CN113607079B - A general-purpose trenching depth detection device - Google Patents
A general-purpose trenching depth detection device Download PDFInfo
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- G—PHYSICS
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- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
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- A01C5/00—Making or covering furrows or holes for sowing, planting or manuring
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- G01S17/00—Systems using the reflection or reradiation of electromagnetic waves other than radio waves, e.g. lidar systems
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Abstract
Description
技术领域technical field
本发明属于农业机械领域,尤其涉及一种通用式开沟深度检测装置。The invention belongs to the field of agricultural machinery, in particular to a general-purpose ditching depth detection device.
背景技术Background technique
开沟深度一致性是精量播种的一个重要指标,是控制播种、施肥深度一致性与稳定性的前提。开沟器在田间工作过程中,由于土壤空间变异性以及保护性耕作条件下地表起伏量大,造成开沟深度不一致,影响后续作业精度及作物生长。机器前进过程中,开沟深度的实时检测能为后续控制系统调整开沟深度提供数据参考。The consistency of trenching depth is an important indicator of precision seeding, and it is the premise of controlling the consistency and stability of seeding and fertilization depth. During the field work of the opener, due to the spatial variability of the soil and the large amount of surface undulation under the condition of conservation tillage, the depth of the trench is inconsistent, which affects the accuracy of subsequent operations and crop growth. When the machine is moving forward, the real-time detection of the ditch depth can provide data reference for the subsequent control system to adjust the ditch depth.
国内针对开沟深度检测,大多是改变作业机具外形结构,造成检测装置通用性差,或者利用测距传感器检测某一平面至地表距离,由于地表情况复杂,尤其是在免耕地面上,该种检测方式测量误差较大。For the detection of ditching depth in China, most of the methods are to change the shape and structure of the working tools, resulting in poor versatility of the detection device, or to use the distance measuring sensor to detect the distance from a certain plane to the ground surface. Due to the complex surface conditions, especially on no-tillage ground, the measurement error of this detection method is relatively large.
因此,本发明提出了一种通用式开沟深度检测装置,能够适用于不同结构和开沟目的,通过对检测原理的优化,提高了测量精度。Therefore, the present invention proposes a general-purpose ditching depth detection device, which can be applied to different structures and ditching purposes, and the measurement accuracy is improved by optimizing the detection principle.
发明内容Contents of the invention
为实现本发明之目的,采用以下技术方案予以实现:For realizing the purpose of the present invention, adopt following technical scheme to realize:
一种通用式开沟深度检测装置,包括机具挂接架,地面仿形装置,纵向位移测量装置和横向位移平衡装置,其中:横向位移平衡装置和地面仿形装置安装在机具挂接架上,且地面仿形装置与机具挂接架铰接连接,横向位移平衡装置设置在地面仿形装置上部;纵向位移测量装置上端与横向位移平衡装置连接,下端与地面仿形装置铰接连接。A general-purpose ditching depth detection device, comprising a machine tool coupling frame, a ground profiling device, a longitudinal displacement measuring device and a lateral displacement balancing device, wherein: the lateral displacement balancing device and the ground profiling device are installed on the machine tool coupling frame, and the ground profiling device is hingedly connected to the machine tool coupling frame, and the lateral displacement balancing device is arranged on the upper part of the ground profiling device; the upper end of the longitudinal displacement measuring device is connected to the lateral displacement balancing device, and the lower end is hingedly connected to the ground profiling device.
所述的通用式开沟深度检测装置,其中:地面仿形装置包括连接杆和仿形轮,仿形轮可自由转动的安装在连接杆的下部;连接杆上部设有一根机具挂接架连接轴,中部设有一根中间轴,中间轴上安装有关节轴承,纵向位移测量装置下端与关节轴承连接,机具挂接架连接轴安装在机具挂接架上的轴承上。The general-purpose ditching depth detection device, wherein: the ground profiling device includes a connecting rod and a profiling wheel, and the profiling wheel is freely rotatably installed on the lower part of the connecting rod; the upper part of the connecting rod is provided with a connecting shaft of an implement hitch, and the middle part is provided with an intermediate shaft, on which a joint bearing is installed, the lower end of the longitudinal displacement measuring device is connected with the joint bearing, and the connecting shaft of the implement mount is installed on a bearing on the implement mount.
所述的通用式开沟深度检测装置,其中:中间轴上加工有一个台阶,轴端加工有螺纹,关节轴承内圈一端抵靠在中间轴台阶上,另一端被螺母压紧。The general-purpose ditching depth detection device, wherein: a step is processed on the intermediate shaft, threads are processed on the shaft end, one end of the inner ring of the joint bearing is against the step of the intermediate shaft, and the other end is pressed by a nut.
所述的通用式开沟深度检测装置,其中:横向位移平衡装置包括滑轨固定件、滑块和滑轨,滑轨与滑轨固定件固定连接,滑轨固定件与机具挂接架固定连接。The general-purpose ditching depth detection device, wherein: the lateral displacement balance device includes a slide rail fixture, a slider and a slide rail, the slide rail is fixedly connected to the slide rail fixture, and the slide rail fixture is fixedly connected to the implement hitch.
