CN114318671A - A kind of preparation method of hygroscopic and antibacterial spunlace non-woven fabric - Google Patents

A kind of preparation method of hygroscopic and antibacterial spunlace non-woven fabric Download PDF

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CN114318671A
CN114318671A CN202111661135.9A CN202111661135A CN114318671A CN 114318671 A CN114318671 A CN 114318671A CN 202111661135 A CN202111661135 A CN 202111661135A CN 114318671 A CN114318671 A CN 114318671A
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spunlace
fibers
fiber
polylactic acid
acetate
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CN114318671B (en
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李思鹏
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Fujian Longmei Medical Instrument Co ltd
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4382Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F2/00Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof
    • D01F2/24Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof from cellulose derivatives
    • D01F2/28Monocomponent artificial filaments or the like of cellulose or cellulose derivatives; Manufacture thereof from cellulose derivatives from organic cellulose esters or ethers, e.g. cellulose acetate
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/492Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M16/00Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
    • D06M16/003Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic with enzymes or microorganisms
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16Synthetic fibres, other than mineral fibres
    • D06M2101/30Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/32Polyesters

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biochemistry (AREA)
  • Microbiology (AREA)
  • Mechanical Engineering (AREA)
  • Nonwoven Fabrics (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

The invention discloses a preparation method of a moisture-absorbing and bacteriostatic spunlace non-woven fabric. The spunlace non-woven fabric comprises, by weight, 25-30 parts of acetate fibers, 25-30 parts of polylactic acid fibers, 50-60 parts of polyethylene fibers, 1-3 parts of antioxidants and 1-3 parts of flame retardants; the acetate fiber is mainly prepared by the reaction of cellulose acetate, succinic anhydride and polydopamine; after the polylactic acid fiber is swelled, lysozyme is loaded. The preparation method comprises the steps of firstly using antioxidant and flame retardant solution to carry out impregnation treatment on polyethylene fibers, acetate fibers and polylactic acid fibers, then laying four layers of fiber nets according to the sequence of the polyethylene fibers, the acetate fibers, the polylactic acid fibers and the polyethylene fibers, and carrying out double spunlace reinforcement to obtain the spunlace non-woven fabric. The spunlace non-woven fabric prepared by the invention has the advantages of good comprehensive performance, good antibacterial property, moisture absorption, strength and toughness, and is particularly suitable for clothes fabrics.

Description

一种吸湿抑菌的水刺无纺布的制备方法A kind of preparation method of spunlace non-woven fabric of moisture absorption and bacteriostasis

技术领域technical field

本发明涉及水刺无纺布加工技术领域,具体为一种吸湿抑菌的水刺无纺布的制备方法。The invention relates to the technical field of spunlace non-woven fabric processing, in particular to a preparation method of a hygroscopic and bacteriostatic spunlace non-woven fabric.

背景技术Background technique

水刺无纺布是通过高压微细水流喷射到蚕丝、竹纤维、木浆纤维、海藻纤维、涤纶、锦纶、丙纶、粘胶纤维、甲壳素纤维、超细纤维、天丝、玻璃纤维中任意一种或多种组成的一层或多层纤维网上,使各纤维相互缠结在一起,纤维网收到外力加固从而具备一定力学强度,最终得到的织物即为水刺无纺布。水刺法加固纤维网原理与针刺工艺比较相似,区别在于水刺无纺布不需要刺针,而是采用高压产生的多股微细水射流-水刺机喷射纤维网。水射流穿过纤维网后,受托持网帘的反弹,再次穿插纤维网,由此,纤维网中纤维在不同方向高速水射流穿插的水力作用下,产生位移、穿插、缠结和抱合,从而使纤维网得到加固。The spunlace non-woven fabric is sprayed by high-pressure fine water flow to any one of silk, bamboo fiber, wood pulp fiber, seaweed fiber, polyester, nylon, polypropylene, viscose fiber, chitin fiber, microfiber, tencel, glass fiber. One or more layers of fiber nets composed of one or more kinds of fibers are entangled with each other, and the fiber nets are reinforced by external force to have a certain mechanical strength, and the final fabric is a spunlace non-woven fabric. The principle of spunlace reinforcing fiber web is similar to the needle punching process, the difference is that the spunlace non-woven fabric does not need needles, but uses multiple fine water jets generated by high pressure - spunlace machine to spray the fiber web. After the water jet passes through the fiber web, it is supported by the rebound of the mesh curtain and penetrates the fiber web again. As a result, the fibers in the fiber web are displaced, interspersed, entangled and cohesive under the hydraulic action of the high-speed water jets in different directions. The fiber web is reinforced.

由于水刺无纺布具备外观比其它非织造材料更接近传统纺织品,强度高、低起毛性,高吸湿性、快速吸湿,透气性好,手感柔软、悬垂性好,外观花样多变,无需粘合剂加固、耐洗等众多优点,自其上市以来,深受各行各业的喜爱。目前已广泛应用于医用挂帘、手术服、手术罩布、医用包扎材料、伤口敷料、医用纱布、航空抹布、服装衬基布、涂层基布、用即弃材料、仪器仪表高级抹布、电子行业高级抹布、毛巾、化妆棉、湿巾、口罩包覆材料等。现阶段,随着人们对于衣物面料的质量要求、功能需要也越来越高,因此综合性能优的多功能面料也逐渐成为发展趋势。Because the appearance of spunlace non-woven fabric is closer to that of traditional textiles than other non-woven materials, it has high strength, low fluff, high hygroscopicity, rapid moisture absorption, good air permeability, soft hand feeling, good drapability, changeable appearance pattern, no need to stick It has many advantages such as mixture reinforcement and washability. Since its listing, it has been deeply loved by all walks of life. At present, it has been widely used in medical curtains, surgical gowns, surgical cover cloths, medical dressing materials, wound dressings, medical gauze, aviation rags, clothing lining fabrics, coated base fabrics, disposable materials, advanced instrument rags, electronic Industry advanced rags, towels, cotton pads, wet wipes, mask covering materials, etc. At this stage, as people's quality requirements and functional requirements for clothing fabrics are getting higher and higher, multi-functional fabrics with excellent comprehensive performance have gradually become a development trend.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种吸湿抑菌的水刺无纺布及其制备方法,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a spunlace nonwoven fabric with moisture absorption and bacteriostasis and a preparation method thereof, so as to solve the problems raised in the above-mentioned background technology.

为了解决上述技术问题,本发明提供如下技术方案:一种吸湿抑菌的水刺无纺布由聚乙烯纤维-醋酸纤维-聚乳酸纤维-聚乙烯纤维组成的四层纤维网,经双重水刺加固制得。In order to solve the above-mentioned technical problems, the present invention provides the following technical solutions: a four-layer fiber web composed of polyethylene fiber-acetate fiber-polylactic acid fiber-polyethylene fiber, a hygroscopic and bacteriostatic spunlace non-woven fabric is double spunlace Reinforced.

进一步的,所述聚乙烯纤维、醋酸纤维、聚乳酸纤维在水刺加固前,经抗氧剂、阻燃剂溶液浸渍处理。Further, the polyethylene fibers, acetate fibers and polylactic acid fibers are impregnated with solutions of antioxidants and flame retardants before spunlace reinforcement.

