的空隙,雨水可以顺着空隙进入排水管道,有组织排水,不会使保护层蓄水,形成蓄水层。The invention discloses a waterproof protective material, which is composed of a rubber particle layer and a rubber-modified asphalt binder or a water-based emulsion adhesive filled therein; its production process includes the following steps: 1) adding the rubber small particles , the rubber-modified asphalt binder or the water-based emulsion adhesive is mixed and stirred at a low temperature for 1 h to obtain a mixed raw material; 2) the obtained mixed raw material is put into a mold, compacted and cooled to form a porous water-permeable rubber sheet, that is, waterproof protective material. Compared with the existing concrete protective layer, the waterproof protective material of the present invention can adopt the production method of factory prefabrication, and can be constructed even in bad weather, which saves the construction period, saves the consumption of concrete, reduces the load, and saves the engineering cost. It is especially suitable for shangren roofs and non-shangren roofs; and it has a certain gap, rainwater can enter the drainage pipeline along the gap, and the drainage is organized, and the protective layer will not store water and form an aquifer.

Description

Waterproof protective material and production process thereof
Technical Field
The invention relates to the technical field of waterproof materials, in particular to a waterproof protective material and a production process thereof.
Background
The concrete protective layer of the planted roof or the roof is laid above the waterproof layer to protect the waterproof layer from being damaged.
In the prior art, a concrete protective layer is arranged on the waterproof layer to protect the waterproof layer from being damaged. The existing concrete protective layer has the following defects: first, the existing protective layer is formed by casting concrete, so that the consumption of concrete is large and the manufacturing cost is high. Secondly, the concrete protective layer can not be constructed in the weather of low temperature (winter) and heavy rain and heavy snow, and the plastic drainage plate can be constructed after the concrete protective layer is dried, which can cause certain influence on the construction period. Thirdly, the concrete protective layer is not easy to seep water and can not drain water, and the water leaked to the concrete protective layer by the drainage plate is difficult to drain.
Therefore, how to provide a waterproof protective material which has the function of protecting the waterproof layer, can save the using amount of concrete, reduce load and save construction cost, is particularly suitable for accessible roofs and inaccessible roofs, and has good hydrophobicity and a production process thereof are one of the technical problems to be solved in the field.
Disclosure of Invention
In view of the above, the present invention provides a waterproof protective material and a production process thereof. The purpose is to solve the above-mentioned deficiency and offer.
In order to solve the technical problems, the invention adopts the following technical scheme:
the waterproof protective material consists of a rubber particle layer and a rubber modified asphalt binder or an aqueous emulsion adhesive filled in the rubber particle layer.
Preferably, the rubber particle layer is 3-8 mm small rubber particles.
Preferably, the rubber modified asphalt binder comprises the following raw materials in parts by weight:
Figure RE-GDA0003037151670000021
preferably, the aqueous emulsion adhesive comprises the following raw materials in parts by weight:
20-30 parts of water-based emulsion
10 portions of cement
50 parts of medium sand.
Meanwhile, the invention also provides a production process of the waterproof protective material, which comprises the following steps:
1) mixing and stirring the small rubber particles, the rubber modified asphalt binder or the aqueous emulsion adhesive for 1 hour at low temperature to obtain a mixed raw material;
2) putting the mixed raw materials obtained in the step 1) into a mould, compacting and cooling to form a permeable rubber plate with gaps, namely the waterproof protective material.
Preferably, the low temperature in step 1) is below 50 ℃.
Preferably, the sizes of the water discharge protection material prepared in the step 2) are as follows: the width is 60cm, the length is 60cm, and the thickness is 1-2 cm.
Compared with the prior art, the invention has the following technical effects:
1) the size of the water discharge protective material (the permeable rubber plate with the gap) prepared by the invention can be cut according to the thickness or size of the water discharge protective material according to the site construction requirement, and the water discharge protective material has better compression resistance and permeability than a concrete protective layer, the compression strength is more than or equal to 100KPa/mm, the impact resistance is 0.5 kg.m, the water discharge protective material is not permeable, and the permeability coefficient is not less than 1.0 multiplied by 10 < -2 > cm/s;
