Disclosure of Invention
The invention aims to provide a superposed hollow floor slab with a formwork, the formwork does not need to be embedded in a prefabricated layer, the thickness of the floor slab can be reduced, and the transportation and the hoisting of the floor slab are convenient.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a take coincide hollow floor of mould shell, includes prefabricated layer and cast-in-place layer, prefabricated layer with cast-in-place layer coincide, cast-in-place layer is located the top on prefabricated layer, its characterized in that: the prefabricated layer is internally provided with a slab bottom reinforcing mesh, the cast-in-situ layer is internally provided with a slab face reinforcing mesh, and a plurality of formworks are uniformly arranged at intervals along the longitudinal direction and the transverse direction of the floor slab in the cast-in-situ layer on the surface of the prefabricated layer and between the slab face reinforcing meshes.
Further, the formwork is placed on the upper surface of the prefabricated layer, and the formwork and the prefabricated layer are fixedly connected through cement mortar bonding agents or fasteners.
Further, the slab bottom reinforcing mesh and the slab surface reinforcing mesh are connected through a reinforcing connector, the reinforcing connector is arranged between two adjacent formworks and comprises truss reinforcing steel bars and tie bars, the lower portions of the truss reinforcing steel bars are pre-buried in the prefabricated layers, the tops of the truss reinforcing steel bars are exposed out of the prefabricated layers, the bottoms of the truss reinforcing steel bars are connected with the slab bottom reinforcing mesh, the tops of the truss reinforcing steel bars are connected with one ends of the tie bars, and the other ends of the tie bars are connected with the slab surface reinforcing mesh.
Furthermore, the truss reinforcing steel bars comprise a pair of web member reinforcing steel bars and upper chord reinforcing steel bars connected with the upper ends of the web member reinforcing steel bars, the lower portions of the web member reinforcing steel bars are embedded in the prefabricated layer, the upper ends of the web member reinforcing steel bars and the upper chord reinforcing steel bars are exposed out of the prefabricated layer, the lower ends of the web member reinforcing steel bars are connected with the plate bottom reinforcing mesh, and the upper chord reinforcing steel bars are connected with one ends of the tie bars, which are close to the truss reinforcing steel bars.
Further, the tie bar is an S-shaped tie bar, and the S-shaped tie bar may or may not be arranged or arranged at intervals.
Preferably, the fastener is a bolt or a pin or a nail.
Preferably, the form of the formwork is of other forms such as a bowl, a square or a semicircle, the form of the bowl, the square or the semicircle is convenient for stacking and transporting during transportation, the occupied space of the formwork is reduced, thereby realizing one-time mass transportation and saving the cost.
Preferably, the surface of one side of the prefabricated layer facing the board reinforcing mesh avoids the position where the formwork is placed to be roughened.
Preferably, the plate face reinforcing mesh is formed by field binding or welded reinforcing mesh sheets.
Compared with the prior art, the invention has the following beneficial effects:
(1) the formwork is arranged in the cast-in-place layer and positioned between the surface of the prefabricated layer and the plate surface reinforcing mesh, so that the formwork is not required to be embedded in the prefabricated layer, but is embedded in the cast-in-place layer in a cast-in-place mode, the thickness of the prefabricated layer is effectively reduced, the transportation and the hoisting of the floor slab are more convenient, too much space cannot be occupied due to the thickness of the floor slab in the transportation process, the formwork is not easily crushed, and the problem of inconvenient transportation and hoisting caused by the fact that the formwork is embedded in the prefabricated layer in the existing overlapped hollow floor slab is solved.
(2) The invention adopts the technology of combining the superposed floor slab and the hollow floor slab, has simple manufacture, safety and reliability and low fault tolerance rate of construction and installation, and because the light formwork is arranged in the structure of the composite floor slab by adopting the principle of combining the composite floor slab and the hollow floor slab, the invention not only saves the using amount of reinforcing steel bars and concrete, reduces the loss of the formwork, effectively reduces the production cost, has obvious economic value, does not have a large number of primary and secondary beams, is more convenient to construct, shortens the construction period and accelerates the construction progress; with the reduction of the self weight of the floor slab, the earthquake effect is reduced, the load borne by the beam, the column and the foundation is reduced, the manufacturing cost is reduced, the net height of the structure is increased, and the method is particularly suitable for multi-story high-rise buildings with large column nets, large bay, large space, large span and large load.
(3) According to the invention, the formwork and the prefabricated layer are fixed through the cement mortar binder or the fastener, so that the formwork is not easy to shift and float when concrete is cast in situ, and the concrete on the cast-in-situ layer is not easy to flow into the cavity of the formwork.
(4) According to the invention, the truss steel bars are arranged in the prefabricated layer, and the truss steel bars are connected with the plate face steel bar mesh by the S-shaped tie bars, so that the cast-in-place layer and the prefabricated layer are connected more stably, the shear resistance of the S-shaped tie bars can be improved, and the formwork is not easy to run.
(5) The composite floor slab with the formwork can be directly manufactured in the existing component factory according to the mode of producing composite slabs without adding new working procedures.