进一步的,各原料的重量份为,醋酸纤维25-30份、聚乳酸纤维25-30份、聚乙烯纤维50-60份、抗氧剂1-3份、阻燃剂1-3份。Further, the weight parts of each raw material are 25-30 parts of acetate fibers, 25-30 parts of polylactic acid fibers, 50-60 parts of polyethylene fibers, 1-3 parts of antioxidants, and 1-3 parts of flame retardants.

进一步的,所述醋酸纤维主要由醋酸纤维素、丁二酸酐、聚多巴胺反应制得。Further, the cellulose acetate is mainly prepared by reacting cellulose acetate, succinic anhydride and polydopamine.

进一步的,所述抗氧剂为季戊四醇酯、亚磷酸酯、硫代二丙酸酯类抗氧剂中的任意一种或多种;所述阻燃剂为三聚氰胺、三聚氰胺尿氰酸盐、三聚氰胺磷酸盐的任意一种或多种。Further, the antioxidant is any one or more of pentaerythritol ester, phosphite, thiodipropionate antioxidants; the flame retardant is melamine, melamine urethane, melamine Any one or more of phosphates.

一种吸湿抑菌的水刺无纺布的制备方法,包括以下步骤;A preparation method of a hygroscopic and antibacterial spunlace non-woven fabric, comprising the following steps;

(1)制备醋酸纤维:(1) Preparation of acetate fiber:

(2)聚乳酸纤维预处理:(2) Polylactic acid fiber pretreatment:

(3)制备水刺无纺布成品。(3) Preparation of finished spunlace non-woven fabrics.

进一步的,一种吸湿抑菌的水刺无纺布的制备方法,包括以下步骤;Further, a preparation method of a hygroscopic and bacteriostatic spunlace nonwoven fabric comprises the following steps;

(1)制备醋酸纤维:取醋酸纤维素溶解于丙酮溶剂中,加入无水乙醇溶液,静置形成沉淀,抽滤去除上层溶液,得到预处理醋酸纤维素;(1) Preparation of cellulose acetate: dissolving cellulose acetate in an acetone solvent, adding anhydrous ethanol solution, standing to form a precipitate, and removing the upper layer solution by suction filtration to obtain pretreated cellulose acetate;

将预处理醋酸纤维溶于丙酮溶液中,加入丁二酸酐、三乙胺,搅拌,升高温度至65-70℃,反应,加入无水乙醇溶液,静置形成沉淀,抽滤去除杂质,干燥,得到羧基化醋酸纤维素;Dissolve the pretreated cellulose acetate in the acetone solution, add succinic anhydride and triethylamine, stir, raise the temperature to 65-70°C, react, add anhydrous ethanol solution, let stand to form a precipitate, remove impurities by suction filtration, and dry , to obtain carboxylated cellulose acetate;

取羧基化醋酸纤维素溶于二甲基甲酰胺溶剂中,加入聚多巴胺溶液,搅拌均匀,滴加浓硫酸溶液,反应,过滤,去离子水洗,纺丝得到醋酸纤维;Dissolving carboxylated cellulose acetate in dimethylformamide solvent, adding polydopamine solution, stirring evenly, adding concentrated sulfuric acid solution dropwise, reacting, filtering, washing with deionized water, and spinning to obtain cellulose acetate;

(2)聚乳酸纤维预处理:取聚乳酸纤维浸没于氢氧化钠溶液中,水溶加热,溶胀;过滤去除氢氧化钠溶液,去离子水漂洗,向溶胀聚乳酸纤维中加入溶菌酶缓冲液,静置,得到负载溶菌酶的聚乳酸纤维,备用;(2) Polylactic acid fiber pretreatment: immerse the polylactic acid fiber in sodium hydroxide solution, heat it in water, and swell; filter to remove the sodium hydroxide solution, rinse with deionized water, and add lysozyme buffer to the swollen polylactic acid fiber, Let stand to obtain the polylactic acid fiber loaded with lysozyme, for use;

(3)制备水刺无纺布成品:在无尘环境中,取步骤(1)制得的醋酸纤维、步骤(2)处理后的聚乳酸纤维、聚乙烯纤维浸入抗氧剂和阻燃剂溶液中,过滤,干燥,梳理成单纤维状,按照聚乙烯纤维-醋酸纤维-聚乳酸纤维-聚乙烯纤维的顺序,铺设四层纤维网,横向梳理,对纤维网进行牵伸、匀整,经水刺加固,拉伸,二次水刺加固,自然干燥,收卷,制得吸湿抑菌的水刺无纺布成品。(3) Preparation of finished spunlace non-woven fabric: in a dust-free environment, take the acetate fibers obtained in step (1), the polylactic acid fibers and polyethylene fibers treated in step (2) and soak them in antioxidants and flame retardants In the solution, filtered, dried, combed into single fibers, laid four layers of fiber webs in the order of polyethylene fiber-acetate fiber-polylactic acid fiber-polyethylene fiber, carded horizontally, and drafted and leveled the fiber web. Spunlace reinforcement, stretching, secondary spunlace reinforcement, natural drying, and winding to obtain a hygroscopic and bacteriostatic spunlace non-woven product.

进一步的,一种吸湿抑菌的水刺无纺布的制备方法,包括以下步骤;Further, a preparation method of a hygroscopic and bacteriostatic spunlace nonwoven fabric comprises the following steps;

(1)制备醋酸纤维:取醋酸纤维素溶解于丙酮溶剂中,升高温度至65-70℃,搅拌均匀,降温至27-32℃,加入无水乙醇溶液,静置形成沉淀,抽滤去除上层溶液,得到预处理醋酸纤维素;(1) Preparation of cellulose acetate: dissolve cellulose acetate in acetone solvent, raise the temperature to 65-70°C, stir evenly, cool down to 27-32°C, add anhydrous ethanol solution, let stand to form a precipitate, and remove by suction filtration upper layer solution to obtain pretreated cellulose acetate;

将预处理醋酸纤维溶于丙酮溶液中,加入丁二酸酐、三乙胺,搅拌,升高温度至65-70℃,反应20-24h,降温至27-32℃,加入无水乙醇溶液,静置形成沉淀,抽滤去除杂质,干燥,得到羧基化醋酸纤维素;Dissolve the pretreated cellulose acetate in the acetone solution, add succinic anhydride and triethylamine, stir, raise the temperature to 65-70°C, react for 20-24h, cool down to 27-32°C, add anhydrous ethanol solution, and let Set to form a precipitate, remove impurities by suction filtration, and dry to obtain carboxylated cellulose acetate;

取羧基化醋酸纤维素溶于二甲基甲酰胺溶剂中,加入聚多巴胺溶液,搅拌均匀,滴加浓硫酸溶液,温度为70-80℃,反应20-30min,过滤,去离子水洗,纺丝得到醋酸纤维;Dissolve carboxylated cellulose acetate in dimethylformamide solvent, add polydopamine solution, stir evenly, add concentrated sulfuric acid solution dropwise, temperature is 70-80 ℃, react for 20-30min, filter, wash with deionized water, spin to obtain cellulose acetate;

(2)聚乳酸纤维预处理:取聚乳酸纤维浸没于5mol/L的氢氧化钠溶液中,水溶加热,控制温度为70-80℃,溶胀30-40min;过滤去除氢氧化钠溶液,去离子水漂洗,降温至20-25℃,向溶胀聚乳酸纤维中加入溶菌酶缓冲液,静置40-60min,得到负载溶菌酶的聚乳酸纤维,备用;(2) Polylactic acid fiber pretreatment: immerse the polylactic acid fiber in 5mol/L sodium hydroxide solution, heat it in water, control the temperature to 70-80℃, and swell for 30-40min; filter to remove the sodium hydroxide solution, deionize Rinse with water, cool down to 20-25°C, add lysozyme buffer to the swollen polylactic acid fibers, and let stand for 40-60 min to obtain lysozyme-loaded polylactic acid fibers for use;

