Disclosure of Invention
The application provides a cool feeling fabric with ice silk and a processing method thereof, and aims to solve the technical problem of requirements of consumers on the cool fabric in summer.
According to the first aspect, the ice silk cool fabric comprises a cool lining layer and surface layers arranged on two sides of the cool lining layer, and the surface layer fabric comprises, by weight, 20-30 parts of cotton fibers, 50-80 parts of bamboo pulp viscose fibers and 40-80 parts of graphene modified polyamide fibers.
Optionally, the gram weight of the ice silk cool feeling fabric is 220-290g/m2。
Optionally, the performances of the cool feeling fabric of the ice silk include: formaldehyde is less than or equal to 4 multiplied by 10 in mass fraction-6The shrinkage rate is-2% +1%, the strength is greater than or equal to 310N, the dry anti-pilling before washing is greater than or equal to grade 6, the moisture regain is 12-14%, and the contact cooling coefficient is greater than or equal to 0.25.
Optionally, the cool feeling inner layer fabric and the surface layer fabric are fixed by sewing cotton yarns, and the cool feeling inner layer fabric comprises jade fibers.
In a second aspect, the present application provides a processing method of the ice silk cool feeling fabric of the first aspect, the method includes the following steps:
obtaining a knitted fabric blank containing cotton fibers, bamboo pulp viscose fibers and graphene modified polyamide fibers;
carrying out alkaline oxygen cold batch treatment on the fabric blank to improve the whiteness of the fabric blank and obtain a cold batch fabric blank;
carrying out tentering and whitening treatment on the cold-piled cloth blank to obtain a dyed cloth blank;
carrying out steaming treatment and soft qualitative treatment on the dyed fabric blank to obtain a surface fabric;
obtaining cool inner layer fabric;
and fixing the surface layer and the cool inner layer to obtain the ice silk cool fabric.
Optionally, the alkaline oxygen cold stack treatment includes three-dipping and three-rolling, the total rolling residual rate is 70-85%, and the reagent of the alkaline oxygen cold stack includes: NaOH: 8.5-9.2 g/L, hydrogen peroxide: 13.2-14.5 g/L, 8-9g/L of hydrogen peroxide stabilizer and 6-7g/L of penetrant.
Optionally, the tenter whitening treatment agent comprises a whitening agent for cellulose: 1-1.7 g/L, 12-16 g/L of urea and a denaturant: 3-6 g/L.
Optionally, the time of the steaming process is 20-28 min, the temperature of the steaming process is 98-101 ℃, and the relative humidity of the steaming process is 80-90%.
Optionally, the softness qualitative treatment adopts a three-step method, including: pre-baking, drying and baking.
Optionally, the preparation method of the graphene-modified polyamide fiber comprises the following steps:
mixing the nano graphene particles, the viscose modifier and the viscose spinning solution to obtain a cellulose membrane,
thinning the cellulose membrane to obtain cellulose composite graphene particles smaller than or equal to 0.8 um;
and mixing and granulating the cellulose composite graphene particles and chinlon to obtain the graphene modified chinlon fiber.
Compared with the prior art, the technical scheme provided by the embodiment of the application has the following advantages:
the ice silk cool feeling fabric provided by the embodiment of the application comprises a cool feeling inner layer and surface layers arranged on two sides of the cool feeling inner layer, the surface fabric comprises, by weight, 20-30 parts of cotton fibers, 50-80 parts of bamboo pulp viscose fibers and 40-80 parts of graphene modified nylon fibers, wherein the two regenerated cellulose fibers of the bamboo pulp viscose fibers and the graphene modified nylon fibers have high moisture regain, under the condition of high temperature and high humidity in summer, the fabric can fully absorb moisture and regain moisture, and because the specific heat capacity and the heat conductivity coefficient of water are both large, the specific heat capacity and the heat conductivity coefficient of the fabric are both increased after the regenerated cellulose fiber absorbs moisture, the instant contact cool feeling of the fabric is increased, the contact cool feeling coefficient is more than or equal to 0.25, meanwhile, the cool feeling inner layer is made of a material which can keep cool for a long time, and the two synergistic effects enable the fabric to have excellent contact cool feeling.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
According to the first aspect, the ice silk cool fabric comprises a cool lining layer and surface layers arranged on two sides of the cool lining layer, and the surface layer fabric comprises, by weight, 20-30 parts of cotton fibers, 50-80 parts of bamboo pulp viscose fibers and 40-80 parts of graphene modified polyamide fibers.
