CN114277483A - A kind of durable antibacterial, anti-mite temperature-adjusting fabric and production method thereof - Google Patents
A kind of durable antibacterial, anti-mite temperature-adjusting fabric and production method thereof Download PDFInfo
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- CN114277483A CN114277483A CN202111601533.1A CN202111601533A CN114277483A CN 114277483 A CN114277483 A CN 114277483A CN 202111601533 A CN202111601533 A CN 202111601533A CN 114277483 A CN114277483 A CN 114277483A
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- 238000000034 method Methods 0.000 claims abstract description 46
- 239000003094 microcapsule Substances 0.000 claims abstract description 37
- 238000005406 washing Methods 0.000 claims abstract description 37
- 229920000728 polyester Polymers 0.000 claims abstract description 33
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- 238000004061 bleaching Methods 0.000 claims abstract description 22
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- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 21
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 20
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- 239000002759 woven fabric Substances 0.000 claims description 7
- DCAYPVUWAIABOU-UHFFFAOYSA-N hexadecane Chemical compound CCCCCCCCCCCCCCCC DCAYPVUWAIABOU-UHFFFAOYSA-N 0.000 claims description 5
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- RZJRJXONCZWCBN-UHFFFAOYSA-N octadecane Chemical compound CCCCCCCCCCCCCCCCCC RZJRJXONCZWCBN-UHFFFAOYSA-N 0.000 claims description 5
- 229910052709 silver Inorganic materials 0.000 claims description 5
- 239000004332 silver Substances 0.000 claims description 5
- PTFCDOFLOPIGGS-UHFFFAOYSA-N Zinc dication Chemical compound [Zn+2] PTFCDOFLOPIGGS-UHFFFAOYSA-N 0.000 claims description 4
- 239000012224 working solution Substances 0.000 claims description 4
- JPVYNHNXODAKFH-UHFFFAOYSA-N Cu2+ Chemical compound [Cu+2] JPVYNHNXODAKFH-UHFFFAOYSA-N 0.000 claims description 3
- 229910001431 copper ion Inorganic materials 0.000 claims description 3
- YZCKVEUIGOORGS-OUBTZVSYSA-N Deuterium Chemical compound [2H] YZCKVEUIGOORGS-OUBTZVSYSA-N 0.000 claims description 2
- 238000010981 drying operation Methods 0.000 claims 2
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- 239000000463 material Substances 0.000 abstract description 8
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- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 10
- 239000000975 dye Substances 0.000 description 10
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- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 5
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- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
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- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
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- Woven Fabrics (AREA)
Abstract
The invention relates to the technical field of textile fabrics, and provides a temperature-adjusting fabric with lasting antibacterial and anti-mite functions and a production method thereof, wherein the method comprises the following steps: according to (15-40): (3-12): (48-82) by mass ratio, blending the phase-change microcapsule blended viscose staple fibers, the metal ion modified polyester staple fibers and the cellulose staple fibers into yarns with the yarn count of 21S-80S, and producing fabric grey cloth on a shuttle loom; and sequentially carrying out the processes of refining, oxygen bleaching, washing and drying on the fabric grey cloth to obtain the lasting antibacterial and anti-mite temperature-adjusting tatting fabric. The functional fabric provided by the invention can meet the requirements of antibacterial and anti-mite performance and temperature regulation performance of product materials, has washing resistance and ecological safety, and has a good market prospect.
Description
Technical Field
The invention relates to the technical field of textile fabrics, in particular to a temperature-adjusting fabric with lasting antibacterial and anti-mite functions and a production method thereof.
Background
In recent years, functional textiles have evolved towards permanence and washfastness. Among them, the pursuit of the antibacterial function of living goods by people is increasing in the demands of temperature regulation, deep sleep and health.
At present, the functional finishing agent for the textile can endow the textile with the effects of antibiosis and temperature regulation, but after multiple times of water washing, along with the falling of the adhesive, the content of the functional finishing agent on the textile is reduced, and the functional effect of the textile is reduced. In order to achieve a better washable or durable effect, the dosage of the functional finishing agent needs to be increased during production, which undoubtedly increases the use and discharge of chemical substances, increases the content of functional components in dyeing and finishing wastewater and household washing wastewater, and is contrary to the requirements of energy conservation and emission reduction.