(3)制备水刺无纺布成品:在无尘环境中,取步骤(1)制得的醋酸纤维、步骤(2)处理后的聚乳酸纤维、聚乙烯纤维浸入抗氧剂和阻燃剂溶液中,过滤,干燥,梳理成单纤维状,按照聚乙烯纤维-醋酸纤维-聚乳酸纤维-聚乙烯纤维的顺序,铺设四层纤维网,横向梳理,对纤维网进行牵伸、匀整,经水刺加固,拉伸,二次水刺加固,自然干燥,收卷,制得吸湿抑菌的水刺无纺布成品。(3) Preparation of finished spunlace non-woven fabric: in a dust-free environment, take the acetate fibers obtained in step (1), the polylactic acid fibers and polyethylene fibers treated in step (2) and soak them in antioxidants and flame retardants In the solution, filtered, dried, combed into single fibers, laid four layers of fiber webs in the order of polyethylene fiber-acetate fiber-polylactic acid fiber-polyethylene fiber, carded horizontally, and drafted and leveled the fiber web. Spunlace reinforcement, stretching, secondary spunlace reinforcement, natural drying, and winding to obtain a hygroscopic and bacteriostatic spunlace non-woven product.

进一步的,所述步骤(2)中溶菌酶缓冲液是由溶菌酶和4-羟乙基哌嗪乙磺酸缓冲溶液混合制得;所述4-羟乙基哌嗪乙磺酸缓冲溶液的pH值为7.0-7.5;所述溶菌酶和4-羟乙基哌嗪乙磺酸缓冲溶液的体积比为2:1。Further, in the step (2), the lysozyme buffer is prepared by mixing lysozyme and 4-hydroxyethylpiperazine ethanesulfonic acid buffer solution; The pH value is 7.0-7.5; the volume ratio of the lysozyme and the 4-hydroxyethylpiperazine ethanesulfonic acid buffer solution is 2:1.

进一步的,所述步骤(3)中水刺的工艺条件为:水刺加固过程采用3-5个水刺头,水刺压力为30-45Mpa,二次水刺加固过程中采用2-3个水刺头,水刺压力为5-15Mpa。Further, the process conditions of the spunlace in the step (3) are: 3-5 spunlace heads are used in the spunlace reinforcement process, the spunlace pressure is 30-45Mpa, and 2-3 spunlace heads are used in the secondary spunlace reinforcement process. Spunlace head, the spunlace pressure is 5-15Mpa.

与现有技术相比,本发明所达到的有益效果是:Compared with the prior art, the beneficial effects achieved by the present invention are:

本发明采用主要聚乙烯纤维、醋酸纤维、聚乳酸纤维,经双重水刺加固,制得具有聚乙烯纤维层-醋酸纤维层-聚乳酸纤维层-聚乙烯纤维层四层结构的水刺无纺布。与棉、麻等天然纤维相比,醋酸纤维的吸湿透气性、回弹性良好,不起静电和毛球,贴肤舒适,适合制作衣物。但是醋酸纤维的强度较低,用力拉扯时,易断裂、耐磨性较差;本发明中为了改善这一问题,先将醋酸纤维素进行羧基化处理,羧基化醋酸纤维素可与聚多巴胺表面的活性羟基形成桥连结构,与醋酸纤维的界面结合力更强,分子面积增大,也提高了韧性和耐磨性能;而常规技术中多采用聚多巴胺浸渍纤维、或盐酸多巴胺在纤维上聚合的方式,将聚多巴胺包覆在纤维膜,但这两种方式中聚多巴胺与纤维膜的结合力较弱,容易造成脱落;由于聚多巴胺分子中含有多个刚性结构的苯环,将其结构引入到纤维分子上,可改善醋酸纤维的力学强度。The invention adopts main polyethylene fibers, acetate fibers and polylactic acid fibers, and is reinforced by double spunlace to prepare a spunlace nonwoven having a four-layer structure of polyethylene fiber layer-acetate fiber layer-polylactic acid fiber layer-polyethylene fiber layer. cloth. Compared with natural fibers such as cotton and linen, acetate fiber has good moisture absorption, air permeability and resilience, does not have static electricity and hair balls, and is comfortable against the skin, making it suitable for making clothes. However, the strength of cellulose acetate is low, and it is easy to break and has poor wear resistance when pulled hard; in the present invention, in order to improve this problem, the cellulose acetate is first subjected to carboxylation treatment, and the carboxylated cellulose acetate can interact with the surface of polydopamine. The active hydroxyl groups form a bridged structure, which has stronger interfacial bonding force with acetate fibers, increased molecular area, and improved toughness and wear resistance; while in conventional technology, polydopamine impregnated fibers, or dopamine hydrochloride polymerized on fibers In this way, polydopamine is coated on the fiber membrane, but in these two methods, the binding force between polydopamine and fiber membrane is weak, which is easy to cause falling off; because polydopamine molecule contains multiple rigid structures of benzene rings, its structure Introduced into fiber molecules, it can improve the mechanical strength of acetate fiber.

本发明制备的水刺无纺布包括四层,依次为聚乙烯纤维层-醋酸纤维层-聚乳酸纤维层-聚乙烯纤维层,聚乙烯纤维热稳定性强、力学强度和韧性高的优点,将其作为最外层,起到保护中间醋酸纤维层、聚乳酸纤维层的作用。The spunlace non-woven fabric prepared by the invention includes four layers, which are polyethylene fiber layer-acetate fiber layer-polylactic acid fiber layer-polyethylene fiber layer in sequence, and polyethylene fiber has the advantages of strong thermal stability, high mechanical strength and toughness, This is used as the outermost layer to protect the intermediate acetate fiber layer and the polylactic acid fiber layer.

聚乳酸是应用较为广泛的生物可降解高分子材料,在自然界中可逐渐降解为水和二氧化碳,对环境无污染。另外,聚乳酸可作为固定生物酶的载体,与生物相容性良好。溶菌酶能高效地水解细菌细胞壁的主要成分肽聚糖,细胞壁破裂后,细菌无法进行正常生长活动,因而逐渐走向消亡,达到抑菌杀菌的作用;由于酶对生存环境的要求较为严格,温度、金属离子、酸碱度的变化,都会直接影响到酶的活性。因此本发明中,将溶菌酶负载于聚乳酸纤维中,负载前使用氢氧化钠溶液对聚乳酸纤维进行溶胀处理,提高聚乳酸纤维的孔隙率、比表面积、渗透率,因此增加了溶菌酶在聚乳酸纤维中的负载量。聚乳酸纤维可起到固化溶菌酶的作用,减小溶菌酶受外界其他因素的破坏作用,达到持久、高效抑菌杀菌的作用。另外,在制备无纺布过程中,采用水刺工艺,与熔喷和热贴合工艺相比,水刺工艺温度低于35℃,同样也避免了溶菌酶高温失活的风险。Polylactic acid is a widely used biodegradable polymer material, which can be gradually degraded into water and carbon dioxide in nature without pollution to the environment. In addition, polylactic acid can be used as a carrier for immobilizing biological enzymes and has good biocompatibility. Lysozyme can efficiently hydrolyze peptidoglycan, the main component of bacterial cell wall. After the cell wall is ruptured, bacteria cannot carry out normal growth activities, so they gradually die out to achieve bacteriostatic and bactericidal effects; Changes in metal ions and pH will directly affect the activity of enzymes. Therefore, in the present invention, lysozyme is loaded into the polylactic acid fiber, and sodium hydroxide solution is used to swell the polylactic acid fiber before loading, so as to improve the porosity, specific surface area and permeability of the polylactic acid fiber, thus increasing the lysozyme in the polylactic acid fiber. Loading in PLA fibers. Polylactic acid fiber can play the role of solidifying lysozyme, reduce the damage of lysozyme by other external factors, and achieve lasting and efficient bacteriostasis and sterilization. In addition, in the process of preparing the non-woven fabric, the spunlace process is adopted. Compared with the melt blowing and thermal lamination processes, the temperature of the spunlace process is lower than 35 °C, which also avoids the risk of high temperature inactivation of lysozyme.

