Disclosure of Invention
For realizing above-mentioned technical purpose, the application provides a single tube power module subassembly, including drive plate, shield cover subassembly, negative-going switching copper bar subassembly, metallized film capacitor, three-phase copper bar subassembly, single tube subassembly, insulating working of plastics and PINFEN heating panel, drive plate fixed mounting be in on the shield cover subassembly, the drive plate with the signal PIN PIN welding of single tube subassembly, single tube subassembly fixed connection is to the installation the insulating working of plastics on the PINFEN heating panel, metallized film capacitor respectively with the single tube subassembly negative-going switching copper bar subassembly is connected, the single tube subassembly still links to each other with three-phase copper bar subassembly.
Preferably, the fixed connection is welding or sintering.
Specifically, the metallized film capacitor comprises a positive input terminal, a negative input terminal, an output positive terminal and an output negative terminal, wherein the positive input terminal and the negative input terminal are connected with a battery pack.
Specifically, the single tube assembly comprises a positive pin, a negative pin and a three-phase output pin.
Further, an output positive terminal of the metalized film capacitor is connected to the positive pin of the single-tube assembly, an output negative terminal of the metalized film capacitor is connected to the negative-direction switching copper bar assembly, the negative-direction switching copper bar assembly is connected to the negative pin of the single-tube assembly, and the three-phase output pin of the single-tube assembly is connected to the three-phase copper bar assembly.
The three-phase copper bar assembly comprises a three-phase copper bar and a three-phase copper bar insulation plastic part, the three-phase copper bar is fixed to the three-phase copper bar insulation plastic part in a buckling mode, and the three-phase output pins are connected with the three-phase copper bar.
Still specifically, the shield cover subassembly includes shielding sheet metal component and shielding insulating plastics spare.
Further, the negative direction switching copper bar assembly comprises a negative direction switching copper bar and a negative direction switching copper bar insulating plastic part, and the negative direction switching copper bar is fixed in the negative direction switching copper bar insulating plastic part in a buckling mode.
A second aspect of the present invention provides a motor controller to which the single-tube power module assembly according to any one of the embodiments is applied.
The third aspect of the invention provides a pure electric vehicle, which comprises the motor controller of the second aspect.
The beneficial effect of this application does: the single-tube power module assembly overcomes the problems of complex process and defective rate caused by a single-tube bending process, so that the whole structure is relatively simple and compact, the assembly is easy, and the process cost is saved. In addition, the assembly busbar stray inductance is small, the whole machine scheme is convenient for modular design, and the assembly busbar stray inductance is favorable for being integrated in motor controllers with different powers.
Detailed Description
Hereinafter, embodiments of the present application will be described with reference to the accompanying drawings. It should be understood that the description is intended to be exemplary only, and is not intended to limit the scope of the present application. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present application. It will be apparent to one skilled in the art that the present application may be practiced without one or more of these details. In other instances, well-known features of the art have not been described in order to avoid obscuring the present application.
It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments in accordance with the application. As used herein, the singular is intended to include the plural unless the context clearly dictates otherwise. It will be further understood that the terms "comprises" and/or "comprising," when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
Exemplary embodiments according to the present application will now be described in more detail with reference to the accompanying drawings. These exemplary embodiments may, however, be embodied in many different forms and should not be construed as limited to only the embodiments set forth herein. The figures are not drawn to scale, wherein certain details may be exaggerated and omitted for clarity. The shapes of various regions, layers, and relative sizes and positional relationships therebetween shown in the drawings are merely exemplary, and deviations may occur in practice due to manufacturing tolerances or technical limitations, and a person skilled in the art may additionally design regions/layers having different shapes, sizes, relative positions, as actually required.
Example 1:
this embodiment has implemented a single tube power module subassembly, as shown in fig. 1, including drive plate 1, shield cover subassembly 2, negative-going switching copper bar subassembly 3, metallized film capacitor 4, three-phase copper bar subassembly 5, single tube subassembly 6, insulating working of plastics 7 and PINFEN heating panel 8, drive plate 1 fixed mounting is on shield cover subassembly 2, and drive plate 1 welds with single tube subassembly 6's signal PIN PIN, single tube subassembly 6 fixed connection to installation insulating working of plastics 7 on the PINFEN heating panel 8, metallized film capacitor 4 is connected with single tube subassembly 6, negative-going switching copper bar subassembly 3 respectively, and single tube subassembly 6 still links to each other with three-phase copper bar subassembly 5.
Example 2:
this embodiment has implemented a single tube power module subassembly, including drive plate 1, shield cover subassembly 2, negative direction switching copper bar subassembly 3, metallized film capacitor 4, three-phase copper bar subassembly 5, single tube subassembly 6, insulating working of plastics 7 and PINFEN heating panel 8, drive plate 1 fixed mounting is on shield cover subassembly 2, drive plate 1 and single tube subassembly 6's signal PIN welding, single tube subassembly 6 fixed connection is on the PINFEN heating panel 8 of installing insulating working of plastics 7, metallized film capacitor 4 respectively with single tube subassembly 6, negative direction switching copper bar subassembly 3 is connected, single tube subassembly 6 still links to each other with three-phase copper bar subassembly 5. Preferably, the fixed connection is formed by welding or sintering. The driving board 1 is used for controlling and driving the single tube assembly 6 to convert direct current input by the metallized film capacitor 4 into three-phase alternating current required by the assembly according to requirements. The monotube assembly 6 here functions as a three-phase upper and lower bridge arm. The PINFIN heat sink 8 may be fixedly mounted in the motor controller housing.
