CN112977929B - A rotary bottle unscrambling mechanism and horizontal loading machine - Google Patents

A rotary bottle unscrambling mechanism and horizontal loading machine Download PDF

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Publication number
CN112977929B
CN112977929B CN201911270392.2A CN201911270392A CN112977929B CN 112977929 B CN112977929 B CN 112977929B CN 201911270392 A CN201911270392 A CN 201911270392A CN 112977929 B CN112977929 B CN 112977929B
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China
Prior art keywords
bottle
turntable
rod
suction
rotary
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CN112977929A (en
Inventor
肖高荣
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Chengdu Jiehong Automation Equipment Co ltd
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Chengdu Jiehong Automation Equipment Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B21/00Packaging or unpacking of bottles
    • B65B21/02Packaging or unpacking of bottles in or from preformed containers, e.g. crates
    • B65B21/04Arranging, assembling, feeding, or orientating the bottles prior to introduction into, or after removal from, containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B21/00Packaging or unpacking of bottles
    • B65B21/02Packaging or unpacking of bottles in or from preformed containers, e.g. crates
    • B65B21/08Introducing or removing single bottles, or groups of bottles, e.g. for progressive filling or emptying of containers
    • B65B21/12Introducing or removing single bottles, or groups of bottles, e.g. for progressive filling or emptying of containers using grippers engaging bottles, e.g. bottle necks
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Specific Conveyance Elements (AREA)

Abstract

本发明涉及一种旋转式理瓶机构及卧装机,包括第一转盘、第二转盘、用于驱动第二转盘的驱动装置和多个吸瓶机构,第一转盘和第二转盘均与机架转动连接,第一转盘与第二转盘偏心设置;吸瓶机构包括吸瓶杆、吸盘组件和水平短臂,吸瓶杆的一端竖直穿过第二转盘上的圆孔并与水平短臂的一端固接,吸瓶杆另一端与吸盘组件连接;水平短臂的另一端与竖直杆转动连接,竖直杆安装在第一转盘上;吸瓶杆中心线与竖直杆中心线间的垂线段平行且等于第一转盘中心线与第二转盘中心线间的垂线段;吸瓶杆与第二转盘的中心距等于竖直杆与第一转盘的中心距。本发明的旋转式理瓶机构通过旋转运动来实现产品的平移,在转移过程中瓶口方向不发生改变,便于后续的装箱工作。

The present invention relates to a rotary bottle unscrambling mechanism and a horizontal loading machine, comprising a first turntable, a second turntable, a driving device for driving the second turntable and a plurality of bottle suction mechanisms, wherein the first turntable and the second turntable are both rotatably connected to a frame, and the first turntable and the second turntable are eccentrically arranged; the bottle suction mechanism comprises a bottle suction rod, a suction cup assembly and a horizontal short arm, one end of the bottle suction rod vertically passes through a circular hole on the second turntable and is fixedly connected to one end of the horizontal short arm, and the other end of the bottle suction rod is connected to the suction cup assembly; the other end of the horizontal short arm is rotatably connected to a vertical rod, and the vertical rod is mounted on the first turntable; the vertical line segment between the center line of the bottle suction rod and the center line of the vertical rod is parallel and equal to the vertical line segment between the center line of the first turntable and the center line of the second turntable; the center distance between the bottle suction rod and the second turntable is equal to the center distance between the vertical rod and the first turntable. The rotary bottle unscrambling mechanism of the present invention realizes the translation of the product through rotational motion, and the direction of the bottle mouth does not change during the transfer process, which is convenient for subsequent boxing work.

Description

Rotary bottle arranging mechanism and horizontal loading machine
Technical Field
The invention relates to the technical field of packaging equipment, in particular to a rotary bottle arranging mechanism and a horizontal loading machine.
Background
In the industries of food, medicine and the like, the transmission structure of bottles is very common in the production and automatic packaging process of the bottles. The usual means of transferring bottles from one production line to another, or from one line to another at an angle, are currently achieved by the rotational movement of a bottle-handling robot. For the bottles placed horizontally or the standing bags, the directions of the bottle mouth or the bag mouth of the bottle taking manipulator can be changed in the rotating process, so that the subsequent boxing operation is not facilitated. In addition, the bottle taking manipulator needs to move up and down when taking and placing bottles, the up and down movement of the existing manipulator is usually driven by an air cylinder, the rotation movement is usually driven by a motor, and the complete movement sequence of the bottle taking manipulator for realizing the transportation at a certain angle is descending, adsorption-ascending-rotation-descending, release-ascending-resetting, so that the bottle taking manipulator has the advantages of multiple movements, low efficiency, more complex control program and high matching precision requirement.
Disclosure of Invention
The invention aims to provide a rotary bottle arranging mechanism and a lying machine, which realize the translation of products through rotary motion, so that the direction of the products is not changed in the transfer process, and the subsequent boxing operation is facilitated.