2) compared with the existing concrete protective layer, the waterproof protective material can adopt a factory prefabricated production mode, can also be constructed in severe weather, and saves the construction period. Or heating, stirring and laying on site; because the rubber protective layer has certain thickness and elasticity, the waterproof layer can be protected when the rubber protective layer is laid, and after the rubber protective layer is laid, a concrete protective layer does not need to be laid, so that the using amount of concrete is saved, the load is reduced, the engineering cost is saved, and the waterproof layer is particularly suitable for roofs with people and roofs without people. Because the rubber protective layer has certain elasticity, the rubber protective layer is suitable for a planting roof of backfill, and sharp stones, waste residues and the like in the backfill cannot cause damage to the rubber protective layer. The water storage layer has a certain gap, rainwater can enter the drainage pipeline along the gap to form organized drainage, and the water storage layer cannot be formed by water stored in the protective layer.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
A waterproof protective material consists of a rubber particle layer and a rubber modified asphalt binder or an aqueous emulsion adhesive filled in the rubber particle layer;
the rubber particle layer is 3-8 mm of small rubber particles;
the rubber modified asphalt binder comprises the following raw materials in parts by weight:
Figure RE-GDA0003037151670000031
the aqueous emulsion adhesive comprises the following raw materials in parts by weight:
20 portions of water-based emulsion
10 portions of cement
50 parts of medium sand.
Example 2
A waterproof protective material consists of a rubber particle layer and a rubber modified asphalt binder or an aqueous emulsion adhesive filled in the rubber particle layer;
the rubber particle layer is 3-8 mm of small rubber particles;
the rubber modified asphalt binder comprises the following raw materials in parts by weight:
Figure RE-GDA0003037151670000041
the aqueous emulsion adhesive comprises the following raw materials in parts by weight:
25 parts of water-based emulsion
10 portions of cement
50 parts of medium sand.
Example 3
A waterproof protective material consists of a rubber particle layer and a rubber modified asphalt binder or an aqueous emulsion adhesive filled in the rubber particle layer;
the rubber particle layer is 3-8 mm of small rubber particles;
the rubber modified asphalt binder comprises the following raw materials in parts by weight:
Figure RE-GDA0003037151670000042
Figure RE-GDA0003037151670000051
the aqueous emulsion adhesive comprises the following raw materials in parts by weight:
30 parts of water-based emulsion
10 portions of cement
50 parts of medium sand.
In other embodiments, the present application further provides a process for producing a waterproof protective material, comprising the steps of:
1) mixing and stirring the small rubber particles, the rubber modified asphalt binder or the aqueous emulsion adhesive for 1 hour at low temperature to obtain a mixed raw material;
2) putting the mixed raw materials obtained in the step 1) into a mould, compacting and cooling to form a permeable rubber plate with gaps, namely the waterproof protective material.
In still other embodiments, the low temperature in step 1) is less than 50 ℃.
In other embodiments, the size of the water discharge protection material prepared in step 2) is as follows: the width is 60cm, the length is 60cm, and the thickness is 1-2 cm.
The size of the water discharge protective material (the permeable rubber plate with the gap) prepared by the invention can be cut according to the thickness or size of the water discharge protective material according to the site construction requirement, and the water discharge protective material has better compression resistance and permeability than a concrete protective layer, the compression strength is more than or equal to 100KPa/mm, the impact resistance is 0.5 kg.m, the water discharge protective material is not permeable, and the permeability coefficient is not less than 1.0 multiplied by 10 < -2 > cm/s; compared with the existing concrete protective layer, the waterproof protective material can adopt a factory prefabricated production mode, can also be constructed in severe weather, and saves the construction period. Or heating, stirring and laying on site; because the rubber protective layer has certain thickness and elasticity, the waterproof layer can be protected when the rubber protective layer is laid, and after the rubber protective layer is laid, a concrete protective layer does not need to be laid, so that the using amount of concrete is saved, the load is reduced, the engineering cost is saved, and the waterproof layer is particularly suitable for roofs with people and roofs without people. Because the rubber protective layer has certain elasticity, the rubber protective layer is suitable for a planting roof of backfill, and sharp stones, waste residues and the like in the backfill cannot cause damage to the rubber protective layer. The water storage layer has a certain gap, rainwater can enter the drainage pipeline along the gap to form organized drainage, and the water storage layer cannot be formed by water stored in the protective layer.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so that any minor modifications, equivalent changes and modifications made to the above embodiment according to the technical spirit of the present invention are within the technical scope of the present invention.