The other direction of the washing resistance of the functional textile is to blend the effective components in the fiber, so that the use of functional finishing substances can be reduced, and the washing resistance of the textile can be improved. In the textile industry, antibacterial and temperature-regulating two-in-one textiles exist mostly, but persistent antibacterial, anti-mite and temperature-regulating woven fabrics are not involved much, and especially multifunctional textiles with obvious functions and strong washing fastness are few.
Disclosure of Invention
In view of the above, the invention provides a durable antibacterial and anti-mite temperature-regulating fabric and a production method thereof, the functional fabric provided by the invention can simultaneously meet the antibacterial and anti-mite performance and the temperature-regulating performance of the product material, and has washing resistance, ecological safety and good market prospect.
The invention provides a production method of a temperature-adjusting fabric with lasting antibacterial and anti-mite functions, which comprises the following steps: according to (15-40): (3-12): (48-82) by mass, blending the phase-change microcapsule blended viscose staple fibers, the metal ion modified polyester staple fibers and the cellulose staple fibers into yarns with the yarn count of 21S-80S, and producing fabric grey cloth on a shuttle loom as warp yarns, weft yarns or warp and weft yarns;
and sequentially carrying out the processes of refining, oxygen bleaching, washing and drying on the fabric grey cloth to obtain the lasting antibacterial and anti-mite temperature-adjusting tatting fabric.
In the embodiment of the invention, the phase-change microcapsule core material in the phase-change microcapsule blended viscose staple fiber is one or more of paraffin, n-hexadecane and n-octadecane; the metal ions in the metal ion modified polyester staple fibers are silver ions, copper ions or zinc ions.
In the embodiment of the invention, the linear density of the phase change microcapsule blended viscose staple fiber is 0.9dtex-2.5 dtex; the linear density of the metal ion modified polyester staple fiber is 1.0dtex-2.5 dtex; the linear density of the cellulose short fiber is 0.5dtex to 1.2 dtex.
In the embodiment of the invention, the proportion of the warp and weft yarns of the fabric gray fabric is (100-200): (45-200), total number of 145-400 pieces/inch.
In the embodiment of the invention, the mode of the blended spinning yarn is siro spinning and/or compact spinning, and the coefficient of variation of breaking strength of single yarn is 0-16 CV%.
In the embodiment of the invention, 2-5g/L of sodium carbonate is adopted in the refining process, and the temperature is 80-95 ℃.
In the embodiment of the invention, the oxygen bleaching process adopts hydrogen peroxide working solution which contains 1-5g/L of hydrogen peroxide and 2-10g/L of sodium hydroxide.
In the embodiment of the invention, the mercerization is not performed after the oxygen bleaching process, and the method further comprises a dyeing process, and then a water washing and drying process is performed, wherein the temperature of the drying process is preferably 140-.
In the embodiment of the invention, after the drying process, softening finishing is further performed, and a hydrophilic softening agent is adopted to obtain a finished product of the temperature-regulating woven fabric with lasting antibacterial and anti-mite effects.
In addition, the invention provides the durable antibacterial and anti-mite temperature-regulating woven fabric obtained by the production method.
Compared with the prior art, the embodiment of the invention takes the phase-change microcapsule blended viscose, the metal ion modified polyester staple fiber and the cellulose fiber blended yarn as the raw materials, sets the yarn count of the specific fabric, and uses the special grey cloth after-finishing process to produce the lasting antibacterial anti-mite temperature-adjusting tatting fabric. The functional components of the functional fabric product are positioned in the fiber, so that the fabric product is strong in washability and lasting in effect. And the textile has the washing resistance, reduces the use amount of functional components, reduces environmental pollution, and meets the requirements of energy conservation and emission reduction. Meanwhile, an oxygen bleaching process is used in the grey cloth post-finishing process but mercerization is not carried out, so that the retention rate of effective functional components is ensured; the invention combines reasonable fiber proportion and yarn count, thereby not only ensuring the obvious function of the fabric, but also ensuring the quality of the textile. The fabric obtained by the invention has the functions of antibiosis, mite prevention and temperature regulation, has good washing fastness, is soft and comfortable, is safe and environment-friendly, and can reach the national standard.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a production method of a temperature-regulating fabric with lasting antibacterial and anti-mite functions, which comprises the following steps: according to (15-40): (3-12): (48-82) by mass, carrying out mixed spinning on the phase-change microcapsule mixed viscose staple fibers, the metal ion modified polyester staple fibers and the cellulose staple fibers to obtain yarns with the yarn count of 21S-80S, and producing fabric grey cloth on a shuttle loom; and sequentially carrying out the processes of refining, oxygen bleaching, washing and drying on the fabric grey cloth to obtain the lasting antibacterial and anti-mite temperature-adjusting tatting fabric.