In order to achieve the above purpose, the invention adopts the following technical scheme:
The rotary bottle arranging mechanism comprises a first rotary table, a second rotary table, a driving device for driving the second rotary table and a plurality of bottle sucking mechanisms, wherein the first rotary table and the second rotary table are both in rotary connection with a rack, central shafts of the second rotary table and the first rotary table are both vertically arranged, the first rotary table and the second rotary table are eccentrically arranged, and the second rotary table is connected with the driving device;
The bottle sucking mechanism comprises a bottle sucking rod, a sucker assembly and a horizontal short arm, wherein one end of the bottle sucking rod vertically penetrates through a round hole in the second rotary table and is fixedly connected with one end of the horizontal short arm, the bottle sucking rod is in clearance fit with the round hole in the second rotary table, the other end of the bottle sucking rod is a free end, and the free end of the bottle sucking rod is connected with the sucker assembly;
The bottle sucking rods of the bottle sucking mechanisms are arranged at equal intervals around the rotation center of the second turntable, each bottle sucking mechanism is provided with a vertical rod, and the plurality of vertical rods are arranged at equal intervals around the rotation center of the first turntable;
The center distance between the bottle sucking rod and the corresponding vertical rod is equal to the eccentric distance between the first rotary table and the second rotary table, the perpendicular line section between the center line of the bottle sucking rod and the center line of the corresponding vertical rod is parallel to the perpendicular line section between the center line of the first rotary table and the center line of the second rotary table, and the center distance between the bottle sucking rod and the second rotary table is equal to the center distance between the vertical rod and the first rotary table.
Further, the other end of the horizontal short arm is movably sleeved on the vertical rod.
Further, the rotary bottle arranging mechanism further comprises a cylindrical cam coaxial with the second rotary table, the cylindrical cam is fixedly connected with the frame, a closed curve groove is formed in the cylindrical surface of the cylindrical cam, the cam profile of the cylindrical cam consists of two sections of base circle profiles and two protruding part profiles, two ends of the base circle profiles are respectively and smoothly transited with one protruding part profile, and the two protruding part profiles are respectively positioned at a bottle sucking station and a bottle placing station of the rotary bottle arranging mechanism;
The bottle sucking mechanism also comprises a roller bearing mounting block and a roller matched with the curve groove of the cylindrical cam, wherein the roller is mounted on the roller bearing mounting block through a wheel shaft and is arranged in the curve groove;
the bottle sucking rod passes through the through hole on the roller bearing mounting block and can rotate relative to the roller bearing mounting block but cannot move up and down relative to the roller bearing mounting block;
When the roller wheels walk on the pushing path contour of the convex contour, the roller wheels drive the bottle sucking rod to move downwards, and when the roller wheels walk on the return contour of the convex contour, the roller wheels drive the bottle sucking rod to move upwards.
Further, the roller bearing mounting block is connected with a vertical guide rod, the guide rod penetrates through a round hole in the second rotary table, and the guide rod is in clearance fit with the round hole in the second rotary table.
Preferably, the first turntable is located above the second turntable, and the second turntable is located above the cylindrical cam.
Further, the cylindrical cam has no long-distance stop, and the pushing path profile of the convex part profile is in mirror symmetry with the return path profile.
Further preferably, the two lobe profiles are spaced apart by 90 ° in the circumferential direction.
The horizontal loading machine comprises an upper rotary bottle arranging mechanism, a column direction conveying mechanism and a transverse conveying mechanism, wherein the column direction conveying mechanism is used for conveying bottles to a bottle sucking station of the rotary bottle arranging mechanism, the transverse conveying mechanism starts from a bottle placing station of the rotary bottle arranging mechanism, the rotary bottle arranging mechanism is used for transferring the bottles conveyed by the column direction conveying mechanism to the transverse conveying mechanism, and the column direction is perpendicular to the transverse direction.
Further, the horizontal loading machine also comprises a whole row machine, the whole row machine comprises a bottle pushing mechanism and a bottle storage area, the transverse conveying mechanism passes through one end of the bottle storage area, and the bottle pushing mechanism is used for horizontally pushing bottles on the transverse conveying mechanism to the bottle storage area;
The bottle pushing mechanism comprises a bottle pushing plate, a lifting mechanism for driving the bottle pushing plate to vertically move and a horizontal moving mechanism for driving the bottle pushing plate to move in a column direction;
The bottle storage area is provided with a first row of partition boards used for separating adjacent rows of bottles, the first row of partition boards are transversely provided with a plurality of second row of partition boards used for separating adjacent bottles along the transmission direction, and the bottle pushing board is provided with a plurality of gaps used for avoiding the row of partition boards.
Compared with the prior art, the invention has the following beneficial effects:
The rotary bottle arranging mechanism can change the transmission direction of products, can avoid overlong transmission lines, and enables packaging production line equipment to be more compact and to occupy smaller area;
2, the displacement of the bottle taking manipulator in the vertical direction can be guided through the curve groove of the cylindrical cam, so that the bottle taking manipulator can move up and down, the displacement is limited through the structure, the precision is high, an additional driving device is not needed, and the energy consumption is low;
The rotary bottle arranging mechanism drives the mechanical arm to rotate and move up and down through single rotation movement of the driving device, so that the bottle is transferred, the action is simple, the efficiency is high, and the control program is simpler;
And 4, the whole column machine can orderly and temporarily place the bottles in the bottle storage area, so that the subsequent same boxing is convenient, the bottle pushing mechanism can push a plurality of bottles at one time, and the transfer efficiency is high.
