Air pressure maintaining system for double-wheel stirring drilling machine
Technical Field
The invention relates to the field of engineering machinery, in particular to an air pressure maintaining system for a double-wheel stirring drilling machine.
Background
For a two-wheel stirring drilling machine, the working environment is often bad. For example, on the outside of a two-wheeled blender is a slurry mix, while on the inside of a two-wheeled blender is a precision gearbox and hydraulic motor. Since the milling wheel of the double-wheel stirring drilling machine continuously rotates during working, a fixed sealing structure cannot be arranged, and a dynamic sealing structure is generated between the inner side and the outer side of the double-wheel stirring drilling machine. In order to ensure the reliability of the movable sealing structure, the inner side of the double-wheel stirring drilling machine is generally provided with injected oil so as to balance the pressure between the inner side and the outer side of the double-wheel stirring drilling machine. This ensures that the slurry mixture outside the dual-wheel blender does not enter the interior of the dual-wheel blender and damage the gearbox and hydraulic system.
However, as the drilling depth of the double-wheel stirring drilling machine is increased, the geological conditions are more and more complex. For the current double-wheel stirring drilling machine, higher requirements are put on a milling head sealing device. The original pressure balance pressure maintaining system on the inner side and the outer side is not very reliable, and meanwhile, with the development of the modern construction level, a long conveying time is required for pumping hydraulic oil from the ground into a deep underground double-wheel stirring drilling machine for the traditional method adopting the hydraulic oil as a key medium of pressure balance. That is, the existing method for achieving the purpose of pressure balance by using hydraulic oil has the problems of unreliable pressure maintaining, untimely pressure maintaining feedback, inconvenient maintenance and the like.
Disclosure of Invention
The invention aims to overcome the defects and provide the gas pressure maintaining system which can quickly establish the pressure maintaining system, and the pressure value can be adjusted in real time and can monitor the oil liquid state in the milling head of the double-wheel stirring drilling machine in real time.
In order to achieve the above object, the present invention is achieved by:
The air pressure maintaining system for the double-wheel stirring drilling machine comprises an air compression station and a monitoring device arranged inside a milling head of the double-wheel stirring drilling machine, wherein the head of the monitoring device is connected with the air compression station through an air pipe, the tail of the monitoring device is connected with the milling head of the double-wheel stirring drilling machine, a floater is arranged in the monitoring device and divides the inside of the monitoring device into an upper half and a lower half, compressed air is input into the upper half of the monitoring device through the air pipe by the air compression station, and as the lower half of the monitoring device is connected with the milling head of the double-wheel stirring drilling machine, oil in the milling head enters into the lower half of the monitoring device, the compressed air in the upper half is isolated from the oil in the lower half of the monitoring device through the floater in the monitoring device, the pressure of the oil in the lower half of the monitoring device and the oil in the milling head of the double-wheel stirring drilling machine is indirectly adjusted through adjusting the compressed air value output by the air compression station, and then when the double-wheel stirring drilling machine enters underground and is located in mud, the pressure between the compressed air output by the air compression station and the monitoring device and the oil in the mud is adjusted through the monitoring device.
The method for judging the working condition in the double-wheel stirring drilling machine by the air pressure maintaining system comprises the following steps of
Step 1, arranging a moisture sensor in a milling head of a double-wheel stirring drilling machine and connecting the moisture sensor, a monitoring device and an air compressor compressed air pressure numerical sensor with a host computer;
Step 2, feeding back various values in a host control computer through a monitoring device and the sensors, and establishing pressure balance inside and outside the milling head through calculation of a controller algorithm;
And 3, judging whether the oil in the milling head leaks or fails by combining the moisture content in the oil in the milling head in real time through a moisture sensor and the position of the floater fed back by the monitoring device and the value of the compressed air.
The air pressure maintaining system adopts the structural design, and the monitoring device is arranged outside the milling head, so that the air pressure maintaining system is communicated with the oil liquid inside the milling head and is isolated from the external compressed air, and the purpose of controlling the pressure balance between the inside and the outside of the milling head can be realized through the monitoring device in real time according to the requirements. Meanwhile, the sealing structure of the milling head and the state of oil in the sealing structure can be judged easily and quickly through the cooperation of the monitoring device and the moisture sensor and other sensors in the milling head, and meanwhile, the pressure balance between the inside and the outside of the milling head can be adjusted easily and quickly through adjusting the data of compressed air.
Drawings
Fig. 1 is a schematic diagram of the layout state of the present air pressure maintaining system.
Fig. 2 is a schematic diagram of a walking chassis with an air compression station and the structure of the air compression station.
Detailed Description
The invention is further illustrated by the following specific examples.
As shown in fig. 1 and 2, the air pressure maintaining system for the double-wheel stirring drilling machine comprises an air compression station 1 and a monitoring device 3 arranged inside the milling head 2 of the double-wheel stirring drilling machine, wherein the head of the monitoring device 3 is connected with the air compression station 1 through an air pipe, the tail of the monitoring device 3 is connected with the milling head of the double-wheel stirring drilling machine 2, a float 4 is arranged in the monitoring device 3, the interior of the monitoring device 3 is divided into an upper half and a lower half by the float 4, the air compression station 1 inputs compressed air to the upper half of the monitoring device 3 through an air pipe, and as the lower half of the monitoring device 3 is connected with the milling head 2 of the double-wheel stirring drilling machine, oil in the milling head 2 enters the lower half of the monitoring device 3, the compressed air in the upper half is isolated from the oil in the monitoring device 3 through the float 4, the pressure of the lower half of the monitoring device 3 and the drilling machine in the double-wheel stirring drilling machine 2 is indirectly regulated through regulating the compressed air value output by the air compression station 1, and then when mud slurry in the double-wheel stirring drilling machine enters the underground and the underground drilling machine is fed back to the underground and the pressure of the double-wheel stirring drilling machine is regulated by the pressure regulating device and the pressure of the compressed air in the two-wheel stirring drilling machine.
The method for judging the working condition in the double-wheel stirring drilling machine by the air pressure maintaining system comprises the following steps of
Step 1, arranging a moisture sensor in a milling head 2 of a double-wheel stirring drilling machine and connecting the moisture sensor, a monitoring device 3 and a compressed air pressure value sensor of an air compressor with a host computer control computer;
Step 2, feeding back various values in a host control computer through the monitoring device 3 and the sensors, and establishing pressure balance inside and outside the milling head 2 through calculation of a controller algorithm;
and 3, judging whether the oil in the hair washing is leaked or failed by combining the moisture content in the oil in the milling head in real time through a moisture sensor and the position of the floater fed back by the monitoring device 3 and the value of the compressed air.
The air pressure maintaining system adopts the structural design, and the monitoring device is arranged outside the milling head, so that the air pressure maintaining system is communicated with the oil liquid inside the milling head and is isolated from the external compressed air, and the purpose of controlling the pressure balance between the inside and the outside of the milling head can be realized through the monitoring device in real time according to the requirements. Meanwhile, the sealing structure of the milling head and the state of oil in the sealing structure can be judged easily and quickly through the cooperation of the monitoring device and the moisture sensor and other sensors in the milling head, and meanwhile, the pressure balance between the inside and the outside of the milling head can be adjusted easily and quickly through adjusting the data of compressed air.