Marine cable baling press
Technical Field
The invention belongs to the technical field of marine packing equipment, and particularly relates to a marine cable packing machine.
Background
At present, when the ship is built, a binding buckle is generally penetrated into a steel ribbon, and after the steel ribbon is tensioned by a packer, a cable is fixed on components such as a cable bracket, a flat iron and the like in a binding buckle locking mode, so that the cable is prevented from moving.
In daily practice, the inventors found that the prior art solution has the following problems:
When the existing packer tightens the steel ribbon, the unified moment standard does not exist, the tightness degree of the steel ribbon fixing cable can be judged only by means of the feeling and experience of workers, the cable is not tightly bound due to too small force, and the cable is deformed and even the internal cable core is injured due to too large force.
Disclosure of Invention
The invention aims to overcome at least one defect of the prior art, and provides a marine cable packing machine which can effectively solve the problems, stop applying force to a steel ribbon continuously after the moment standard is met, give out prompt sound, and ensure that the cable is effectively fixed and cannot be damaged.
The invention relates to a marine cable packer, which is characterized by comprising the following components:
a baler body;
a grip fixedly connected to the baler body;
a fixed guide part which is fixed on the packer body and provided with a guide groove;
The twisting shaft is rotationally fixed on the packer body and provided with a rotating groove, and the rotating groove and the guide groove are positioned on the same side of the packer body;
a locking lever connected to the torsion shaft for rotating the torsion shaft, and
A sounding part which sounds after exceeding the rated torque of the packer; the sound producing part comprises a sound producing wheel which can rotate unidirectionally relative to the torsion shaft.
Preferably, the sounding part further comprises a clamping piece, the sounding wheel comprises a plurality of sounding grooves arranged circumferentially, and the clamping piece is elastically clamped in the sounding grooves.
Preferably, the packer further comprises an elastic piece and a torsion adjusting piece, wherein the torsion adjusting piece is used for adjusting clamping force between the clamping piece and the sounding wheel, one end of the elastic piece is connected with the clamping piece, and the other end of the elastic piece is connected with the torsion adjusting piece.
Preferably, the packer further comprises a connecting wheel for connecting the torsion shaft and the sounding wheel, and the connecting wheel can rotate unidirectionally relative to the sounding wheel.
Preferably, the fifth wheel is a windmill type tooth ratchet structure.
Preferably, the sounding wheel comprises a cylindrical accommodating cavity, the connecting wheel is arranged in the accommodating cavity, and a connecting limiting piece used for controlling the rotating direction of the connecting wheel is arranged on the inner cavity wall of the accommodating cavity.
Preferably, the connecting limiting piece comprises a limiting body and a limiting spring, wherein the end part of the limiting body is connected with the limiting spring, and the limiting body can stretch out of the inner cavity wall of the accommodating cavity.
Preferably, the torsion shaft comprises a first torsion shaft and a second torsion shaft, wherein the axial centers of the first torsion shaft and the second torsion shaft are collinear, the first torsion shaft comprises a stud, and the second torsion shaft comprises a threaded hole.
Preferably, the packer further comprises a locking rod, a locking ratchet wheel and a pawl, wherein the locking ratchet wheel is fixed on the torsion shaft, and the pawl is arranged on the locking rod and connected with the locking ratchet wheel.
Preferably, the packer further comprises a shearing part, the shearing part comprises a shearing shaft and a shearing groove, the shearing groove is arranged at the end part of the shearing shaft, and the shearing shaft is rotationally fixed on the packer body.
The marine cable packaging machine has the beneficial effects that after the torque standard is achieved in the cable packaging process, the tightening of the steel ribbon is stopped, and a prompt tone is given, so that the problem of excessive loosening or tightening of the cable caused by manual operation is effectively prevented.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present invention;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is an enlarged view of a portion of the B position of FIG. 1;
Fig. 4 is a cross-sectional view of the position A-A in fig. 2.