本发明制备得到的水刺无纺布综合性能有,具备良好的抑菌性、吸湿性、强度、韧性,特别适用于衣物面料。The spunlace non-woven fabric prepared by the invention has the following comprehensive properties: good antibacterial property, hygroscopicity, strength and toughness, and is especially suitable for clothing fabrics.

具体实施方式Detailed ways

下面对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be described clearly and completely below. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

实施例1Example 1

水刺无纺布由复合纤维经双重水刺加固制得;复合纤维包括如下重量份的原料,醋酸纤维25份、聚乳酸纤维25份、聚乙烯纤维50份、抗氧剂1份、阻燃剂1份。The spunlace non-woven fabric is obtained by double spunlace reinforcement of composite fibers; the composite fibers include the following raw materials by weight, 25 parts of acetate fibers, 25 parts of polylactic acid fibers, 50 parts of polyethylene fibers, 1 part of antioxidant, flame retardant 1 dose.

抗氧剂为季戊四醇酯,阻燃剂为三聚氰胺。The antioxidant is pentaerythritol ester, and the flame retardant is melamine.

一种吸湿抑菌的水刺无纺布的制备方法,包括以下步骤;A preparation method of a hygroscopic and antibacterial spunlace non-woven fabric, comprising the following steps;

(1)制备醋酸纤维:取醋酸纤维素溶解于丙酮溶剂中,升高温度至65℃,搅拌均匀,降温至27℃,加入无水乙醇溶液,静置形成沉淀,抽滤去除上层溶液,得到预处理醋酸纤维素;(1) Preparation of cellulose acetate: dissolve cellulose acetate in acetone solvent, raise the temperature to 65°C, stir evenly, cool down to 27°C, add anhydrous ethanol solution, let stand to form a precipitate, and remove the upper layer solution by suction filtration to obtain pretreated cellulose acetate;

将预处理醋酸纤维溶于丙酮溶液中,加入丁二酸酐、三乙胺,搅拌,升高温度至65℃,反应20h,降温至27℃,加入无水乙醇溶液,静置形成沉淀,抽滤去除杂质,干燥,得到羧基化醋酸纤维素;Dissolve the pretreated cellulose acetate in the acetone solution, add succinic anhydride and triethylamine, stir, raise the temperature to 65 °C, react for 20 h, cool down to 27 °C, add anhydrous ethanol solution, let stand to form a precipitate, and filter with suction Remove impurities and dry to obtain carboxylated cellulose acetate;

取羧基化醋酸纤维素溶于二甲基甲酰胺溶剂中,加入聚多巴胺溶液,搅拌均匀,滴加浓硫酸溶液,温度为70℃,反应20min,过滤,去离子水洗,纺丝得到醋酸纤维;Dissolve carboxylated cellulose acetate in dimethylformamide solvent, add polydopamine solution, stir evenly, add concentrated sulfuric acid solution dropwise at 70°C, react for 20 minutes, filter, wash with deionized water, and spin to obtain acetate fiber;

(2)聚乳酸纤维预处理:取聚乳酸纤维浸没于5mol/L的氢氧化钠溶液中,水溶加热,控制温度为70℃,溶胀30min;过滤去除氢氧化钠溶液,去离子水漂洗,降温至20℃,向溶胀聚乳酸纤维中加入溶菌酶缓冲液,静置40min,得到负载溶菌酶的聚乳酸纤维,备用;(2) Polylactic acid fiber pretreatment: immerse the polylactic acid fiber in 5mol/L sodium hydroxide solution, heat it in water, control the temperature to 70°C, and swell for 30min; filter to remove the sodium hydroxide solution, rinse with deionized water, and cool down to 20°C, add lysozyme buffer to the swollen polylactic acid fibers, and let stand for 40 min to obtain lysozyme-loaded polylactic acid fibers for use;

溶菌酶缓冲液是由溶菌酶和4-羟乙基哌嗪乙磺酸缓冲溶液混合制得;所述4-羟乙基哌嗪乙磺酸缓冲溶液的pH值为7.0;所述溶菌酶和4-羟乙基哌嗪乙磺酸缓冲溶液的体积比为2:1;The lysozyme buffer solution is prepared by mixing lysozyme and 4-hydroxyethylpiperazine ethanesulfonic acid buffer solution; the pH value of the 4-hydroxyethylpiperazine ethanesulfonic acid buffer solution is 7.0; the lysozyme and The volume ratio of 4-hydroxyethylpiperazine ethanesulfonic acid buffer solution is 2:1;

(3)制备水刺无纺布成品:在无尘环境中,取步骤(1)制得的醋酸纤维、步骤(2)处理后的聚乳酸纤维、聚乙烯纤维浸入抗氧剂和阻燃剂溶液中,过滤,干燥,梳理成单纤维状,按照聚乙烯纤维-醋酸纤维-聚乳酸纤维-聚乙烯纤维的顺序,铺设四层纤维网,横向梳理,对纤维网进行牵伸、匀整,经水刺加固,拉伸,二次水刺加固,自然干燥,收卷,制得吸湿抑菌的水刺无纺布成品。(3) Preparation of finished spunlace non-woven fabric: in a dust-free environment, take the acetate fibers obtained in step (1), the polylactic acid fibers and polyethylene fibers treated in step (2) and soak them in antioxidants and flame retardants In the solution, filtered, dried, combed into single fibers, laid four layers of fiber webs in the order of polyethylene fiber-acetate fiber-polylactic acid fiber-polyethylene fiber, carded horizontally, and drafted and leveled the fiber web. Spunlace reinforcement, stretching, secondary spunlace reinforcement, natural drying, and winding to obtain a hygroscopic and bacteriostatic spunlace non-woven product.

水刺的工艺条件为:水刺加固过程采用3个水刺头,水刺压力为30Mpa,二次水刺加固过程中采用2个水刺头,水刺压力为5Mpa。The technological conditions of spunlace are as follows: 3 spunlace heads are used in the spunlace reinforcement process, the spunlace pressure is 30Mpa, and two spunlace heads are used in the secondary spunlace reinforcement process, and the spunlace pressure is 5Mpa.