Aiming at the defects in the prior art, the invention aims to provide the lasting antibacterial anti-mite temperature-regulating tatting fabric and the production method and the finished product thereof.
The embodiment of the invention firstly carries out a yarn spinning process, and the yarn is formed by blending metal ion modified polyester staple fiber, phase-change microcapsule blended viscose staple fiber and cellulose staple fiber such as tencel, cotton, bamboo and the like.
The embodiment of the invention adopts the raw material of commercially available short fiber (short fiber relative to filament); the phase-change microcapsule blended viscose staple fiber is mainly a fiber material formed by adding phase-change microcapsules in a viscose spinning process, the phase-change microcapsules are microcapsules prepared by encapsulating phase-change materials by using inorganic or organic materials as wall materials, the phase-change materials serving as core materials are subjected to phase-state transformation along with the external environment temperature, and the phase-change microcapsules are mainly classified into organic type and inorganic type. The viscose spinning process is typically wet spinning, which decomposes the cellulose sulfonate to regenerate and solidify into cellulose fibers. Preferably, the linear density of the phase-change microcapsule blended viscose staple fiber is 0.9dtex to 2.5dtex, the length of the phase-change microcapsule blended viscose staple fiber is 35mm to 40mm, and the enthalpy value of the fiber is 5J/g to 50J/g; the phase-change microcapsule core material is one or more of paraffin, n-hexadecane hydrocarbon and n-octadecane hydrocarbon, and specifically adopts paraffin core material, and the wall material is silicon dioxide, and the grain diameter is 2-8 μm.
The metal ion modified polyester staple fibers are functional polyester fibers which are generally prepared by taking an antibacterial metal material as a spinning aid and processing the antibacterial metal material through melt spinning; common polyester fiber is commonly called terylene, and is synthetic fiber obtained by spinning polyester formed by polycondensation of organic dibasic acid and dihydric alcohol, and is called PET fiber for short. The linear density of the metal ion modified polyester staple fiber is preferably 1.0dtex to 2.5dtex, and the length of the metal ion modified polyester staple fiber is 35mm to 40 mm; the metal ion is preferably silver ion, copper ion, zinc ion, or the like. The different metal contents are different, and illustratively, the silver ion content is about 0.2-10ppm, and the nano-silver content is about 30-100 ppm; copper dioxide of 200-400ppm, silver chloride of 600-800ppm and zinc ion of 2500-4000 ppm.
In the specific embodiment of the invention, the length of the cellulose staple fiber such as cotton or tencel is 30-40mm, and the linear density is preferably 0.5-1.2 dtex; the cotton is preferably long stapled cotton, the tencel is preferably blue tencel LF, and bamboo fiber can also be used.
The embodiment of the invention controls the mass proportion of the blended yarns: phase change microcapsule blending viscose: metal ion-modified polyester: tencel or cotton (15-40): (3-12): (48-82) the yarn count is 21S-80S, etc., preferably 21S, 40S, 60S. Improper blend ratio can affect fabric indicators such as: the viscose is increased, fuzzing and pilling are reduced, shrinkage is increased, strength is reduced, the viscose is reduced, and the temperature adjusting effect is not obvious; the polyester is increased, the hand feeling is reduced, the polyester is reduced, and the antibacterial and anti-mite effects are not ideal. The yarn count is the thickness of the yarn and is usually indicated by the letter S. For example, 1 pound of yarn is 21 yards 840 in length and 21 count is obtained, which is indicated as 21S. 32 singles yarns are indicated as 32S and 32 strands (two ply twist) are indicated as 32S/2. In addition, the Tex (Tex) number, also known as the number, refers to the gram weight of a 1000 meter long yarn at a given moisture regain, which is a fixed-length unit, with larger grams being thicker.