Drawings
FIG. 1 is a three-dimensional view of a rotary bottle unscrambling mechanism in accordance with the first embodiment;
FIG. 2 is a three-dimensional view of the rotary bottle unscrambling mechanism of the first embodiment without the first housing;
FIG. 3 is a top view of FIG. 2;
FIG. 4 is a three-dimensional view of the rotary bottle unscrambling mechanism of the first embodiment without the first housing and upper turntable;
FIG. 5 is a top view of FIG. 4;
FIG. 6 is a schematic diagram of a rotary bottle unscrambling mechanism in accordance with the first embodiment;
FIG. 7 is a schematic illustration of a transfer using a rotary bottle unscrambling mechanism;
FIG. 8 is a three-dimensional view of the rotary bottle unscrambling mechanism of the second embodiment without the first housing;
FIG. 9 is a three-dimensional view of the rotary bottle unscrambling mechanism of the second embodiment without the first housing and upper turntable;
FIG. 10 is a three-dimensional view of a cylindrical cam;
FIG. 11 is a schematic structural view of a roller bearing mounting block;
FIG. 12 is a schematic view of the construction of the horizontal loading machine of the present invention;
FIG. 13 is a schematic view of the cross conveyor mechanism and the alignment machine of the present invention;
FIG. 14 is a schematic view of the alignment mechanism of the present invention;
FIG. 15 is a schematic view of the construction of the lateral transport mechanism;
FIG. 16 is a schematic view of the structure of the bottle pushing plate;
FIG. 17 is a schematic illustration of the horizontal loader boxing process in accordance with the present invention;
figure 18 is a schematic view of the structure of the encasement chuck assembly.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings, in order to make the objects, technical solutions and advantages of the present invention more apparent.
Example 1
As shown in fig. 1, 2 and 3, the rotary bottle arranging mechanism disclosed in this embodiment includes an upper turntable 21, a lower turntable 22, a driving device for driving the lower turntable 22, and a plurality of bottle sucking mechanisms 3, where the upper turntable 21 and the lower turntable 22 are rotatably connected with a first frame 26. The rotating shaft 24 of the lower rotating disc 22 is vertically arranged, and the rotating shaft 24 is connected with a driving device. The driving device is a motor, and the motor is connected with a rotating shaft 24 through a speed reducer 23.
The upper turntable 21 is rotatably connected with a vertical eccentric shaft 25, the eccentric shaft 25 is fixedly connected with a first rack 26, and the rotating shaft 24 is eccentrically arranged with the eccentric shaft 25, so that the upper turntable 21 and the lower turntable 22 are also eccentrically arranged. In this embodiment, the rotating shaft 24 is of a hollow structure, the lower end of the inner fixed shaft 27 is fixedly connected with the first frame 26, the upper end of the inner fixed shaft 27 passes through the rotating shaft 24 and is fixedly connected with the eccentric block 29, the lower end of the eccentric shaft 25 is fixedly connected with the eccentric block 29, and the upper end of the eccentric shaft 25 is fixedly connected with the first frame 26.
As shown in fig. 2-6, the bottle sucking mechanism 3 comprises a bottle sucking rod 31, a sucking disc assembly 32 and a horizontal short arm 34, wherein the upper end of the bottle sucking rod 31 vertically penetrates through a round hole on the lower rotary disc 22, and the bottle sucking rod 31 is in clearance fit with the round hole on the lower rotary disc 22. The lower extreme of inhaling bottle pole 31 is the free end, and the free end is connected with sucking disc subassembly 32, in order to guarantee adsorption capacity, sucking disc subassembly 32 includes two sucking discs.
The upper end of the bottle sucking rod 31 is fixedly connected with one end of a horizontal short arm 34, the other end of the horizontal short arm 34 is rotatably connected with a vertical rod 33, and the vertical rod 33 is arranged on the upper turntable 21. The horizontal short arm 34 is rotatable in a horizontal plane around the vertical rod 33. The other end of the horizontal short arm 34 may be hinged or bearing connected to the vertical rod 33.
As shown in fig. 4, the bottle sucking rods 31 of the plurality of bottle sucking mechanisms 3 are arranged at equal intervals around the rotation center of the lower turntable 22, each bottle sucking mechanism 3 is provided with one vertical rod 33, and the plurality of vertical rods 33 are arranged at equal intervals around the rotation center of the upper turntable 21.
The vertical line segment between the central line of the bottle sucking rod 31 and the central line of the corresponding vertical rod 33 is parallel to the vertical line segment between the central line of the upper turntable 21 and the central line of the lower turntable 22. The center distance between the bottle sucking rod 31 and the corresponding vertical rod 33 is equal to the eccentric distance between the upper turntable 21 and the lower turntable 22, and the center distance between the bottle sucking rod 31 and the lower turntable 22 is equal to the center distance between the vertical rod 33 and the upper turntable 21.
As shown in figure 6 of the drawings,To be the center of rotation of the lower turntable 22,As the rotation center of the upper turntable 21,Is a vertical line segment between the central line of the bottle sucking rod 31 and the central line of the lower rotary disc 22.Is a vertical line segment between the central line of the vertical rod 33 and the central line of the upper turntable 21; is a vertical line section between the central line of the bottle sucking rod 31 and the central line of the vertical rod 33; Is a vertical line segment between the center line of the upper turntable 21 and the center line of the lower turntable 22.
It can be seen that, in fig. 6,Is equal in parallel to each other,, A parallelogram may be constructed. As the lower turntable 22 is rotated,Is always unchanged, corresponding toThe direction of (2) is always unchangedThe direction represents the direction of the horizontal short arm 34. Thus, during rotation of the lower turntable 22, the direction of the horizontal stub arm 34 is unchanged, only translation is performed, and no self-rotation is performed. The bottle sucking rod 31 is fixedly connected with the horizontal short arm 34, so that the bottle sucking rod 31 and the sucker assembly 32 translate in the horizontal plane and do not perform self-rotation. The bottles are held by suction from the suction cup assembly 32 during transfer so that the bottles remain in the same orientation during transfer.