As shown in fig. 2, the metallized film capacitor 4 includes a positive input terminal 4.1, a negative input terminal 4.2, an output positive terminal 4.3 and an output negative terminal 4.4, and the positive input terminal 4.1 and the negative input terminal 4.2 are connected to the battery pack.
As shown in fig. 3, the monotube assembly 6 includes a positive going pin 6.1, a negative going pin 6.2 and a three phase output pin 6.3. An output positive terminal 4.3 of the metallized film capacitor 4 is connected to a positive pin 6.1 of the single tube assembly 6, an output negative terminal 4.4 of the metallized film capacitor 4 is connected to the negative switching copper bar assembly 3, the negative switching copper bar assembly 3 is connected to a negative pin 6.2 of the single tube assembly 6, and a three-phase output pin 6.3 of the single tube assembly 6 is connected with the three-phase copper bar assembly 5.
Example 3:
this embodiment has implemented a single tube power module subassembly, including drive plate 1, shield cover subassembly 2, negative direction switching copper bar subassembly 3, metallized film capacitor 4, three-phase copper bar subassembly 5, single tube subassembly 6, insulating working of plastics 7 and PINFEN heating panel 8, drive plate 1 fixed mounting is on shield cover subassembly 2, drive plate 1 and single tube subassembly 6's signal PIN welding, single tube subassembly 6 fixed connection is on the PINFEN heating panel 8 of installing insulating working of plastics 7, metallized film capacitor 4 respectively with single tube subassembly 6, negative direction switching copper bar subassembly 3 is connected, single tube subassembly 6 still links to each other with three-phase copper bar subassembly 5. Preferably, the fixed connection is formed by welding or sintering. Referring again to fig. 3, the drive plate 1 may be secured to the shield assembly 2 by bolts 9.
The single tube assembly 6 comprises a positive pin 6.1, a negative pin 6.2 and a three phase output pin 6.3. An output positive terminal 4.3 of the metallized film capacitor 4 is connected to a positive pin 6.1 of the single tube assembly 6, an output negative terminal 4.4 of the metallized film capacitor 4 is connected to the negative switching copper bar assembly 3, the negative switching copper bar assembly 3 is connected to a negative pin 6.2 of the single tube assembly 6, and a three-phase output pin 6.3 of the single tube assembly 6 is connected with the three-phase copper bar assembly 5.
As shown in fig. 4, the three-phase copper bar assembly 5 comprises a three-phase copper bar 5.1 and a three-phase copper bar insulating plastic part 5.2, the three-phase copper bar 5.1 is fixed on the three-phase copper bar insulating plastic part 5.2 in a buckling mode, and a three-phase output pin 6.3 is connected with the three-phase copper bar 5.1.
Example 4:
this embodiment has implemented a single tube power module subassembly, including drive plate 1, shield cover subassembly 2, negative direction switching copper bar subassembly 3, metallized film capacitor 4, three-phase copper bar subassembly 5, single tube subassembly 6, insulating working of plastics 7 and PINFEN heating panel 8, drive plate 1 fixed mounting is on shield cover subassembly 2, drive plate 1 and single tube subassembly 6's signal PIN welding, single tube subassembly 6 fixed connection is on the PINFEN heating panel 8 of installing insulating working of plastics 7, metallized film capacitor 4 respectively with single tube subassembly 6, negative direction switching copper bar subassembly 3 is connected, single tube subassembly 6 still links to each other with three-phase copper bar subassembly 5. Preferably, the fixed connection is formed by welding or sintering.
As shown in fig. 5, the shielding can assembly 2 includes a shielding sheet metal part 2.1 and a shielding insulating plastic part 2.2. The negative-going switching copper bar assembly 3 comprises a negative-going switching copper bar 3.1 and a negative-going switching copper bar insulating plastic part 3.2, and the negative-going switching copper bar 3.1 is fixed to the negative-going switching copper bar insulating plastic part 3.2 in a buckling mode. The shielding sheet metal part 2.1 is used for shielding interference of current to the driving plate; the negative-direction switching copper bar insulation plastic part 3.2 is used for ensuring the insulation of the negative-direction switching copper bar 3.1 and the single pipe assembly 6.
Another embodiment of the present application implements a motor controller that employs a single tube power module assembly. This single tube power module subassembly includes drive plate, shield cover subassembly, negative-going switching copper bar subassembly, metallized film capacitor, three-phase copper bar subassembly, single tube subassembly, insulating working of plastics and PINFEN heating panel, the drive plate fixed mounting be in on the shield cover subassembly, the drive plate with the signal PIN PIN welding of single tube subassembly, single tube subassembly fixed connection is to the installation the insulating working of plastics on the PINFEN heating panel, metallized film capacitor respectively with the single tube subassembly negative-going switching copper bar subassembly is connected, the single tube subassembly still links to each other with three-phase copper bar subassembly. Wherein the shield assembly is mounted to the motor controller housing by bolts.
As a changeable implementation manner, the motor controller in this embodiment may apply the single-tube power module assembly in any of the above-mentioned implementation manners, and the single-tube power module assembly of the present invention adopts a modular design scheme, which is favorable for integration into controllers with different powers.
In addition, this application has still implemented a pure electric vehicles, pure electric vehicles includes the motor controller in above-mentioned embodiment.
The above description is only for the preferred embodiment of the present application, but the scope of the present application is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present application should be covered within the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.