CN113583473B - Nano coated organic pigment and preparation method thereof - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及有机颜料技术领域,尤其涉及纳米包覆性有机颜料及其制备方法。The invention relates to the technical field of organic pigments, in particular to nano-encapsulated organic pigments and a preparation method thereof.
背景技术Background technique
无机颜料与有机颜料属于颜料的两大类,其中无机颜料具备耐候性好,物理性能优越,但由于色谱不全、以及重金属毒性大等缺点导致无法大规模生产。与无机颜料对比,有机颜料色泽鲜艳,透明度好,种类齐全,化学稳定性好等优点。但受生产设备和工艺技术影响,有机颜料价格普遍较高,综合性能稳定性较差,其中包括耐溶剂性、耐候性、耐热性等方面。Inorganic pigments and organic pigments belong to two categories of pigments. Among them, inorganic pigments have good weather resistance and superior physical properties, but due to shortcomings such as incomplete chromatography and heavy metal toxicity, they cannot be mass-produced. Compared with inorganic pigments, organic pigments have the advantages of bright color, good transparency, complete variety, and good chemical stability. However, due to the influence of production equipment and process technology, the price of organic pigments is generally high, and the stability of comprehensive performance is poor, including solvent resistance, weather resistance, heat resistance and other aspects.
偶氮类和酞菁类在有机颜料市场上的占比极大,有研究表明颜料的部分内核在着色上没有表达出来,颜料颗粒表面的颜色仅是其表面反射光所造成的。Azo and phthalocyanines account for a large proportion in the organic pigment market. Some studies have shown that part of the inner core of the pigment is not expressed in coloring, and the color of the surface of the pigment particle is only caused by the reflected light on the surface.
因为无机颜料色光暗淡,种类单一,但有机颜料的机械性能不足,导致了无论无机颜料还是有机颜料在高精度、高设施、户外建筑工业领域方面的应用受到了极大的限制,有人提出了把有机颜料和无机颜料的优点结合起来制备新的复合颜料,该复合颜料规避了无机颜料和有机颜料的各自的缺点,并相应继承了相互的优点来满足油墨、功能性涂料等方面的高端化的苛刻要求。将无机颜料和有机颜料复合的方法也就是对颜料进行改性处理。目前所应用的技术有核-壳包核法、高分子包覆法、无机杂化技术、颜料表面处理技术等。Because the color and light of inorganic pigments are dim and the types are single, but the mechanical properties of organic pigments are insufficient, which has greatly restricted the application of both inorganic pigments and organic pigments in the fields of high precision, high facilities, and outdoor construction industries. The advantages of organic pigments and inorganic pigments are combined to prepare a new composite pigment, which avoids the respective shortcomings of inorganic pigments and organic pigments, and inherits the mutual advantages to meet the high-end requirements of inks, functional coatings, etc. demanding. The method of compounding inorganic pigments and organic pigments is to modify the pigments. Currently applied technologies include core-shell encapsulation method, polymer coating method, inorganic hybridization technology, pigment surface treatment technology, etc.
有人采用将纳米碳酸钙浆料加入到在化学反应容器中,在搅拌和研磨的容器内加入有机颜料,并以阴离子改性剂改性的二氧化硅作为吸附载体,通过高温煅烧得到有机颜料/二氧化硅/纳米碳酸钙复合颜料。此法生产的复合颜料在保证着色力不变的情况下节约了成本,粒径分布均匀且耐候、耐热,机械性能良好。Some people use the nano-calcium carbonate slurry to be added to the chemical reaction vessel, and the organic pigment is added to the stirring and grinding vessel, and the silica modified by the anionic modifier is used as the adsorption carrier, and the organic pigment is obtained by high-temperature calcination/ Silica/nano calcium carbonate composite pigment. The composite pigment produced by this method saves cost while keeping the tinting strength unchanged, has uniform particle size distribution, weather resistance, heat resistance, and good mechanical properties.
但由于是三元复合颜料的工艺流程复杂,操作繁琐,复合时间及精度要求较高,原料配比的差异极易导致分散不均匀,发生团聚现象。However, due to the complex technological process of ternary composite pigments, cumbersome operations, and high requirements for composite time and precision, the difference in raw material ratios can easily lead to uneven dispersion and agglomeration.
