CN113232231A - Coil pouring system, coil pouring method, transformer coil and dry-type transformer - Google Patents

Coil pouring system, coil pouring method, transformer coil and dry-type transformer Download PDF

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Publication number
CN113232231A
CN113232231A CN202110385028.1A CN202110385028A CN113232231A CN 113232231 A CN113232231 A CN 113232231A CN 202110385028 A CN202110385028 A CN 202110385028A CN 113232231 A CN113232231 A CN 113232231A
Authority
CN
China
Prior art keywords
coil
transformer
thermoplastic polyester
sheet
mixture
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110385028.1A
Other languages
Chinese (zh)
Inventor
封春波
沈秀晴
王天赐
顾克军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Zhongtian Bright Transformer Co ltd
Original Assignee
Jiangsu Zhongtian Bright Transformer Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Zhongtian Bright Transformer Co ltd filed Critical Jiangsu Zhongtian Bright Transformer Co ltd
Priority to CN202110385028.1A priority Critical patent/CN113232231A/en
Publication of CN113232231A publication Critical patent/CN113232231A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B9/00Making granules
    • B29B9/02Making granules by dividing preformed material
    • B29B9/06Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0001Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor characterised by the choice of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0005Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor using fibre reinforcements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/12Insulating of windings
    • H01F41/127Encapsulating or impregnating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2075/00Use of PU, i.e. polyureas or polyurethanes or derivatives thereof, as moulding material

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Power Engineering (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

A coil gating system, comprising: the vacuum drying machine is used for carrying out vacuum drying treatment on the thermoplastic polyester slices placed in the vacuum drying machine to obtain dried thermoplastic polyester slices; the high mixing machine is used for fully and uniformly mixing the dried thermoplastic polyester slices and preset substances in the high mixing machine to obtain a mixture; the extruding device is used for carrying out high-temperature melting treatment on the glass fiber and the mixture placed in the extruding device and extruding and granulating the glass fiber and the mixture; and the injection molding machine is provided with a mold with a coil, and is used for injecting the granules into the mold and solidifying the granules and the coil to obtain the transformer coil. The application also provides a coil pouring method, a transformer coil and a dry-type transformer.