In the embodiment of the application, the crystallinity of the regenerated cellulose fibers such as viscose is much lower than that of the natural cellulose fibers such as cotton and linen, so that a large number of hydrophilic groups are arranged in an amorphous area, and after the treatment process, the hydrophilic groups are kept to the maximum extent on the basis of ensuring the property of the fabric, so that the ice silk cool feeling fabric has specific strong hygroscopicity and provides the ice cool feeling.
According to the application, through the selection of raw materials, the weaving process and the dyeing and finishing process and the test of the fabric performance, the developed wet, cool and comfortable fabric has the characteristics of moisture absorption, cool and comfortable wearing and the like, and the fabric has good wearability.
As an optional implementation mode, the gram weight of the ice silk cool feeling fabric is 220-290g/m2。
As an optional embodiment, the performance of the ice silk cool feeling fabric comprises: formaldehyde is less than or equal to 4 multiplied by 10 in mass fraction-6The shrinkage rate is-2% +1%, the strength is greater than or equal to 310N, the dry anti-pilling before washing is greater than or equal to grade 6, the moisture regain is 12-14%, and the contact cooling coefficient is greater than or equal to 0.25.
In the embodiment of the application, the fuzzing and pilling resistance (dry state before washing) is more than or equal to grade 6, the fuzzing and pilling resistance (wet state before washing) is more than or equal to grade 6, the fuzzing and pilling resistance (dry state after washing) is more than or equal to grade 6, and the fuzzing and pilling resistance (wet state after washing) is more than or equal to grade 4.
As an optional implementation mode, the cool feeling inner layer fabric and the surface layer fabric are fixed by sewing cotton fibers, and the cool feeling inner layer fabric comprises jade fibers.
In the embodiment of the application, the cool inner layer fabric can also comprise other cool fiber materials, and any inner layer capable of realizing cool can be used for the application.
In a second aspect, the present application provides a processing method of the ice silk cool feeling fabric according to the first aspect, as shown in fig. 1, the method includes the following steps:
s1, obtaining a cloth blank containing cotton fibers, bamboo pulp viscose fibers and graphene modified polyamide fibers;
specifically, the yarn 1 may be a cotton fiber yarn, and the yarn 2 may be a bamboo pulp viscose fiber yarn; or the yarn 1 can be bamboo pulp viscose fiber yarn, and the yarn 2 can be cotton fiber yarn; both yarn 1 and yarn 2 may comprise graphene modified polyamide fibers.
Specifically, the cotton fiber, the bamboo pulp viscose fiber and the graphene modified polyamide fiber can be mixed according to the weight ratio of 2-3: 5-8: 4-8, spinning the yarn 1 and the yarn 2 on a spinning machine. The prepared yarns 1 and 2 are woven on knitting equipment, and the used knitting equipment and weaving parameters can be as follows: the single-side circular knitting machine has the number of 60-80 needles, the cylinder diameter can be 845-860mm, and the rotating speed can be 18-24 r/min.
S2, performing alkaline-oxygen cold batch treatment on the fabric blank to improve the whiteness of the fabric blank and obtain a cold batch fabric blank;
s3, performing tentering whitening treatment on the cold-piled cloth blank to obtain a dyed cloth blank;
s4, carrying out steaming treatment and soft qualitative treatment on the dyed fabric blank to obtain a surface fabric;
s5, obtaining a cool inner layer fabric;
and S6, fixing the surface layer and the cool inner layer to obtain the ice silk cool fabric.
Specifically, the processing technology of the ice silk cool feeling fabric in the embodiment of the application may include: rolling amylase inactivation and stacking, washing, alkaline oxygen cold stacking, washing, tentering and whitening, steaming, rolling and shaping, soft shaping (non-ironing and soft), calendering, pre-shrinking and finished product inspection.