所述的通用式开沟深度检测装置,其中:滑轨上沿长度方向设有滑槽,滑块可滑动的安装在滑槽中,横向压缩弹簧安装在滑槽中,一端与滑槽壁连接,另一端与滑块连接。The general-purpose ditching depth detection device, wherein: the slide rail is provided with a chute along the length direction, the slider is slidably installed in the chute, the transverse compression spring is installed in the chute, one end is connected with the chute wall, and the other end is connected with the slide block.
所述的通用式开沟深度检测装置,其中:所述滑槽前端贯穿滑轨壁,后端距离滑轨壁一段距离,滑槽前部开口通过挡板封闭。The general-purpose ditching depth detection device, wherein: the front end of the chute runs through the wall of the slide rail, the rear end is a certain distance away from the wall of the slide rail, and the front opening of the chute is closed by a baffle.
所述的通用式开沟深度检测装置,其中:纵向位移测量装置包括滑块连接件,纵向位移杆和纵向位移杆套,纵向位移杆套上部固定在滑块连接件上,纵向位移杆可上下滑动的插入在纵向位移杆套的套孔中,纵向位移杆套的下端露出在纵向位移杆套的套孔之外。The general-purpose trenching depth detection device, wherein: the longitudinal displacement measuring device comprises a slider connector, a longitudinal displacement rod and a longitudinal displacement rod sleeve, the upper part of the longitudinal displacement rod sleeve is fixed on the slider connector, the longitudinal displacement rod can slide up and down and inserted into the sleeve hole of the longitudinal displacement rod sleeve, and the lower end of the longitudinal displacement rod sleeve is exposed outside the sleeve hole of the longitudinal displacement rod sleeve.
所述的通用式开沟深度检测装置,其中:滑块连接件与滑块固定连接,滑块连接件下部设有一个柱状件,柱状件加工有中心孔,纵向位移杆套上部与柱状件套接固定连接,激光测距传感器安装在柱状件的中心孔中。The general-purpose ditching depth detection device, wherein: the slider connector is fixedly connected to the slider, a columnar part is provided at the lower part of the slider connector, the columnar part is processed with a central hole, the upper part of the longitudinal displacement rod sleeve is socketed and fixedly connected with the columnar part, and the laser ranging sensor is installed in the central hole of the columnar part.
所述的通用式开沟深度检测装置,其中:还包括纵向压缩弹簧,纵向压缩弹簧安装在纵向位移杆套的套孔中,且设置在纵向位移杆与滑块连接件之间;纵向位移杆的下端加工有螺纹,纵向位移杆杆的下端与关节轴承的螺纹孔螺纹连接。The general-purpose ditching depth detection device, wherein: also includes a longitudinal compression spring, the longitudinal compression spring is installed in the sleeve hole of the longitudinal displacement rod sleeve, and is arranged between the longitudinal displacement rod and the slider connector; the lower end of the longitudinal displacement rod is processed with threads, and the lower end of the longitudinal displacement rod is threadedly connected with the threaded hole of the joint bearing.
所述的通用式开沟深度检测装置,其中:在纵向位移杆上和位移杆套的套孔壁上加工有互相配合的平面。The general-purpose ditching depth detection device, wherein: the longitudinal displacement rod and the sleeve hole wall of the displacement rod sleeve are processed with planes that cooperate with each other.
所述的通用式开沟深度检测装置,其中:开沟深度检测装置还包括控制装置,所述控制装置包括拉杆式传感器,PLC控制器、编码器、控制阀和调速阀。The general-purpose ditching depth detection device, wherein: the ditching depth detection device further includes a control device, and the control device includes a rod-type sensor, a PLC controller, an encoder, a control valve and a speed regulating valve.
所述的通用式开沟深度检测装置,其中:开沟装置包括整机机架和开沟单元,其中,所述整机机架安装在拖拉机的三点悬挂装置上,多个开沟单元安装在整机机架上,每个开沟单元通过一组液压缸安装在整机机架上,液压油缸一端固定在整机机架上,一端固定在一组开沟单元上;拉杆式位移传感器安装在整机机架与开沟单元之间,并与液压油缸平行,用于实时监测液压油缸伸缩的位置,并反馈给PLC控制器;编码器壳体部分固定在摆杆上,转子部分固定在仿形轮上,开沟器固定安装在开沟单元上;控制阀、PLC控制器安装在整机机架上,调速阀安装在液压油缸上;所述机具挂接架固定安装在开沟单元上。The general-purpose ditching depth detection device, wherein: the ditching device includes a complete machine frame and a ditching unit, wherein the complete machine frame is installed on the three-point suspension device of the tractor, a plurality of ditching units are installed on the complete machine frame, each ditching unit is installed on the complete machine frame through a group of hydraulic cylinders, one end of the hydraulic cylinder is fixed on the complete machine frame, and the other end is fixed on a group of ditching units; The telescopic position of the hydraulic cylinder is monitored and fed back to the PLC controller; the encoder housing part is fixed on the swing rod, the rotor part is fixed on the profiling wheel, and the ditch opener is fixedly installed on the ditching unit; the control valve and PLC controller are installed on the machine frame, and the speed regulating valve is installed on the hydraulic cylinder; the implement coupling frame is fixedly installed on the ditching unit.
