CN112977977B - Circle cutting machine - Google Patents

Circle cutting machine Download PDF

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Publication number
CN112977977B
CN112977977B CN202110339476.8A CN202110339476A CN112977977B CN 112977977 B CN112977977 B CN 112977977B CN 202110339476 A CN202110339476 A CN 202110339476A CN 112977977 B CN112977977 B CN 112977977B
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module
circle cutting
conveying
slider
rotating
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CN112977977A (en
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杨耀峰
庞春丽
李超群
刘俊
张德学
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Guangdong Standard Fluid Systems Co ltd
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Guangdong Standard Fluid Systems Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/04Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
    • B65B61/06Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
    • B65B61/08Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting using rotary cutters

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)

Abstract

The invention discloses a circle cutting machine, comprising: a frame mounted with a conveying module, the conveying direction of the conveying module being set from back to front; the clamping module is arranged on the frame and used for clamping the workpiece on the conveying module, and the clamping direction of the clamping module is horizontally orthogonal to the conveying direction of the conveying module; the circle cutting module is arranged right above the conveying module and comprises an up-down lifting mechanism and a rotary circle cutting mechanism, the up-down lifting mechanism is connected with the rotary circle cutting mechanism, and the rotary circle cutting mechanism is provided with a rotatable cutter; the positioning module is arranged on the frame and is provided with a movable baffle plate, the baffle plate is positioned in front of the circle cutting module, and the baffle plate is used for positioning the workpiece on the conveying module. Compared with the prior art, the automatic rounding machine can realize automatic rounding of the protective film on the glass panel, effectively improve the cutting efficiency, and can be embedded into a production line to realize the production line.

Description

割圆机Circle cutting machine

技术领域Technical Field

本发明创造涉及切割加工技术领域,特别涉及割圆机。The invention relates to the technical field of cutting processing, in particular to a circle cutting machine.

背景技术Background Art

随着消费升级,越来越多家用电器采用玻璃作为面板,例如燃气灶,由于燃气灶设置有炉头,因此需要在玻璃面板上切割圆孔以便设置炉头。当玻璃面板被切割完成后,为了防止玻璃面板在运输的过程中被刮伤,可在玻璃面板的表面上覆盖有保护膜,但需要对圆孔所在的保护膜进行割取。目前,保护膜的割圆主要是通过人工来进行,切割效率低下且无法嵌入至生产流水线中。With the upgrading of consumption, more and more household appliances use glass as panels. For example, gas stoves are equipped with burners, so it is necessary to cut a circular hole on the glass panel to set the burner. After the glass panel is cut, in order to prevent the glass panel from being scratched during transportation, a protective film can be covered on the surface of the glass panel, but the protective film where the circular hole is located needs to be cut. At present, the cutting of the protective film is mainly done manually, which has low cutting efficiency and cannot be embedded in the production line.

发明内容Summary of the invention

本发明创造旨在提供一种割圆机,以解决现有技术中所存在的一个或多个技术问题,至少提供一种有益的选择或创造条件。The invention aims to provide a circle cutting machine to solve one or more technical problems existing in the prior art and at least provide a beneficial choice or create conditions.

根据本发明创造的第一方面实施例的割圆机,包括:A circular cutting machine according to a first embodiment of the present invention comprises:

机架,其安装有输送模块,输送模块的输送方向被设置为从后往前;A frame, on which a conveying module is installed, and the conveying direction of the conveying module is set from back to front;

夹紧模块,其安装在所述机架上,所述夹紧模块用以对输送模块上的工件进行夹紧,夹紧模块的夹紧方向水平正交于输送模块的输送方向;A clamping module, which is installed on the frame, and is used to clamp the workpiece on the conveying module, and the clamping direction of the clamping module is horizontally orthogonal to the conveying direction of the conveying module;

割圆模块,其安装在所述输送模块的正上方,所述割圆模块包括上下升降机构和转动割圆机构,所述上下升降机构与所述转动割圆机构连接,所述转动割圆机构设有可转动的割刀;A circle cutting module is installed just above the conveying module, the circle cutting module comprises an up-and-down lifting mechanism and a rotating circle cutting mechanism, the up-and-down lifting mechanism is connected to the rotating circle cutting mechanism, and the rotating circle cutting mechanism is provided with a rotatable cutting knife;

定位模块,其安装在所述机架上,所述定位模块设有可移动的挡板,所述挡板位于所述割圆模块的前方,所述挡板用以对输送模块上的工件进行定位。A positioning module is installed on the frame. The positioning module is provided with a movable baffle. The baffle is located in front of the circle cutting module. The baffle is used to position the workpiece on the conveying module.

根据本发明创造实施例的割圆机,至少具有如下有益效果:当覆盖有保护膜的玻璃面板被所述输送模块输送至与所述挡板进行抵接之后,所述夹紧模块开始对玻璃面板进行夹紧,此时所述输送模块停止运作,所述割圆模块带动所述割刀向下移动并对玻璃面板上圆孔所在的保护膜进行割圆,在割圆工序结束后,所述割圆模块和所述夹紧模块相继复位,所述定位模块控制所述挡板离开该玻璃面板,然后所述输送模块重新运作,并将割圆后的玻璃面板输送至远离所述割圆模块。与现有技术相比,本发明创造能够实现对玻璃面板上的保护膜进行自动割圆,有效提升切割效率,且本发明创造可嵌入至生产流水线中,以实现流水线生产。The circular cutting machine according to the embodiment of the invention has at least the following beneficial effects: when the glass panel covered with the protective film is conveyed by the conveying module to abut against the baffle, the clamping module starts to clamp the glass panel, at which time the conveying module stops operating, and the circular cutting module drives the cutting knife to move downward and circular cut the protective film where the circular hole on the glass panel is located. After the circular cutting process is completed, the circular cutting module and the clamping module are reset successively, the positioning module controls the baffle to leave the glass panel, and then the conveying module restarts and conveys the circularly cut glass panel away from the circular cutting module. Compared with the prior art, the invention can realize automatic circular cutting of the protective film on the glass panel, effectively improving the cutting efficiency, and the invention can be embedded in the production line to realize production line production.

根据本发明创造的一些实施例,所述输送模块包括上层输送线和下层输送线,所述上层输送线高于所述下层输送线;所述上层输送线包括两个上层带轮输送带,所述下层输送线包括两个下层带轮输送带,两个所述下层带轮输送带均位于两个所述上层带轮输送带之间。两个所述上层带轮输送带用以共同输送玻璃面板,且上层输送线与下层输送线之间和两个下层带轮输送带之间均留有避空位。According to some embodiments of the invention, the conveyor module includes an upper conveyor line and a lower conveyor line, the upper conveyor line is higher than the lower conveyor line; the upper conveyor line includes two upper conveyor belts with wheels, the lower conveyor line includes two lower conveyor belts with wheels, and the two lower conveyor belts with wheels are located between the two upper conveyor belts with wheels. The two upper conveyor belts with wheels are used to convey the glass panels together, and there are space between the upper conveyor line and the lower conveyor line and between the two lower conveyor belts with wheels.

根据本发明创造的一些实施例,所述定位模块包括第一升降气缸和所述挡板,所述第一升降气缸带动所述挡板进行上下升降,挡板的升降路径与所述上层输送线相交。所述定位模块位于所述避空位中,当需要对玻璃面板进行定位时,所述第一升降气缸带动挡板上升,当不需要对玻璃面板进行定位时,所述第一升降气缸带动挡板下降。According to some embodiments of the present invention, the positioning module includes a first lifting cylinder and the baffle, the first lifting cylinder drives the baffle to move up and down, and the lifting path of the baffle intersects with the upper conveyor line. The positioning module is located in the avoidance position, when the glass panel needs to be positioned, the first lifting cylinder drives the baffle to rise, and when the glass panel does not need to be positioned, the first lifting cylinder drives the baffle to fall.

根据本发明创造的一些实施例,所述机架还安装有落料模块,所述落料模块设有可上下升降的托盘,托盘的升降路径与所述下层输送线相交。所述落料模块位于所述避空位中,所述托盘处于玻璃面板的割圆范围中,当需要割圆时,所述托盘上升,以承托被切割后的废料,随后所述托盘下降,使得该废料能够由两个下层带轮输送带进行输送。According to some embodiments of the invention, the rack is further equipped with a blanking module, and the blanking module is provided with a tray that can be raised and lowered, and the lifting path of the tray intersects with the lower conveyor line. The blanking module is located in the avoidance position, and the tray is in the circle cutting range of the glass panel. When the circle needs to be cut, the tray rises to support the cut waste, and then the tray falls so that the waste can be transported by the two lower belt conveyor belts.

根据本发明创造的一些实施例,所述机架还安装有调节架,所述调节架位于所述输送模块的上方,所述调节架设有水平调节机构,所述水平调节机构连接有所述割圆模块,使得割圆模块的水平位置可调。这样的设置,使得本发明创造能够对不同尺寸规格的玻璃面板进行割圆。According to some embodiments of the invention, the frame is further equipped with an adjustment frame, the adjustment frame is located above the conveying module, the adjustment frame is provided with a horizontal adjustment mechanism, the horizontal adjustment mechanism is connected to the circle cutting module, so that the horizontal position of the circle cutting module is adjustable. Such a setting enables the invention to cut circles on glass panels of different sizes.