Specifically, in the enzyme padding and stacking process, the formula of the inactivated cold-stacking working solution is as follows: 5-6 g/L of amylase, CaCl: 12-20.5g/L of penetrant 1-2g/L, and can be subjected to a double-dipping and double-rolling process, and finally, the heat preservation and stacking are carried out for 6-7 hours.
Specifically, in the water washing, after the stacking of amylase, micromolecular polysaccharides such as maltose, cyclodextrin, glucose and the like exist on the grey cloth, the decomposed products of the starch can be washed away through the water washing, and meanwhile, a certain amount of weak acid such as oxalic acid is added into a water washing tank to complex metal ions contained on the grey cloth, so that the oxidation and broken holes of the fabric in the cold stacking process are avoided.
As an alternative embodiment, the alkali-oxygen cold-stack treatment comprises three-dipping and three-rolling, the total rolling residual rate is 70-85%, and the reagents of the alkali-oxygen cold stack comprise: NaOH: 8.5-9.2 g/L, hydrogen peroxide: 13.2-14.5 g/L, 8-9g/L of hydrogen peroxide stabilizer and 6-7g/L of penetrant.
Specifically, during cold batch oxygen bleaching, the dosage of alkali and hydrogen peroxide needs to be paid attention, and too high dosage of alkali can cause the fall of sericin in viscose fibers in the fabric and graphene modified polyamide fibers can cause graphene particles in the viscose fibers to become brittle and fall off, so that the hygroscopicity is influenced, and the shrinkage rate is influenced, so that the shrinkage rate is too high, and the property of the fabric is influenced; meanwhile, the alkali consumption has certain influence on the printing color yield of the regenerated cellulose fiber, and the printing color yield is low due to the excessively small alkali consumption.
As an alternative embodiment, the tenter whitening treatment agent comprises a whitening agent for cellulose: 1-1.7 g/L, 12-16 g/L of urea and a denaturant: 3-6 g/L.
Specifically, the tentering whitening bamboo pulp viscose fiber has a compact skin layer structure, which is determined by a spinning forming process, the graphene modified nylon fiber has large hydrophilic groups and convex particles, in order to enable dye molecules to reach a fiber core layer through a skin layer better, urea or urea substitutes (ammonia nitrogen emission reduction) can be used, or denaturants are used for pretreating the fabric, the skin layer structure of the viscose fiber is expanded in advance, the skin layer structure and the hydrophilic groups are reserved to the greatest extent, the fabric is enabled to retain the characteristics after treatment, and the fabric has ice cool feeling during use.
Specifically, the denaturant can be polyethylene glycol, fatty alcohol-polyoxyethylene ether and fatty amine-polyoxyethylene ether which are used as main components.
In an optional embodiment, the steaming time is 20-28 min, the steaming temperature is 98-101 ℃, and the relative humidity of the steaming is 80-90%.
Specifically, because bamboo pulp viscose fiber's cortex structure, the appropriate extension ageing time can popped the cortex, and the dyestuff of being convenient for is to fibre internal diffusion to promote the utilization ratio of dyestuff, make the inside quilt of graphene modification polyamide fibre dyeing simultaneously, improve the colour fastness.
As an alternative embodiment, the softness characterization process adopts a three-step method, which comprises the following steps: pre-baking, drying and baking.