所述的通用式开沟深度检测装置,其中开沟深度检测装置按如下方式工作:拖拉机牵引整机机架7向前进方向行驶,进而带动多组开沟单元工作,此时的行进速度为:The general-purpose ditching depth detection device, wherein the ditching depth detection device works as follows: the tractor pulls the whole machine frame 7 to travel in the forward direction, and then drives multiple groups of ditching units to work, and the speed at this time is:
v=ωR (1)v=ωR (1)
其中:in:
v——行进速度v - travel speed
ω——编码器检测的角速度ω——The angular velocity detected by the encoder
R——仿形轮半径R——radius of profiling wheel
当激光位移传感器检测到h发生变化即与预定的h值不同时,PLC控制器对采集的数据进行计算,短暂延时t秒后,传递信号给控制阀和调速阀,使控制液压油缸升降,以使激光位移传感器检测到的h值恢复到预定h值,调速阀调节液压油缸的伸缩速度为延时t秒前激光位移传感器的速度d(Δh)/dt的2倍,此时,拉杆式位移传感器实时检测液压油缸伸缩量,并实时反馈给PLC控制器进而再次控制液压油缸伸缩,直至变化量与短暂延时t秒前的地面起伏速度相近或一致。When the laser displacement sensor detects that h changes, that is, it is different from the predetermined h value, the PLC controller calculates the collected data, and after a short delay of t seconds, transmits a signal to the control valve and the speed control valve to control the hydraulic cylinder up and down, so that the h value detected by the laser displacement sensor returns to the predetermined h value, and the speed control valve adjusts the expansion and contraction speed of the hydraulic cylinder to be twice the speed d(Δh)/dt of the laser displacement sensor before the delay of t seconds. The expansion and contraction of the hydraulic cylinder is controlled until the variation is close to or consistent with the ground heaving speed before a short delay of t seconds.
所述的通用式开沟深度检测装置,其中:延时时间t计算方法为:The general-purpose ditching depth detection device, wherein: the delay time t calculation method is:
由(1),(2),(3)得延时时间t为:From (1), (2), (3) the delay time t is:
其中:in:
L——连接杆与机具挂接架铰接中心距开沟器底端的横向距离L——The lateral distance from the hinge center of the connecting rod and the implement hitch to the bottom of the opener
H——连接杆与机具挂接架铰接中心距开沟器底端的高度差H——The height difference between the connecting rod and the hinge center of the tool hitch from the bottom of the opener
l——仿形轮中心距开沟器底端的横向距离l—the lateral distance from the center of the profiling wheel to the bottom of the opener
l摆——连接杆的长度l pendulum - the length of the connecting rod
h——仿形轮外周圆底端与开沟器底端的高度差。h - the height difference between the bottom end of the outer circumference of the profiling wheel and the bottom end of the opener.
所述的通用式开沟深度检测装置,其中:The general-purpose ditching depth detection device, wherein:
当前方地面起伏时,开沟深度检测装置中的仿形轮上下起伏继而使激光位移传感器检测到地面起伏量的一半,此时开沟深度检测装置检测到仿形轮与开沟器的距离h是实际开沟深度h′与仿形轮在仿形轮与开沟器距离l中变化量∑△h的和,因此实际开沟深度为:When the front ground is undulating, the profiling wheel in the ditching depth detection device fluctuates up and down, and then the laser displacement sensor detects half of the ground undulation. At this time, the ditching depth detection device detects that the distance h between the profiling wheel and the opener is the sum of the actual ditching depth h' and the variation ∑△h of the profiling wheel in the distance l between the profiling wheel and the opener, so the actual ditching depth is:
h′=h-∑Δh (5)h'=h-∑Δh (5)
其中∑Δh为某一时刻在该时刻前t秒时间内仿形轮上下浮动距离的矢量和,Δh是激光位移传感器相邻两个采样中,后一个检测得到的深度值h与前一个检测得到的深度值h之间的差值;Among them, ΣΔh is the vector sum of the vertical floating distance of the profiling wheel within t seconds before the moment at a certain moment, and Δh is the difference between the depth value h obtained by the latter detection and the depth value h obtained by the previous detection in two adjacent samples of the laser displacement sensor;
当已经计算出实际开沟深度h′后,为使开沟深度在规定的开沟深度范围以内,进行如下控制:激光位移传感器将检测数据传给PLC控制器之后,PLC控制器通过数据的存储和实时计算得到实际开沟深度,实时将实际开沟深度与预定的开沟深度进行对比,然后控制调速阀和控制阀继而控制液压油缸相对应的上升或下压使实际开沟深度向规定的开沟深度趋近。After the actual ditching depth h' has been calculated, in order to keep the ditching depth within the specified ditching depth range, the following control is carried out: after the laser displacement sensor transmits the detection data to the PLC controller, the PLC controller obtains the actual ditching depth through data storage and real-time calculation, compares the actual ditching depth with the predetermined ditching depth in real time, and then controls the speed regulating valve and the control valve and then controls the corresponding upward or downward pressure of the hydraulic cylinder so that the actual ditching depth approaches the specified ditching depth.