In the embodiment of the invention, the yarn blending mode can be compact siro spinning, siro spinning and compact spinning, and compact siro spinning is preferred. The siro spinning is that two pieces of roving with a certain distance are fed into a spinning machine, and the roving is drawn and then output by a front roller, has a small amount of twist and is further twisted into yarn similar to ply. The spinning mechanism of compact spinning is mainly as follows: a fiber condensation zone is added in front of the ring spinning frame traction device, and a spinning twisting triangular zone between a front roller and a twisting point is basically eliminated. Compact siro spinning is a combined process spinning mode combining compact spinning and siro spinning, and the yarn integrates the excellent characteristics of compact spinning and siro spinning.
Further, the single yarn breaking strength variation coefficient is 0-16 CV%, more preferably 1-15 CV%, which is the ratio of the standard deviation of the single yarn strength to the average breaking strength thereof and represents the dispersion degree of the yarn strength;
single yarn breaking strength 12-25CN/TEX, which is the ratio of the breaking strength of a yarn to its linear density, expressed in centinewtons per TEX (CN/TEX);
in addition, the twist factor of the blended yarn in the embodiment of the invention is 320-400, and the twist direction is S or Z. The invention preferably selects the specification of the titer of the raw material, controls the strength of the yarn and the like, and is beneficial to the subsequent preparation of the fabric meeting the requirements.
After the blended yarn is obtained through spinning, the blended yarn is wound, is subjected to sectional warping, yarn sizing and warp tying to prepare a beam, and is woven on a shuttle loom according to fabric tissues to produce the temperature-adjusting, antibacterial and anti-mite fabric grey cloth. The above-mentioned winding, warping, sizing and other steps are known methods, and the present invention is not limited thereto. The blended yarn can be used as only warp yarn or only weft yarn, and both the warp yarn and the weft yarn can be the blended yarn (in the embodiment, the blended yarn is not specifically described, namely the blended yarn is warp yarn and weft yarn).
In the preferred embodiment of the invention, the warp and weft yarn proportion of the fabric gray fabric is warp yarn (100- & lt200-): the total number of weft yarns (45-200) is 145-400/inch. The fabric weave can be plain weave or twill weave, such as 3, 2 up and 1 down, or 4, 3 up and 1 down; it may also be satin, including but not limited to 5 satins, 4 over 1 under, etc.
Further preferably, the fabric specification: 60S 200 100 107 ", i.e. the warp and weft yarns are all 60S, the warp yarns are 200/inch, the weft yarns are 100/inch, the width is 107 inch, 4/1 satin; 40S 144S 85 107 ", 4/1 satin; 32S 21S 133S 72 107 ", 2/1 twill. Moreover, the warp shrinkage of the woven grey cloth is 4-12%, and the weft shrinkage is 2-10%; reed width 260-.
After the fabric grey cloth is obtained, the finished product is obtained through blank weaving finishing, after finishing and the like in the embodiment of the invention. The general operation flow of the weaving blank finishing comprises the following steps: spooling, warping, slashing, drafting and weaving; the post-finishing of the grey cloth generally comprises the working procedures of singeing, desizing, bleaching, washing, dyeing, preshrinking, drying and the like.
The above-mentioned singeing, desizing and washing steps are known methods; in the embodiment of the invention, the refining process mainly adopts 2-5g/L sodium carbonate, and can also add 0.2-2.0g/L common nonionic surfactant to treat for at least 60min at 80-95 ℃. Then washing with water for 1-2 times at 95-100 deg.C.
The hydrogen peroxide working solution is preferably adopted during bleaching, and specifically contains 1-5g/L hydrogen peroxide, 2-10g/L sodium hydroxide and 0.5-5g/L sodium silicate or phosphate stabilizer; after the bleaching solution is soaked, the liquid carrying rate is 90-110%, the mixture is kept stand and cooled for 24 hours, and after being washed, the mixture is neutralized by adding 30% glacial acetic acid 0.5mL/L and washed.
