CN113213402A - Full-automatic intelligent grouting machine - Google Patents
Full-automatic intelligent grouting machine Download PDFInfo
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- CN113213402A CN113213402A CN202110573346.0A CN202110573346A CN113213402A CN 113213402 A CN113213402 A CN 113213402A CN 202110573346 A CN202110573346 A CN 202110573346A CN 113213402 A CN113213402 A CN 113213402A
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- main body
- grouting machine
- automatic intelligent
- relay
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/007—Applications of control, warning or safety devices in filling machinery
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/24—Devices for supporting or handling bottles
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
- H04L67/125—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks involving control of end-device applications over a network
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N7/00—Television systems
- H04N7/18—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
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- Engineering & Computer Science (AREA)
- Signal Processing (AREA)
- Multimedia (AREA)
- Health & Medical Sciences (AREA)
- Computing Systems (AREA)
- General Health & Medical Sciences (AREA)
- Medical Informatics (AREA)
- Computer Networks & Wireless Communication (AREA)
- Lining And Supports For Tunnels (AREA)
Abstract
The invention discloses a full-automatic intelligent grouting machine, which comprises: the right end of the main body is connected with a motor, the output end of the motor is connected with a belt, and the motor is connected with the first fixed block through the belt; the inner side of the intelligent grouting machine head is connected with a pneumatic hydraulic machine, and the output end of the pneumatic hydraulic machine is in lap joint with a grouting material nozzle; the inner side of the second fixed block is connected with the tray in a clamping manner, the outer side of the second fixed block is connected with a second extension spring for resetting the tray, and the second fixed block slides in the main body; the pneumatic box is provided with a monitoring system on a main body, monitors the working state of the full-automatic intelligent grouting machine and sends a monitoring result to the cloud server; the main body is also provided with a relay; and the cloud server is used for analyzing the monitoring result and controlling the relay to be opened or closed according to the analysis result. This full-automatic intelligent grouting machine, the automatic intelligent grout of not only being convenient for, work efficiency is high, and the convenience is fixed the tray moreover to be convenient for fill full even.
Description
Technical Field
The invention relates to the technical field of grouters, in particular to a full-automatic intelligent grouter.
Background
For many years, the refractory filler of the composite probe core required by the detection of the temperature and the components of the molten steel is filled manually one by one, the process has low efficiency and high labor cost, and the quality problems of non-uniform filling and the like often occur.
Chinese patent No. CN206256707U discloses a grouter, which solves the problem of failure caused by easy mis-start of grouter, and the key point of the technical scheme is that the upper surface of the frame is pivoted with a stop lever, the upper surface of the frame is provided with two fixing plates which are symmetrically positioned at two sides of the stop lever and extend upwards, the inner sides of the two fixing plates are respectively fixed with a transmitting module and a receiving module which are oppositely arranged, and the receiving module is coupled with an execution unit responding to an infrared detection signal; when the receiving module detects that the infrared rays emitted by the emitting module are blocked by the blocking rod, the execution unit controls the grouting machine to be started; if the operation of cutting off the infrared rays is not executed before the grouter is started, the grouter cannot be started, and therefore the risk of starting by mistake is reduced.
The prior art scheme has the following defects that automatic intelligent grouting is inconvenient, the working efficiency is low, the cost is high, the tray is inconvenient to fix, the situation of incomplete and uneven filling often occurs, and an improvement space is provided; and, the operating condition of control grouting machine that current technical scheme can not be convenient can not remote control grouting machine, and intelligent degree is lower.
Disclosure of Invention
The invention aims to provide a full-automatic intelligent grouting machine, which solves the problems that the prior common full-automatic intelligent grouting machine provided by the background technology is inconvenient for automatic intelligent grouting, low in working efficiency and high in cost, a tray is inconvenient to fix, and the situation of incomplete and uneven filling frequently occurs; and, the operating condition of control grouting machine that current technical scheme can not be convenient can not remote control grouting machine, the lower problem of intelligent degree.