与现有技术相比,本发明的有益效果在于:Compared with prior art, the beneficial effect of the present invention is:
(1)将开沟深度检测装置设计为独立结构,能够与任意机器开沟装置螺栓联接,深度检测范围0-20cm,能满足大部分开沟作业检测需要。(1) The trenching depth detection device is designed as an independent structure, which can be bolted to any machine trenching device. The depth detection range is 0-20cm, which can meet the detection needs of most trenching operations.
(2)将仿形轮平面运动转化为x、y轴方向滑块与纵向位移杆位移量,其中开沟实际深度为纵向位移杆位移量2倍,简化测量原理,便于进行数据后处理。(2) The planar movement of the profiling wheel is converted into the displacement of the slider in the x and y directions and the displacement of the longitudinal displacement rod. The actual depth of the ditch is twice the displacement of the longitudinal displacement rod, which simplifies the measurement principle and facilitates data post-processing.
(3)通过纵向位移测量装置内部激光位移传感器检测纵向位移杆位移量,相较于以地面为测量对象,该种测量方法能提高测量结果准确性。(3) The displacement of the longitudinal displacement rod is detected by the laser displacement sensor inside the longitudinal displacement measurement device. Compared with the ground as the measurement object, this measurement method can improve the accuracy of the measurement results.
(4)仿形轮采用斜牵引浮动设计,优化仿形过程中纵向位移测量装置的受力情况。(4) The profiling wheel adopts oblique traction floating design to optimize the force of the longitudinal displacement measuring device during the profiling process.
(5)该开沟深度检测装置各铰接部分采用轴承连接,在机械结构上提高了检测精度。(5) The hinged parts of the trenching depth detection device are connected by bearings, which improves the detection accuracy in terms of mechanical structure.
(6)开沟深度检测装置置于开沟器前侧,通过使用单独的控制系统,使检测的开沟深度误差更小,耕深调节更稳定。(6) The ditching depth detection device is placed on the front side of the ditch opener. By using a separate control system, the error of the ditching depth detection is smaller and the plowing depth adjustment is more stable.
附图说明Description of drawings
图1为本发明通用式开沟深度检测装置整体结构图;Fig. 1 is the overall structural diagram of the universal ditching depth detection device of the present invention;
图2为本发明地面仿形装置结构图;Fig. 2 is a structural diagram of the ground profiling device of the present invention;
图3为本发明横向位移平衡装置结构图;Fig. 3 is a structural diagram of the lateral displacement balance device of the present invention;
图4为本发明纵向位移测量装置结构图;Fig. 4 is a structural diagram of the longitudinal displacement measuring device of the present invention;
图5为本发明仿形轮摆动最低位置示意图;Fig. 5 is a schematic diagram of the lowest swinging position of the profiling wheel of the present invention;
图6为本发明仿形轮摆动最高位置示意图Fig. 6 is a schematic diagram of the highest swinging position of the profiling wheel of the present invention
图7为开沟装置结构示意图;Fig. 7 is the schematic diagram of ditching device structure;
图8为本发明的控制系统示意图。Fig. 8 is a schematic diagram of the control system of the present invention.
具体实施方式Detailed ways
下面结合附图1-8对本发明的具体实施方式进行详细说明。The specific implementation manner of the present invention will be described in detail below in conjunction with accompanying drawings 1-8.
如图1所示,通用式开沟深度检测装置包括机具挂接架1、地面仿形装置2、纵向位移测量装置4和横向位移平衡装置5。其中横向位移平衡装置5和地面仿形装置2安装在机具挂接架1上,且横向位移平衡装置5设置在地面仿形装置2上部,纵向位移测量装置4上端与横向位移平衡装置5连接,下端与地面仿形装置2连接。所述机具挂接架1通过螺栓与开沟装置侧向连接。As shown in FIG. 1 , the general-purpose ditching depth detection device includes an implement hitch 1 , a ground profiling device 2 , a longitudinal displacement measuring device 4 and a lateral displacement balancing device 5 . Wherein the lateral displacement balance device 5 and the ground profiling device 2 are installed on the implement hitch 1, and the lateral displacement balance device 5 is arranged on the upper part of the ground profiling device 2, the upper end of the longitudinal displacement measuring device 4 is connected with the lateral displacement balance device 5, and the lower end is connected with the ground profiling device 2. The implement hitch 1 is laterally connected with the ditching device through bolts.