In the embodiment of the invention, the oxygen bleaching process is not followed by mercerization; the dyeing process can be carried out in a conventional manner of long car dyeing or jig dyeing. In an exemplary dyeing process, reactive dye dyeing, one bath dyeing, is used in an amount of 0.1-5% owf (by weight of the fabric), or 0.2-3% owf, 0.5-2% owf. The embodiment of the invention can adopt conventional active dyes such as dichloro-s-triazinyl or vinyl sulfone dyes, such as EF series dyes of Dystar. And, the dyeing working solution of the conventional process further comprises: 10-40g/L of anhydrous sodium sulphate, 0.2-1.5g/L of peregal O and 2-15g/L of sodium carbonate; bath ratio: 1:5-1:20 (preferably 1:20 bath ratio); the time is 30-60min, and the temperature is 30-70 ℃.
The preferred embodiment of the invention further carries out the procedures of washing, drying and softening finishing to obtain the finished product of the temperature-regulating woven fabric with lasting antibiosis and mite prevention. Wherein, the temperature of the drying process is preferably 140-160 ℃. The softening finishing is carried out by adopting a hydrophilic softening agent, such as a modified silicone oil softening agent. The invention preferably obtains a high-quality multifunctional fabric finished product by controlling a series of parameters such as bleaching parameter control, pH control during fabric dyeing and finishing, and control of a post-finishing softener.
Namely, the invention provides the durable antibacterial and anti-mite temperature-adjusting fabric obtained by the production method, which can be various fabricsTextile end products, such as home textiles, clothing, etc. In the embodiment of the invention, the gram weight of the finished fabric product is 100-2(ii) a The color fastness is more than 3-4 grade, and the pilling fuzzing is more than 3 grade. The fabric produced by the embodiment of the invention not only can meet the antibacterial and anti-mite performance and the temperature regulation performance of the product material, but also has washing resistance and ecological safety, soft and comfortable hand feeling, can reach the national standard, and has good market prospect.
For further understanding of the present application, the fabric provided by the present application and the production method thereof are specifically described below with reference to examples. It should be understood, however, that these examples are for the purpose of illustrating the technical solutions of the present invention, and the detailed embodiments and specific procedures are given only for the purpose of further illustrating the features and advantages of the present invention, rather than for the purpose of limiting the claims of the present invention, and the scope of the present invention is not limited to the following examples.
The examples, where specific techniques or conditions are not indicated, are to be construed according to the techniques or conditions described in the literature in the art or according to the product specifications. The reagents or instruments used are not indicated by manufacturers, and are all conventional products available on the market.
Example 1
In the blended yarn of this embodiment, the modified viscose of the phase change microcapsule accounts for 15% of the total weight of the yarn, the usage amount of the modified polyester staple fiber is 3%, and the tencel fiber accounts for 82% of the total weight of the yarn; the DSC of the phase-change microcapsule modified viscose fiber is 11J/g, the core material of the phase-change microcapsule is paraffin, the wall material is silicon dioxide, and the particle size is 5 mu m; the linear density is 1.5dtex, and the length is 38 mm; the wire density of the metal ion modified polyester staple fiber is 1.5dtex, and the length of the metal ion modified polyester staple fiber is 38 mm; the metal ions were silver ions, and the silver ion content was about 0.5 ppm.
The yarn count is 80S, compact siro spinning; the single yarn strength is 6CV percent, the single yarn breaking strength is 12CN/TEX, the yarn twist factor is 354, and the twist direction is Z.
The density of the grey cloth is 200 x 180, and the total number is 380 pieces/inch; the weave is satin, 5 satins, 4 up and 1 down. The shrinkage of the grey cloth warp yarn is 8.2%, the shrinkage of the weft yarn is 3.4%, the reed width is 280CM, and the shaft width is 280 CM.
The grey cloth is processed by the following process:
singeing: singeing the front and back surfaces of the cloth surface by using a gas singeing machine, wherein the vehicle speed is 80m/min, and the flame temperature is 1000 ℃.
Refining: 0.5g/L penetrating agent JFC, 2g/L sodium carbonate, 85 ℃, 60min, 2 times of water washing, and the temperature is 95 ℃.
The bleaching method comprises the following steps: 3g/L of hydrogen peroxide, 2g/L of sodium hydroxide and 1g/L of sodium silicate are soaked in bleaching liquid, the liquid carrying rate is 90%, the mixture is kept stand for 24 hours in a cold reactor, and after washing, 0.5mL/L of 30% glacial acetic acid is added for neutralization and washing.