In this embodiment, the bottle sucking rod 31 or the vertical rod 33 is an automatic telescopic arm, and the telescopic function can be realized by a linear cylinder or a linear motor. If the bottle sucking rod 31 stretches, the sucking disc component 32 can be driven to move up and down, and if the vertical rod 33 stretches, the bottle sucking rod 31 and the sucking disc component 32 can be driven to move up and down synchronously.
The following describes the operation of the rotary bottle unscrambling mechanism 10 according to the present embodiment with reference to fig. 1 to 7:
As shown in fig. 7, the column direction conveying mechanism 5 conveys bottles 4 to a bottle sucking station of the rotary bottle unscrambling mechanism 10, and the transverse conveying mechanism 6 starts from a bottle placing station of the rotary bottle unscrambling mechanism 10.
The motor drives the lower turntable 22 to rotate, the lower turntable 22 rotates to drive the bottle sucking rod 31 to rotate around the rotating shaft 24, the bottle sucking rod 31 rotates around the rotating shaft 24, and the vertical rod 33 and the upper turntable 21 are pulled to rotate around the eccentric shaft 25;
when the bottle sucking mechanism 3 rotates to a bottle sucking station soon, the vertical rod 33 or the bottle sucking rod 31 moves downwards for a certain distance, at the moment, the bottle is just sent to the bottle sucking station, the sucking disc component 32 just moves downwards to be in contact with the bottle, meanwhile, the sucking disc component 32 sucks the bottle under negative pressure, and the bottle sucking rod 31 or the vertical rod 33 retracts upwards to reset;
The lower rotary table 22 drives the bottle sucking mechanism 3 to continue to rotate, when the bottle sucking mechanism 3 rotates to a bottle placing station soon, the bottle sucking rod 31 moves downwards for a certain distance, at the moment, the bottle is just sent to the bottle placing station by the rotary bottle arranging mechanism 10, and meanwhile, the sucking disc component 32 releases the bottle, so that the bottle is transported;
the lower turntable 22 continuously rotates in the same direction, and the bottles 4 sent by the bottle sucking mechanisms 3 of the lower turntable 22 are conveyed away one by one.
The rotary bottle arranging mechanism can change the transmission direction of the bottles, avoid too long transmission lines, enable field equipment to be arranged more compactly, save the occupied space of the equipment, ensure that the bottle opening direction is unchanged in the transferring process, and facilitate subsequent packaging.
Example two
The difference between this embodiment and the first embodiment is that the up-and-down movement of the suction cup assembly 32 in the first embodiment is achieved by the extension and retraction of the bottle sucking rod 31 or the vertical rod 33 driven by a cylinder or a motor. The up and down movement of the chuck assembly 32 in this embodiment is accomplished by a cylindrical cam.
As shown in fig. 8 and 9, the cylindrical cam 1 is coaxially arranged below the lower turntable 22, the cylindrical cam 1 is fixedly connected with the first rack 26 through a hollow fixed shaft 28, and the rotating shaft 24 of the lower turntable 22 passes through the hollow fixed shaft 28.
As shown in fig. 10, a closed curve groove 11 is formed in the cylindrical surface of the cylindrical cam 1, the cam profile of the cylindrical cam 1 is composed of two sections of base circle profiles 13 and two convex profiles 12, two ends of the base circle profile 13 are respectively and smoothly transited with one of the convex profiles 12, the base circle profile 13 is a section of circular arc coaxial with the cylindrical cam 1, and the displacement of the roller in the axial direction of the cylindrical cam 1 is kept unchanged when the roller moves along the base circle profile 13. The lobe profile 12 includes a push profile and a return profile. When the roller moves along the return contour, the axial displacement of the roller in the cylindrical cam 1 is gradually reduced to return to the displacement zero point. The displacement of the roller referred to herein means displacement of the roller in the axial direction of the cylindrical cam 1, excluding displacement thereof in the circumferential direction.
In this embodiment the cylindrical cam 1 has no long stop, i.e. the roller running in the curved groove 11 has no stop at maximum vertical displacement.
The push profile of the lobe profile 12 is mirror symmetrical to the return profile, and the profile lines of the two lobe profiles 12 are identical. The two projection profiles 12 are arranged at a circumferential distance of 90 ° to allow vertical transport of the bottle. The two raised profiles 12 are located at the suction and discharge stations of the rotary bottle unscrambler 10, respectively.
As shown in fig. 8 and 9, the bottle sucking mechanism 3 in the embodiment further comprises a roller bearing mounting block 36 and a roller 35 matched with the curve groove 11 of the cylindrical cam 1, wherein the roller 35 is mounted on the roller bearing mounting block 36 through a wheel shaft, and the roller 35 is arranged in the curve groove 11.
As shown in fig. 9 and 10, the bottle sucking rod 31 passes through the through hole of the roller bearing mounting block 36, and the bottle sucking rod 31 is rotatable relative to the roller bearing mounting block 36 but is not movable up and down relative to the roller bearing mounting block 36. As shown in fig. 11, two limiting plates may be disposed on the bottle sucking rod 31, the two limiting plates are respectively disposed above and below the roller bearing mounting block 36, and the outer diameter of the limiting plate is larger than the diameter of the through hole on the roller bearing mounting block 36, so that the bottle sucking rod 31 can be driven to move up and down synchronously by moving the roller bearing mounting block 36 up and down, and the bottle sucking rod 31 can also rotate relative to the roller bearing mounting block 36.