实施例2Example 2

水刺无纺布由复合纤维经双重水刺加固制得;复合纤维包括如下重量份的原料,醋酸纤维27份、聚乳酸纤维27份、聚乙烯纤维55份、抗氧剂2份、阻燃剂1份。The spunlace non-woven fabric is prepared by double spunlace reinforcement of composite fibers; the composite fibers include the following raw materials by weight, 27 parts of acetate fibers, 27 parts of polylactic acid fibers, 55 parts of polyethylene fibers, 2 parts of antioxidants, flame retardant 1 dose.

抗氧剂为亚磷酸酯,阻燃剂为三聚氰胺尿氰酸盐。The antioxidant is phosphite, and the flame retardant is melamine urethane cyanate.

一种吸湿抑菌的水刺无纺布的制备方法,包括以下步骤;A preparation method of a hygroscopic and antibacterial spunlace non-woven fabric, comprising the following steps;

(1)制备醋酸纤维:取醋酸纤维素溶解于丙酮溶剂中,升高温度至67℃,搅拌均匀,降温至30℃,加入无水乙醇溶液,静置形成沉淀,抽滤去除上层溶液,得到预处理醋酸纤维素;(1) Preparation of cellulose acetate: dissolve cellulose acetate in acetone solvent, raise the temperature to 67°C, stir evenly, cool down to 30°C, add anhydrous ethanol solution, let stand to form a precipitate, remove the upper layer solution by suction filtration, and obtain pretreated cellulose acetate;

将预处理醋酸纤维溶于丙酮溶液中,加入丁二酸酐、三乙胺,搅拌,升高温度至67℃,反应22h,降温至30℃,加入无水乙醇溶液,静置形成沉淀,抽滤去除杂质,干燥,得到羧基化醋酸纤维素;Dissolve the pretreated cellulose acetate in the acetone solution, add succinic anhydride and triethylamine, stir, raise the temperature to 67°C, react for 22h, cool down to 30°C, add anhydrous ethanol solution, let stand to form a precipitate, and filter with suction Remove impurities and dry to obtain carboxylated cellulose acetate;

取羧基化醋酸纤维素溶于二甲基甲酰胺溶剂中,加入聚多巴胺溶液,搅拌均匀,滴加浓硫酸溶液,温度为75℃,反应25min,过滤,去离子水洗,纺丝得到醋酸纤维;Dissolve carboxylated cellulose acetate in dimethylformamide solvent, add polydopamine solution, stir evenly, add concentrated sulfuric acid solution dropwise at 75°C, react for 25 minutes, filter, wash with deionized water, and spin to obtain acetate fiber;

(2)聚乳酸纤维预处理:取聚乳酸纤维浸没于5mol/L的氢氧化钠溶液中,水溶加热,控制温度为75℃,溶胀35min;过滤去除氢氧化钠溶液,去离子水漂洗,降温至22℃,向溶胀聚乳酸纤维中加入溶菌酶缓冲液,静置50min,得到负载溶菌酶的聚乳酸纤维,备用;(2) Polylactic acid fiber pretreatment: immerse the polylactic acid fiber in 5mol/L sodium hydroxide solution, heat it in water, control the temperature to 75°C, and swell for 35min; filter to remove the sodium hydroxide solution, rinse with deionized water, and cool down to 22° C., add lysozyme buffer to the swollen polylactic acid fibers, and let stand for 50 min to obtain lysozyme-loaded polylactic acid fibers for use;

溶菌酶缓冲液是由溶菌酶和4-羟乙基哌嗪乙磺酸缓冲溶液混合制得;所述4-羟乙基哌嗪乙磺酸缓冲溶液的pH值为7.3;所述溶菌酶和4-羟乙基哌嗪乙磺酸缓冲溶液的体积比为2:1;The lysozyme buffer solution is prepared by mixing lysozyme and 4-hydroxyethylpiperazine ethanesulfonic acid buffer solution; the pH value of the 4-hydroxyethylpiperazine ethanesulfonic acid buffer solution is 7.3; the lysozyme and The volume ratio of 4-hydroxyethylpiperazine ethanesulfonic acid buffer solution is 2:1;

(3)制备水刺无纺布成品:在无尘环境中,取步骤(1)制得的醋酸纤维、步骤(2)处理后的聚乳酸纤维、聚乙烯纤维浸入抗氧剂和阻燃剂溶液中,过滤,干燥,梳理成单纤维状,按照聚乙烯纤维-醋酸纤维-聚乳酸纤维-聚乙烯纤维的顺序,铺设四层纤维网,横向梳理,对纤维网进行牵伸、匀整,经水刺加固,拉伸,二次水刺加固,自然干燥,收卷,制得吸湿抑菌的水刺无纺布成品。(3) Preparation of finished spunlace non-woven fabric: in a dust-free environment, take the acetate fibers obtained in step (1), the polylactic acid fibers and polyethylene fibers treated in step (2) and soak them in antioxidants and flame retardants In the solution, filtered, dried, combed into single fibers, laid four layers of fiber webs in the order of polyethylene fiber-acetate fiber-polylactic acid fiber-polyethylene fiber, carded horizontally, and drafted and leveled the fiber web. Spunlace reinforcement, stretching, secondary spunlace reinforcement, natural drying, and winding to obtain a hygroscopic and bacteriostatic spunlace non-woven product.

水刺的工艺条件为:水刺加固过程采用4个水刺头,水刺压力为40Mpa,二次水刺加固过程中采用3个水刺头,水刺压力为8Mpa。The technological conditions of spunlace are: 4 spunlace heads are used in the spunlace reinforcement process, the spunlace pressure is 40Mpa, and 3 spunlace heads are used in the secondary spunlace reinforcement process, and the spunlace pressure is 8Mpa.

实施例3Example 3

水刺无纺布由复合纤维经双重水刺加固制得;复合纤维包括如下重量份的原料,醋酸纤维30份、聚乳酸纤维30份、聚乙烯纤维60份、抗氧剂3份、阻燃剂3份。The spunlace non-woven fabric is prepared by double spunlace reinforcement of composite fibers; the composite fibers include the following raw materials by weight, 30 parts of acetate fibers, 30 parts of polylactic acid fibers, 60 parts of polyethylene fibers, 3 parts of antioxidants, flame retardant 3 doses.

抗氧剂为亚磷酸酯,阻燃剂为三聚氰胺。The antioxidant is phosphite, and the flame retardant is melamine.

一种吸湿抑菌的水刺无纺布的制备方法,包括以下步骤;A preparation method of a hygroscopic and antibacterial spunlace non-woven fabric, comprising the following steps;

(1)制备醋酸纤维:取醋酸纤维素溶解于丙酮溶剂中,升高温度至70℃,搅拌均匀,降温至32℃,加入无水乙醇溶液,静置形成沉淀,抽滤去除上层溶液,得到预处理醋酸纤维素;(1) Preparation of cellulose acetate: dissolve cellulose acetate in acetone solvent, raise the temperature to 70°C, stir evenly, cool down to 32°C, add anhydrous ethanol solution, let stand to form a precipitate, and remove the upper layer solution by suction filtration to obtain pretreated cellulose acetate;

将预处理醋酸纤维溶于丙酮溶液中,加入丁二酸酐、三乙胺,搅拌,升高温度至70℃,反应24h,降温至32℃,加入无水乙醇溶液,静置形成沉淀,抽滤去除杂质,干燥,得到羧基化醋酸纤维素;Dissolve the pretreated cellulose acetate in the acetone solution, add succinic anhydride and triethylamine, stir, raise the temperature to 70 °C, react for 24 h, cool down to 32 °C, add anhydrous ethanol solution, let stand to form a precipitate, and filter with suction Remove impurities and dry to obtain carboxylated cellulose acetate;