根据本发明创造的一些实施例,由于燃气灶的玻璃面板一般开设有两个用以设置炉头的圆孔,因此所述割圆模块的数量为两个,所述水平调节机构的数量与所述割圆模块的数量一致。According to some embodiments of the present invention, since the glass panel of the gas stove generally has two circular holes for setting the burner head, the number of the circle cutting modules is two, and the number of the horizontal adjustment mechanisms is consistent with the number of the circle cutting modules.

根据本发明创造的一些实施例,所述夹紧模块包括滑动底座、第一滑块、第二滑块和第三滑块,所述第一滑块、第二滑块和第三滑块顺次滑动连接于所述滑动底座,三个滑块的滑动方向均水平正交于输送模块的输送方向,所述第一滑块和所述第三滑块分别连接有第一夹紧块和第二夹紧块,所述第一夹紧块和所述第二夹紧块均设有相互正对的夹紧面;所述滑动底座转动连接有丝杆,所述丝杆用以带动所述第一滑块和所述第二滑块进行同步靠近或者同步远离,所述第二滑块上安装有直线伸缩装置,所述直线伸缩装置设有可伸缩的伸缩杆,所述伸缩杆与所述第三滑块固定连接。丝杆在转动时其能够带动第一滑块和第二滑块进行同步靠近或者同步远离,由于第三滑块与第二滑块之间是通过直线伸缩装置进行连接,因此当直线伸缩装置缩回伸缩杆并锁定其伸出时,此时第三滑块跟随第二滑块进行同步移动,使得第一夹紧块和第二夹紧块能够在丝杆的转动下进行同步靠近或者同步远离,同步性能较好;除此之外,在首次对工件进行对中夹紧时,所述夹紧模块通过丝杆的转动来对工件进行对中夹紧,但在此之后,仅需通过所述直线伸缩装置即可对工件进行对中夹紧,而无需再次通过丝杆来对工件进行对中夹紧,有效提升了工件的对中夹紧效率。According to some embodiments created by the present invention, the clamping module includes a sliding base, a first slider, a second slider and a third slider, the first slider, the second slider and the third slider are slidably connected to the sliding base in sequence, the sliding directions of the three sliders are horizontally orthogonal to the conveying direction of the conveying module, the first slider and the third slider are respectively connected to the first clamping block and the second clamping block, the first clamping block and the second clamping block are both provided with clamping surfaces facing each other; the sliding base is rotatably connected to a screw rod, the screw rod is used to drive the first slider and the second slider to synchronously approach or move away, the second slider is installed with a linear telescopic device, the linear telescopic device is provided with a telescopic rod, and the telescopic rod is fixedly connected to the third slider. When the screw rod rotates, it can drive the first slider and the second slider to move closer or farther away synchronously. Since the third slider is connected to the second slider by a linear telescopic device, when the linear telescopic device retracts the telescopic rod and locks its extension, the third slider follows the second slider to move synchronously, so that the first clamping block and the second clamping block can move closer or farther away synchronously under the rotation of the screw rod, and the synchronization performance is good; in addition, when the workpiece is centered and clamped for the first time, the clamping module centered and clamped the workpiece by rotating the screw rod, but thereafter, the workpiece can be centered and clamped only by the linear telescopic device, without the need to centered and clamp the workpiece by the screw rod again, which effectively improves the centering and clamping efficiency of the workpiece.

根据本发明创造的一些实施例,所述丝杆上设有两个旋向相反的螺纹段,所述第一滑块设有与其中一个螺纹段进行螺纹连接的第一螺纹孔,所述第二滑块设有与另外一个螺纹段进行螺纹连接的第二螺纹孔。这样的设置,使得丝杆在转动时其能够带动第一滑块和第二滑块进行同步靠近或者同步远离。According to some embodiments of the present invention, the screw rod is provided with two threaded segments with opposite rotation directions, the first slider is provided with a first threaded hole threadedly connected to one of the threaded segments, and the second slider is provided with a second threaded hole threadedly connected to the other threaded segment. Such an arrangement enables the screw rod to drive the first slider and the second slider to synchronously approach or move away when rotating.

根据本发明创造的一些实施例,所述割圆模块还包括支架,所述上下升降机构和所述转动割圆机构均连接于所述支架,所述转动割圆机构位于所述上下升降机构的正下方;所述上下升降机构设有可上下升降的驱动杆,驱动杆的下端连接有连接座,所述转动割圆机构包括转轴、转动装置和割圆装置,转轴的上端转动连接于所述连接座,转轴的下端连接有所述割圆装置,所述割圆装置设有所述割刀,所述转动装置与所述转轴驱动连接,以带动所述转轴进行旋转。所述上下升降机构的驱动杆能够通过所述连接座来带动所述转轴进行上下移动,所述转动装置驱动所述转轴进行旋转,由于转轴的上端转动连接于所述连接座,因此转轴的扭矩不会传递至所述驱动杆,即转轴的上下移动动作与转轴的旋转动作互不干涉,使得所述转轴能够带动所述割圆装置进行上下移动和转动,这有利于整合割圆模块的结构。According to some embodiments of the invention, the circle cutting module further comprises a bracket, the up-down lifting mechanism and the rotating circle cutting mechanism are both connected to the bracket, and the rotating circle cutting mechanism is located directly below the up-down lifting mechanism; the up-down lifting mechanism is provided with a driving rod that can be lifted up and down, and the lower end of the driving rod is connected with a connecting seat, the rotating circle cutting mechanism comprises a rotating shaft, a rotating device and a circle cutting device, the upper end of the rotating shaft is rotatably connected to the connecting seat, the lower end of the rotating shaft is connected with the circle cutting device, the circle cutting device is provided with the cutting knife, and the rotating device is drivingly connected to the rotating shaft to drive the rotating shaft to rotate. The driving rod of the up-down lifting mechanism can drive the rotating shaft to move up and down through the connecting seat, and the rotating device drives the rotating shaft to rotate. Since the upper end of the rotating shaft is rotatably connected to the connecting seat, the torque of the rotating shaft will not be transmitted to the driving rod, that is, the up-down movement of the rotating shaft and the rotation of the rotating shaft do not interfere with each other, so that the rotating shaft can drive the circle cutting device to move up and down and rotate, which is conducive to the integration of the structure of the circle cutting module.

根据本发明创造的一些实施例,所述转动割圆机构还包括导向座,所述导向座内上下滑动连接有转轴套,所述转轴套内设有用以安装所述转轴的第一轴承;所述转动装置驱动有转轮,所述转轮套设在所述转轴之外,所述转轴上设有花键槽,所述转轮内安装有与所述花键槽匹配连接的花键套,所述导向座内设有用以安装所述花键套的第二轴承,所述花键套位于所述转轴套的上方。花键槽的设置,使得所述转轴在转轮的驱动下进行旋转的同时,并可沿所述花键套进行上下升降。According to some embodiments of the invention, the rotating circle cutting mechanism further includes a guide seat, a rotating shaft sleeve is slidably connected up and down in the guide seat, and a first bearing for mounting the rotating shaft is arranged in the rotating shaft sleeve; the rotating device drives a rotating wheel, the rotating wheel sleeve is arranged outside the rotating shaft, a spline groove is arranged on the rotating shaft, a spline sleeve matching and connected to the spline groove is installed in the rotating wheel, a second bearing for mounting the spline sleeve is arranged in the guide seat, and the spline sleeve is located above the rotating shaft sleeve. The spline groove is arranged so that the rotating shaft can be raised and lowered along the spline sleeve while rotating under the drive of the rotating wheel.

本发明创造的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明创造的实践了解到。Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or will be learned through the practice of the present invention.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

本发明创造的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

图1是本发明创造实施例的割圆机的立体结构示意图;FIG1 is a schematic diagram of the three-dimensional structure of a circular cutting machine according to an embodiment of the present invention;

图2是图1所示的割圆机的左视图;FIG2 is a left side view of the circle cutting machine shown in FIG1 ;

图3是图1所示的割圆机的后视图;FIG3 is a rear view of the circle cutting machine shown in FIG1 ;

图4是图1所示的割圆机在去除调节架和割圆模块时的俯视图;FIG4 is a top view of the circle cutting machine shown in FIG1 with the adjustment frame and the circle cutting module removed;

图5是本发明创造实施例的夹紧模块的一个立体结构示意图;FIG5 is a schematic diagram of a three-dimensional structure of a clamping module according to an embodiment of the present invention;

图6是本发明创造实施例的夹紧模块的另外一个立体结构示意图;FIG6 is another schematic diagram of the three-dimensional structure of the clamping module according to the embodiment of the present invention;

图7是图5所示的夹紧模块的后视图;FIG7 is a rear view of the clamping module shown in FIG5 ;

图8是图7所示的夹紧模块在A处的局部放大图;FIG8 is a partial enlarged view of the clamping module at position A shown in FIG7;

图9是本发明创造实施例的调节架的立体结构示意图;9 is a schematic diagram of the three-dimensional structure of the adjustment frame of the embodiment of the present invention;

图10是本发明创造实施例的割圆模块的立体结构示意图;10 is a schematic diagram of the three-dimensional structure of the circle cutting module according to an embodiment of the present invention;

图11是图10所示的割圆模块的前视图;FIG11 is a front view of the circle cutting module shown in FIG10;

图12是图10所示的割圆模块的俯视图;FIG12 is a top view of the circle cutting module shown in FIG10;

图13是图12所示的割圆模块沿A-A剖面线的剖视图。FIG13 is a cross-sectional view of the circle cutting module shown in FIG12 along the A-A section line.