The roller bearing mounting block 36 is connected with a vertical guide rod 37, the guide rod 37 passes through a round hole on the lower turntable 22, and the guide rod 37 is in clearance fit with the round hole on the lower turntable 22. The center distance between the guide rod 37 and the lower turntable 22 is equal to the center distance between the bottle sucking rod 31 and the lower turntable 22. The lower turntable 22 is fixedly connected with a guide sleeve 38 which is matched with the guide rod 37 and the bottle sucking rod 31, and the guide rod 37 and the bottle sucking rod 31 pass through the corresponding guide sleeve 38.
In this embodiment, the other end of the horizontal short arm 34 is movably sleeved on the vertical rod 33, so that the horizontal short arm 34 can rotate and move up and down relative to the vertical rod 33.
When the roller 35 walks on the pushing path contour of the convex contour 12, the roller 35 drives the roller bearing mounting block 36 and the bottle sucking rod 31 to move downwards, and when the roller 35 walks on the return path contour of the convex contour 12, the roller 35 drives the roller bearing mounting block 36 and the bottle sucking rod 31 to move upwards.
The cylindrical cam 1 of the rotary bottle unscrambling mechanism 10 in this embodiment guides the operating principle of the sucker assembly 32 to move up and down:
As shown in fig. 8, the motor drives the lower turntable 22 to rotate, and then drives the bottle sucking rod 31 and the roller 35 to synchronously rotate, so that the roller 35 walks along the curved groove 11 of the cylindrical cam 1, and when the roller 35 walks on the contour of the base circle contour 13 of the cylindrical cam 1, the roller 35 does not displace in the axial direction of the cylindrical cam 1, so that the bottle sucking rod 31 does not vertically displace at this time, and the sucker component 32 does not displace in the vertical direction;
When the roller 35 continues to walk to the first convex contour 12 of the cylindrical cam 1, the roller 35 moves downwards along the convex contour 12 and then moves upwards Ma Xiang, so as to drive the roller bearing mounting block 36 connected with the roller 35 and the bottle sucking rod 31 to move downwards and then upwards vertically;
When the roller 35 continues to walk to the second convex contour 12 of the cylindrical cam 1, the roller 35 moves downwards along the convex contour 12 and then moves upwards vertically, so as to drive the bottle sucking rod 31 connected with the roller to move downwards and then move upwards vertically, and in the process, when the bottle sucking rod 31 moves to the maximum stroke, the sucking disc assembly 32 synchronously releases, so that the bottle 4 is put down, and the transfer of the bottle 4 is realized.
In the embodiment, the displacement of the bottle taking manipulator in the vertical direction is guided through the curve groove 11 of the cylindrical cam 1, so that the up-and-down movement of the bottle taking manipulator is realized, the whole up-and-down movement is realized by a structure, the energy consumption is low, a control program does not need to be written, and the matching precision is high.
Example III
This embodiment discloses a horizontal loading machine, as shown in fig. 12, which comprises a rotary bottle arranging mechanism 10 in the first embodiment or the second embodiment, a column direction conveying mechanism 5, a transverse conveying mechanism 6 and a column arranging machine 7, wherein the column direction conveying mechanism 5 is used for conveying bottles 4 to a bottle sucking station of the rotary bottle arranging mechanism 10, and the transverse conveying mechanism 6 starts from a bottle placing station of the rotary bottle arranging mechanism 10 and then conveys the bottles to the column arranging machine 7. The rotary bottle unscrambling mechanism 10 is used for transferring the bottles 4 sent from the column direction conveying mechanism 5 onto the transverse conveying mechanism 6, and the column direction is perpendicular to the transverse direction.
As shown in fig. 13 and 14, the arraying machine 7 includes a bottle pushing mechanism 71 and a bottle storage area 72, and the traverse conveying mechanism 6 passes laterally under the bottle pushing mechanism 71, and the traverse conveying mechanism 6 passes through one end of the bottle storage area 72. The storage area of the transverse conveyor 6 is in height with the storage area 72, facilitating the sliding of the bottles 4 from the conveyor belt 61 to the storage area 72.
The bottle pushing mechanism 71 is used to horizontally push the bottles 4 on the lateral transport mechanism 6 to the bottle storage area 72. The bottle pushing mechanism 71 includes a bottle pushing plate 711, a lifting mechanism for driving the bottle pushing plate 711 to move vertically, and a horizontal moving mechanism for driving the bottle pushing plate 711 to move in a column direction perpendicular to the lateral direction.
The reservoir 72 is provided with first row-wise spacers 721 for spacing adjacent rows of bottles 4, and the first row-wise spacers 721 are provided in plurality at a lateral interval.
As shown in fig. 15, the transverse conveyor 6 is provided with a plurality of second row-wise spacers 62 for spacing adjacent bottles 4 in the conveying direction. The lateral transport mechanism 6 includes a frame 63, a chain transmission mechanism including a sprocket 64 and a chain 66, and a plurality of placement base plates 65 mounted on the chain transmission mechanism.