取羧基化醋酸纤维素溶于二甲基甲酰胺溶剂中,加入聚多巴胺溶液,搅拌均匀,滴加浓硫酸溶液,温度为80℃,反应30min,过滤,去离子水洗,纺丝得到醋酸纤维;Dissolve carboxylated cellulose acetate in dimethylformamide solvent, add polydopamine solution, stir evenly, dropwise add concentrated sulfuric acid solution, the temperature is 80 ° C, react for 30 min, filter, wash with deionized water, and spin to obtain acetate fiber;

(2)聚乳酸纤维预处理:取聚乳酸纤维浸没于5mol/L的氢氧化钠溶液中,水溶加热,控制温度为80℃,溶胀40min;过滤去除氢氧化钠溶液,去离子水漂洗,降温至25℃,向溶胀聚乳酸纤维中加入溶菌酶缓冲液,静置60min,得到负载溶菌酶的聚乳酸纤维,备用;(2) Polylactic acid fiber pretreatment: immerse the polylactic acid fiber in 5mol/L sodium hydroxide solution, heat it in water, control the temperature to 80°C, and swell for 40min; filter to remove the sodium hydroxide solution, rinse with deionized water, and cool down At 25°C, add lysozyme buffer to the swollen polylactic acid fibers, and let stand for 60 min to obtain lysozyme-loaded polylactic acid fibers for use;

溶菌酶缓冲液是由溶菌酶和4-羟乙基哌嗪乙磺酸缓冲溶液混合制得;所述4-羟乙基哌嗪乙磺酸缓冲溶液的pH值为7.5;所述溶菌酶和4-羟乙基哌嗪乙磺酸缓冲溶液的体积比为2:1;The lysozyme buffer solution is prepared by mixing lysozyme and 4-hydroxyethylpiperazine ethanesulfonic acid buffer solution; the pH value of the 4-hydroxyethylpiperazine ethanesulfonic acid buffer solution is 7.5; the lysozyme and The volume ratio of 4-hydroxyethylpiperazine ethanesulfonic acid buffer solution is 2:1;

(3)制备水刺无纺布成品:在无尘环境中,取步骤(1)制得的醋酸纤维、步骤(2)处理后的聚乳酸纤维、聚乙烯纤维浸入抗氧剂和阻燃剂溶液中,过滤,干燥,梳理成单纤维状,按照聚乙烯纤维-醋酸纤维-聚乳酸纤维-聚乙烯纤维的顺序,铺设四层纤维网,横向梳理,对纤维网进行牵伸、匀整,经水刺加固,拉伸,二次水刺加固,自然干燥,收卷,制得吸湿抑菌的水刺无纺布成品。(3) Preparation of finished spunlace non-woven fabric: in a dust-free environment, take the acetate fibers obtained in step (1), the polylactic acid fibers and polyethylene fibers treated in step (2) and soak them in antioxidants and flame retardants In the solution, filtered, dried, combed into single fibers, laid four layers of fiber webs in the order of polyethylene fiber-acetate fiber-polylactic acid fiber-polyethylene fiber, carded horizontally, and drafted and leveled the fiber web. Spunlace reinforcement, stretching, secondary spunlace reinforcement, natural drying, and winding to obtain a hygroscopic and bacteriostatic spunlace non-woven product.

水刺的工艺条件为:水刺加固过程采用5个水刺头,水刺压力为45Mpa,二次水刺加固过程中采用3个水刺头,水刺压力为15Mpa。The technological conditions of spunlace are as follows: 5 spunlace heads are used in the spunlace reinforcement process, the spunlace pressure is 45Mpa, and 3 spunlace heads are used in the secondary spunlace reinforcement process, and the spunlace pressure is 15Mpa.

对比例1Comparative Example 1

水刺无纺布由复合纤维经双重水刺加固制得;复合纤维包括如下重量份的原料,醋酸纤维27份、聚乳酸纤维27份、聚乙烯纤维55份、抗氧剂2份、阻燃剂1份。The spunlace non-woven fabric is prepared by double spunlace reinforcement of composite fibers; the composite fibers include the following raw materials by weight, 27 parts of acetate fibers, 27 parts of polylactic acid fibers, 55 parts of polyethylene fibers, 2 parts of antioxidants, flame retardant 1 dose.

抗氧剂为亚磷酸酯,阻燃剂为三聚氰胺尿氰酸盐。The antioxidant is phosphite, and the flame retardant is melamine urethane cyanate.

一种吸湿抑菌的水刺无纺布的制备方法,包括以下步骤;A preparation method of a hygroscopic and antibacterial spunlace non-woven fabric, comprising the following steps;

(1)制备醋酸纤维:取醋酸纤维素溶解于丙酮溶剂中,升高温度至67℃,搅拌均匀,降温至30℃,加入无水乙醇溶液,静置形成沉淀,抽滤去除上层溶液,得到预处理醋酸纤维素,将醋酸纤维素加入到聚多巴胺溶液中,震荡,去除未反应的聚多巴胺溶液,纺丝,制得醋酸纤维;(1) Preparation of cellulose acetate: dissolve cellulose acetate in acetone solvent, raise the temperature to 67°C, stir evenly, cool down to 30°C, add anhydrous ethanol solution, let stand to form a precipitate, remove the upper layer solution by suction filtration, and obtain Pretreatment of cellulose acetate, adding cellulose acetate to polydopamine solution, shaking to remove unreacted polydopamine solution, spinning to obtain acetate fiber;

其余步骤与实施例2相同。The rest of the steps are the same as in Example 2.

对比例2Comparative Example 2

水刺无纺布由复合纤维经双重水刺加固制得;复合纤维包括如下重量份的原料,醋酸纤维27份、聚乳酸纤维27份、聚乙烯纤维55份、抗氧剂2份、阻燃剂1份。The spunlace non-woven fabric is prepared by double spunlace reinforcement of composite fibers; the composite fibers include the following raw materials by weight, 27 parts of acetate fibers, 27 parts of polylactic acid fibers, 55 parts of polyethylene fibers, 2 parts of antioxidants, flame retardant 1 dose.

抗氧剂为亚磷酸酯,阻燃剂为三聚氰胺尿氰酸盐。The antioxidant is phosphite, and the flame retardant is melamine urethane cyanate.

一种吸湿抑菌的水刺无纺布的制备方法,包括以下步骤;A preparation method of a hygroscopic and antibacterial spunlace non-woven fabric, comprising the following steps;

(1)与实施例2相同(1) Same as Example 2

(2)聚乳酸纤维预处理:向聚乳酸纤维中加入溶菌酶缓冲液,静置50min,得到负载溶菌酶的聚乳酸纤维,备用;(2) Polylactic acid fiber pretreatment: add lysozyme buffer to polylactic acid fiber, and let stand for 50 minutes to obtain lysozyme-loaded polylactic acid fiber for use;

溶菌酶缓冲液是由溶菌酶和4-羟乙基哌嗪乙磺酸缓冲溶液混合制得;所述4-羟乙基哌嗪乙磺酸缓冲溶液的pH值为7.3;所述溶菌酶和4-羟乙基哌嗪乙磺酸缓冲溶液的体积比为2:1;The lysozyme buffer solution is prepared by mixing lysozyme and 4-hydroxyethylpiperazine ethanesulfonic acid buffer solution; the pH value of the 4-hydroxyethylpiperazine ethanesulfonic acid buffer solution is 7.3; the lysozyme and The volume ratio of 4-hydroxyethylpiperazine ethanesulfonic acid buffer solution is 2:1;

(3)与实施例2相同(3) Same as Example 2

对比例3Comparative Example 3

水刺无纺布由复合纤维经双重水刺加固制得;复合纤维包括如下重量份的原料,醋酸纤维27份、聚乳酸纤维27份、聚乙烯纤维55份、抗氧剂2份、阻燃剂1份。The spunlace non-woven fabric is prepared by double spunlace reinforcement of composite fibers; the composite fibers include the following raw materials by weight, 27 parts of acetate fibers, 27 parts of polylactic acid fibers, 55 parts of polyethylene fibers, 2 parts of antioxidants, flame retardant 1 dose.