附图中:100-机架、101-主动轴、102-从动轴、211-上层主动轮、221-下层主动轮、212-上层从动轮、222-下层从动轮、213-上层皮带、210-上层带轮输送带、223-下层皮带、220-下层带轮输送带、203-避空位、201-上层输送线、300-玻璃面板、214-长垫条、202-下层输送线、200-输送模块、400-夹紧模块、440-滑动底座、410-第一滑块、420-第二滑块、430-第三滑块、441-安装板、442-导杆、411-第一夹紧块、431-第二夹紧块、401-夹紧面、450-丝杆、451-正旋螺纹段、452-反旋螺纹段、412-第一螺母块、422-第二螺母块、432-中间块、460-直线伸缩装置、461-伸缩杆、453-手轮、500-割圆模块、510-支架、520-上下升降机构、530-转动割圆机构、531-导向座、532-转轴、533-转动装置、534-割圆装置、521-驱动杆、540-连接座、541-连接上座、542-连接下座、543-第三轴承、5311-转轴套、5312-第一轴承、5341-夹块、5342-活动杆、5343-刀块、5344-割刀、5331-转轮、5321-花键槽、5332-花键套、5313-第二轴承、550-止转机构、551-止转块、552-止转杆、511-止转滑槽、553-第一感应传感器、600-调节架、610-主滑杆、620-水平调节机构、621-连接板、622-滑动块、6211-安装孔、6221-副滑杆、630-前后调节部、640-左右调节部、623-中间块、310-圆孔、700-定位模块、710-第一升降气缸、720-挡板、800-落料模块、810-第二升降气缸、820-托盘、110-第二感应传感器、120-第三感应传感器。In the attached drawings: 100-frame, 101-driving shaft, 102-driven shaft, 211-upper driving wheel, 221-lower driving wheel, 212-upper driven wheel, 222-lower driven wheel, 213-upper belt, 210-upper belt conveyor belt, 223-lower belt, 220-lower belt conveyor belt, 203-avoidance, 201-upper conveyor line, 300-glass panel, 214-long pad, 202-lower conveyor line, 200-conveyor module, 400-clamping module, 440-sliding base, 410-first slide Block, 420-second slider, 430-third slider, 441-mounting plate, 442-guide rod, 411-first clamping block, 431-second clamping block, 401-clamping surface, 450-screw, 451-positive thread segment, 452-reverse thread segment, 412-first nut block, 422-second nut block, 432-middle block, 460-linear telescopic device, 461-telescopic rod, 453-handwheel, 500-circle cutting module, 510-bracket, 520-up and down lifting mechanism, 530-rotating circle cutting mechanism, 531-guide seat , 532-rotating shaft, 533-rotating device, 534-circle cutting device, 521-driving rod, 540-connecting seat, 541-connecting upper seat, 542-connecting lower seat, 543-third bearing, 5311-rotating shaft sleeve, 5312-first bearing, 5341-clamping block, 5342-movable rod, 5343-knife block, 5344-cutting knife, 5331-rotating wheel, 5321-spline groove, 5332-spline sleeve, 5313-second bearing, 550-stop mechanism, 551-stop block, 552-stop rod, 511-stop Slide slot, 553-first induction sensor, 600-adjustment frame, 610-main slide bar, 620-horizontal adjustment mechanism, 621-connecting plate, 622-sliding block, 6211-mounting hole, 6221-secondary slide bar, 630-front and rear adjustment part, 640-left and right adjustment part, 623-middle block, 310-round hole, 700-positioning module, 710-first lifting cylinder, 720-baffle, 800-blank module, 810-second lifting cylinder, 820-tray, 110-second induction sensor, 120-third induction sensor.

具体实施方式DETAILED DESCRIPTION

下面详细描述本发明创造的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明创造,而不能理解为对本发明创造的限制。The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

在本发明创造的描述中,需要理解的是,涉及到方位描述,例如上、下、前、后、左、右等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明创造和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明创造的限制。In the description of the present invention, it should be understood that the descriptions involving orientation, such as up, down, front, back, left, right, etc., the orientations or positional relationships indicated are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

在本发明创造的描述中,若干的含义是一个或者多个,多个的含义是两个以上,大于、小于、超过等理解为不包括本数,以上、以下、以内等理解为包括本数。如果有描述到第一、第二、第三只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of the invention, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of the first, second, and third, it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

本发明创造的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本发明创造中的具体含义。In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific content of the technical solution.

如图1至图4所示,根据本发明创造的第一方面实施例的割圆机,包括机架100,机架100的后端和前端分别转动连接有主动轴101和从动轴102,所述主动轴101由减速电机(附图未示出)驱动,所述主动轴101上固定连接有两个上层主动轮211和两个下层主动轮221,所述从动轴102上固定连接有两个上层从动轮212和两个下层从动轮222,每个上层主动轮211与对应的上层从动轮212之间通过上层皮带213进行传动连接,以组成上层带轮输送带210,每个下层主动轮221与对应的下层从动轮222之间通过下层皮带223进行传动连接,以组成下层带轮输送带220,使得当所述减速电机带动所述主动轴101进行旋转时,两个所述上层带轮输送带210和两个所述下层带轮输送带220均能够同时进行运转。为了实现分层输送,上层主动轮211和上层从动轮212的直径均大于下层主动轮221和下层从动轮222的直径,且上层主动轮211的直径与上层从动轮212的直径一致,下层主动轮221的直径与下层从动轮222的直径一致,使得上层带轮输送带210的输送平面高于下层带轮输送带220的输送平面;两个所述上层带轮输送带210左右间隔设置,两个所述下层带轮输送带220左右间隔设置,而两个所述下层带轮输送带220均位于两个所述上层带轮输送带210之间,以在上层带轮输送带210和下层带轮输送带220之间以及两个下层带轮输送带220之间预留足够的避空位203。两个所述上层带轮输送带210共同构成上层输送线201,所述上层输送线201用以输送玻璃面板300,为了能够更好地承托玻璃面板300,在两个上层带轮输送带210的上层皮带213之下均垫有长垫条214,以加强上层输送线201的强度;两个所述下层带轮输送带220共同构成下层输送线202,所述下层输送线202用以输送割圆后的废料。综上所述,所述上层输送线201和所述下层输送线202所构成的输送模块200安装在所述机架100上,且输送模块200的输送方向被设置为从后往前。As shown in FIGS. 1 to 4 , a circular cutting machine according to a first embodiment of the present invention comprises a frame 100, wherein the rear end and the front end of the frame 100 are respectively rotatably connected to a driving shaft 101 and a driven shaft 102, wherein the driving shaft 101 is driven by a reduction motor (not shown in the drawings), wherein the driving shaft 101 is fixedly connected to two upper driving wheels 211 and two lower driving wheels 221, and the driven shaft 102 is fixedly connected to two upper driven wheels 212 and two lower driven wheels 222, wherein each upper driven wheel 211 is fixedly connected to the driven shaft 102, wherein each upper driven wheel 212 is fixedly connected to the driven shaft 10 ... The driving wheel 211 and the corresponding upper driven wheel 212 are connected by an upper belt 213 to form an upper pulley conveyor belt 210, and each lower driving wheel 221 and the corresponding lower driven wheel 222 are connected by a lower belt 223 to form a lower pulley conveyor belt 220, so that when the reduction motor drives the driving shaft 101 to rotate, the two upper pulley conveyor belts 210 and the two lower pulley conveyor belts 220 can operate simultaneously. In order to achieve layered conveying, the diameters of the upper driving wheel 211 and the upper driven wheel 212 are both larger than the diameters of the lower driving wheel 221 and the lower driven wheel 222, and the diameter of the upper driving wheel 211 is consistent with the diameter of the upper driven wheel 212, and the diameter of the lower driving wheel 221 is consistent with the diameter of the lower driven wheel 222, so that the conveying plane of the upper belt conveyor belt 210 is higher than the conveying plane of the lower belt conveyor belt 220; the two upper belt conveyor belts 210 are arranged at intervals left and right, and the two lower belt conveyor belts 220 are arranged at intervals left and right, and the two lower belt conveyor belts 220 are located between the two upper belt conveyor belts 210, so as to reserve sufficient avoidance space 203 between the upper belt conveyor belt 210 and the lower belt conveyor belt 220 and between the two lower belt conveyor belts 220. The two upper conveyor belts 210 with upper wheels together constitute an upper conveyor line 201, and the upper conveyor line 201 is used to convey the glass panel 300. In order to better support the glass panel 300, long pads 214 are provided under the upper belts 213 of the two upper conveyor belts 210 to strengthen the strength of the upper conveyor line 201; the two lower conveyor belts 220 with lower wheels together constitute a lower conveyor line 202, and the lower conveyor line 202 is used to convey the waste after cutting into a circle. In summary, the conveying module 200 composed of the upper conveyor line 201 and the lower conveyor line 202 is installed on the frame 100, and the conveying direction of the conveying module 200 is set to be from back to front.