Description

Coil pouring system, coil pouring method, transformer coil and dry-type transformer
Technical Field
The application relates to the technical field of transformers, in particular to a coil pouring system, a coil pouring method, a transformer coil and a dry-type transformer.
Background
The coil of the existing transformer is cast by epoxy resin. Although PET has excellent properties such as wear resistance, heat resistance, electrical insulation and chemical resistance, the epoxy resin has high fluidity during injection molding, so that PET has the disadvantages of slow crystallization rate, high temperature of a molding die, long molding period, poor impact property, high water absorption, low thermal deformation temperature and the like, and the defects correspondingly affect the casting quality of the transformer coil.
Disclosure of Invention
In view of the above, it is desirable to provide a coil casting system, a coil casting method, a transformer coil and a dry-type transformer, so as to obtain a high-quality transformer coil.
The application provides a coil gating system, includes:
the vacuum drying machine is used for carrying out vacuum drying treatment on the thermoplastic polyester slices placed in the vacuum drying machine to obtain dried thermoplastic polyester slices;
the high mixing machine is used for fully and uniformly mixing the dried thermoplastic polyester slices and preset substances in the high mixing machine to obtain a mixture;
the extruding device is used for carrying out high-temperature melting treatment on the glass fiber and the mixture placed in the extruding device and extruding and granulating the glass fiber and the mixture;
and the injection molding machine is provided with a mold with a coil, and is used for injecting the granules into the mold and solidifying the granules and the coil to obtain the transformer coil.
Further, the thermoplastic polyester sheet comprises a PET sheet and a PBT sheet.
Further, the predetermined substance is a combination of a nucleating agent, a crystallization promoter, a transesterification inhibitor and an inorganic filler.
Further, the extrusion device is a twin-screw extruder.
The application also provides a coil pouring method, which comprises the following steps:
carrying out vacuum drying treatment on the thermoplastic polyester sheet to obtain a dried thermoplastic polyester sheet;
fully and uniformly mixing the dried thermoplastic polyester sheet and a preset substance to obtain a mixture;
carrying out high-temperature melting treatment on the glass fiber and the mixture, and extruding and granulating;
and injecting the granules into a die with a coil, and solidifying the granules and the coil to obtain the transformer coil.
Further, the thermoplastic polyester sheet comprises a PET sheet and a PBT sheet.
Further, the predetermined substance is a combination of a nucleating agent, a crystallization promoter, a transesterification inhibitor and an inorganic filler.
The application also provides a transformer coil, and the transformer coil is obtained by adopting any coil casting method.
The application also provides a dry-type transformer, including above-mentioned transformer coil.
Furthermore, the dry-type transformer also comprises a transformer core and a fixing piece, wherein the transformer core is sleeved in the transformer coil, and the fixing piece is used for positioning the transformer coil and the transformer core.
The coil casting system and the coil casting method adopt the composite material comprising the glass fiber and the thermoplastic polyester to cast the coil in the mold, and compared with the prior art which adopts epoxy resin to cast, the coil casting system and the coil casting method have the advantages of low injection molding temperature, short molding period, better weather resistance, easy demolding and the like, thereby ensuring that the obtained transformer coil has better quality. The dry-type transformer has the transformer coil with better quality, so that the dry-type transformer provided by the application has better quality than the dry-type transformer in the prior art.
Drawings
Fig. 1 is a schematic view of a coil casting system provided in the present application.
Fig. 2 is a flowchart of a coil casting method provided in the present application.
Description of the main elements
Coil gating system 100
Transformer coil 200
Vacuum drier 10
High-speed mixer 20
Extrusion device 30
Injection molding machine 40
Thermoplastic polyester sheet 11
Dried thermoplastic polyester sheet 11’
PET sheet 111
PBT sheet 112
Dried PET sheet 111’
Dried PBT sheet 112’
Mixture of 25
Nucleating agent 21
Crystallization accelerator 22
Ester exchanger inhibitor 23
Inorganic filler 24
Glass fiber 31
Granulating 32
Die set 41
Coil 42
Transformer core 300
Fixing piece 400
The following detailed description will further illustrate the present application in conjunction with the above-described figures.
Detailed Description
So that the manner in which the above recited objects, features and advantages of embodiments of the present invention can be understood in detail, a more particular description of the invention, briefly summarized above, may be had by reference to the embodiments thereof which are illustrated in the appended drawings. In addition, the features of the embodiments of the present application may be combined with each other without conflict.
In the following description, numerous specific details are set forth to provide a thorough understanding of embodiments of the invention, and the described embodiments are merely a subset of embodiments of the invention, rather than a complete embodiment. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present invention without any creative effort belong to the protection scope of the embodiments of the present invention.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which embodiments of the present invention belong. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the embodiments of the invention.