Dyeing by adopting a jig dyeing method, and using EF series dyes of reactive dyes Dystar;
0.5% owf of dye, 40g/L of anhydrous sodium sulphate, 1.5g/L of peregal O, 15g/L of sodium carbonate and 1:20 of bath ratio; the time is 60min, and the temperature is 70 ℃.
Washing and drying at the drying temperature of 150 ℃;
the softening finishing process comprises softening sizing, calendaring and preshrinking to obtain a finished fabric product.
Softening and shaping: 10g/L of ether group modified silicone oil softener at 120 ℃ and 60m/min of vehicle speed.
Calendering: 120 ℃, 40 m/min;
pre-shrinking: 40m/min, pressure 7 bar.
The gram weight of the finished fabric product in the embodiment is 115g/m2(ii) a The color fastness of the product is above 3-4 grade.
Example 2
In the blended yarn of this embodiment, the phase change microcapsule modified lyocell accounts for 25% of the total weight of the yarn, the usage amount of the modified polyester staple fiber is 7%, and the cotton fiber accounts for 68% of the total weight of the yarn; the DSC of the phase-change microcapsule modified lyocell fiber is 50J/g, the core material of the phase-change microcapsule is a paraffin mixture, the wall material is silicon dioxide, and the particle size is 8 mu m; the linear density is 2.5dtex, and the length is 40 mm; the linear density of the metal ion modified polyester staple fiber is 1.2dtex, and the length is 38 mm; wherein the nano silver content is about 100 ppm.
The yarn count is 40S, compact siro spinning; single yarn tenacity 6.2 CV%, single yarn breaking strength 20CN/TEX, yarn twist factor 382, twist direction Z.
The density of the grey cloth is 144 x 85, and the total number is 229 pieces/inch; the weave is twill, 4 satins, 3 up and 1 down. The shrinkage of the grey cloth warp yarn is 10%, the shrinkage of the weft yarn is 5%, the reed width is 280CM, and the shaft width is 280 CM.
The grey cloth is processed by the following process:
singeing: singeing the front and back surfaces of the cloth surface by using a gas singeing machine, wherein the vehicle speed is 120m/min, and the flame temperature is 1500 ℃.
Refining: 0.2g/L penetrating agent JFC, 5g/L sodium carbonate, 95 ℃, 60min, 2 times of water washing, and the temperature of 100 ℃.
The bleaching method comprises the following steps: 5g/L hydrogen peroxide, 5g/L sodium hydroxide and 3g/L sodium silicate, wherein the liquid carrying rate is 100 percent after the bleaching solution is soaked, the mixture is kept stand for 24 hours in a cold reactor, and is neutralized by adding 30 percent glacial acetic acid 0.5mL/L after being washed by water and then is washed by water.
Dyeing by adopting a jig dyeing method, and using EF series dyes of reactive dyes Dystar;
2% of dye owf, 30g/L of anhydrous sodium sulphate, 1.2g/L of peregal, 10g/L of sodium carbonate and 1:10 of bath ratio; the time is 40min and the temperature is 50 ℃.
Washing and drying at 140 ℃;
the softening finishing process comprises softening sizing, calendaring and preshrinking to obtain a finished fabric product.
Softening and shaping: 8g/L of ether group modified silicone oil softener, 120 ℃ and 60m/min of vehicle speed.
Calendering: 120 ℃, 40 m/min;
pre-shrinking: 40m/min, pressure 7 bar.
The gram weight of the finished fabric product in the embodiment is 140g/m2(ii) a The color fastness of the product is above 3-4 grade.
Example 3
In the blended yarn of this embodiment, the modified viscose of the phase change microcapsule accounts for 30% of the total weight of the yarn, the usage amount of the modified polyester staple fiber is 12%, and the cotton fiber accounts for 58% of the total weight of the yarn; the DSC of the phase-change microcapsule modified viscose fiber is 6J/g, the core material of the phase-change microcapsule is paraffin, and the particle size is 2 mu m; the linear density is 0.9dtex, and the length is 38 mm; the linear density of the metal ion modified polyester staple fiber is 1.5dtex, and the length is 38 mm; the metal ions were silver ions, the silver ion content being about 10 ppm.