发明内容Contents of the invention
本发明针对现有技术的不足,提供了纳米包覆性有机颜料及其制备方法。Aiming at the deficiencies of the prior art, the invention provides a nano-coated organic pigment and a preparation method thereof.
本发明通过以下技术手段实现解决上述技术问题的:The present invention realizes solving above-mentioned technical problem by following technical means:
纳米包覆性有机颜料,由偶氮类有机颜料、无定形硅酸铝、纳米二氧化钛、偶联剂、溶剂和分散剂制备而成。Nano-coated organic pigments are prepared from azo-based organic pigments, amorphous aluminum silicate, nano-titanium dioxide, coupling agents, solvents and dispersants.
优选的,复合颜料的组分及其质量百分比含量为:偶氮类有机颜料40-80%、无定形硅酸铝10-40%、二氧化钛10-30%。Preferably, the components of the composite pigment and their mass percentage contents are: 40-80% of azo-based organic pigments, 10-40% of amorphous aluminum silicate, and 10-30% of titanium dioxide.
优选的,所述偶联剂为复合颜料质量的2-10%。Preferably, the coupling agent is 2-10% of the mass of the composite pigment.
优选的,所述溶剂和复合颜料的质量比为2-8:1。Preferably, the mass ratio of the solvent to the composite pigment is 2-8:1.
优选的,所述分散剂的使用量为复合颜料质量的2-10%。Preferably, the dispersant is used in an amount of 2-10% of the mass of the composite pigment.
优选的,所述偶联剂为硅烷、甲基丙烯酸乙二醇、铝酸脂中的一种或多种。Preferably, the coupling agent is one or more of silane, methacrylic acid ethylene glycol, and aluminate.
优选的,所述溶剂为甲基丙烯酸聚氨酯、对苯二甲酸二辛酯、邻苯二甲酸丁酯中的一种或多种。Preferably, the solvent is one or more of polyurethane methacrylate, dioctyl terephthalate, and butyl phthalate.
优选的,所述将偶氮类有机颜料、偶联剂和纳米二氧化钛按一定比例混合离心震动均匀后,再加入无定形硅酸铝继续搅拌混合均匀、再加入一定比例的溶剂和分散剂搅拌放入球磨机湿法球磨,得到产物。Preferably, after mixing the azo organic pigment, coupling agent and nano-titanium dioxide in a certain proportion and centrifuging and shaking evenly, then adding amorphous aluminum silicate and continuing to stir and mix evenly, then adding a certain proportion of solvent and dispersant and stirring Go into the ball mill and wet ball mill to get the product.
优选的,所述离心时间为0.5-2h,搅拌时间为0.5-2h,搅拌机转速300-800r/min。Preferably, the centrifugation time is 0.5-2h, the stirring time is 0.5-2h, and the rotation speed of the agitator is 300-800r/min.
优选的,所述湿式球磨机所用的球珠粒径为1mm、球磨时间为6-24h。Preferably, the ball size used in the wet ball mill is 1mm, and the ball milling time is 6-24h.
本发明的优点在于:该复合颜料规避了无机颜料和有机颜料的各自的缺点,并相应继承了相互的优点来满足油墨、功能性涂料等方面的高端化的苛刻要求,复合颜料的分散性和润湿性良好,易于分散在亚克力板中;有机颜料包覆无机颜料而成的复合颜料应用于亚克力板中,通过测试力学性能(包括剪切和冲击)和耐候性测试的三项数据表征上看,剪切强度、冲击强度、耐候性符合测试标准,甚至冲击强度得到了有效的提升。The advantages of the present invention are: the composite pigment avoids the respective shortcomings of inorganic pigments and organic pigments, and accordingly inherits the mutual advantages to meet the stringent requirements of high-end printing inks, functional coatings, etc., the dispersibility and Good wettability, easy to disperse in the acrylic plate; the composite pigment made of organic pigment coated with inorganic pigment is applied in the acrylic plate, and is characterized by three data of testing mechanical properties (including shear and impact) and weather resistance test Look, the shear strength, impact strength, and weather resistance meet the test standards, and even the impact strength has been effectively improved.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are part of the present invention Examples, not all examples. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
实施案例1Implementation Case 1
将1kg偶氮类有机颜料、50g偶联剂和300g纳米二氧化钛加入离心震动器中用离心振动1h均匀后,取入搅拌容器中后再加入200g无定形硅酸铝、4kg邻苯二甲酸丁酯作为溶剂和50g丙二醇甲醚作为分散剂搅拌放入球磨机湿法球磨10h后得到目标产物。Add 1kg of azo-based organic pigments, 50g of coupling agent and 300g of nano-titanium dioxide into a centrifugal vibrator and vibrate evenly for 1 hour, then put them into a stirring container and then add 200g of amorphous aluminum silicate and 4kg of butyl phthalate Stir as a solvent and 50 g of propylene glycol methyl ether as a dispersant and put it into a ball mill for wet ball milling for 10 hours to obtain the target product.