如图1、图5至图8所示,为了对上层输送线201上的玻璃面板300进行夹紧,所述机架100上安装有夹紧模块400,夹紧模块400的夹紧方向水平正交于输送模块200的输送方向。具体地,所述夹紧模块400包括滑动底座440、第一滑块410、第二滑块420和第三滑块430,所述滑动底座440位于所述输送模块200的下方,所述滑动底座440包括两个安装板441和两个导杆442,两个所述安装板441左右间隔设置,两个安装板441均固定连接在所述机架100上,两个所述导杆442分别连接在两个安装板441之间,两个所述导杆442均左右设置。所述第一滑块410、第二滑块420和第三滑块430均设有与所述导杆442进行配合使用的导向孔,使得所述第一滑块410、第二滑块420和第三滑块430能够顺次滑动连接于所述滑动底座440,且第一滑块410和第三滑块430的顶部分别连接有第一夹紧块411和第二夹紧块431,所述第一夹紧块411和所述第二夹紧块431均设有相互正对的夹紧面401,以对上层输送线201上的玻璃面板300进行夹紧。所述滑动底座440转动连接有丝杆450,所述丝杆450与所述导杆442平行设置,所述丝杆450上设有两个旋向相反的螺纹段,其中一个螺纹段为正旋螺纹段451,另外一个螺纹段为反旋螺纹段452;第一滑块410的底部设有第一螺母块412,第一螺母块412设有与所述反旋螺纹段452进行螺纹连接的第一螺纹孔,而第二滑块420的底部设有第二螺母块422,第二螺母块422设有与所述正旋螺纹段451进行螺纹连接的第二螺纹孔,使得所述丝杆450在转动时其能够带动第一滑块410和第二滑块420进行同步靠近或者同步远离。除此之外,所述第三滑块430设有中间块432,所述第二滑块420上安装有直线伸缩装置460,所述直线伸缩装置460包括但不限于气缸、电动推杆或者油缸,由于采用气缸的成本较低且其行程速度较快,因此在本实施例中所述直线伸缩装置460可选为气缸,具体为内牙气缸,所述直线伸缩装置460设有可伸缩的伸缩杆461,所述伸缩杆461与所述丝杆450平行设置,所述伸缩杆461与所述中间块432固定连接,使得所述第三滑块430的位置可通过所述直线伸缩装置460进行调节,或者当直线伸缩装置460缩回伸缩杆461并锁定其伸出时,所述第三滑块430跟随所述第二滑块420进行同步移动。通过上述的设置,使得所述第一夹紧块411和所述第二夹紧块431能够在丝杆450的转动下进行同步靠近或者同步远离,以实现对玻璃面板300的对中夹紧,夹紧模块400的定位基准线位于两个夹紧面401的中间位置上,该定位基准线只与两个夹紧面401的夹紧位置有关,而与玻璃面板300的尺寸无关。为了使两个夹紧面401之间的定位基准线能够时刻匹配于上层输送线201的中线,所述第一夹紧块411与所述第二夹紧块431应相对于上层输送线201的中线进行左右对称设置。As shown in Fig. 1, Fig. 5 to Fig. 8, in order to clamp the glass panel 300 on the upper conveying line 201, a clamping module 400 is installed on the frame 100, and the clamping direction of the clamping module 400 is horizontally orthogonal to the conveying direction of the conveying module 200. Specifically, the clamping module 400 includes a sliding base 440, a first slider 410, a second slider 420 and a third slider 430, and the sliding base 440 is located below the conveying module 200. The sliding base 440 includes two mounting plates 441 and two guide rods 442, and the two mounting plates 441 are arranged at intervals on the left and right, and the two mounting plates 441 are fixedly connected to the frame 100, and the two guide rods 442 are respectively connected between the two mounting plates 441, and the two guide rods 442 are arranged on the left and right. The first slider 410, the second slider 420 and the third slider 430 are all provided with guide holes for use with the guide rod 442, so that the first slider 410, the second slider 420 and the third slider 430 can be slidably connected to the sliding base 440 in sequence, and the tops of the first slider 410 and the third slider 430 are respectively connected with the first clamping block 411 and the second clamping block 431, and the first clamping block 411 and the second clamping block 431 are both provided with clamping surfaces 401 facing each other to clamp the glass panel 300 on the upper conveyor line 201. The sliding base 440 is rotatably connected to a screw rod 450, and the screw rod 450 is arranged in parallel with the guide rod 442. The screw rod 450 is provided with two thread segments with opposite rotation directions, one of which is a forward-rotating thread segment 451, and the other is a reverse-rotating thread segment 452; a first nut block 412 is provided at the bottom of the first sliding block 410, and the first nut block 412 is provided with a first threaded hole threadedly connected to the reverse-rotating thread segment 452, and a second nut block 422 is provided at the bottom of the second sliding block 420, and the second nut block 422 is provided with a second threaded hole threadedly connected to the forward-rotating thread segment 451, so that the screw rod 450 can drive the first sliding block 410 and the second sliding block 420 to move closer or farther synchronously when rotating. In addition, the third slider 430 is provided with an intermediate block 432, and the second slider 420 is installed with a linear telescopic device 460, which includes but is not limited to a cylinder, an electric push rod or an oil cylinder. Since the cost of using a cylinder is low and its stroke speed is fast, the linear telescopic device 460 in this embodiment can be selected as a cylinder, specifically an internal tooth cylinder, and the linear telescopic device 460 is provided with a telescopic rod 461, which is arranged parallel to the screw rod 450, and the telescopic rod 461 is fixedly connected to the intermediate block 432, so that the position of the third slider 430 can be adjusted by the linear telescopic device 460, or when the linear telescopic device 460 retracts the telescopic rod 461 and locks it to extend, the third slider 430 follows the second slider 420 to move synchronously. Through the above arrangement, the first clamping block 411 and the second clamping block 431 can be synchronously approached or synchronously separated under the rotation of the screw rod 450, so as to realize the centering clamping of the glass panel 300. The positioning reference line of the clamping module 400 is located at the middle position of the two clamping surfaces 401. The positioning reference line is only related to the clamping position of the two clamping surfaces 401, and has nothing to do with the size of the glass panel 300. In order to make the positioning reference line between the two clamping surfaces 401 always match the center line of the upper conveying line 201, the first clamping block 411 and the second clamping block 431 should be arranged symmetrically with respect to the center line of the upper conveying line 201.

在首次对玻璃面板300进行对中夹紧时,此为夹紧模块400的调试阶段,所述直线伸缩装置460不参与夹紧工作并处于缩回状态,其伸缩杆461的伸出被锁定,使得所述第三滑块430能够跟随所述第二滑块420进行同步移动,此时所述夹紧模块400通过丝杆450的转动来对玻璃面板300进行对中夹紧,夹紧模块400的定位基准线匹配于上层输送线201的中线。在此之后,可锁定第一滑块410和第二滑块420的位置,当需要对该玻璃面板300进行松开时,所述直线伸缩装置460控制伸缩杆461进行伸出,使得所述第二夹紧块431远离所述第一夹紧块411,当需要对下一个玻璃面板300进行夹紧时,所述直线伸缩装置460控制伸缩杆461进行缩回,使得所述第二夹紧块431靠近所述第一夹紧块411,若玻璃面板300的尺寸规格不变的话,则两个夹紧面401的夹紧位置也同样不变,使得所述夹紧模块400仅需通过所述直线伸缩装置460即可对玻璃面板300进行对中夹紧,而无需再次通过丝杆450来对玻璃面板300进行对中夹紧,有效提升了玻璃面板300的对中夹紧效率。可以理解的是,所述丝杆450可采用人工或者电动进行驱动,若所述丝杆450采用人工进行驱动的话,丝杆450的一端连接有手轮453,通过所述手轮453来带动所述丝杆450进行转动,若所述丝杆450采用电动进行驱动的话,丝杆450的一端连接有驱动电机,通过所述驱动电机来带动所述丝杆450进行转动,由于所述丝杆450仅在调试阶段进行工作,因此所述丝杆450可选由手轮453进行驱动,以节省制造成本。When the glass panel 300 is first centered and clamped, this is the debugging stage of the clamping module 400. The linear telescopic device 460 does not participate in the clamping work and is in a retracted state. The extension of its telescopic rod 461 is locked, so that the third slider 430 can move synchronously with the second slider 420. At this time, the clamping module 400 centers and clamps the glass panel 300 by rotating the screw rod 450, and the positioning reference line of the clamping module 400 matches the center line of the upper conveyor line 201. After that, the positions of the first slider 410 and the second slider 420 can be locked. When the glass panel 300 needs to be loosened, the linear telescopic device 460 controls the telescopic rod 461 to extend so that the second clamping block 431 is away from the first clamping block 411. When the next glass panel 300 needs to be clamped, the linear telescopic device 460 controls the telescopic rod 461 to retract so that the second clamping block 431 is close to the first clamping block 411. If the size of the glass panel 300 remains unchanged, the clamping positions of the two clamping surfaces 401 also remain unchanged, so that the clamping module 400 only needs to use the linear telescopic device 460 to center and clamp the glass panel 300, without the need to use the screw 450 to center and clamp the glass panel 300 again, thereby effectively improving the centering and clamping efficiency of the glass panel 300. It can be understood that the screw rod 450 can be driven manually or electrically. If the screw rod 450 is driven manually, one end of the screw rod 450 is connected to a handwheel 453, and the handwheel 453 is used to drive the screw rod 450 to rotate. If the screw rod 450 is driven electrically, one end of the screw rod 450 is connected to a drive motor, and the drive motor is used to drive the screw rod 450 to rotate. Since the screw rod 450 only works during the debugging stage, the screw rod 450 can be optionally driven by a handwheel 453 to save manufacturing costs.