The grey cloth warp is real silk, the weft is the yarn, the yarn count is 60S, and compact siro spinning is carried out; single yarn tenacity 5 CV%, single yarn breaking strength 17CN/TEX, single yarn twist factor 368, twist direction Z.
The density of the grey cloth is 2/20/22D 60S 120S 48, and the total number is 168 pieces/inch; the weave is satin, 5 satins, 4 up and 1 down. The shrinkage of the grey cloth warp yarn is 4%, the shrinkage of the weft yarn is 8%, the reed width is 280CM, and the shaft width is 280 CM.
The grey cloth is processed by the following process:
singeing: singeing the front and back surfaces of the cloth surface by using a gas singeing machine, wherein the vehicle speed is 100m/min, and the flame temperature is 1200 ℃.
Refining: 2g/L penetrating agent JFC, 3g/L sodium carbonate, 80 ℃, 60min, 1 time of water washing, and the temperature of 90 ℃.
The bleaching method comprises the following steps: 1g/L hydrogen peroxide, 2g/L sodium hydroxide and 5g/L sodium silicate, wherein the liquid carrying rate is 110% after the bleaching solution is soaked, the mixture is kept stand for 24 hours in a cold reactor, and is neutralized by adding 30% glacial acetic acid 0.5mL/L after being washed with water and then is washed with water.
Dyeing by adopting a jig dyeing method, and using an acid dye;
3% of dye owf, 20g/L of anhydrous sodium sulphate, 0.5g/L of peregal O, 2g/L of sodium carbonate and 1:5 of bath ratio; the time is 30min and the temperature is 30 ℃.
Washing and drying at 100 ℃;
the softening finishing process comprises softening sizing, calendaring and preshrinking to obtain a finished fabric product.
Softening and shaping: 10g/L of ether group modified silicone oil softener at 120 ℃ and 60m/min of vehicle speed.
Calendering: at 110 ℃ and 35 m/min;
pre-shrinking: 30m/min, pressure 6 bar.
The gram weight of the finished fabric product is 19 m/m; the color fastness of the product is above 3-4 grade.
Example 4
In the blended yarn of this embodiment, the modified viscose of the phase change microcapsule accounts for 40% of the total weight of the yarn, the usage amount of the modified polyester staple fiber is 4%, and the bamboo fiber accounts for 56% of the total weight of the yarn; the DSC of the phase change microcapsule modified viscose fiber is 10J/g, the core material of the phase change microcapsule is paraffin, the wall material is silicon dioxide, and the particle size is 6 mu m; the linear density is 1.2dtex, and the length is 35 mm; the linear density of the metal ion modified polyester staple fiber is 1dtex, and the length of the metal ion modified polyester staple fiber is 35 mm; the metal ions were silver ions, and the silver ion content was about 8 ppm.
The yarn count is 20S, compact siro spinning; single yarn tenacity 7.5 CV%, single yarn breaking strength 13.6CN/TEX, single yarn twist factor 337, twist direction Z.
The density of the grey cloth is 110 x 75, and the total number is 185/inch; the weave is satin, 5 satins, 4 up and 1 down. The shrinkage of the grey cloth warp yarn is 12%, the shrinkage of the weft yarn is 10%, the reed width is 280CM, and the shaft width is 280 CM.
The grey cloth is processed by the following process:
singeing: singeing the front and back surfaces of the cloth surface by using a gas singeing machine, wherein the vehicle speed is 90m/min, and the flame temperature is 1300 ℃.
Refining: 1g/L penetrating agent JFC, 4g/L sodium carbonate, 85 ℃, 60min, 1 time of water washing, and the temperature of 100 ℃.
The bleaching method comprises the following steps: 4g/L hydrogen peroxide, 6g/L sodium hydroxide and 5g/L sodium silicate, wherein after the bleaching solution is soaked, the liquid carrying rate is 110%, the mixture is kept stand for 24 hours in a cold reactor, and after the mixture is washed, 0.5 mL/L30% glacial acetic acid is added for neutralization, and then the mixture is washed.
Dyeing by adopting a jig dyeing method, and using EF series dyes of reactive dyes Dystar;
5% owf of dye, 10g/L of anhydrous sodium sulphate, 0.2g/L of peregal O, 8g/L of sodium carbonate and 1:15 of bath ratio; the time is 60min, and the temperature is 40 ℃.