In the figure, 1, a knob, 2, a holding part, 3, a torsion adjusting part, 4, an elastic part, 5, a clamping part, 6, a connecting limiting part, 61, a limiting spring, 62, a limiting head, 63, a limiting rod, 7, a rotating groove, 8, a connecting wheel, 9, a sounding groove, 10, a sounding wheel, 101, a limiting groove, 11, a packer body, 12, a shearing shaft, 13, a guiding groove, 14, a fixed guiding part, 15, a shearing rod, 16, a torsion shaft, 1601, a first torsion shaft, 1602, a second torsion shaft, 17, a locking rod, 18, a torsion mark, 19, a locking ratchet wheel, 20 and a pawl.
Detailed Description
The invention is further described below in connection with the accompanying drawings, which are provided solely for illustration of specific embodiments of the invention and are not to be construed as limiting the invention in any way, as follows:
As shown in fig. 1 and referring to fig. 2, a cable baling press for a ship includes a baling press body 11, a grip portion 2, and a fixed guide portion 14, which are integrally formed. The fixed guide 14 comprises a guide slot 13 arranged at the side end of the baler body 1, the guide slot 13 being adapted to the thickness of the steel tie used for baling, so that the steel tie used for baling can just pass through the guide slot 13 unhindered. The baler body 11 comprises a cylindrical cavity. The torsion shaft 16 is rotatably disposed in a cylindrical cavity of the baler body 11 and includes first and second torsion shafts 1601, 1602 that are axially centered on collinearly. The rotary groove 7 is provided at one end of the second twist shaft 1602, is the same as the guide groove 13 in groove depth and groove width, and is located on the same side of the baler body 11 as the guide groove 13. The other end of the second torsion shaft 1602 has a threaded bore. One end of the first torsion shaft 1601 is provided with a stud corresponding to the threaded hole of the second torsion shaft 1602, and the first torsion shaft 1601 and the second torsion shaft 1602 are connected through the stud and the threaded hole. The fifth wheel 8 is a "windmill type" toothed ratchet structure and is fixed to the second torsion shaft 1602. The sounding wheel 10 has an outer diameter which corresponds to and is disposed in a cylindrical cavity of the baler body 11. The sounding wheel 10 has a cylindrical receiving chamber inside. The fifth wheel 8 has an outer diameter that corresponds to and is positioned in the receiving cavity of the sounding wheel 10. The fifth wheel 8 is capable of unidirectional rotation with respect to the sounding wheel 10. The sounding wheel 10 is preferably made of hard metal, and is circumferentially provided with a plurality of sounding grooves 101. The grip portion 2 has an adjustment cavity inside which communicates radially with the cylindrical cavity of the baler body 11. The clamping element 5 is preferably made of hard metal or ceramic, and the maximum outer diameter is adapted to the adjusting cavity of the holding part 2 and is placed in the adjusting cavity, so that the clamping element 5 can slide in the adjusting cavity. The elastic piece 4 and the torsion adjusting piece 3 are arranged in the adjusting cavity of the holding part 2, one end of the clamping piece 5 is elastically connected with the torsion adjusting piece 3 through the elastic piece 4, and the other end is clamped in the sounding groove 101. When the sounding wheel 10 rotates, the clamping piece 5 can enter the adjacent sounding groove 101 from one sounding groove 101, and meanwhile, can strike the sounding groove 101 to make a sound under the elastic action of the elastic piece 4. The torque force adjusting piece 3 is in threaded connection with the holding part 2, the far end of the torque force adjusting piece 3 connected with the elastic piece 4 is fixedly connected with the knob 1, and the distance between the connecting end of the torque force adjusting piece 3 and the elastic piece 4 and the clamping piece 5 is changed by rotating the knob 1, so that the rotating torque of the sounding wheel 10 is controlled.
The shear shaft 12 is rotatably fixed to the baler body 1. One axial end of the shearing shaft 12 is provided with a shearing groove with a straight-line-shaped opening, and the other axial end is fixedly connected with the shearing rod 15. The groove depth and the groove width of the shearing groove are the same as those of the guide groove 13, and the shearing groove can be overlapped with the guide groove 13 on the rotation path of the shearing shaft 12, so that the steel tie can pass through the shearing groove and the guide groove simultaneously. By the rotation of the shear shaft 12, a shearing force can be generated at a position where the shearing groove contacts the guide groove 13, and the steel tie is sheared.