The chain wheels 64 are mounted on the frame 63 and the chain 66 is wound around two chain wheels 64, in this embodiment the lateral conveyor 6 comprises 4 side-by-side chain conveyors. The second row of spacers 62 are simultaneously affixed to 4 chains 66. The bottom plate 65 is disposed between two adjacent second row spacers 62, and the bottom plate 65 is fixedly connected with 4 chains 66.
As shown in fig. 16, the bottle pushing plate 711 has a plurality of notches 7110 for avoiding the partition plate, and the notches 7110 are opened at the lower edge of the bottle pushing plate 711. The alignment barrier helps to ensure that the bottles 4 remain aligned during pushing. In the pushing process of the bottle pushing plate 711, the notch 7110 is arranged to enable the bottle pushing plate 711 to avoid the alignment partition, so that the alignment partition is prevented from blocking the bottle pushing plate 711.
In this embodiment, the horizontal moving mechanism for driving the bottle pushing plate 711 to move in the column direction includes a beam 712 and a driving mechanism for driving the beam 712 to move in the column direction. The driving mechanism comprises a motor 716 and a screw nut transmission mechanism, two ends of the cross beam 712 are in sliding connection with the second frame 73 through a sliding block, the cross beam 712 is fixedly connected with a nut 714 of the screw nut transmission mechanism, and the screw nut transmission mechanism converts the rotary motion of the motor 716 into the column horizontal motion of the cross beam 712.
The lifting mechanism is mounted on the cross beam 712, and the lower end of the lifting mechanism is connected with the bottle pushing plate 711. The lifting mechanism selects a vertical cylinder 713, and a piston rod of the vertical cylinder 713 is fixedly connected with the bottle pushing plate 711. The number of the lifting mechanisms may be set to 1, 2 or more according to the length of the bottle pushing plate 711.
As shown in fig. 17, in another embodiment, the horizontal loading machine further includes a boxing manipulator 8, a packaging box conveying mechanism 91 and a box supporting machine 9, a box supporting station is disposed on the packaging box conveying mechanism 91, the box supporting machine 9 is disposed at the box supporting station, the box supporting machine 9 is used for supporting a box opening of the packaging box 92, and the box supporting machine 9 adopts a box supporting machine in the prior art, which is not described herein. The boxing robot 8 is used for loading the bottles 4 in the bottle storage area 72 into the boxes 92 with the box openings opened on the box conveying mechanism 91.
Since the bottle storage area 72 is horizontally provided with a plurality of bottles 4, as shown in fig. 17 and 18, the boxing manipulator 8 comprises a plurality of boxing suction cup assemblies 81 which are transversely arranged at intervals, each boxing suction cup assembly 81 comprises a plurality of groups of suction cups 82, and each group of suction cups 82 is responsible for taking one bottle. In this embodiment, every two suckers 82 are responsible for taking one bottle, each box-packing sucker assembly 81 can absorb 6 bottles at the same time, and 6 groups of suckers 82 of the box-packing sucker assembly 81 are arranged in three rows and two columns.
The boxing manipulator 8 is provided with 4 boxing sucking disc assemblies 81, and the box supporting machine 9 can support 4 packing boxes 92 at a time.
Of course, the invention also comprises a control cabinet, a display and the like, wherein a programmable controller and the like are arranged in the control cabinet, and the display is used for setting parameters and the like, which are conventional technical means in the field and are not repeated here.
The working principle of the horizontal loading machine according to the invention is described below with reference to the accompanying figures 1-18:
The bottles 4 are horizontally placed on the column conveying mechanism 5, the bottle bodies are parallel to the column direction, and the bottle mouth faces the direction opposite to the conveying direction of the column conveying mechanism 5.
The column direction conveying mechanism 5 conveys the bottles 4 to the bottle sucking station of the rotary bottle arranging mechanism 10, the motor drives the lower rotary table 22 to rotate, and then drives the bottle sucking rod 31 and the roller 35 to synchronously rotate, so that the roller 35 walks along the curve groove 11 of the cylindrical cam 1, when the roller 35 walks to the first convex contour 12 of the cylindrical cam 1, the bottles 4 are just conveyed to the bottle sucking station of the rotary bottle arranging mechanism 10, and the sucker component 32 synchronously performs negative pressure sucking action, so that the bottles 4 are sucked;
When the roller 35 continues to walk to the second convex contour 12 of the cylindrical cam 1, the roller 35 moves downwards along the convex contour 12 and then upwards vertically, so as to drive the bottle sucking rod 31 connected with the roller to move downwards and then upwards vertically; in the process, when the bottle sucking rod 31 moves to the maximum stroke, the sucking disc assembly 32 synchronously performs releasing action, so that bottles 4 are placed between second column-direction partition plates 62 of the transverse conveying mechanism 6, the lower rotary table 22 continuously rotates in the same direction all the time, and the plurality of bottle sucking mechanisms 3 of the lower rotary table 22 horizontally place the bottles 4 sent by the column-direction conveying mechanism 5 between second column-direction partition plates 62 of the transverse conveying mechanism 6;
When the foremost bottle 4 of the lateral conveyor 6 is fed to the front side of the bottle storage area 72, the lateral conveyor 6 is suspended, and the second alignment baffle 62 on the lateral conveyor 6 is aligned one by one with the first alignment baffle 721 on the bottle storage area 72;
The vertical cylinder 713 immediately extends downwards to extend out of the piston rod to drive the bottle pushing plate 711 downwards to a certain distance, so that the lower edge of the bottle pushing plate 711 is close to the top surface of the conveying belt 61;
Then, the motor 716 operates to drive the screw rod to rotate, then drives the nut 714, the cross beam 712 and the bottle pushing plate 711 to synchronously move in the column direction, and the bottle pushing plate 711 pushes the bottom of the bottles 4 to move in the column direction, so that the bottle pushing plate 711 pushes a plurality of bottles 4 on the transverse conveying mechanism 6 to the bottle storage area 72 at the same time;
The bottles 4 on the transverse conveying mechanism 6 are sequentially pushed to the whole row machine 7 continuously through the circulation action;
When the bottles 4 in the bottle storage area 72 have a certain number, the boxing robot 8 acts to load a plurality of bottles 4 in the bottle storage area 72 into a plurality of packing boxes 92 at one time.