In order to achieve the purpose, the invention provides the following technical scheme: a fully automatic intelligent grouter comprising:
the right end of the main body is connected with a motor, the output end of the motor is connected with a belt, and the motor is connected with the first fixed block through the belt;
the intelligent grouting machine head is connected with a pneumatic hydraulic machine on the inner side, and the output end of the pneumatic hydraulic machine is in lap joint with the grouting material nozzle;
the tray is connected to the inner side of the second fixed block in a clamping mode, a second extension spring for resetting the second fixed block is connected to the outer side of the second fixed block, and the second fixed block slides in the main body;
the bottom end of the pneumatic box is connected with the main body, and the middle part of the main body is provided with the vibrator;
the monitoring system is arranged on the main body and used for monitoring the working state of the full-automatic intelligent grouting machine and sending a monitoring result to the cloud server;
the main body is also provided with a relay, and the relay is arranged between the motor and a power supply;
and the cloud server is used for analyzing the monitoring result and controlling the relay to be opened or closed according to the analysis result.
Preferably, the top of the main body is connected with an operation monitoring panel in a nested manner, the front end of the main body is welded with a material container, and the material container and the grouting material nozzle are connected through a material conveying leather hose, so that materials can be stored conveniently.
Preferably, the grouting material nozzle is lifted in the intelligent grouting machine head, a first extension spring for resetting the grouting material nozzle is connected to the outer side of the grouting material nozzle, and the first extension spring is symmetrically arranged about the central axis of the grouting material nozzle, so that the grouting material nozzle is convenient to reset.
Preferably, the first fixed block is rotated in the main body, the intelligent grouting machine head is connected with the belt through bolts, and the intelligent grouting machine head slides in the main body, so that the grouting machine head is convenient to move.
Preferably, the inside of intelligence grout aircraft nose runs through and installs the tubular metal resonator, and the left end of tubular metal resonator is connected with pneumatic hydraulic press, the tubular metal resonator realizes sliding in the inside of main part, and is connected through the gas transmission hose between tubular metal resonator and the pneumatic case, is convenient for promote grout nozzle and moves down.
Preferably, the inner side of the second fixing block is clamped and connected with a tray, the bottom of the tray penetrates through the main body, workpieces are clamped above the tray at equal intervals, and the tray is convenient to fixedly mount.
Preferably, the monitoring system includes:
the camera and the vibration sensor are arranged on the main body (1);
the processor is arranged on the main body (1) and is respectively connected with the camera and the vibration sensor;
the communication module is arranged on the main body (1) and is connected with the processor.
Preferably, the analyzing the monitoring result and controlling the opening or closing of the relay according to the analysis result includes:
analyzing the image shot by the camera to obtain a first analysis result;
analyzing the vibration signal monitored by the vibration sensor to obtain a second analysis result;
and controlling the relay to be opened or closed according to any one of the first analysis result and the second analysis result.
Preferably, the controlling the opening or closing of the relay according to any one of the first analysis result and the second analysis result includes:
and when any one of the first analysis result and the second analysis result meets the relay control condition corresponding to the any one of the analysis results, performing work control on the relay according to the control mode corresponding to the relay control condition met by the any one of the analysis results.
Compared with the prior art, the invention has the beneficial effects that: the full-automatic intelligent grouting machine is convenient for automatic intelligent grouting, high in working efficiency and low in cost, and is convenient for fixing the tray and filling fully and uniformly;
1. the intelligent grouting machine head is used for positioning the workpiece on the tray, the pneumatic box is pressurized into the pneumatic hydraulic machine through the gas transmission hose and the metal pipe, so that the pneumatic hydraulic machine pushes the grouting material nozzle to descend, the lower end of the grouting material nozzle is inserted between the quartz pipe and the zirconium pipe to inject the grouting material, automatic intelligent grouting is facilitated, the working efficiency is high, and the cost is low;
2. the second fixing block is pulled outwards, the second extension spring is stressed to contract, the tray is clamped in the main body, the second fixing block is loosened, the second fixing block moves inwards under the tension action of the second extension spring, the tray is fixed, and deviation is prevented from being generated during automatic intelligent grouting;
3. pass through the bolt fastening in the below of main part through the vibrator, the vibrator starts to shake the main part, and the main part drives the tray vibrations simultaneously, drives the work piece vibrations simultaneously, be convenient for with fill full even to its inside ground paste.