抗氧剂为亚磷酸酯,阻燃剂为三聚氰胺尿氰酸盐。The antioxidant is phosphite, and the flame retardant is melamine urethane cyanate.

一种吸湿抑菌的水刺无纺布的制备方法,包括以下步骤;A preparation method of a hygroscopic and antibacterial spunlace non-woven fabric, comprising the following steps;

采用热喷熔工艺代替水刺工艺,其余内容与实施例2相同。The spunlace process was replaced by a thermal spray melting process, and the remaining contents were the same as those in Example 2.

对比例4Comparative Example 4

水刺无纺布由复合纤维经双重水刺加固制得;复合纤维包括如下重量份的原料,醋酸纤维27份、聚乳酸纤维27份、聚乙烯纤维55份、抗氧剂2份、阻燃剂1份。The spunlace non-woven fabric is prepared by double spunlace reinforcement of composite fibers; the composite fibers include the following raw materials by weight, 27 parts of acetate fibers, 27 parts of polylactic acid fibers, 55 parts of polyethylene fibers, 2 parts of antioxidants, flame retardant 1 dose.

抗氧剂为亚磷酸酯,阻燃剂为三聚氰胺尿氰酸盐。The antioxidant is phosphite, and the flame retardant is melamine urethane cyanate.

一种吸湿抑菌的水刺无纺布的制备方法,包括以下步骤;A preparation method of a hygroscopic and antibacterial spunlace non-woven fabric, comprising the following steps;

步骤(1)和步骤(2)与实施例2相同;Step (1) and step (2) are the same as in Example 2;

(3)制备水刺无纺布成品:在无尘环境中,取步骤(1)制得的醋酸纤维、步骤(2)处理后的聚乳酸纤维、聚乙烯纤维浸入抗氧剂和阻燃剂溶液中,过滤,干燥,梳理成单纤维状,混合铺设纤维网,横向梳理,对纤维网进行牵伸、匀整,经水刺加固,拉伸,二次水刺加固,自然干燥,收卷,制得吸湿抑菌的水刺无纺布成品。(3) Preparation of finished spunlace non-woven fabric: in a dust-free environment, take the acetate fibers obtained in step (1), the polylactic acid fibers and polyethylene fibers treated in step (2) and soak them in antioxidants and flame retardants In the solution, filter, dry, comb into single fibers, mix and lay fiber webs, laterally card, draw and level the fiber webs, spunlace reinforcement, stretching, secondary spunlace reinforcement, natural drying, winding, The finished spunlace non-woven fabric with moisture absorption and bacteriostasis is obtained.

水刺的工艺条件为:水刺加固过程采用4个水刺头,水刺压力为40Mpa,二次水刺加固过程中采用3个水刺头,水刺压力为8Mpa。The technological conditions of spunlace are: 4 spunlace heads are used in the spunlace reinforcement process, the spunlace pressure is 40Mpa, and 3 spunlace heads are used in the secondary spunlace reinforcement process, and the spunlace pressure is 8Mpa.

实施例1-3和对比例1-4中制备的水刺无纺布克重为50g/m2The spunlace nonwoven fabrics prepared in Examples 1-3 and Comparative Examples 1-4 had a grammage of 50 g/m 2 .

试验例Test example

为了验证本发明的技术效果,取实施例1-3、对比例1-4制备得到的水刺无纺布,做性能评价;In order to verify the technical effect of the present invention, the spunlace non-woven fabrics prepared in Examples 1-3 and Comparative Examples 1-4 were used for performance evaluation;

1、抑菌抗菌性:按照《GB/T 20944.3-2008 纺织品抗菌性能的评价》规定的测试方法,选择金黄色葡萄球菌、大肠杆菌、白色念珠菌作为测试菌种,检测各组水刺无纺的抑菌率,检测结果见表1;1. Antibacterial and antibacterial properties: According to the test method specified in GB/T 20944.3-2008 Evaluation of Antibacterial Properties of Textiles, Staphylococcus aureus, Escherichia coli and Candida albicans were selected as the test strains, and each group of spunlace nonwovens was tested. The bacteriostatic rate of , the test results are shown in Table 1;

2、力学性能:依据《FZ/T 60005-91 非织造布断裂强力及断裂伸长的测定》的规定,取实施例1-3、对比例1-4制得的水刺无纺布,剪裁为标准尺寸;检测水刺无纺布的断裂强度和断裂伸长率,测试结果如下;2. Mechanical properties: According to the provisions of "FZ/T 60005-91 Determination of Breaking Strength and Elongation at Break of Nonwovens", take the spunlace non-woven fabrics prepared in Examples 1-3 and Comparative Examples 1-4, and cut them. It is a standard size; the breaking strength and elongation at break of the spunlace non-woven fabric are tested, and the test results are as follows;

Figure DEST_PATH_IMAGE002
Figure DEST_PATH_IMAGE002

表1Table 1

由表1数据可知,实施例1-3制备得到的无纺布,拉伸强度和断裂伸长率表面良好,水刺无纺的强度和韧性良好。对比例1中醋酸纤维素未进行羧基化处理,直接浸渍聚多巴胺溶液,纤维素和聚多巴胺分子间结合力减小,得到的水刺无纺布强度和韧性比实施例2要低,故本发明中利用聚多巴胺、丁二酸酐对醋酸纤维进行处理,可改善醋酸纤维强度低等力学性能缺陷。对比例4中将醋酸纤维、聚乙烯纤维、聚乳酸纤维混合铺网,最终制得的水刺无纺布强度比实施例2要低,因此说明本方明中的四层结构可获得更好的力学性能。It can be seen from the data in Table 1 that the nonwoven fabrics prepared in Examples 1-3 have good tensile strength and elongation at break, and the spunlace nonwovens have good strength and toughness. In Comparative Example 1, cellulose acetate was not subjected to carboxylation treatment, and the polydopamine solution was directly impregnated, the intermolecular bonding force between cellulose and polydopamine was reduced, and the strength and toughness of the obtained spunlace non-woven fabric were lower than those in Example 2. In the invention, the use of polydopamine and succinic anhydride to treat the acetate fiber can improve the mechanical properties defects such as low strength of the acetate fiber. In Comparative Example 4, acetate fibers, polyethylene fibers, and polylactic acid fibers are mixed and laid, and the strength of the final spunlace non-woven fabric is lower than that in Example 2, so it is explained that the four-layer structure in this prescription can obtain better mechanics. performance.