实施方案2Embodiment 2
将1kg偶氮类有机颜料、30g偶联剂和300g纳米二氧化钛加入离心震动器中用离心振动0.5h均匀后,取入搅拌容器中后再加入100g无定形硅酸铝、4kg邻苯二甲酸丁酯作为溶剂和40g丙二醇甲醚作为分散剂搅拌放入球磨机湿法球磨8h后得到目标产物2。Add 1kg of azo-based organic pigments, 30g of coupling agent and 300g of nano-titanium dioxide into a centrifugal vibrator and vibrate for 0.5h evenly, then take them into a stirring container and then add 100g of amorphous aluminum silicate and 4kg of butyl phthalate The ester was used as a solvent and 40 g of propylene glycol methyl ether was used as a dispersant, stirred and put into a ball mill for wet ball milling for 8 hours to obtain the target product 2.
实施方案3Embodiment 3
将800g偶氮类有机颜料、60g偶联剂和500g纳米二氧化钛加入离心震动器中用离心振动1.2h均匀后,取入搅拌容器中后再加入150g无定形硅酸铝、5kg邻苯二甲酸丁酯作为溶剂和30g丙二醇甲醚作为分散剂搅拌放入球磨机湿法球磨8h后得到目标产物。Add 800g of azo-based organic pigments, 60g of coupling agent and 500g of nano-titanium dioxide into a centrifugal vibrator and vibrate for 1.2 hours evenly, and then add 150g of amorphous aluminum silicate and 5kg of butyl phthalate into a stirring container The ester was used as a solvent and 30 g of propylene glycol methyl ether was used as a dispersant, stirred and put into a ball mill for wet ball milling for 8 hours to obtain the target product.
实施方案4Embodiment 4
将1kg偶氮类有机颜料、40g偶联剂和500g纳米二氧化钛加入离心震动器中用离心振动2h均匀后,取入搅拌容器中后再加入200g无定形硅酸铝、5kg邻苯二甲酸丁酯作为溶剂和40g丙二醇甲醚作为分散剂搅拌放入球磨机湿法球磨6h后得到目标产物。Add 1kg of azo-based organic pigments, 40g of coupling agent and 500g of nano-titanium dioxide into a centrifugal vibrator and vibrate for 2 hours evenly, then put them into a stirring container and then add 200g of amorphous aluminum silicate and 5kg of butyl phthalate Stir as a solvent and 40 g of propylene glycol methyl ether as a dispersant and put it into a ball mill for wet ball milling for 6 hours to obtain the target product.
将上述实施方案1-4的复合颜料色浆分别以1%的添加量加入PMMA有机玻璃板中并测试它们的剪切强度、强度和耐候性。The composite pigment pastes of the above-mentioned embodiments 1-4 were added into PMMA plexiglass plates with an addition amount of 1%, and their shear strength, strength and weather resistance were tested.