如图2所示,地面仿形装置2包括连接杆202和仿形轮203,仿形轮203可自由转动的安装在连接杆202的下部,优选的连接杆202下部焊接连接有一根转轴,该转轴安装在仿形轮203中心处的轴承上;连接杆202上部设有一根机具挂接架连接轴201,中部设有一根中间轴204,机具挂接架连接轴201和中间轴204优选的都通过焊接的方式与连接杆202固定连接,机具挂接架连接轴201和中间轴204的朝向相反,优选的,中间轴204设置在连接杆202上机具挂接架连接轴201与仿形轮203安装位置(即转轴位置)的间距的1/2处,便于增大仿形轮的测量深度范围;机具挂接架连接轴201安装在机具挂接架1上的轴承上;中间轴204上加工有一个台阶,轴端加工有螺纹,关节轴承3安装中间轴204上,且关节轴承3内圈一端抵靠在中间轴台阶上,另一端通过安装在中间轴上的螺母压紧。仿形轮203主体为圆盘状,其外圆周表面密布有多个凸起,防止仿形轮打滑,保证仿形轮为纯滚动。As shown in Figure 2, ground profiling device 2 comprises connecting rod 202 and profiling wheel 203, and profiling wheel 203 is freely rotatably installed on the bottom of connecting rod 202, and preferably connecting rod 202 bottom is welded and connected with a rotating shaft, and this rotating shaft is installed on the bearing at the center of profiling wheel 203; 4. Preferably, they are all fixedly connected to the connecting rod 202 by welding. The direction of the connecting shaft 201 of the implement coupling frame and the intermediate shaft 204 are opposite. Preferably, the intermediate shaft 204 is arranged at 1/2 of the distance between the connecting shaft 201 of the implement coupling frame on the connecting rod 202 and the installation position of the profiling wheel 203 (that is, the position of the rotating shaft), so as to increase the measuring depth range of the profiling wheel; A step is processed on 4, and the shaft end is processed with threads. The spherical plain bearing 3 is installed on the intermediate shaft 204, and one end of the inner ring of the spherical plain bearing 3 is against the step of the intermediate shaft, and the other end is compressed by a nut installed on the intermediate shaft. The main body of the profiling wheel 203 is disc-shaped, and its outer peripheral surface is densely covered with a plurality of protrusions to prevent the profiling wheel from slipping and ensure that the profiling wheel is pure rolling.
如图3所示,横向位移平衡装置5包括滑轨固定件6、滑块503和滑轨501,滑轨501与滑轨固定件6通过焊接或螺纹连接等方式固定连接,滑轨固定件6上开有多个螺栓孔,滑轨固定件6与机具挂接架1螺栓连接。滑轨501上沿长度方向设有滑槽505,滑块503可滑动的安装在滑槽505中,所述滑槽505前端贯穿滑轨壁,后端距离滑轨壁一段距离,横向压缩弹簧504安装在滑槽505后部,一端与滑槽壁连接,另一端与滑块503连接,滑槽505前部开口通过挡板502封闭,用于防止滑块503移动时脱离滑轨501,挡板502通过螺栓固定安装在滑轨501上。横向位移平衡装置5安装在机具挂接架1上,滑槽505方向向下设置。As shown in Figure 3, the lateral displacement balance device 5 includes a slide rail fixture 6, a slide block 503 and a slide rail 501, the slide rail 501 and the slide rail fixture 6 are fixedly connected by means of welding or threaded connection, the slide rail fixture 6 is provided with a plurality of bolt holes, and the slide rail fixture 6 is bolted to the implement mounting bracket 1. The slide rail 501 is provided with a slide groove 505 along the length direction, and the slide block 503 is slidably installed in the slide groove 505. The front end of the slide groove 505 runs through the slide rail wall, and the rear end is a distance away from the slide rail wall. The plate 502 is fixedly installed on the slide rail 501 by bolts. The lateral displacement balance device 5 is installed on the implement hitch 1, and the direction of the chute 505 is arranged downward.
如图4所示,纵向位移测量装置4包括滑块连接件404,纵向位移杆401和纵向位移杆套405,纵向位移杆套405上部固定在滑块连接件404上,纵向位移杆401可上下滑动的插入在纵向位移杆套405的套孔中。As shown in Figure 4, the longitudinal displacement measuring device 4 comprises a slider connector 404, a longitudinal displacement rod 401 and a longitudinal displacement rod sleeve 405, the upper part of the longitudinal displacement rod sleeve 405 is fixed on the slider connector 404, and the longitudinal displacement rod 401 can slide up and down and is inserted in the sleeve hole of the longitudinal displacement rod sleeve 405.
具体来说,滑块连接件404上设有多个螺栓孔,滑块连接件404与滑块503螺栓连接,滑块连接件404下部设有一个柱状件,柱状件外壁加工有外螺纹,其还加工有螺纹中心孔,纵向位移杆套405套孔上部设有内螺纹,纵向位移杆套405上部与柱状件的外螺纹螺纹连接;纵向压缩弹簧402安装在纵向位移杆套405的套孔中,且设置在纵向位移杆401与滑块连接件404之间,纵向压缩弹簧402上端固定在套孔壁上,下端与纵向位移杆401上部连接;纵向位移杆套405的套孔下部设有一个阻挡台阶,纵向位移杆401上部设有一个台阶,纵向位移杆401上的台阶可抵接在纵向位移杆套405的阻挡台阶上,用于防止纵向位移杆401脱离,从而限制仿形轮203的下降高度;纵向位移杆401的下端露出在纵向位移杆套405的套孔之外,纵向位移杆401的下端加工有螺纹,纵向位移杆401的下端与关节轴承3的螺纹孔螺纹连接;为防止纵向位移杆401在移动过程中发生转动,在纵向位移杆401上和位移杆套405的套孔壁上加工有互相配合的平面;激光测距传感器403安装在滑块连接件404的柱状件的螺纹中心孔中,用于测量纵向位移杆401的移动距离。Specifically, the slider connecting piece 404 is provided with a plurality of bolt holes, the slider connecting piece 404 is bolted to the slider 503, and the lower part of the slider connecting piece 404 is provided with a columnar piece. Between the longitudinal displacement rod 401 and the slider connector 404, the upper end of the longitudinal compression spring 402 is fixed on the sleeve hole wall, and the lower end is connected with the upper part of the longitudinal displacement rod 401; The lower end of the longitudinal displacement rod 401 is exposed outside the sleeve hole of the longitudinal displacement rod sleeve 405, and the lower end of the longitudinal displacement rod 401 is processed with threads, and the lower end of the longitudinal displacement rod 401 is threadedly connected with the threaded hole of the joint bearing 3; in order to prevent the longitudinal displacement rod 401 from rotating during the movement process, a plane that cooperates with each other is processed on the longitudinal displacement rod 401 and the sleeve hole wall of the displacement rod sleeve 405; , used to measure the moving distance of the longitudinal displacement rod 401 .