Specifically, the fabric has large mass per unit area and is thick, so that the fabric can be produced by a three-step method, the pre-drying can avoid the reaction of substances in the fabric to generate toxic substances, the color fastness is improved by drying, the fabric is gradually shaped to protect sericin and surface raised particles in the fabric, and the shaping of the fabric is facilitated by baking; the softening qualitative treatment effect comprises non-ironing and softening, and after the fabric is subjected to non-ironing finishing, the fabric has good hydrolysis resistance and better washability. As the non-ironing finishing agent may contain N-methylol compounds, formaldehyde is inevitably generated in the production process, a small amount of urea or other substances can be added to absorb the formaldehyde, and if the urea is excessively used, the cloth cover is yellow. Other non-permanent press finishes that do not produce formaldehyde can be used. In addition, under the acidic catalysis condition, the modified graphene nylon fiber is easy to denature again, the fabric is required to be in an acidic environment for a short time of 5-15s, in order to prevent the surface resin from being formed due to migration of the non-ironing finishing agent during pre-drying or free formaldehyde from being generated due to self-crosslinking of part of the resin, the setting temperature is not too high, and 7-8 of the discharged cloth is guaranteed to be dry. Meanwhile, a small amount of penetrating agent can be added to ensure that the resin can fully penetrate into the fabric.
As an optional embodiment, the preparation method of the graphene-modified polyamide fiber comprises the following steps:
mixing the nano graphene particles, the viscose modifier and the viscose spinning solution to obtain a cellulose membrane,
thinning the cellulose membrane to obtain cellulose composite graphene particles smaller than or equal to 0.8 um;
and mixing and granulating the cellulose composite graphene particles and chinlon to obtain the graphene modified chinlon fiber.
Specifically, the components of the viscose modifier comprise: ethanol, aluminum hydroxide, lecithin and viscose solution; the concentration of the ethanol can be 30-40%; the adding amount of the aluminum hydroxide in the viscose modifier is 0.5-3% of the mass of the ethanol solution.
The graphene modified polyamide fiber in the embodiment of the application has excellent air permeability and moisture absorption performance; by adopting the process, the nano graphene particles can be uniformly dispersed into the fiber and on the surface of the fiber, the agglomeration phenomenon cannot be generated, and the spinnability of the fiber is not influenced; meanwhile, the moisture absorption rate of the graphene modified polyamide fiber is 42-49%; the breaking strength is 7-8 g/d; the elongation at break is 29-31%; the dry heat shrinkage rate is 0.7-0.75%.
The process of the present invention will be described in detail below with reference to examples, comparative examples and experimental data.
Example 1
The embodiment provides a cool fabric of feeling of ice silk, cool fabric of feeling of ice silk includes cool lining, locates the top layer of cool lining surface fabric both sides, and by weight, surface layer fabric includes 20 parts cotton fiber, 50 parts bamboo pulp viscose fiber and 40 parts graphene modified polyamide fibre fiber.
The processing method of the ice silk cool feeling fabric comprises the following steps:
obtaining a knitted fabric blank containing cotton fibers, bamboo pulp viscose fibers and graphene modified polyamide fibers;
carrying out alkaline oxygen cold batch treatment on the fabric blank to improve the whiteness of the fabric blank and obtain a cold batch fabric blank; the alkali-oxygen cold stack treatment comprises three-soaking and three-rolling, the total rolling residual rate is 70%, and the reagent of the alkali-oxygen cold stack comprises: NaOH: 8.5g/L, hydrogen peroxide: 13.2g/L, 8g/L of hydrogen peroxide stabilizer and 6g/L of penetrant.
Carrying out tentering and whitening treatment on the cold-piled cloth blank to obtain a dyed cloth blank; the tenter whitening treatment agent includes a whitening agent for cellulose: 1g/L, 12g/L of urea and a denaturant: 3 g/L.
Carrying out steaming treatment and soft qualitative treatment on the dyed fabric blank to obtain a surface fabric; the time of the steaming treatment is 20min, the temperature of the steaming treatment is 98 ℃, and the relative humidity of the steaming treatment is 80%. The softening qualitative treatment adopts a three-step method, and comprises the following steps: pre-baking, drying and baking.
Obtaining cool inner layer fabric;
and fixing the surface layer and the cool inner layer to obtain the ice silk cool fabric.
Example 2
The embodiment provides a cool surface fabric of feeling of ice silk, cool surface fabric of feeling of ice silk includes cool sense nexine, locates the top layer of cool sense nexine surface fabric both sides, by weight parts, surface layer fabric includes 30 parts cotton fiber, 80 parts bamboo pulp viscose fiber and 80 parts graphene modification polyamide fibre fiber.