(6) The invention can be applied to floors of a bottom layer, a middle layer and a top layer of a building structure, namely at least one layer of the bottom layer, the middle layer and the top layer is used, when one cross slab is used, the rest floor parts can use a cast-in-place structure system, so the invention can be combined with the cast-in-place structure system and an assembly structure system for use.
(7) The invention can select different plate thicknesses and different plate spans according to the actual requirements of actual engineering and the design requirements, so the invention has wide application range and is suitable for wide popularization and use.
Detailed Description
The technical solutions of the present invention will be described in detail below with reference to the accompanying drawings and examples so that those skilled in the art can better understand and implement the technical solutions of the present invention.
The invention provides a composite hollow floor slab with a formwork, which comprises a prefabricated layer 1 and a cast-in-place layer 2, wherein the prefabricated layer 1 and the cast-in-place layer 2 are laminated, the cast-in-place layer 2 is positioned above the prefabricated layer 1, a slab bottom reinforcing mesh 3 is arranged in the prefabricated layer 1, a slab face reinforcing mesh 6 is arranged in the cast-in-place layer 2, and the slab face reinforcing mesh 6 is made by binding on site or adopting welded reinforcing mesh sheets. A plurality of formworks 5 are arranged on the upper surface of the prefabricated layer 1, the formworks 5 are uniformly spaced along the longitudinal direction and the transverse direction of the floor slab, and the formworks 5 are positioned in the cast-in-place layer 2 and are positioned below the steel bar mesh 6 of the slab surface; as shown in fig. 2, the left and right bent parts of the bottom of the formwork 5 can be fixedly connected with the prefabricated layer 1 by cement mortar binder or fastener 8 (such as bolt or pin or shooting nail) according to requirements, so that the formwork 5 is not easy to run and float in the process of casting concrete in situ;
in the embodiment, the form 5 is bowl-shaped, and the form 5 of the invention does not need to be arranged in a prefabricated layer, so that the prefabricated floor slab and the form 5 can be separately transported in the transportation process, the bowl-shaped form 5 can be stacked and transported in the transportation process, the occupied space of the form 5 is reduced, the one-time mass transportation can be realized, and the cost is saved. Besides the bowl shape of the present embodiment, the form 5 can be a square form or a semicircular form.
The prefabricated layer 2 is roughened at the position avoiding the formwork 5 to place on the surface, the roughness is increased, the stability and firmness of the cast-in-place layer 2 and the prefabricated layer 1 are improved, and the slab bottom reinforcing mesh 3 and the slab surface reinforcing mesh 6 are connected through the reinforcing steel bar connecting piece between the two adjacent formworks 5, so that the cast-in-place layer 2 and the prefabricated layer 1 are stably connected, and the anti-seismic performance is improved.
In this embodiment, as shown in fig. 3, according to the actual construction requirement, the slab-bottom mesh reinforcement 3 and the slab-face mesh reinforcement 6 can be connected by a steel bar connector, the steel bar connector is disposed between two adjacent formworks, the steel bar connector includes a truss steel bar 4 and an S-shaped tie bar 7 embedded in the prefabricated layer 1, the truss steel bar 4 of this embodiment includes a pair of web members 42 and an upper chord steel bar 41 connected to the upper ends of the web members 42, the lower portions of the web members 42 are embedded in the prefabricated layer 1, the upper ends of the web members 42 and the upper chord steel bar 41 are exposed out of the prefabricated layer 1, the lower ends of the web members 42 are anchored to the slab-bottom mesh reinforcement 3, the upper chord steel bar 41 is connected to the lower ends of the S-shaped tie bars 7, and the upper ends of the S-shaped tie bars 7 are connected to the slab-face mesh reinforcement 6; the addition of the truss reinforcing steel bars 4 and the S-shaped tie bars 7 can increase the rigidity of the floor slab on the one hand, and can increase the shearing of the superposed surface of the prefabricated layer 1 and the cast-in-place layer 2 on the other hand.
The construction process of the invention is as follows: manufacturing a prefabricated layer 1, wherein the prefabricated layer 1 avoids the position where a formwork 5 is placed for roughening treatment, a plate bottom steel bar net 3 and truss steel bars 4 are pre-embedded in the prefabricated layer 1, the lower ends of web member steel bars 42 of the truss steel bars 4 are anchored and fixed with the plate bottom steel bar net 3, and the upper ends of the web member steel bars 42 and upper chord steel bars 41 are exposed out of the prefabricated layer 1; the prefabricated layer 1 is transported to a construction site, after the prefabricated layer 1 is hoisted, a certain number of formworks 5 are arranged above the prefabricated layer 1 at intervals according to design requirements, after the formworks 5 are placed, the board reinforcing mesh 6 is laid above the formworks 5, the board reinforcing mesh 6 can be bound on site or can be made of welded reinforcing mesh sheets, the formworks 5 are pressed down by the board reinforcing mesh 6, the truss reinforcing steel bars 4 and the board reinforcing mesh 6 are fixed by the S-shaped tie bars 7, the formworks 5 are not prone to dislocation, and finally concrete pouring is carried out, so that construction can be completed.
The above-mentioned embodiments are merely preferred embodiments of the present invention, but should not be construed as limiting the invention, and any variations and modifications based on the concept of the present invention should fall within the scope of the present invention, which is defined by the claims.