测试结果对照表:Test result comparison table:
合颜料中含有硅酸铝具备高强度的化合物,由于无机颜料难以克服的缺点是透明度差、色谱不广、色光不艳丽、着色力比较低,而且不少重金属无机颜料有毒。而有机颜料色谱齐全,色泽鲜艳,着色力强且制备可控,把有机颜料和无机颜料的优点结合起来制备新的复合颜料,该复合颜料规避了无机颜料和有机颜料的各自的缺点,并相应继承了相互的优点来满足油墨、功能性涂料等方面的高端化的苛刻要求,复合颜料的分散性和润湿性良好,易于分散在亚克力板中。Composite pigments contain aluminum silicate with high strength compounds. The disadvantages of inorganic pigments that are difficult to overcome are poor transparency, not wide color spectrum, not bright shade, relatively low tinting strength, and many heavy metal inorganic pigments are poisonous. The organic pigments have complete color spectrum, bright color, strong tinting power and controllable preparation. The advantages of organic pigments and inorganic pigments are combined to prepare new composite pigments. The composite pigments avoid the respective shortcomings of inorganic pigments and organic pigments, and correspondingly Inheriting mutual advantages to meet the stringent requirements of high-end inks, functional coatings, etc., the composite pigment has good dispersibility and wettability, and is easy to disperse in the acrylic plate.
有机颜料包覆无机颜料而成的复合颜料应用于亚克力板中,通过测试力学性能(包括剪切和冲击)和耐候性测试的三项数据表征上看,剪切强度、冲击强度、耐候性符合测试标准,甚至冲击强度得到了有效的提升。Composite pigments made of organic pigments coated with inorganic pigments are applied to acrylic boards. From the three data characterizations of mechanical properties (including shear and impact) and weather resistance tests, the shear strength, impact strength, and weather resistance meet the requirements of Test standards and even impact strength have been effectively improved.
以有机颜料为壳,无机纳米二氧化钛/硅酸铝为核的复合颜料,其主要是有机颜料的表面色泽展示出的饱和色彩,纳米二氧化钛/硅酸铝的复合保证了二氧化钛在无定形硅酸铝表面均匀分散吸附,避免了纳米二氧化钛的团聚的同时提高其耐候稳定性和机械物理性能,改性后的纳米二氧化钛/无定形硅酸铝的比表面积大幅度的增加,以至于偶氮类有机颜料可以在此基础上很好的包覆作用。The composite pigment with organic pigment as the shell and inorganic nano-titanium dioxide/aluminum silicate as the core is mainly the saturated color displayed by the surface color of the organic pigment. The surface is uniformly dispersed and adsorbed, avoiding the agglomeration of nano-titanium dioxide and improving its weather resistance stability and mechanical physical properties. The specific surface area of the modified nano-titanium dioxide/amorphous aluminum silicate is greatly increased, so that azo organic pigments On this basis, it can have a good coating effect.
本文中的偶氮类颜料并不限制于某一种或某色系的有机颜料,但受限于即使有机颜料很多是偶氮类颜料,在不同色系里展现的着色力,遮盖力以及吸油指数不尽相同,所导致替代的偶氮类有机颜料无法与纳米二氧化钛/硅酸铝相匹配出现的颜色混乱,色泽暗淡。也存在某种酞菁类颜料与上述的无机复合材料界面相容关系更好,展示的色泽更鲜艳明亮,应用在亚克力板中的力学性能有更好的提升的可能The azo pigments in this article are not limited to a certain type or color of organic pigments, but are limited by the tinting power, hiding power and oil absorption in different color systems even if many organic pigments are azo pigments. Indexes are not the same, resulting in color confusion and dull color when the alternative azo-based organic pigments cannot match the nano-titanium dioxide/aluminum silicate. There is also a certain phthalocyanine pigment that has a better interface compatibility with the above-mentioned inorganic composite materials, and the displayed color is more vivid and bright, and the mechanical properties of the acrylic sheet may be better improved.
需要说明的是,在本文中,如若存在第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, if there are relational terms such as first and second, etc., they are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that these entities or operations Any such actual relationship or order exists between. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be described in the foregoing embodiments Modifications are made to the recorded technical solutions, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
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| CN102391679A (en) * | 2011-09-01 | 2012-03-28 | 江苏双乐化工颜料有限公司 | Environment-friendly composite pigment and preparation method thereof |
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| CN101081941A (en) * | 2006-06-02 | 2007-12-05 | 富士胶片株式会社 | Organic nano particle and dispersive combination, photo-sensitive resin combination, trans-printing material, filter, liquid display device and CCD device |
| CN102391679A (en) * | 2011-09-01 | 2012-03-28 | 江苏双乐化工颜料有限公司 | Environment-friendly composite pigment and preparation method thereof |
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