如图5所示,仿形轮的最低位置为开沟器未入土状态,此时,仿形轮主体外圆周底端与开沟器底端平齐,该状态为开沟深度可检测范围最小值;如图6所示,仿形轮的最高位置为开沟器已入土状态,此时,仿形轮圆盘底端与开沟器底端存在高度差,该状态为开沟深度可检测范围最大值。As shown in Figure 5, the lowest position of the profiling wheel is the state where the opener is not in the soil. At this time, the bottom end of the outer circumference of the profiling wheel body is flush with the bottom end of the opener. This state is the minimum detectable range of the ditching depth. As shown in FIG.
开沟深度检测装置还包括控制装置,所述控制装置包括拉杆式传感器8,PLC控制器15、编码器10、控制阀14和调速阀13。The trenching depth detection device also includes a control device, which includes a rod sensor 8 , a PLC controller 15 , an encoder 10 , a control valve 14 and a speed regulating valve 13 .
如图7所示,开沟装置包括整机机架7和开沟单元9,其中所述整机机架7安装在拖拉机的三点悬挂装置上,由拖拉机提供动力,多个开沟单元9安装在整机机架7上,每个开沟单元9通过一组(至少2个)液压油缸12安装在整机机架7上,液压油缸12一端固定在整机机架7上,一端固定在开沟单元9上,用于控制开沟单元提升或下压。拉杆式位移传感器8安装在整机机架7与开沟单元9之间,并与液压油缸12平行,用于实时检测液压油缸伸缩的位置,并反馈给PLC控制器15,继而再实时控制液压油缸12实现应有的伸缩量。编码器10壳体部分固定在连接杆202上,转子部分固定在仿形轮203上,工作时,编码器可以检测仿形轮203的转速。开沟器11固定安装在开沟单元9上,所述机具挂接架1固定安装在开沟单元9上。控制阀14、PLC控制器15安装在整机机架7上,可以控制多组液压油缸工作。调速阀13安装在液压油缸12上。As shown in Figure 7, the ditching device includes a complete machine frame 7 and a ditching unit 9, wherein the complete machine frame 7 is installed on the three-point suspension of the tractor, and is powered by the tractor. A plurality of ditching units 9 are installed on the complete machine frame 7, and each ditching unit 9 is installed on the complete machine frame 7 through a group (at least 2) of hydraulic cylinders 12. The rod-type displacement sensor 8 is installed between the machine frame 7 and the ditching unit 9, and is parallel to the hydraulic cylinder 12. It is used to detect the expansion and contraction position of the hydraulic cylinder in real time, and feeds back to the PLC controller 15, and then controls the hydraulic cylinder 12 in real time to achieve the desired expansion and contraction. The housing part of the encoder 10 is fixed on the connecting rod 202, and the rotor part is fixed on the profiling wheel 203. During operation, the encoder can detect the rotational speed of the profiling wheel 203. The ditch opener 11 is fixedly installed on the ditching unit 9 , and the implement coupling frame 1 is fixedly installed on the ditching unit 9 . The control valve 14 and the PLC controller 15 are installed on the complete machine frame 7, and can control the work of multiple groups of hydraulic oil cylinders. The speed regulating valve 13 is installed on the hydraulic oil cylinder 12 .
本发明通用式开沟深度检测装置的工作过程如下:The working process of the universal ditching depth detection device of the present invention is as follows:
首先,开沟器未入土时,仿形轮圆周外缘底端与开沟器底端平齐,此时为仿形轮摆动最低位置,纵向位移测量装置中的纵向位移杆与横向位移平衡装置中滑块处于初始状态,激光测距传感器测量纵向位移杆当前位置(该当前位置即为仿形轮的初始位置),并将电信号发送给PLC控制器。First of all, when the opener is not in the soil, the bottom end of the outer edge of the profiling wheel is flush with the bottom end of the opener. At this time, it is the lowest swing position of the profiling wheel. The longitudinal displacement rod in the longitudinal displacement measuring device and the slider in the lateral displacement balance device are in the initial state. The laser ranging sensor measures the current position of the longitudinal displacement rod (the current position is the initial position of the profiling wheel), and sends an electrical signal to the PLC controller.