Referring to fig. 1, the present application provides a coil casting system 100, wherein the coil casting system 100 is used for casting a coil to obtain a transformer coil 200. The coil casting system 100 includes a vacuum dryer 10, a high-speed mixer 20, an extrusion device 30, and an injection molding machine 40. The vacuum dryer 10, the high-speed mixer 20, the extrusion device 30, and the injection molding machine 40 sequentially process the raw materials placed therein to obtain the transformer coil 200.
The vacuum dryer 10 is used for performing vacuum drying treatment on the thermoplastic polyester sheet 11 placed in the vacuum dryer to obtain a dried thermoplastic polyester sheet 11', so as to improve the forming rate of the thermoplastic polyester sheet 11 in the subsequent forming process. The thermoplastic polyester sheet 11 may be a PET (Polyethylene terephthalate) sheet 111 or a PBT (Polybutylene terephthalate) sheet 112 or a combination of both. Correspondingly, the dried thermoplastic polyester sheet 11 ' is a dried PET sheet 111 ' or PBT sheet 112 ' or a combination of both.
The high-speed mixer 20 is used for fully and uniformly mixing the dried thermoplastic polyester chip 11' and the preset substances placed in the high-speed mixer to obtain a mixture 25. The preset substances are the combination of a nucleating agent 21, a crystallization promoter 22, a transesterification inhibitor 23 and an inorganic filler 24.
The extrusion device 30 is used for carrying out high-temperature melting treatment on the glass fiber 31 and the mixture 25 obtained by the treatment of the high-speed mixer 20, and extruding and granulating 32. In one embodiment, the extrusion apparatus 30 is a twin screw extruder.
The injection molding machine 40 is provided with a mold 41, and the mold 41 is provided with a coil 42. The injection molding machine 40 is used for injecting the pellets 32 into a mold 41 to solidify the pellets 32 and the coil 42 to obtain the transformer coil 200.
Because the casting raw material of the transformer coil 200 is a composite material comprising glass fiber and thermoplastic polyester such as PET or PBT, the composite material has higher dielectric strength than epoxy resin, better insulating property, better impact strength, high heat deformation temperature up to 220 ℃, strong acid and alkali corrosion resistance, and excellent electrical property, mechanical property, thermal property and environmental property, therefore, compared with the prior art in which epoxy resin is adopted for casting, the coil in the casting mold using the composite material has the advantages of low injection molding temperature, short molding period, better weather resistance, easy demolding and the like, thereby ensuring that the quality of the obtained transformer coil is better.
Referring to fig. 2, a flowchart of a coil casting method for forming a transformer coil according to the present invention is shown.
Step S1: the thermoplastic polyester sheet 11 placed in the vacuum dryer 10 is subjected to vacuum drying treatment to obtain a dried thermoplastic polyester sheet 11'.
The thermoplastic polyester sheet 11 may be a PET (Polyethylene terephthalate) sheet 111 or a PBT (Polybutylene terephthalate) sheet 112 or a combination of both. Correspondingly, the dried thermoplastic polyester sheet 11 ' is a dried PET sheet 111 ' or PBT sheet 112 ' or a combination of both.
Step S2: the dried thermoplastic polyester sheet 11' and the predetermined material placed therein are sufficiently and uniformly mixed by the high-speed mixer 20 to obtain a mixture 25. In one embodiment, the predetermined substance is a combination of a nucleating agent 21, a crystallization promoter 22, a transesterification inhibitor 23, and an inorganic filler 24.
Step S3: the glass fiber 31 and the mixture 25 are melted at a high temperature by the extrusion device 30 and extruded into pellets 32.
Step S4: the pellets 32 are injected into a mold 41 having a coil 42 by the injection molding machine 40, and the pellets 32 and the coil 42 are solidified to obtain a transformer coil 200.
Referring to fig. 1 again, the present invention further provides a dry-type transformer (not shown), which includes the transformer coil 200, the transformer core 300 and the fixing member 400. The transformer core 300 is sleeved in the transformer coil 200, and the fixing member 400 is used for positioning the transformer coil 200 and the transformer core 300, so as to ensure the stability of the transformer coil 200 and the transformer core 300.
The coil pouring system and the coil pouring method provided by the application adopt the coil in the composite material pouring mold comprising the glass fiber and the thermoplastic polyester, and compared with the prior art that epoxy resin is adopted for pouring, the coil pouring system and the coil pouring method have the advantages of low injection molding temperature, short forming period, better weather resistance, easiness in demolding and the like, so that the quality of the obtained transformer coil is better.
It should be understood by those skilled in the art that the above embodiments are only for illustrating the present application and are not to be taken as limiting the present application, and that suitable changes and modifications of the above embodiments are within the scope of the disclosure claimed in the present application as long as they are within the spirit and scope of the present application.