需要进一步说明的是,若需要对不同尺寸规格的玻璃面板300进行对中夹紧的话,在每次切换不同尺寸规格的玻璃面板300时都需要对所述夹紧模块400进行重新调试,当完成调试后,即可采用直线伸缩装置460来对相同尺寸规格的玻璃面板300进行对中夹紧。It should be further explained that if glass panels 300 of different sizes need to be centered and clamped, the clamping module 400 needs to be re-debugged each time the glass panels 300 of different sizes are switched. After the debugging is completed, the linear telescopic device 460 can be used to center and clamp the glass panels 300 of the same size.

如图2、图10至图13所示,为了对上层输送线201上覆盖有保护膜的玻璃面板300进行割圆,所述输送模块200的正上方安装有割圆模块500。具体地,所述割圆模块500包括支架510、上下升降机构520和转动割圆机构530,所述转动割圆机构530包括导向座531、转轴532、转动装置533和割圆装置534,所述上下升降机构520和所述导向座531均安装在所述支架510上,且所述导向座531位于所述上下升降机构520的下方,所述导向座531中活动连接有所述转轴532,转轴532的上端和下端均延伸至所述导向座531之外。所述上下升降机构520包括但不限于气缸、油缸或者电动推杆,由于采用气缸的成本较低且其行程速度较快,因此在本实施例中所述上下升降机构520可选为气缸,所述上下升降机构520设有可上下伸缩的驱动杆521,驱动杆521的下端连接有连接座540,所述连接座540由连接上座541和连接下座542连接而成,其中所述驱动杆521的下端与所述连接上座541固定连接,所述连接下座542内设有第三轴承543,所述连接上座541用以压紧所述第三轴承543,防止所述第三轴承543出现轴向窜动。所述导向座531内上下滑动连接有转轴套5311,所述转轴套5311内设有第一轴承5312,所述转轴532与所述转轴套5311通过所述第一轴承5312进行转动连接,转轴532的上端与所述连接下座542通过所述第三轴承543进行转动连接,当所述上下升降机构520带动所述转轴532进行上下升降时,此时所述转轴532能够带动所述转轴套5311沿导向座531的内部进行上下滑动。此外,转轴532的下端连接有所述割圆装置534,所述割圆装置534包括夹块5341、活动杆5342和刀块5343,所述夹块5341固定连接于转轴532的下端,所述活动杆5342水平设置,所述夹块5341与所述活动杆5342可拆连接,使得所述活动杆5342在所述夹块5341中的位置可调,活动杆5342的一端设有所述刀块5343,所述刀块5343设有向下延伸的割刀5344,所述割刀5344与所述转轴532之间的直线距离为割圆半径。由于所述活动杆5342在所述夹块5341中的位置可调,因此为了方便调节割圆装置534的割圆半径,所述活动杆5342上设有刻度,所述夹块5341上设有刻度指示标识,所述刻度是根据割圆半径进行配置,若所需的割圆半径为100mm的话,则可将100mm的刻度值移动至所述刻度指示标识,此时割圆装置534的割圆半径为100mm。As shown in Fig. 2, Fig. 10 to Fig. 13, in order to cut a circle on the glass panel 300 covered with a protective film on the upper conveying line 201, a circle cutting module 500 is installed just above the conveying module 200. Specifically, the circle cutting module 500 includes a bracket 510, an up-and-down lifting mechanism 520 and a rotating circle cutting mechanism 530, and the rotating circle cutting mechanism 530 includes a guide seat 531, a rotating shaft 532, a rotating device 533 and a circle cutting device 534. The up-and-down lifting mechanism 520 and the guide seat 531 are both installed on the bracket 510, and the guide seat 531 is located below the up-and-down lifting mechanism 520. The rotating shaft 532 is movably connected in the guide seat 531, and the upper end and the lower end of the rotating shaft 532 both extend outside the guide seat 531. The up and down lifting mechanism 520 includes but is not limited to a cylinder, an oil cylinder or an electric push rod. Since the cost of using a cylinder is low and its stroke speed is fast, the up and down lifting mechanism 520 in this embodiment can be selected as a cylinder. The up and down lifting mechanism 520 is provided with a drive rod 521 which can be extended and retracted up and down, and the lower end of the drive rod 521 is connected to a connecting seat 540, and the connecting seat 540 is connected by an upper connecting seat 541 and a lower connecting seat 542, wherein the lower end of the drive rod 521 is fixedly connected to the upper connecting seat 541, and a third bearing 543 is provided in the lower connecting seat 542, and the upper connecting seat 541 is used to press the third bearing 543 to prevent the third bearing 543 from axial movement. A rotating shaft sleeve 5311 is slidably connected up and down in the guide seat 531, and a first bearing 5312 is provided in the rotating shaft sleeve 5311. The rotating shaft 532 and the rotating shaft sleeve 5311 are rotatably connected via the first bearing 5312, and the upper end of the rotating shaft 532 is rotatably connected to the connecting lower seat 542 via the third bearing 543. When the up and down lifting mechanism 520 drives the rotating shaft 532 to lift up and down, the rotating shaft 532 can drive the rotating shaft sleeve 5311 to slide up and down along the inside of the guide seat 531. In addition, the lower end of the rotating shaft 532 is connected to the circle cutting device 534, and the circle cutting device 534 includes a clamping block 5341, a movable rod 5342 and a knife block 5343. The clamping block 5341 is fixedly connected to the lower end of the rotating shaft 532, and the movable rod 5342 is horizontally arranged. The clamping block 5341 and the movable rod 5342 are detachably connected, so that the position of the movable rod 5342 in the clamping block 5341 is adjustable. The knife block 5343 is provided at one end of the movable rod 5342, and the knife block 5343 is provided with a cutting knife 5344 extending downward, and the straight-line distance between the cutting knife 5344 and the rotating shaft 532 is the circle cutting radius. Since the position of the movable rod 5342 in the clamping block 5341 is adjustable, in order to facilitate the adjustment of the cutting radius of the circle cutting device 534, a scale is provided on the movable rod 5342, and a scale indicator mark is provided on the clamping block 5341. The scale is configured according to the cutting radius of the circle. If the required cutting radius is 100 mm, the scale value of 100 mm can be moved to the scale indicator mark. At this time, the cutting radius of the circle cutting device 534 is 100 mm.