The arranging mechanism can orderly and temporarily place bottles in the bottle storage area 72, is convenient for subsequent unified boxing, has high boxing efficiency, can push a bottle pushing plate and can push a plurality of bottles at one time, and can improve the working efficiency.
There are, of course, many other embodiments of the invention that can be made by those skilled in the art in light of the above teachings without departing from the spirit or essential scope thereof, but that such modifications and variations are to be considered within the scope of the appended claims.

Claims (7)

1.一种旋转式理瓶机构,其特征在于:包括第一转盘、第二转盘、用于驱动第二转盘的驱动装置和多个吸瓶机构,所述第一转盘和第二转盘均与机架转动连接,第二转盘和第一转盘的中心轴均竖直设置,第一转盘与第二转盘偏心设置,第二转盘与驱动装置连接;1. A rotary bottle unscrambling mechanism, characterized in that it comprises a first turntable, a second turntable, a driving device for driving the second turntable and a plurality of bottle suction mechanisms, wherein the first turntable and the second turntable are both rotatably connected to a frame, the central axes of the second turntable and the first turntable are both vertically arranged, the first turntable and the second turntable are eccentrically arranged, and the second turntable is connected to the driving device; 所述吸瓶机构包括吸瓶杆、吸盘组件和水平短臂,所述吸瓶杆的一端竖直穿过第二转盘上的圆孔并与水平短臂的一端固接,吸瓶杆与第二转盘上的圆孔间隙配合,吸瓶杆另一端为自由端,吸瓶杆自由端与吸盘组件连接;所述水平短臂的另一端与竖直杆转动连接,竖直杆安装在第一转盘上;The bottle suction mechanism comprises a bottle suction rod, a suction cup assembly and a horizontal short arm, one end of the bottle suction rod vertically passes through a circular hole on the second rotating disk and is fixedly connected to one end of the horizontal short arm, the bottle suction rod and the circular hole on the second rotating disk are gap-matched, the other end of the bottle suction rod is a free end, and the free end of the bottle suction rod is connected to the suction cup assembly; the other end of the horizontal short arm is rotatably connected to the vertical rod, and the vertical rod is installed on the first rotating disk; 多个吸瓶机构的吸瓶杆围绕第二转盘的转动中心等间隔设置,每个吸瓶机构配有一根竖直杆,多个竖直杆围绕第一转盘的转动中心等间隔设置;The bottle suction rods of the plurality of bottle suction mechanisms are arranged at equal intervals around the rotation center of the second rotating disk, each bottle suction mechanism is equipped with a vertical rod, and the plurality of vertical rods are arranged at equal intervals around the rotation center of the first rotating disk; 所述吸瓶杆与其对应的竖直杆的中心距等于第一转盘与第二转盘偏心距,吸瓶杆中心线与其对应的竖直杆中心线间的垂线段平行于第一转盘中心线与第二转盘中心线间的垂线段;吸瓶杆与第二转盘的中心距等于竖直杆与第一转盘的中心距;The center distance between the bottle suction rod and its corresponding vertical rod is equal to the eccentricity between the first turntable and the second turntable, and the vertical line segment between the center line of the bottle suction rod and its corresponding vertical rod is parallel to the vertical line segment between the center line of the first turntable and the center line of the second turntable; the center distance between the bottle suction rod and the second turntable is equal to the center distance between the vertical rod and the first turntable; 所述第一转盘与竖直的偏心轴转动连接,偏心轴与机架固接;第二转盘的转轴与偏心轴偏心设置;The first rotating disk is rotatably connected to a vertical eccentric shaft, and the eccentric shaft is fixedly connected to the frame; the rotating shaft of the second rotating disk is eccentrically arranged to the eccentric shaft; 所述水平短臂的另一端活动套在竖直杆上;The other end of the horizontal short arm is movably sleeved on the vertical rod; 还包括与第二转盘同轴的圆柱凸轮,圆柱凸轮与机架固接,圆柱凸轮的圆柱面上开有闭合的曲线凹槽,所述圆柱凸轮的凸轮轮廓由两段基圆轮廓和两个凸部轮廓组成,基圆轮廓的两端分别与其中一个凸部轮廓平滑过渡,两个凸部轮廓分别位于旋转式理瓶机构的吸瓶工位和放瓶工位处;It also includes a cylindrical cam coaxial with the second turntable, the cylindrical cam is fixedly connected to the frame, a closed curved groove is opened on the cylindrical surface of the cylindrical cam, the cam profile of the cylindrical cam is composed of two base circle profiles and two convex profiles, the two ends of the base circle profile are respectively smoothly transitioned with one of the convex profiles, and the two convex profiles are respectively located at the bottle suction station and the bottle placement station of the rotary bottle unscrambling mechanism; 所述吸瓶机构还包括滚轮轴承安装块,以及与圆柱凸轮的曲线凹槽适配的滚轮,滚轮通过轮轴安装在滚轮轴承安装块上,滚轮置于曲线凹槽中;The bottle suction mechanism also includes a roller bearing mounting block, and a roller adapted to the curved groove of the cylindrical cam, the roller is mounted on the roller bearing mounting block through a wheel axle, and the roller is placed in the curved groove; 所述吸瓶杆穿过滚轮轴承安装块上的通孔,吸瓶杆可相对于滚轮轴承安装块转动,但不能相对于滚轮轴承安装块上下移动;The bottle suction rod passes through the through hole on the roller bearing mounting block, and the bottle suction rod can rotate relative to the roller bearing mounting block, but cannot move up and down relative to the roller bearing mounting block; 当滚轮行走在凸部轮廓的推程轮廓上时,滚轮带动吸瓶杆向下移动,当滚轮行走在凸部轮廓的回程轮廓上时,滚轮带动吸瓶杆向上移动。