4. The cloud server can remotely control the starting or closing of the full-automatic intelligent grouting machine through the control relay according to the monitoring result of the monitoring system, and the intelligent level of the full-automatic intelligent grouting machine is improved.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is an enlarged view of the structure at A in FIG. 2 according to the present invention;
fig. 4 is a side view of the present invention.
In the figure: 1. a main body; 2. a motor; 3. a belt; 4. a first fixed block; 5. an operation monitoring panel; 6. a material container; 7. a delivery leather hose; 8. an intelligent grouting machine head; 9. a bolt; 10. a pneumatic hydraulic machine; 11. grouting material nozzles; 12. a first extension spring; 13. a tray; 14. a workpiece; 15. a second fixed block; 16. a second extension spring; 17. a vibrator; 18. a pneumatic tank; 19. a gas hose; 20. a metal tube.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides a technical solution: a fully automatic intelligent grouter comprising: the automatic grouting device comprises a main body 1, a motor 2, a belt 3, a first fixing block 4, an operation monitoring panel 5, a material container 6, a leather delivery pipe 7, an intelligent grouting machine head 8, bolts 9, a pneumatic hydraulic machine 10, a grouting material nozzle 11, a first tension spring 12, a tray 13, a workpiece 14, a second fixing block 15, a second tension spring 16, a vibrator 17, a pneumatic box 18, an air delivery hose 19 and a metal pipe 20, wherein proper materials are injected into the material container 6, an operation instruction is input on the operation monitoring panel 5, a sliding structure is formed between the second fixing block 15 and the main body 1, the tray 13 and the main body 1 are connected in a clamping mode, the workpiece 14 is inserted into the inner side of the tray 13, the second fixing block 15 is pulled outwards, at the moment, the second tension spring 16 contracts under the stress, the tray 13 and the main body 1 are connected in a clamping mode, the second fixing block 15 is loosened, and under the tension action of the second tension spring 16, the second fixing block 15 slides inwards to limit the tray 13, so that the tray 13 is fixed;
the monitoring system is arranged on the main body 1 and used for monitoring the working state of the full-automatic intelligent grouting machine and sending a monitoring result to the cloud server;
the main body 1 is also provided with a relay which is arranged between the motor 2 and a power supply;
and the cloud server is used for analyzing the monitoring result and controlling the relay to be opened or closed according to the analysis result.
Preferably, the monitoring system includes:
a camera 22 and a vibration sensor 23 provided on the main body 1;
the processor is arranged on the main body 1 and is respectively connected with the camera 22 and the vibration sensor 23;
and the communication module is arranged on the main body 1 and is connected with the processor.
The camera is used for shooting the working environment of the full-automatic intelligent grouting machine to obtain working environment image data; the vibration sensor is used for monitoring vibration data of the full-automatic intelligent grouting machine to obtain vibration intensity data; the two data are both monitoring results;
the cloud server can remotely control the starting or closing of the full-automatic intelligent grouting machine through the control relay according to the monitoring result, and the intelligent level of the full-automatic intelligent grouting machine is improved.
Preferably, the analyzing the monitoring result and controlling the opening or closing of the relay according to the analysis result includes:
analyzing the image shot by the camera to obtain a first analysis result;
analyzing the vibration signal monitored by the vibration sensor to obtain a second analysis result;
and controlling the relay to be opened or closed according to any one of the first analysis result and the second analysis result.
Preferably, the controlling the opening or closing of the relay according to any one of the first analysis result and the second analysis result includes:
and when any one of the first analysis result and the second analysis result meets the relay control condition corresponding to the any one of the analysis results, performing work control on the relay according to the control mode corresponding to the relay control condition met by the any one of the analysis results.