开沟器入土后,仿形轮继续贴合地面行走,当开沟器入土深度增加时,仿形轮被地面抬起,继而带动连接杆中间轴向上摆动,进一步地,中间轴上安装的关节轴承相对机具挂接架向右上方平移。进一步地,将关节轴承平移分解为x,y轴方向的移动,在x轴方向上,关节轴承带动纵向位移测量装置整体水平向右移动,继而带动滑块沿着滑轨向右移动,横向压缩弹簧受压。在y轴方向上,关节轴承带动纵向位移杆在纵向位移杆套中向上移动,此时纵向压缩弹簧被压缩,激光位移传感器检测纵向位移杆当前的位置,并将电信号发送给PLC控制器。当前位置与初始位置的距离差值即为纵向移动杆的位移量,该位移量是开沟深度h的1/2,仿形轮外圆周底端与开沟器底端的距离,即开沟深度,由于纵向位移杆是在连接杆正中间铰接,所以纵向位移杆的纵向位移量是h的一半。本发明中最高检测开沟深度为200mm,能够适应绝大多数作物的开沟需求。当开沟器入土深度减小时,横向压缩弹簧伸长,推动滑块左移,进而推动纵向位移装置左移,同时,纵向压缩弹簧伸长,推动纵向位移杆下移,进一步地带动连接杆下摆,使仿形轮在自身重力和连接杆推力作用下与地面贴合,此时激光位移传感器检测纵向位移杆当前位置。After the opener enters the soil, the profiling wheel continues to walk close to the ground. When the depth of the opener increases, the profiling wheel is lifted by the ground, and then drives the middle shaft of the connecting rod to swing upwards. Further, the joint bearing installed on the middle shaft translates to the upper right relative to the implement coupling frame. Further, the translation of the joint bearing is decomposed into movement in the directions of x and y axes. In the direction of the x axis, the joint bearing drives the overall longitudinal displacement measuring device to move horizontally to the right, and then drives the slider to move to the right along the slide rail, and the transverse compression spring is compressed. In the y-axis direction, the joint bearing drives the longitudinal displacement rod to move upward in the longitudinal displacement rod sleeve. At this time, the longitudinal compression spring is compressed. The laser displacement sensor detects the current position of the longitudinal displacement rod and sends an electrical signal to the PLC controller. The distance difference between the current position and the initial position is the displacement of the longitudinal movement rod, which is 1/2 of the ditching depth h. The distance between the bottom end of the outer circumference of the profiling wheel and the bottom end of the opener is the ditching depth. Since the longitudinal displacement rod is hinged in the middle of the connecting rod, the longitudinal displacement of the longitudinal displacement rod is half of h. The highest detection ditching depth in the present invention is 200mm, which can meet the ditching requirements of most crops. When the soil depth of the opener decreases, the transverse compression spring stretches, pushing the slider to the left, and then pushing the longitudinal displacement device to move to the left. At the same time, the longitudinal compression spring stretches, pushing the longitudinal displacement rod to move down, further driving the connecting rod to swing down, so that the profiling wheel fits the ground under the action of its own gravity and the thrust of the connecting rod. At this time, the laser displacement sensor detects the current position of the longitudinal displacement rod.
本发明的控制过程如图8所示。The control process of the present invention is shown in FIG. 8 .
工作时,拖拉机牵引整机机架7向前进方向行驶,进而带动多个开沟单元工作。此时的行进速度为:During work, the tractor pulls the complete machine frame 7 to travel in the forward direction, and then drives a plurality of ditching units to work. The travel speed at this time is:
v=ωR (6)v=ωR (6)
其中:in:
v——行进速度v - travel speed
ω——编码器检测的角速度ω——The angular velocity detected by the encoder
R——仿形轮半径R——radius of profiling wheel
如果地面平整时,开沟器进入土中预定深度,此时仿形轮外圆周底端与开沟器底端形成预定的高度差h即预定开沟深度(此时工作状态如图7)。但是地面总是存在起伏,由于开沟深度检测装置安装在开沟器前方,距离开沟器距离为l(即仿形轮中心距离开沟器底端之间的横向距离为1),因此,开沟深度检测装置检测到的地形起伏总是比开沟器所在位置的地形起伏早。If the ground is flat, the ditch opener enters the predetermined depth in the soil, and at this moment, the bottom end of the outer circumference of the profiling wheel and the bottom end of the ditch opener form a predetermined height difference h, which is the predetermined ditching depth (at this time, the working state is shown in Figure 7). However, there are always undulations on the ground. Since the trench depth detection device is installed in front of the opener, the distance from the opener is 1 (that is, the lateral distance between the center of the profiling wheel and the bottom of the opener is 1), therefore, the terrain fluctuation detected by the trench depth detection device is always earlier than that at the position of the opener.