如图13所示,为了能够驱动所述转轴532进行旋转,所述转动装置533设置在所述上下升降机构520与所述导向座531之间,所述转动装置533包括主动轮(附图未示出)、转轮5331和传动带(附图未示出),所述主动轮由电机带动,所述主动轮与所述转轮5331之间通过所述传动带进行传动连接,所述转轴532上设有花键槽5321,所述转轮5331内安装有与所述花键槽5321匹配连接的花键套5332,所述转轮5331靠近于所述导向座531,使得所述花键套5332可向下延伸至所述导向座531内,且所述导向座531内设有用以安装所述花键套5332的第二轴承5313,所述第二轴承5313位于所述转轴套5311的上方。花键槽5321的设置,使得所述转轴532在转轮5331的驱动下进行旋转的同时,并可沿所述花键套5332进行上下升降,防止所述转轮5331跟随所述转轴532进行移动,以固定所述转动机构的位置。所述上下升降机构520的驱动杆521能够通过所述连接座540来带动所述转轴532进行上下移动,所述转动机构能够通过所述花键套5332来带动所述转轴532进行旋转,由于转轴532的上端转动连接于所述连接座540,因此转轴532的扭矩不会传递至所述驱动杆521,即转轴532的上下移动动作与转轴532的旋转动作互不干涉,使得所述转轴532能够带动所述割圆装置534进行上下移动和转动,有效整合割圆模块500的结构。As shown in Figure 13, in order to drive the rotating shaft 532 to rotate, the rotating device 533 is arranged between the up and down lifting mechanism 520 and the guide seat 531, and the rotating device 533 includes a driving wheel (not shown in the figure), a rotating wheel 5331 and a transmission belt (not shown in the figure), the driving wheel is driven by a motor, and the driving wheel and the rotating wheel 5331 are connected to each other through the transmission belt. A spline groove 5321 is provided on the rotating shaft 532, and a spline sleeve 5332 matching and connected to the spline groove 5321 is installed in the rotating wheel 5331. The rotating wheel 5331 is close to the guide seat 531, so that the spline sleeve 5332 can extend downward into the guide seat 531, and a second bearing 5313 for mounting the spline sleeve 5332 is provided in the guide seat 531, and the second bearing 5313 is located above the rotating shaft sleeve 5311. The spline groove 5321 is provided so that the rotating shaft 532 can be lifted up and down along the spline sleeve 5332 while being driven by the rotating wheel 5331 to rotate, thereby preventing the rotating wheel 5331 from moving along the rotating shaft 532, so as to fix the position of the rotating mechanism. The driving rod 521 of the lifting mechanism 520 can drive the rotating shaft 532 to move up and down through the connecting seat 540, and the rotating mechanism can drive the rotating shaft 532 to rotate through the spline sleeve 5332. Since the upper end of the rotating shaft 532 is rotatably connected to the connecting seat 540, the torque of the rotating shaft 532 will not be transmitted to the driving rod 521, that is, the up and down movement of the rotating shaft 532 and the rotation movement of the rotating shaft 532 do not interfere with each other, so that the rotating shaft 532 can drive the circle cutting device 534 to move up and down and rotate, effectively integrating the structure of the circle cutting module 500.

如图10和图11所示,由于所述第三轴承543在长期使用后有可能会出现损坏,因此为了进一步地限制驱动杆521的旋转,所述驱动杆521上固定连接有止转机构550,所述止转机构550包括止转块551和止转杆552,所述止转块551固定连接于所述驱动杆521,所述止转块551设有两个水平设置的止转杆552,与此同时,所述支架510开设有两个上下设置的止转滑槽511,所述止转杆552穿过并滑动连接于所述止转滑槽511,在所述止转杆552与所述止转滑槽511的止转作用下,所述驱动杆521虽然无法进行旋转,但其可实现上下移动。除此之外,所述支架510在所述止转杆552的上方连接有第一感应传感器553,所述第一感应传感器553用以感应所述止转杆552的上下位置,即可间接地感应所述割圆装置534的上下位置,以此来对其他驱动装置进行控制。As shown in Figures 10 and 11, since the third bearing 543 may be damaged after long-term use, in order to further limit the rotation of the driving rod 521, a stop mechanism 550 is fixedly connected to the driving rod 521, and the stop mechanism 550 includes a stop block 551 and a stop rod 552. The stop block 551 is fixedly connected to the driving rod 521, and the stop block 551 is provided with two horizontally arranged stop rods 552. At the same time, the bracket 510 is provided with two upper and lower stop grooves 511, and the stop rod 552 passes through and is slidably connected to the stop groove 511. Under the stopping action of the stop rod 552 and the stop groove 511, the driving rod 521 cannot rotate, but it can move up and down. In addition, the bracket 510 is connected to a first sensing sensor 553 above the anti-rotation rod 552. The first sensing sensor 553 is used to sense the upper and lower positions of the anti-rotation rod 552, and can indirectly sense the upper and lower positions of the circle cutting device 534, so as to control other driving devices.

如图1至图3和图9所示,为了使本发明创造能够对不同尺寸规格的玻璃面板300进行割圆,则需要使割圆模块500的位置变得可调节,为此所述机架100还安装有调节架600,所述调节架600位于所述输送模块200的上方,所述调节架600设有水平调节机构620,所述水平调节机构620包括连接板621、两个滑动块622和两个主滑杆610,两个所述主滑杆610均前后设置在所述调节架600上,两个滑动块622分别滑动连接于两个主滑杆610,使得所述水平调节机构620可整体沿所述调节架600进行前后滑动。所述连接板621上开设有一个安装孔6211,所述连接板621的上表面与割圆模块500的导向座531连接,使得割圆模块500的割圆装置534能够穿过所述安装孔6211并位于所述连接板621之下;两个滑动块622的下方均设有副滑杆6221,两个所述副滑杆6221均左右设置,连接板621的前后两端分别滑动连接于两个副滑杆6221,使得所述连接板621可沿所述滑动块622进行左右滑动。可以理解的是,若需要调节所述割圆模块500的水平设置,则只需调节连接板621的水平位置即可,为了方便调节连接板621的水平位置,两个所述滑动块622之间连接有中间块623,所述调节架600上设有用以调节滑动块622前后位置的前后调节部630,所述中间块623上设有用以调节连接板621左右位置的左右调节部640,用户可通过所述前后调节部630来调节整个水平调节机构620的前后位置,并可通过所述左右调节部640来单独调节连接板621的左右位置,以实现对割圆模块500的水平位置进行调节。可以理解的是,由于燃气灶的玻璃面板300一般开设有两个用以设置炉头的圆孔310,因此为了提升割圆效率,所述割圆模块500的数量为两个,所述水平位置调节机构的数量与所述割圆模块500的数量一致,即可分别对两个割圆模块500的水平位置进行单独调节。As shown in Figures 1 to 3 and Figure 9, in order to enable the invention to cut circles on glass panels 300 of different sizes, it is necessary to make the position of the circle cutting module 500 adjustable. For this purpose, the frame 100 is also equipped with an adjustment frame 600, and the adjustment frame 600 is located above the conveying module 200. The adjustment frame 600 is provided with a horizontal adjustment mechanism 620, and the horizontal adjustment mechanism 620 includes a connecting plate 621, two sliding blocks 622 and two main sliding rods 610. The two main sliding rods 610 are both arranged on the adjustment frame 600 front and back, and the two sliding blocks 622 are respectively slidably connected to the two main sliding rods 610, so that the horizontal adjustment mechanism 620 can slide back and forth along the adjustment frame 600 as a whole. The connecting plate 621 is provided with a mounting hole 6211, and the upper surface of the connecting plate 621 is connected to the guide seat 531 of the circle cutting module 500, so that the circle cutting device 534 of the circle cutting module 500 can pass through the mounting hole 6211 and be located under the connecting plate 621; a secondary sliding rod 6221 is provided under the two sliding blocks 622, and the two secondary sliding rods 6221 are both arranged on the left and right, and the front and rear ends of the connecting plate 621 are respectively slidably connected to the two secondary sliding rods 6221, so that the connecting plate 621 can slide left and right along the sliding block 622. It can be understood that if it is necessary to adjust the horizontal setting of the circle cutting module 500, it is only necessary to adjust the horizontal position of the connecting plate 621. In order to facilitate the adjustment of the horizontal position of the connecting plate 621, an intermediate block 623 is connected between the two sliding blocks 622. The adjustment frame 600 is provided with a front and rear adjustment part 630 for adjusting the front and rear position of the sliding block 622, and the intermediate block 623 is provided with a left and right adjustment part 640 for adjusting the left and right position of the connecting plate 621. The user can adjust the front and rear position of the entire horizontal adjustment mechanism 620 through the front and rear adjustment part 630, and can adjust the left and right position of the connecting plate 621 separately through the left and right adjustment part 640 to achieve the adjustment of the horizontal position of the circle cutting module 500. It is understandable that since the glass panel 300 of the gas stove generally has two circular holes 310 for setting the burner head, in order to improve the circle cutting efficiency, the number of the circle cutting modules 500 is two, and the number of the horizontal position adjustment mechanisms is consistent with the number of the circle cutting modules 500, so that the horizontal positions of the two circle cutting modules 500 can be adjusted separately.