实施例1-3制备得到的水刺无纺布,抗菌性能良好,对于金黄色葡萄球菌、大肠杆菌、白色念珠菌的去除率可到97%以上;对比例2中聚乳酸纤维负载溶菌酶时,未做溶胀处理,导致聚乳酸纤维中负载的溶菌酶数量较少,从而导致抑菌率下降。对比例3中采用热喷熔工艺加固无纺布,由于工艺温度较高,聚乳酸纤维中负载的溶菌酶因高温失活,故导致水刺无纺布的抑菌率骤降,因此也说明了溶菌酶对于抑菌率的积极作用。The spunlace non-woven fabric prepared in Example 1-3 has good antibacterial performance, and the removal rate for Staphylococcus aureus, Escherichia coli, and Candida albicans can reach more than 97%; in Comparative Example 2, when the polylactic acid fiber is loaded with lysozyme , without swelling treatment, resulting in a small amount of lysozyme loaded in the polylactic acid fiber, resulting in a decrease in the bacteriostatic rate. In Comparative Example 3, the non-woven fabric was reinforced by the thermal spray melting process. Due to the high process temperature, the lysozyme loaded in the polylactic acid fiber was inactivated due to high temperature, resulting in a sharp drop in the bacteriostatic rate of the spunlace non-woven fabric. The positive effect of lysozyme on the bacteriostatic rate.

最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it is still The technical solutions described in the foregoing embodiments may be modified, or some technical features thereof may be equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims (3)

1.一种吸湿抑菌的水刺无纺布的制备方法,其特征在于:包括以下步骤;1. a preparation method of the spunlace nonwoven fabric of moisture absorption and bacteriostasis, is characterized in that: comprise the following steps; (1)制备醋酸纤维:取醋酸纤维素溶解于丙酮溶剂中,升高温度至67℃,搅拌均匀,降温至30℃,加入无水乙醇溶液,静置形成沉淀,抽滤去除上层溶液,得到预处理醋酸纤维素;(1) Preparation of cellulose acetate: dissolve cellulose acetate in acetone solvent, raise the temperature to 67°C, stir evenly, cool down to 30°C, add anhydrous ethanol solution, let stand to form a precipitate, remove the upper layer solution by suction filtration, and obtain pretreated cellulose acetate; 将预处理醋酸纤维溶于丙酮溶液中,加入丁二酸酐、三乙胺,搅拌,升高温度至67℃,反应22h,降温至30℃,加入无水乙醇溶液,静置形成沉淀,抽滤去除杂质,干燥,得到羧基化醋酸纤维素;Dissolve the pretreated cellulose acetate in the acetone solution, add succinic anhydride and triethylamine, stir, raise the temperature to 67°C, react for 22h, cool down to 30°C, add anhydrous ethanol solution, let stand to form a precipitate, and filter with suction Remove impurities and dry to obtain carboxylated cellulose acetate; 取羧基化醋酸纤维素溶于二甲基甲酰胺溶剂中,加入聚多巴胺溶液,搅拌均匀,滴加浓硫酸溶液,温度为75℃,反应25min,过滤,去离子水洗,纺丝得到醋酸纤维;Dissolve carboxylated cellulose acetate in dimethylformamide solvent, add polydopamine solution, stir evenly, add concentrated sulfuric acid solution dropwise at 75°C, react for 25 minutes, filter, wash with deionized water, and spin to obtain acetate fiber; (2)聚乳酸纤维预处理:取聚乳酸纤维浸没于5mol/L的氢氧化钠溶液中,水溶加热,控制温度为75℃,溶胀35min;过滤去除氢氧化钠溶液,去离子水漂洗,降温至22℃,向溶胀聚乳酸纤维中加入溶菌酶缓冲液,静置50min,得到负载溶菌酶的聚乳酸纤维,备用;(2) Polylactic acid fiber pretreatment: immerse the polylactic acid fiber in 5mol/L sodium hydroxide solution, heat it in water, control the temperature to 75°C, and swell for 35min; filter to remove the sodium hydroxide solution, rinse with deionized water, and cool down to 22° C., add lysozyme buffer to the swollen polylactic acid fibers, and let stand for 50 min to obtain lysozyme-loaded polylactic acid fibers for use; 溶菌酶缓冲液是由溶菌酶和4-羟乙基哌嗪乙磺酸缓冲溶液混合制得;所述4-羟乙基哌嗪乙磺酸缓冲溶液的pH值为7.3;所述溶菌酶和4-羟乙基哌嗪乙磺酸缓冲溶液的体积比为2:1;The lysozyme buffer solution is prepared by mixing lysozyme and 4-hydroxyethylpiperazine ethanesulfonic acid buffer solution; the pH value of the 4-hydroxyethylpiperazine ethanesulfonic acid buffer solution is 7.3; the lysozyme and The volume ratio of 4-hydroxyethylpiperazine ethanesulfonic acid buffer solution is 2:1; (3)制备水刺无纺布成品:在无尘环境中,取步骤(1)制得的醋酸纤维、步骤(2)处理后的聚乳酸纤维、聚乙烯纤维浸入抗氧剂和阻燃剂溶液中,过滤,干燥,梳理成单纤维状,按照聚乙烯纤维-醋酸纤维-聚乳酸纤维-聚乙烯纤维的顺序,铺设四层纤维网,横向梳理,对纤维网进行牵伸、匀整,经水刺加固,拉伸,二次水刺加固,自然干燥,收卷,制得吸湿抑菌的水刺无纺布成品;(3) Preparation of finished spunlace non-woven fabric: in a dust-free environment, take the acetate fibers obtained in step (1), the polylactic acid fibers and polyethylene fibers treated in step (2) and soak them in antioxidants and flame retardants In the solution, filtered, dried, combed into single fibers, laid four layers of fiber webs in the order of polyethylene fiber-acetate fiber-polylactic acid fiber-polyethylene fiber, carded horizontally, and drafted and leveled the fiber web. Spunlace reinforcement, stretching, secondary spunlace reinforcement, natural drying, and winding to obtain a spunlace non-woven product that absorbs moisture and inhibits bacteria; 步骤(3)中水刺的工艺条件为:水刺加固过程采用4个水刺头,水刺压力为40Mpa,二次水刺加固过程中采用3个水刺头,水刺压力为8Mpa。The process conditions of the spunlace in step (3) are as follows: 4 spunlace heads are used in the spunlace reinforcement process, and the spunlace pressure is 40Mpa; in the secondary spunlace reinforcement process, 3 spunlace heads are used, and the spunlace pressure is 8Mpa. 2.根据权利要求1所述的吸湿抑菌的水刺无纺布的制备方法,其特征在于:以重量计,醋酸纤维27份、聚乳酸纤维27份、聚乙烯纤维55份、抗氧剂2份、阻燃剂1份。2. the preparation method of the spunlace nonwoven fabric of moisture absorption and bacteriostasis according to claim 1, is characterized in that: by weight, 27 parts of acetate fibers, 27 parts of polylactic acid fibers, 55 parts of polyethylene fibers, antioxidant 2 parts, 1 part of flame retardant. 3.根据权利要求1所述的吸湿抑菌的水刺无纺布的制备方法,其特征在于:抗氧剂为亚磷酸酯,阻燃剂为三聚氰胺尿氰酸盐。3. The preparation method of the spunlace non-woven fabric of moisture absorption and bacteriostasis according to claim 1, is characterized in that: antioxidant is phosphite, and flame retardant is melamine urethane.
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