本发明中,当激光位移传感器检测到h发生变化时,即与预定的h值不同时,PLC控制器对采集的数据进行计算,短暂延时后,传递信号给控制阀和调速阀,控制液压油缸升降,调速阀调节液压油缸伸缩速度,液压油缸的伸缩速度应为延时t秒前激光位移传感器检测到的纵向位移杆的瞬时移动速度的2倍即d(△h)/dt(Δh是激光位移传感器相邻两个采样中,后一次检测得到的纵向位移杆的位移与前一次检测得到的纵向位移杆的位移之间的差值),使得开沟器入土深度与预定h值(预定深度)相等。此时,拉杆式位移传感器实时检测液压油缸伸缩量,并实时反馈给PLC控制器进而再次控制液压油缸伸缩,直至液压缸的伸缩变化速度与短暂延时t秒前的地面起伏速度相近或一致,即此时的开沟深度在规定的开沟深度范围以内。In the present invention, when the laser displacement sensor detects that h changes, that is, when it is different from the predetermined h value, the PLC controller calculates the collected data, and after a short delay, transmits a signal to the control valve and the speed control valve to control the lifting of the hydraulic oil cylinder, and the speed control valve adjusts the expansion and contraction speed of the hydraulic oil cylinder. The difference between the displacement of the rod and the displacement of the longitudinal displacement rod obtained in the previous detection), so that the penetration depth of the opener is equal to the predetermined h value (predetermined depth). At this time, the rod-type displacement sensor detects the expansion and contraction of the hydraulic cylinder in real time, and feeds back to the PLC controller in real time to control the expansion and contraction of the hydraulic cylinder again until the expansion and contraction speed of the hydraulic cylinder is similar to or consistent with the ground undulation speed before a short delay of t seconds, that is, the ditching depth at this time is within the specified ditching depth range.
延时时间t计算方法为:The calculation method of the delay time t is:
由(1),(2),(3)得延时时间t为:From (1), (2), (3) the delay time t is:
其中:in:
L——连接杆与机具挂接架铰接中心距开沟器底端的横向距离L——The lateral distance from the hinge center of the connecting rod and the implement hitch to the bottom of the opener
H——连接杆与机具挂接架铰接中心距开沟器底端的高度差H——The height difference between the connecting rod and the hinge center of the tool hitch from the bottom of the opener
l——仿形轮中心距开沟器底端的横向距离l—the lateral distance from the center of the profiling wheel to the bottom of the opener
l摆——连接杆的长度l pendulum - the length of the connecting rod
h——仿形轮外圆周底端与开沟器底端的高度差h——Height difference between the bottom end of the outer circumference of the profiling wheel and the bottom end of the opener
本发明还提出另一种开沟深度控制方式,如下:The present invention also proposes another ditching depth control method, as follows:
工作时,当前方地面起伏时,开沟深度检测装置中的仿形轮上下起伏继而使激光位移传感器检测到地面起伏量的一半。此时开沟深度检测装置检测到仿形轮与开沟器的距离h是实际开沟深度h′与仿形轮在仿形轮与开沟器距离l中变化量∑△h的和,因此实际开沟深度为:When working, when the ground in front is undulating, the profiling wheel in the ditching depth detection device undulates up and down, and then the laser displacement sensor detects half of the undulation of the ground. At this time, the distance h between the profiling wheel and the opener detected by the ditching depth detection device is the sum of the actual ditching depth h′ and the variation ∑△h of the profiling wheel in the distance l between the profiling wheel and the opener, so the actual ditching depth is:
h′=h-∑Δh (10)h'=h-∑Δh (10)
其中∑△h为某一时刻在该时刻前t秒时间内仿形轮上下浮动距离的矢量和(记向上浮动为正,向下浮动为负);△h是激光位移传感器相邻两个采样中,后一次检测得到的深度值h与前一次检测得到的深度值h之间的差值。Among them, ∑△h is the vector sum of the up and down floating distance of the profiling wheel within t seconds before this moment at a certain moment (note that floating up is positive, and floating down is negative); △h is the difference between the depth value h obtained by the latter detection and the depth value h obtained by the previous detection in two adjacent samples of the laser displacement sensor.
当已经计算出实际开沟深度h′后,为使开沟深度在规定的开沟深度范围以内,可以使用以下控制过程:激光位移传感器将检测数据传给PLC控制器之后,PLC控制器通过数据的存储和实时计算得到实际开沟深度,实时将实际开沟深度与预定的开沟深度进行对比,然后控制调速阀和控制阀继而控制液压油缸相对应的上升或下压使实际开沟深度向规定的开沟深度靠近,整个过程在极短的时间多次进行,以使实际开沟深度与预定的开沟深度稍有偏差就实时矫正,以使实际开沟深度在合适的开沟范围内。After the actual ditching depth h' has been calculated, in order to keep the ditching depth within the specified ditching depth range, the following control process can be used: After the laser displacement sensor transmits the detection data to the PLC controller, the PLC controller obtains the actual ditching depth through data storage and real-time calculation, compares the actual ditching depth with the predetermined ditching depth in real time, then controls the speed regulating valve and the control valve, and then controls the corresponding upward or downward pressure of the hydraulic cylinder to make the actual ditching depth approach the specified ditching depth. The whole process is carried out multiple times in a very short time to make the actual ditching If there is a slight deviation between the depth and the predetermined ditching depth, it will be corrected in real time, so that the actual ditching depth is within the appropriate ditching range.
通过本发明,能够实现对开沟深度的精确检测,使得深度调节更为精确稳定,提高了耕作效率和质量。Through the present invention, accurate detection of ditching depth can be realized, the depth adjustment is more precise and stable, and the farming efficiency and quality are improved.
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