The processing method of the ice silk cool feeling fabric comprises the following steps:
obtaining a knitted fabric blank containing cotton fibers, bamboo pulp viscose fibers and graphene modified polyamide fibers;
carrying out alkaline oxygen cold batch treatment on the fabric blank to improve the whiteness of the fabric blank and obtain a cold batch fabric blank; the alkali-oxygen cold stack treatment comprises three-soaking and three-rolling, the total rolling residual rate is 85%, and the reagent of the alkali-oxygen cold stack comprises: NaOH: 9.2g/L, hydrogen peroxide: 14.5g/L, 9g/L of hydrogen peroxide stabilizer and 7g/L of penetrant.
Carrying out tentering and whitening treatment on the cold-piled cloth blank to obtain a dyed cloth blank; the tenter whitening treatment agent includes a whitening agent for cellulose: 1.7g/L, urea 16g/L and denaturant: 6 g/L.
Carrying out steaming treatment and soft qualitative treatment on the dyed fabric blank to obtain a surface fabric; the time of the steaming treatment is 28min, the temperature of the steaming treatment is 101 ℃, and the relative humidity of the steaming treatment is 90%. The softening qualitative treatment adopts a three-step method, and comprises the following steps: pre-baking, drying and baking.
Obtaining cool inner layer fabric;
and fixing the surface layer and the cool inner layer to obtain the ice silk cool fabric.
Example 3
The embodiment provides a cool fabric of feeling of ice silk, cool fabric of feeling of ice silk includes cool lining, locates the top layer of cool lining surface fabric both sides, and by weight, surface layer fabric includes 25 parts cotton fiber, 68 parts bamboo pulp viscose fiber and 75 parts graphene modified polyamide fibre fiber.
The processing method of the ice silk cool feeling fabric comprises the following steps:
obtaining a knitted fabric blank containing cotton fibers, bamboo pulp viscose fibers and graphene modified polyamide fibers;
carrying out alkaline oxygen cold batch treatment on the fabric blank to improve the whiteness of the fabric blank and obtain a cold batch fabric blank; the alkali-oxygen cold stack treatment comprises three-soaking and three-rolling, the total rolling residual rate is 82%, and the reagent of the alkali-oxygen cold stack comprises: NaOH: 8.9g/L, hydrogen peroxide: 14.0g/L, 8.5g/L hydrogen peroxide stabilizer and 6.5g/L penetrant.
Carrying out tentering and whitening treatment on the cold-piled cloth blank to obtain a dyed cloth blank; the tenter whitening treatment agent includes a whitening agent for cellulose: 1.4g/L, urea 14g/L and denaturant: 5 g/L.
Carrying out steaming treatment and soft qualitative treatment on the dyed fabric blank to obtain a surface fabric; the time of the steaming treatment is 25min, the temperature of the steaming treatment is 99 ℃, and the relative humidity of the steaming treatment is 85%. The softening qualitative treatment adopts a three-step method, and comprises the following steps: pre-baking, drying and baking.
Obtaining cool inner layer fabric;
and fixing the surface layer and the cool inner layer to obtain the ice silk cool fabric.
Comparative example 1
The embodiment provides a cool surface fabric of feeling of ice silk, cool surface fabric of feeling of ice silk includes cool sense nexine, locates the top layer of cool sense nexine surface fabric both sides, with parts by weight, top layer surface fabric only includes bamboo pulp viscose fiber, other same embodiment 1.
Performance testing
The washing method of the fabric adopts a 5A method in GB/T8629-2001; the test of the pilling resistance of the fabric in a wet state refers to that the fabric is subjected to humidity adjustment for 24lu in an environment with the temperature of 33 +/-DT and the relative humidity (87.5 +/-2.5)% and then is tested by GB/T4802.2-2008 'textile fabric pilling test Martindall method'. The test results of the examples and comparative examples are shown in table 1.
Table 1 results of the fabric test of the examples and comparative examples.
It is noted that, in this document, relational terms such as "first" and "second," and the like, may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The foregoing are merely exemplary embodiments of the present invention, which enable those skilled in the art to understand or practice the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.