For example, the relay control condition corresponding to the first analysis result may be that the image captured by the camera includes a face image of a preset type of person (for example, a face image of a child); the control mode that this relay control condition corresponds is the disconnection of control relay to reach the purpose of remote control grouting machine, improve the work security of grouting machine, when making its job site have the personage that should not appear to appear, can in time control grouting machine stop work, improve safe surname.
For example, the relay control condition corresponding to the second analysis result may be that the vibration intensity of the grouter monitored by the vibration sensor is equal to or greater than a preset intensity; the control mode corresponding to the relay control condition is to control the relay to be disconnected, so that the purpose of remotely controlling the grouting machine is achieved, and the working safety of the grouting machine is improved.
As shown in fig. 3 and 4, a pneumatic box 18 pressurizes a pneumatic hydraulic press 10 through an air hose 19 and a metal pipe 20, the pneumatic hydraulic press 10 extends to press a grouting material nozzle 11 to move downwards to the inside of a workpiece 14, a material discharged from a material container 6 is injected into the workpiece 14 through a conveying leather hose 7 and the grouting material nozzle 11, at the moment, a vibrator 17 vibrates, the vibrator 17 drives a main body 1 to vibrate, the main body 1 drives an inner tray 13 to vibrate, and simultaneously drives the workpiece 14 to vibrate, so that the filling of slurry in the workpiece is uniform;
as shown in fig. 2, fig. 3 and fig. 4, the pneumatic box 18 is stopped immediately, a lifting structure is formed between the intelligent grouting machine head 8 and the grouting material nozzle 11, the grouting material nozzle 11 returns to the original position under the tension action of the first extension spring 12, the motor 2 drives the belt 3 to rotate immediately, the belt 3 drives the intelligent grouting machine head 8 to move to the left, meanwhile, the intelligent grouting machine head 8 drives the metal pipe 20 to slide to the left inside the main body 1, and after the intelligent grouting machine head 8 is positioned, the workpieces 14 on the tray 13 are sequentially injected, so that the working efficiency is increased.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.
Claims (9)
1. The utility model provides a full-automatic intelligent grouter which characterized in that: the method comprises the following steps:
the motor fixing device comprises a main body (1), wherein the right end of the main body (1) is connected with a motor (2), the output end of the motor (2) is connected with a belt (3), and the motor (2) is connected with a first fixing block (4) through the belt (3);
the intelligent grouting machine head (8), the inner side of the intelligent grouting machine head (8) is connected with a pneumatic hydraulic machine (10), and the output end of the pneumatic hydraulic machine (10) is in lap joint with a grouting material nozzle (11);
the outer side of the second fixed block (15) is connected with a second extension spring (16) for resetting the second fixed block (15), and the second fixed block (15) slides in the main body (1);
the pneumatic box (18), the bottom end of the pneumatic box (18) is connected with the main body (1), and the middle part of the main body (1) is provided with a vibrator (17);
the monitoring system is arranged on the main body (1) and used for monitoring the working state of the full-automatic intelligent grouting machine and sending a monitoring result to the cloud server;
the main body (1) is also provided with a relay, and the relay is arranged between the motor (2) and a power supply;
and the cloud server is used for analyzing the monitoring result and controlling the relay to be opened or closed according to the analysis result.
2. The fully automatic intelligent grouting machine according to claim 1, characterized in that: the top nested connection of main part (1) has operation monitoring panel (5), and the front end welding of main part (1) has material container (6) to be connected through defeated material leather hose (7) between material container (6) and grout material mouth (11).
3. The fully automatic intelligent grouting machine according to claim 1, characterized in that: grout material mouth (11) are realized going up and down in the inside of intelligent grout aircraft nose (8), and the outside of grout material mouth (11) is connected with first extension spring (12) that resets to it to first extension spring (12) are about the axis symmetry setting of grout material mouth (11).
4. The fully automatic intelligent grouting machine according to claim 1, characterized in that: the first fixing block (4) rotates inside the main body (1), the intelligent grouting machine head (8) is connected with the belt (3) through a bolt (9), and the intelligent grouting machine head (8) slides inside the main body (1).