In some embodiments, the marine cable packer further comprises a torque mark 18 arranged on the outer side of the holding part 2, and the torque mark 18 can read a preset torque of the marine cable packer, so that torque adjustment is facilitated.
As shown in fig. 3 and referring to fig. 1, the inner cavity wall of the accommodating cavity of the sounding wheel 10 comprises a plurality of limiting grooves 101, and the size of the connecting part of the limiting grooves 101 and the opening of the inner cavity wall of the accommodating cavity is smaller than that of the limiting grooves 101. The spacing body includes gag lever post 63 and sets up in the spacing head 62 of its tip, and spacing groove 101 size suits with the size of spacing head 62, and spacing groove 101 suits with the opening junction size that holds the chamber inner chamber wall and gag lever post 63 size for the spacing body can slide in spacing groove 101 and can not break away from with spacing groove 101. The limiting spring 61 is arranged between the limiting groove 101 and the limiting head 62, so that the limiting rod 63 protrudes out of the inner cavity wall of the accommodating cavity of the sounding wheel 10. The length of the limiting body is smaller than the depth of the limiting groove 101, so that the limiting body can completely enter the limiting groove 101 when the limiting body is subjected to external force. The fifth wheel 8 is pressed into the limit groove 101 by means of the windmill-shaped tooth-shaped ratchet structure when rotating clockwise, and the fifth wheel 8 can rotate synchronously with the sounding wheel 10 due to the limit effect of the limit body when rotating anticlockwise.
As shown in fig. 4 and referring to fig. 2, in some embodiments, a locking ratchet 19 is fixed to the first twist axle 1601. The pawl 20 is provided on the lock lever 17 rotatably connected to the first torsion shaft 1601, and the lock lever 17 swings, so that the fifth wheel 8 can rotate in the same direction as the lock ratchet 19, and the convenience of rotation of the torsion shaft 16 can be improved.
The working principle of the invention is that under the driving rotation of the locking rod 17, the first torsion shaft 1601 is fastened with the second torsion shaft 1602, the rotary groove 7 synchronously rotates along with the torsion shaft 16, and the steel ribbon inserted in the rotary groove 7 is wound and tensioned under the rotation effect for fixing the cable. At this time, the fifth wheel 8 rotates clockwise with the torsion shaft 16, the connection limiting piece 6 is pressed by the windmill-shaped tooth-shaped ratchet structure, the limiting rod 63 enters the limiting groove 101, and the sounding wheel 10 rotates relatively to the fifth wheel 8. After the rated torque is reached, under the reaction force of the steel ribbon, the connecting wheel 8 fixed on the second torsion shaft 1602 reversely rotates, and due to the limiting function of the connecting limiting piece 6, the first torsion shaft 1601 and the second torsion shaft 1602 are unscrewed simultaneously, so that the sounding wheel 10 and the connecting wheel 8 synchronously rotate, further the clamping piece 5 enters the adjacent sounding grooves 9 from the original sounding grooves 9 in the circumferential direction of the sounding wheel 10, and the clamping piece and the sounding wheel 10 emit knocking sounds under the elastic function of the elastic piece 4 so as to remind an operator of reaching the rated torque. At this time, the cable can be fixed by the steel ribbon with constant moment by using the tool to lock the binding buckle.
The components of the marine cable packer are closely connected to form a complete whole, so that the steel ribbon is stopped from being tensioned and rattled after the rated moment is achieved, the problem of too loose or too tight cables caused by manual operation is effectively prevented, the components together form the technical scheme of the cable packer, the cable packer cannot be independently split, and the corresponding technical problems created by the cable packer cannot be solved by overlapping independent components with similar functions.
By now it should be appreciated by those skilled in the art that while exemplary embodiments of the invention have been shown and described in detail herein, many other variations or modifications that are consistent with the principles of the invention may be directly determined or derived from the disclosure without departing from the spirit and scope of the invention. Accordingly, the scope of the present invention should be understood and deemed to cover all such other variations or modifications.