Washing and drying at 140 ℃;
the softening finishing process comprises softening sizing, calendaring and preshrinking to obtain a finished fabric product.
Softening and shaping: 5g/L of ether group modified silicone oil softener, 120 ℃ and 60m/min of vehicle speed.
Calendering: at 115 ℃ and 42 m/min;
pre-shrinking: 38m/min, pressure 4 bar.
The gram weight of the finished fabric product in the embodiment is 215g/m2(ii) a The color fastness of the product is above 3-4 grade.
Comparative example 1
Comparison with example 1: in comparative example 1, the common viscose accounted for 25% of the total weight of the yarn, the modified polyester staple fiber was used in an amount of 3%, and the lyocell fiber accounted for 82% of the total weight of the yarn. Other process parameters were unchanged.
Comparative example 2
Comparison with example 1: in comparative example 2, the phase change microcapsule modified viscose accounts for 15% of the total weight of the yarn, the common polyester staple fiber is used in an amount of 3%, and the tencel fiber accounts for 82% of the total weight of the yarn. Other process parameters were unchanged.
Comparative example 3
Comparison with example 1: in comparative example 3, the phase change microcapsule modified viscose accounts for 60% of the total weight of the yarn, the modified polyester staple fiber is used in an amount of 10%, and the tencel fiber accounts for 30% of the total weight of the yarn. Other process parameters were unchanged.
Comparative example 4
Comparison with example 1: in comparative example 4, the common viscose comprised 25% of the total weight of the yarn, the common polyester staple fiber was used in an amount of 3%, and the lyocell fiber comprised 82% of the total weight of the yarn. And after-finishing the impregnated antibacterial agent and the phase-change microcapsule finishing agent when the fabric is dried and shaped, and other process parameters are unchanged.
And (3) after-finishing process: 40g/L silver ion antibacterial agent and 100g/L phase change microcapsule finishing liquid with solid content of 40 percent, and the liquid carrying rate is 100 percent by one-time dipping and one-time rolling; drying at 145 ℃ and the speed of the vehicle is 30 m/min.
The fabrics obtained in the above examples and comparative examples were subjected to performance tests, and the results are as follows (example 1 corresponds to case 1, and so on). As can be seen from table 1, the invention combines reasonable fiber proportion and yarn count, thereby ensuring the obvious function of the fabric and the quality of the textile; in comparative examples 1 to 4, it is difficult to achieve the functions of antibiosis, mite prevention and temperature adjustment and high fabric quality. The fabric obtained by the invention has the functions of antibiosis, mite prevention and temperature regulation, has good washing fastness, is soft and comfortable, is safe and environment-friendly, and can reach the national standard.
TABLE 1 Performance index of Fabric products obtained in the examples of the present invention and comparative examples
Note: the higher the number of steps corresponding to pilling fuzz, the better.
According to GBT19466.3-2004 Differential Scanning Calorimetry (DSC) part 3: testing the enthalpy value A of the fabric in the determination of melting and crystallization temperature and heat right, multiplying the enthalpy value A by the gram weight of the fabric to obtain the enthalpy value of the fabric in unit area, wherein the unit is J/m2. Typically, the tempering range is between 18-32 ℃.
And (3) evaluating the antibacterial performance of the textile by GB/T20944.3-2008: an oscillation method is used for detecting the antibacterial performance of the finished fabric, and a household bi-pass washing machine washing method is used for testing; after washing for 50 times, the antibacterial property is qualified, namely the lasting antibacterial property. "antibacterial qualified" is referred to standard GB/T20944.3-2008 as 12.5.
And (3) testing the anti-mite performance of the fabric by adopting the GBT 24253 and 2009 evaluation on the anti-mite performance of the fabric. The mite prevention is to destroy the living environment of mites by eliminating food-bacteria of the mites, thereby inhibiting the breeding rate of the mites.
And (4) washing by adopting a 4N method of a GB/T8629-2001A-type washing machine to detect the size change rate of the finished product washing.
The above description is only a preferred embodiment of the present invention, and it should be noted that various modifications to these embodiments can be implemented by those skilled in the art without departing from the technical principle of the present invention, and these modifications should be construed as the scope of the present invention.
Claims (10)
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