Claims (7)

1.一种防水保护材料,其特征在于,所述防水保护材料是由橡胶颗粒层以及填入其中的橡胶改性沥青粘结料或水性乳液胶黏剂组成。1. A waterproof protective material, characterized in that, the waterproof protective material is composed of a rubber particle layer and a rubber-modified asphalt binder or an aqueous emulsion adhesive filled therein. 2.根据权利要求1所述的一种防水保护材料,其特征在于,所述橡胶颗粒层为3~8mm的橡胶小颗粒。2 . The waterproof protective material according to claim 1 , wherein the rubber particle layer is small rubber particles of 3-8 mm. 3 . 3.根据权利要求1所述的一种防水保护材料,其特征在于,所述橡胶改性沥青粘结料包含以下各重量份的原料:3. a kind of waterproof protection material according to claim 1, is characterized in that, described rubber-modified asphalt binder comprises the raw material of following each weight part:
Figure FDA0002919340230000011
Figure FDA0002919340230000011
4.根据权利要求1所述的一种防水保护材料,其特征在于,所述水性乳液胶黏剂包含以下各重量份的原料:4. a kind of waterproof protection material according to claim 1, is characterized in that, described aqueous emulsion adhesive comprises the raw material of following each weight part: 水性乳液 20~30份20~30 parts of water-based emulsion 水泥 10份10 parts cement 中砂 50份。50 parts of medium sand. 5.一种如权利要求1所述的一种防水保护材料的生产工艺,其特征在于,包括以下步骤:5. a kind of production technique of waterproof protection material as claimed in claim 1, is characterized in that, comprises the following steps: 1)将所述橡胶小颗粒、所述橡胶改性沥青粘结料或所述水性乳液胶黏剂进行低温混合搅拌1h,得到混合原料;1) The small rubber particles, the rubber-modified asphalt binder or the water-based emulsion adhesive are mixed and stirred at a low temperature for 1 h to obtain mixed raw materials; 2)将步骤1)所得混合原料放入模具中,压实后冷却形成一种有空隙的透水的橡胶板,即防水保护材料。2) Put the mixed raw materials obtained in step 1) into a mold, compact and cool to form a water-permeable rubber sheet with voids, that is, a waterproof protective material. 6.一种如权利要求5所述的一种防水保护材料的生产工艺,其特征在于,所述步骤1)中的低温为低于50℃。6 . The production process of a waterproof protective material according to claim 5 , wherein the low temperature in the step 1) is lower than 50° C. 7 . 7.一种如权利要求5所述的一种防水保护材料的生产工艺,其特征在于,所述步骤2)制得的放水保护材料的尺寸为:宽为60cm,长为60cm,厚度为1~2cm。7. a kind of production technique of a kind of waterproof protection material as claimed in claim 5, is characterized in that, described step 2) the size of the prepared water discharge protection material is: width is 60cm, length is 60cm, thickness is 1 ~ 2 cm.
CN202110111029.7A 2021-01-27 2021-01-27 Waterproof protective material and production process thereof Pending CN112920481A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH689423A5 (en) * 1994-11-08 1999-04-15 Bruno Granella Insulating or sealing of surfaces especially in construction or civil engineering
US5914172A (en) * 1994-01-26 1999-06-22 Environmental, L.L.C Roofing composites and method
CN104264561A (en) * 2014-09-12 2015-01-07 上海市政工程设计研究总院(集团)有限公司 A non-earthing composite structure for a waterproof pavement layer of a top plate for a road tunnel
WO2015009177A2 (en) * 2013-07-18 2015-01-22 Instytut Inzynierii Materialow Polimerowych I Barwnikow Mixture for the production of vibroinsulation materials to protect railways and roads
CN206635607U (en) * 2017-03-16 2017-11-14 江苏易华人造草坪有限公司 A kind of waterproof ventilating type chinampa
CN111995297A (en) * 2020-09-09 2020-11-27 长安大学 Porous low-noise pavement asphalt mixture and preparation method thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5914172A (en) * 1994-01-26 1999-06-22 Environmental, L.L.C Roofing composites and method
CH689423A5 (en) * 1994-11-08 1999-04-15 Bruno Granella Insulating or sealing of surfaces especially in construction or civil engineering
WO2015009177A2 (en) * 2013-07-18 2015-01-22 Instytut Inzynierii Materialow Polimerowych I Barwnikow Mixture for the production of vibroinsulation materials to protect railways and roads
CN104264561A (en) * 2014-09-12 2015-01-07 上海市政工程设计研究总院(集团)有限公司 A non-earthing composite structure for a waterproof pavement layer of a top plate for a road tunnel
CN206635607U (en) * 2017-03-16 2017-11-14 江苏易华人造草坪有限公司 A kind of waterproof ventilating type chinampa
CN111995297A (en) * 2020-09-09 2020-11-27 长安大学 Porous low-noise pavement asphalt mixture and preparation method thereof

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