如图1和图4所示,为了对上层输送线201上玻璃面板300的位置进行定位,所述机架100还安装有定位模块700,所述定位模块700位于上层输送线201的避空位203中,所述定位模块700包括第一升降气缸710和挡板720,所述第一升降气缸710带动所述挡板720进行上下升降,挡板720的升降路径与所述上层输送线201相交,所述挡板720位于所述割圆模块500的前方。当需要对上层输送线201上的玻璃面板300进行定位时,所述第一升降气缸710带动挡板720上升,使得玻璃面板300的前端能够抵接于所述挡板720,即使此时所述上层输送线201保持运作,也不会改变该玻璃面板300的前后位置;而当不需要对玻璃面板300进行定位时,所述第一升降气缸710带动挡板720下降,所述挡板720不再阻挡该玻璃面板300,使得该玻璃面板300能够重新通过所述上层输送线201进行向前输送。可以理解的是,挡板720的移动方式除了上下升降之外,还可以沿上层输送线201的左右方向进行伸缩,此时需要将所述第一升降气缸710替换为左右伸缩气缸。As shown in Figures 1 and 4, in order to locate the position of the glass panel 300 on the upper conveyor line 201, the frame 100 is also equipped with a positioning module 700. The positioning module 700 is located in the avoidance position 203 of the upper conveyor line 201. The positioning module 700 includes a first lifting cylinder 710 and a baffle 720. The first lifting cylinder 710 drives the baffle 720 to move up and down. The lifting path of the baffle 720 intersects with the upper conveyor line 201. The baffle 720 is located in front of the circle cutting module 500. When it is necessary to position the glass panel 300 on the upper conveyor line 201, the first lifting cylinder 710 drives the baffle 720 to rise, so that the front end of the glass panel 300 can abut against the baffle 720. Even if the upper conveyor line 201 keeps operating at this time, the front and rear positions of the glass panel 300 will not be changed. When it is not necessary to position the glass panel 300, the first lifting cylinder 710 drives the baffle 720 to descend, and the baffle 720 no longer blocks the glass panel 300, so that the glass panel 300 can be transported forward again through the upper conveyor line 201. It can be understood that the baffle 720 can move in addition to lifting up and down, and can also be telescoped in the left and right directions of the upper conveyor line 201. At this time, the first lifting cylinder 710 needs to be replaced with a left and right telescopic cylinder.

如图1、图3和图4所示,所述机架100还安装有落料模块800,所述落料模块800位于下层输送线202的避空位203中,所述落料模块800包括第二升降气缸810和托盘820,所述第二升降气缸810带动所述托盘820进行上下升降,托盘820的升降路径与所述下层输送线202相交,所述托盘820处于玻璃面板300的割圆范围中,若所述割圆模块500的数量为两个的话,则所述落料模块800的数量也为两个。当需要割圆时,所述托盘820上升,以承托被切割后的废料,随后所述托盘820下降至低于下层输送线202的输送平面,使得该废料能够由所述下层输送线202进行向前输送,以便于收集切割后的废料。需要说明的是,为了适应不同尺寸规格的玻璃面板300,落料模块800的位置可以设置为活动的,或者将其托盘820的尺寸规格做大,以保证所述托盘820始终处于玻璃面板300的割圆范围中。As shown in Fig. 1, Fig. 3 and Fig. 4, the rack 100 is also equipped with a blanking module 800, which is located in the avoidance position 203 of the lower conveyor line 202. The blanking module 800 includes a second lifting cylinder 810 and a tray 820. The second lifting cylinder 810 drives the tray 820 to move up and down. The lifting path of the tray 820 intersects with the lower conveyor line 202. The tray 820 is in the circle cutting range of the glass panel 300. If the number of the circle cutting modules 500 is two, the number of the blanking modules 800 is also two. When it is necessary to cut a circle, the tray 820 rises to support the cut waste, and then the tray 820 descends to a conveying plane below the lower conveyor line 202, so that the waste can be transported forward by the lower conveyor line 202 to collect the cut waste. It should be noted that, in order to adapt to glass panels 300 of different sizes, the position of the blanking module 800 can be set to be movable, or the size of its tray 820 can be enlarged to ensure that the tray 820 is always within the cut circle range of the glass panel 300 .

如图1、图2和图4所示,为了达到自动化加工,所述机架100上还设有第二感应传感器110和第三感应传感器120,所述第二感应传感器110和所述第三感应传感器120均用以检测上层输送线201上的玻璃面板300,所述第三感应传感器120和所述第二感应传感器110分别位于所述割圆模块500的前后两侧。所述第一感应传感器553可选为接近开关,所述第二感应传感器110和所述第三感应传感均可选为光电传感器,三者均与割圆机的控制器(附图未示出)进行电信号连接。若所述割圆机应用于生产流水线的话,则相对于割圆机的上一个工位的设备应该是贴膜机,当贴膜机将贴好保护膜的玻璃面板300输送至所述割圆机时,此时割圆机的工作流程为:As shown in Figures 1, 2 and 4, in order to achieve automated processing, the frame 100 is also provided with a second inductive sensor 110 and a third inductive sensor 120. The second inductive sensor 110 and the third inductive sensor 120 are both used to detect the glass panel 300 on the upper conveyor line 201. The third inductive sensor 120 and the second inductive sensor 110 are respectively located at the front and rear sides of the circle cutting module 500. The first inductive sensor 553 can be a proximity switch, and the second inductive sensor 110 and the third inductive sensor can be photoelectric sensors. All three are connected to the controller of the circle cutting machine (not shown in the drawings) by electrical signals. If the circle cutting machine is used in a production line, the equipment at the previous station of the circle cutting machine should be a film laminating machine. When the film laminating machine conveys the glass panel 300 with a protective film to the circle cutting machine, the working process of the circle cutting machine is as follows:

1、当第二感应传感器110检测到上层输送线201上的玻璃面板300时,所述第二感应传感器110发送指令至割圆机的控制器,使得第一升降气缸710带动挡板720上升,与此同时,所述第二感应传感器110发送延时指令至割圆机的控制器;1. When the second inductive sensor 110 detects the glass panel 300 on the upper conveying line 201, the second inductive sensor 110 sends a command to the controller of the circular cutting machine, so that the first lifting cylinder 710 drives the baffle 720 to rise. At the same time, the second inductive sensor 110 sends a delay command to the controller of the circular cutting machine;

2、在控制器的延时控制下,当上层输送线201上的玻璃面板300与所述挡板720进行抵接后,所述输送模块200和贴膜机的输送线均停止运作,随后所述夹紧模块400对该玻璃面板300进行对中夹紧,第二升降气缸810带动托盘820上升,然后所述割圆模块500带动所述割刀5344向下移动并对该玻璃面板300上圆孔310所在的保护膜进行割圆;2. Under the time delay control of the controller, when the glass panel 300 on the upper conveyor line 201 abuts against the baffle 720, the conveyor module 200 and the conveyor line of the film laminating machine stop operating, and then the clamping module 400 performs centering clamping on the glass panel 300, the second lifting cylinder 810 drives the tray 820 to rise, and then the circle cutting module 500 drives the cutting knife 5344 to move downward and cut a circle on the protective film where the circular hole 310 on the glass panel 300 is located;

3、割圆工序结束后,此时所述托盘820承托了被切割后的废料,所述割刀5344向上复位,使得第一感应传感器553能够重新检测到止转杆552,所述第一感应传感器553发送指令至割圆机的控制器,使得所述第二升降气缸810带动所述托盘820下降至下层输送线202的输送面之下,此时废料被放置在所述下层输送线202上,在控制器的控制下,所述夹紧模块400和所述挡板720相继复位,且所述输送模块200被重新激活,使得所述输送模块200能够带动该玻璃面板300以及切割后的废料向前输送;3. After the circle cutting process is completed, the tray 820 supports the cut waste, and the cutting knife 5344 is reset upward, so that the first induction sensor 553 can detect the anti-rotation rod 552 again. The first induction sensor 553 sends a command to the controller of the circle cutting machine, so that the second lifting cylinder 810 drives the tray 820 to descend below the conveying surface of the lower conveyor line 202. At this time, the waste is placed on the lower conveyor line 202. Under the control of the controller, the clamping module 400 and the baffle 720 are reset successively, and the conveying module 200 is reactivated, so that the conveying module 200 can drive the glass panel 300 and the cut waste to be conveyed forward;

4、当第三感应传感器120检测到该玻璃面板300后,贴膜机的输送线被重新激活,使得贴膜机上的玻璃面板300能够被输送至所述割圆机;4. When the third induction sensor 120 detects the glass panel 300, the conveying line of the film laminating machine is reactivated, so that the glass panel 300 on the film laminating machine can be conveyed to the circular cutting machine;

5、循环重复步骤1至步骤4,直至生产流水线停工。5. Repeat steps 1 to 4 in a loop until the production line stops.