5. The fully automatic intelligent grouter of claim 4, wherein: the intelligent grouting machine is characterized in that a metal pipe (20) penetrates through the inside of the intelligent grouting machine head (8), the left end of the metal pipe (20) is connected with a pneumatic hydraulic machine (10), the metal pipe (20) slides in the main body (1), and the metal pipe (20) is connected with a pneumatic box (18) through a gas hose (19).
6. The fully automatic intelligent grouting machine according to claim 1, characterized in that: the inner side of the second fixing block (15) is connected with a tray (13) in a clamping mode, the bottom of the tray (13) penetrates through the inside of the main body (1), and workpieces (14) are clamped above the tray (13) at equal intervals.
7. The fully automatic intelligent grouting machine according to claim 1, characterized in that:
the monitoring system includes:
the camera and the vibration sensor are arranged on the main body (1);
the processor is arranged on the main body (1) and is respectively connected with the camera and the vibration sensor;
the communication module is arranged on the main body (1) and is connected with the processor.
8. The fully automatic intelligent grouter of claim 7, wherein:
the analyzing the monitoring result and controlling the opening or closing of the relay according to the analyzing result comprises the following steps:
analyzing the image shot by the camera to obtain a first analysis result;
analyzing the vibration signal monitored by the vibration sensor to obtain a second analysis result;
and controlling the relay to be opened or closed according to any one of the first analysis result and the second analysis result.
9. The fully automatic intelligent grouter of claim 8, wherein:
controlling the relay to be opened or closed according to any one of the first analysis result and the second analysis result, including:
and when any one of the first analysis result and the second analysis result meets the relay control condition corresponding to the any one of the analysis results, performing work control on the relay according to the control mode corresponding to the relay control condition met by the any one of the analysis results.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110573346.0A CN113213402A (en) | 2021-05-25 | 2021-05-25 | Full-automatic intelligent grouting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110573346.0A CN113213402A (en) | 2021-05-25 | 2021-05-25 | Full-automatic intelligent grouting machine |
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| CN113213402A true CN113213402A (en) | 2021-08-06 |
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| CN202110573346.0A Pending CN113213402A (en) | 2021-05-25 | 2021-05-25 | Full-automatic intelligent grouting machine |
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| CN210620211U (en) * | 2019-08-22 | 2020-05-26 | 南京顺鼎包装机械有限公司 | Beverage bottle filling machine |
| CN211496879U (en) * | 2019-11-27 | 2020-09-15 | 江苏众冠机械有限公司 | Filling machine advances a jar mechanism |
| CN111975967A (en) * | 2020-08-29 | 2020-11-24 | 罗峰 | Grouting vibration equipment for safe |
| CN212315504U (en) * | 2020-01-07 | 2021-01-08 | 曾燕明 | Glue-pouring machine is used in production of motorcycle tyre repair agent |
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2021
- 2021-05-25 CN CN202110573346.0A patent/CN113213402A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1016443A (en) * | 1962-07-27 | 1966-01-12 | Universal Equip Co | Improvements in or relating to machines for washing, sterilizing and filling containers |
| US20090020181A1 (en) * | 2007-07-16 | 2009-01-22 | Martin Richard W | Remote fill head with automatic drip tray |
| CN106629548A (en) * | 2016-10-21 | 2017-05-10 | 张家港市万金机械有限公司 | Filling machine capable of being controlled remotely |
| CN109051104A (en) * | 2018-06-29 | 2018-12-21 | 江苏高远智能科技有限公司 | A kind of bottle placer operating status intelligent Detection and method |
| CN109437077A (en) * | 2018-11-02 | 2019-03-08 | 齐鲁工业大学 | A kind of double-station bottle placer |
| CN209815650U (en) * | 2019-04-26 | 2019-12-20 | 昇森智能装备(太仓)有限公司 | Variable speed filling device for liquid filling machine |
| CN210620211U (en) * | 2019-08-22 | 2020-05-26 | 南京顺鼎包装机械有限公司 | Beverage bottle filling machine |
| CN211496879U (en) * | 2019-11-27 | 2020-09-15 | 江苏众冠机械有限公司 | Filling machine advances a jar mechanism |
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Application publication date: 20210806 |