Claims (10)

1. A coil gating system, comprising:
the vacuum drying machine is used for carrying out vacuum drying treatment on the thermoplastic polyester slices placed in the vacuum drying machine to obtain dried thermoplastic polyester slices;
the high mixing machine is used for fully and uniformly mixing the dried thermoplastic polyester slices and preset substances in the high mixing machine to obtain a mixture;
the extruding device is used for carrying out high-temperature melting treatment on the glass fiber and the mixture placed in the extruding device and extruding and granulating the glass fiber and the mixture;
and the injection molding machine is provided with a mold with a coil, and is used for injecting the granules into the mold and solidifying the granules and the coil to obtain the transformer coil.
2. The coil gating system of claim 1, wherein: the thermoplastic polyester sheet comprises a PET sheet and a PBT sheet.
3. The coil gating system of claim 1, wherein: the preset substance is the combination of a nucleating agent, a crystallization promoter, an ester exchange inhibitor and an inorganic filler.
4. The coil gating system of claim 1, wherein: the extrusion device is a double-screw extruder.
5. A coil casting method, comprising the steps of:
carrying out vacuum drying treatment on the thermoplastic polyester sheet to obtain a dried thermoplastic polyester sheet;
fully and uniformly mixing the dried thermoplastic polyester sheet and a preset substance to obtain a mixture;
carrying out high-temperature melting treatment on the glass fiber and the mixture, and extruding and granulating;
and injecting the granules into a die with a coil, and solidifying the granules and the coil to obtain the transformer coil.
6. The coil casting method according to claim 5, wherein: the thermoplastic polyester sheet comprises a PET sheet and a PBT sheet.
7. The coil casting method according to claim 5, wherein: the preset substance is the combination of a nucleating agent, a crystallization promoter, an ester exchange inhibitor and an inorganic filler.
8. A transformer coil, characterized by: the transformer coil is obtained by adopting the coil casting method according to any one of claims 5 to 7.
9. A dry-type transformer, characterized by: the dry-type transformer comprises the transformer coil of claim 8.
10. A dry transformer as claimed in claim 9, wherein: the transformer coil is sleeved with the transformer core, and the fixing piece is used for positioning the transformer coil and the transformer core.
CN202110385028.1A 2021-04-09 2021-04-09 Coil pouring system, coil pouring method, transformer coil and dry-type transformer Pending CN113232231A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110385028.1A CN113232231A (en) 2021-04-09 2021-04-09 Coil pouring system, coil pouring method, transformer coil and dry-type transformer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110385028.1A CN113232231A (en) 2021-04-09 2021-04-09 Coil pouring system, coil pouring method, transformer coil and dry-type transformer

Publications (1)

Publication Number Publication Date
CN113232231A true CN113232231A (en) 2021-08-10

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CN202110385028.1A Pending CN113232231A (en) 2021-04-09 2021-04-09 Coil pouring system, coil pouring method, transformer coil and dry-type transformer

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1998010448A1 (en) * 1996-09-04 1998-03-12 E.I. Du Pont De Nemours And Company High voltage transformer coil encapsulation process
JP2001324353A (en) * 2000-05-16 2001-11-22 Tamagawa Seiki Co Ltd Method and structure for protecting winding of resolver
CN1789329A (en) * 2005-12-13 2006-06-21 苏州市凯米克新材料有限公司 High-performance reinforced fire-retardant polyster engineering plastic
CN1949633A (en) * 2006-11-08 2007-04-18 卧龙电气集团股份有限公司 Long stator core assembly packaging process

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1998010448A1 (en) * 1996-09-04 1998-03-12 E.I. Du Pont De Nemours And Company High voltage transformer coil encapsulation process
JP2001324353A (en) * 2000-05-16 2001-11-22 Tamagawa Seiki Co Ltd Method and structure for protecting winding of resolver
CN1789329A (en) * 2005-12-13 2006-06-21 苏州市凯米克新材料有限公司 High-performance reinforced fire-retardant polyster engineering plastic
CN1949633A (en) * 2006-11-08 2007-04-18 卧龙电气集团股份有限公司 Long stator core assembly packaging process

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Application publication date: 20210810