上面结合附图对本发明创造实施例作了详细说明,但是本发明创造不限于上述实施例,在所述技术领域普通技术人员所具备的知识范围内,还可以在不脱离本发明创造宗旨的前提下作出各种变化。The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims (7)

1.割圆机,其特征在于,包括:1. A circular cutting machine, characterized in that it comprises: 机架(100),其安装有输送模块(200),输送模块(200)的输送方向被设置为从后往前,所述输送模块(200)包括上层输送线(201)和下层输送线(202),所述上层输送线(201)高于所述下层输送线(202);所述上层输送线(201)包括两个上层带轮输送带(210),所述下层输送线(202)包括两个下层带轮输送带(220),两个所述下层带轮输送带(220)均位于两个所述上层带轮输送带(210)之间;A frame (100) is installed with a conveying module (200), wherein the conveying direction of the conveying module (200) is set from back to front, the conveying module (200) comprises an upper conveying line (201) and a lower conveying line (202), the upper conveying line (201) being higher than the lower conveying line (202); the upper conveying line (201) comprises two upper conveying belts with wheels (210), the lower conveying line (202) comprises two lower conveying belts with wheels (220), and the two lower conveying belts with wheels (220) are both located between the two upper conveying belts with wheels (210); 夹紧模块(400),其安装在所述机架(100)上,所述夹紧模块(400)用以对输送模块(200)上的工件进行夹紧,夹紧模块(400)的夹紧方向水平正交于输送模块(200)的输送方向;a clamping module (400) mounted on the frame (100), the clamping module (400) being used to clamp a workpiece on the conveying module (200), the clamping direction of the clamping module (400) being horizontally orthogonal to the conveying direction of the conveying module (200); 割圆模块(500),其安装在所述输送模块(200)的正上方,所述割圆模块(500)包括上下升降机构(520)和转动割圆机构(530),所述上下升降机构(520)与所述转动割圆机构(530)连接,所述转动割圆机构(530)设有可转动的割刀(5344);a circle cutting module (500) installed directly above the conveying module (200), the circle cutting module (500) comprising an up-and-down lifting mechanism (520) and a rotating circle cutting mechanism (530), the up-and-down lifting mechanism (520) being connected to the rotating circle cutting mechanism (530), the rotating circle cutting mechanism (530) being provided with a rotatable cutting knife (5344); 定位模块(700),其安装在所述机架(100)上,所述定位模块(700)设有可移动的挡板(720),所述挡板(720)位于所述割圆模块(500)的前方,所述挡板(720)用以对输送模块(200)上的工件进行定位;a positioning module (700) mounted on the frame (100), the positioning module (700) being provided with a movable baffle (720), the baffle (720) being located in front of the circle cutting module (500), the baffle (720) being used to position a workpiece on the conveying module (200); 落料模块(800),其安装在所述机架(100)上,所述落料模块(800)设有可上下升降的托盘(820),托盘(820)的升降路径与所述下层输送线(202)相交;a blanking module (800) mounted on the frame (100), the blanking module (800) being provided with a tray (820) that can be lifted up and down, the lifting path of the tray (820) intersecting with the lower conveyor line (202); 调节架(600),其安装在所述机架(100)上,所述调节架(600)位于所述输送模块(200)的上方,所述调节架(600)设有水平调节机构(620),所述水平调节机构(620)连接有所述割圆模块(500),使得割圆模块(500)的水平位置可调。An adjustment frame (600) is mounted on the frame (100), the adjustment frame (600) is located above the conveying module (200), the adjustment frame (600) is provided with a horizontal adjustment mechanism (620), and the horizontal adjustment mechanism (620) is connected to the circle cutting module (500), so that the horizontal position of the circle cutting module (500) is adjustable. 2.根据权利要求1所述的割圆机,其特征在于:所述定位模块(700)包括第一升降气缸(710)和所述挡板(720),所述第一升降气缸(710)带动所述挡板(720)进行上下升降,挡板(720)的升降路径与所述上层输送线(201)相交。2. The circle cutting machine according to claim 1, characterized in that: the positioning module (700) comprises a first lifting cylinder (710) and the baffle (720), the first lifting cylinder (710) drives the baffle (720) to move up and down, and the lifting path of the baffle (720) intersects with the upper conveyor line (201). 3.根据权利要求1所述的割圆机,其特征在于:所述割圆模块(500)的数量为两个,所述水平调节机构(620)的数量与所述割圆模块(500)的数量一致。3. The circle cutting machine according to claim 1, characterized in that: the number of the circle cutting modules (500) is two, and the number of the horizontal adjustment mechanisms (620) is consistent with the number of the circle cutting modules (500). 4.根据权利要求1所述的割圆机,其特征在于:所述夹紧模块(400)包括滑动底座(440)、第一滑块(410)、第二滑块(420)和第三滑块(430),所述第一滑块(410)、第二滑块(420)和第三滑块(430)顺次滑动连接于所述滑动底座(440),三个滑块的滑动方向均水平正交于输送模块(200)的输送方向,所述第一滑块(410)和所述第三滑块(430)分别连接有第一夹紧块(411)和第二夹紧块(431),所述第一夹紧块(411)和所述第二夹紧块(431)均设有相互正对的夹紧面(401);所述滑动底座(440)转动连接有丝杆(450),所述丝杆(450)用以带动所述第一滑块(410)和所述第二滑块(420)进行同步靠近或者同步远离,所述第二滑块(420)上安装有直线伸缩装置(460),所述直线伸缩装置(460)设有可伸缩的伸缩杆(461),所述伸缩杆(461)与所述第三滑块(430)固定连接。4. The circular cutting machine according to claim 1, characterized in that: the clamping module (400) comprises a sliding base (440), a first slider (410), a second slider (420) and a third slider (430), the first slider (410), the second slider (420) and the third slider (430) are slidably connected to the sliding base (440) in sequence, the sliding directions of the three sliders are horizontally orthogonal to the conveying direction of the conveying module (200), the first slider (410) and the third slider (430) are respectively connected to the first clamping block (411) and the second clamping block (4 31), the first clamping block (411) and the second clamping block (431) are both provided with clamping surfaces (401) facing each other; the sliding base (440) is rotatably connected to a screw rod (450), the screw rod (450) is used to drive the first slider (410) and the second slider (420) to move synchronously closer or farther away, and the second slider (420) is installed with a linear telescopic device (460), the linear telescopic device (460) is provided with a telescopic rod (461), and the telescopic rod (461) is fixedly connected to the third slider (430). 5.根据权利要求4所述的割圆机,其特征在于:所述丝杆(450)上设有两个旋向相反的螺纹段,所述第一滑块(410)设有与其中一个螺纹段进行螺纹连接的第一螺纹孔,所述第二滑块(420)设有与另外一个螺纹段进行螺纹连接的第二螺纹孔。5. The circular cutting machine according to claim 4, characterized in that: the screw rod (450) is provided with two threaded segments with opposite rotation directions, the first slider (410) is provided with a first threaded hole threadedly connected to one of the threaded segments, and the second slider (420) is provided with a second threaded hole threadedly connected to the other threaded segment. 6.根据权利要求1所述的割圆机,其特征在于:所述割圆模块(500)还包括支架(510),所述上下升降机构(520)和所述转动割圆机构(530)均连接于所述支架(510),所述转动割圆机构(530)位于所述上下升降机构(520)的正下方;所述上下升降机构(520)设有可上下升降的驱动杆(521),驱动杆(521)的下端连接有连接座(540),所述转动割圆机构(530)包括转轴(532)、转动装置(533)和割圆装置(534),转轴(532)的上端转动连接于所述连接座(540),转轴(532)的下端连接有所述割圆装置(534),所述割圆装置(534)设有所述割刀(5344),所述转动装置(533)与所述转轴(532)驱动连接,以带动所述转轴(532)进行旋转。6. The circle cutting machine according to claim 1, characterized in that: the circle cutting module (500) further comprises a bracket (510), the up and down lifting mechanism (520) and the rotating circle cutting mechanism (530) are both connected to the bracket (510), and the rotating circle cutting mechanism (530) is located directly below the up and down lifting mechanism (520); the up and down lifting mechanism (520) is provided with a driving rod (521) that can be lifted up and down, and the lower end of the driving rod (521) is connected to a connecting seat ( 540), the rotating circle cutting mechanism (530) comprises a rotating shaft (532), a rotating device (533) and a circle cutting device (534), the upper end of the rotating shaft (532) is rotatably connected to the connecting seat (540), the lower end of the rotating shaft (532) is connected to the circle cutting device (534), the circle cutting device (534) is provided with the cutting knife (5344), and the rotating device (533) is drivingly connected to the rotating shaft (532) to drive the rotating shaft (532) to rotate. 7.根据权利要求6所述的割圆机,其特征在于:所述转动割圆机构(530)还包括导向座(531),所述导向座(531)内上下滑动连接有转轴套(5311),所述转轴套(5311)内设有用以安装所述转轴(532)的第一轴承(5312);所述转动装置(533)驱动有转轮(5331),所述转轮(5331)套设在所述转轴(532)之外,所述转轴(532)上设有花键槽(5321),所述转轮(5331)内安装有与所述花键槽(5321)匹配连接的花键套(5332),所述导向座(531)内设有用以安装所述花键套(5332)的第二轴承(5313),所述花键套(5332)位于所述转轴套(5311)的上方。7. The circle cutting machine according to claim 6, characterized in that: the rotating circle cutting mechanism (530) further comprises a guide seat (531), a rotating shaft sleeve (5311) is slidably connected to the guide seat (531) up and down, and a first bearing (5312) for mounting the rotating shaft (532) is arranged in the rotating shaft sleeve (5311); the rotating device (533) drives a rotating wheel (5331), the rotating wheel (5331) is sleeved outside the rotating shaft (532), the rotating shaft (532) is provided with a spline groove (5321), a spline sleeve (5332) matched with the spline groove (5321) is installed in the rotating wheel (5331), a second bearing (5313) for mounting the spline sleeve (5332) is arranged in the guide seat (531), and the spline sleeve (5332) is located above the rotating shaft sleeve (5311).
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CN209970340U (en) * 2019-06-14 2020-01-21 淄博杭星工贸有限公司 Automatic assembly line for glass rounding, edge grinding and drilling
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