When the roller travels on the push stroke contour of the convex portion contour, the roller drives the bottle suction rod to move downward, and when the roller travels on the return stroke contour of the convex portion contour, the roller drives the bottle suction rod to move upward. 2.根据权利要求1所述的旋转式理瓶机构,其特征在于:所述滚轮轴承安装块连接有竖直的导向杆,导向杆穿过第二转盘上的圆孔,导向杆与第二转盘上的圆孔间隙配合。2. The rotary bottle unscrambling mechanism according to claim 1 is characterized in that: the roller bearing mounting block is connected with a vertical guide rod, the guide rod passes through the circular hole on the second rotating disk, and the guide rod and the circular hole on the second rotating disk are gap-matched. 3.根据权利要求1或2所述的旋转式理瓶机构,其特征在于:所述第一转盘位于第二转盘上方,第二转盘位于圆柱凸轮上方。3. The rotary bottle unscrambling mechanism according to claim 1 or 2, characterized in that the first turntable is located above the second turntable, and the second turntable is located above the cylindrical cam. 4.根据权利要求1所述的旋转式理瓶机构,其特征在于:所述圆柱凸轮无远停程,凸部轮廓的推程轮廓与回程轮廓镜像对称。4. The rotary bottle unscrambling mechanism according to claim 1, characterized in that: the cylindrical cam has no long stop stroke, and the push stroke contour and the return stroke contour of the convex portion contour are mirror-symmetrical. 5.根据权利要求1、2或4所述的旋转式理瓶机构,其特征在于:两个凸部轮廓在圆周方向间隔90°。5. The rotary bottle unscrambling mechanism according to claim 1, 2 or 4, characterized in that the two convex contours are spaced 90 degrees apart in the circumferential direction. 6.包括权利要求1-5中任一项所述的旋转式理瓶机构的卧装机,其特征在于:它还包括列向输送机构和横向输送机构,列向输送机构用于将瓶子送往旋转式理瓶机构的吸瓶工位,横向输送机构始于旋转式理瓶机构的放瓶工位,所述旋转式理瓶机构用于将列向输送机构送来的瓶子转运到横向输送机构上,列向与横向垂直。6. A horizontal loading machine comprising the rotary bottle unscrambling mechanism according to any one of claims 1 to 5, characterized in that it also comprises a column conveying mechanism and a transverse conveying mechanism, the column conveying mechanism is used to convey bottles to the bottle suction station of the rotary bottle unscrambling mechanism, and the transverse conveying mechanism starts from the bottle placing station of the rotary bottle unscrambling mechanism, and the rotary bottle unscrambling mechanism is used to transfer the bottles conveyed by the column conveying mechanism to the transverse conveying mechanism, and the column direction is perpendicular to the transverse direction. 7.根据权利要求6所述的卧装机,其特征在于:它还包括整列机,整列机包括推瓶机构和蓄瓶区,所述横向输送机构从蓄瓶区的一端经过,所述推瓶机构用于将横向输送机构上的瓶子水平推至蓄瓶区;7. The horizontal loading machine according to claim 6, characterized in that it also includes a aligning machine, the aligning machine includes a bottle pushing mechanism and a bottle storage area, the transverse conveying mechanism passes through one end of the bottle storage area, and the bottle pushing mechanism is used to push the bottles on the transverse conveying mechanism horizontally to the bottle storage area; 所述推瓶机构包括推瓶板、用于带动推瓶板竖直移动的升降机构和用于带动推瓶板列向移动的水平移动机构;The bottle pushing mechanism includes a bottle pushing plate, a lifting mechanism for driving the bottle pushing plate to move vertically, and a horizontal moving mechanism for driving the bottle pushing plate to move in parallel; 所述蓄瓶区设有用于间隔相邻列瓶子的第一列向隔板,第一列向隔板沿横向间隔设有多个;所述横向输送机构上沿传输方向设有多个用于间隔相邻瓶子的第二列向隔板;所述推瓶板上有用于避开列向隔板的多个缺口。The bottle storage area is provided with a first column partition for spacing adjacent columns of bottles, and a plurality of first column partitions are arranged in a lateral interval; a plurality of second column partitions for spacing adjacent bottles are arranged on the lateral conveying mechanism along the transmission direction; and a plurality of notches are provided on the bottle pushing plate for avoiding the column partitions.
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