CN114321069A - An energy-saving spring-type hydraulic power machine - Google Patents
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Abstract
本发明涉及动力机技术领域,且公开了一种节省能源的弹簧式液压动力机,包括电机壳体,电机壳体内转动设置有液压转轴,电机壳体内还设置有制动机构,制动机构用于停止液压转轴进行转动,该节省能源的弹簧式液压动力机,电机壳体上设置有制动机构,通过制动机构可加速液压转轴的停转,从而减少液压油的消耗,且制动机构由液压仓内的液压油进行驱动,从而达到制动效果,因此无需增加额外的驱动装置,达到节省能源的目的,在换向阀体内设置有调节机构,通过调节机构可防止换向阀体内发生液体溢流和回流的现象,从而保证了转动管内液压流动的畅通。
The invention relates to the technical field of power machines, and discloses an energy-saving spring-type hydraulic power machine, which comprises a motor housing, a hydraulic shaft is rotatably arranged in the motor housing, and a braking mechanism is also arranged in the motor housing. It is used to stop the rotation of the hydraulic shaft. This energy-saving spring-type hydraulic power machine is provided with a braking mechanism on the motor housing. The braking mechanism can accelerate the stop of the hydraulic shaft, thereby reducing the consumption of hydraulic oil and braking. The mechanism is driven by the hydraulic oil in the hydraulic chamber, so as to achieve the braking effect, so there is no need to add additional driving devices to achieve the purpose of saving energy. The phenomenon of liquid overflow and backflow occurs, thereby ensuring the smooth flow of hydraulic pressure in the rotating pipe.
Description
技术领域technical field
本发明涉及动力机技术领域,具体为一种节省能源的弹簧式液压动力机。The invention relates to the technical field of power machines, in particular to an energy-saving spring-type hydraulic power machine.
背景技术Background technique
液压动力机,是液压发动机的一种,液压发动机是指以液体作为工作介质,利用液体的压力能来传递动力的发动机。Hydraulic power machine is a type of hydraulic engine. Hydraulic engine refers to an engine that uses liquid as a working medium and uses the pressure energy of liquid to transmit power.
发动机(Engine)是一种能够把其它形式的能转化为机械能的机器,包括如内燃机(汽油发动机等)、外燃机(斯特林发动机、蒸汽机等)、电动机等。如内燃机通常是把化学能转化为机械能。发动机既适用于动力发生装置,也可指包括动力装置的整个机器(如:汽油发动机、航空发动机)。发动机最早诞生在英国,所以,发动机的概念也源于英语,它的本义是指那种“产生动力的机械装置”。An engine is a machine that can convert other forms of energy into mechanical energy, including internal combustion engines (gasoline engines, etc.), external combustion engines (Stirling engines, steam engines, etc.), electric motors, and the like. For example, internal combustion engines usually convert chemical energy into mechanical energy. The engine applies to both the power generating device and the entire machine including the power device (eg gasoline engine, aero engine). The engine was first born in the United Kingdom, so the concept of the engine is also derived from English, and its original meaning refers to the kind of "mechanical device that generates power".
一个完整的液压系统由五个部分组成,即能源装置、执行装置、控制调节装置、辅助装置、液体介质。液压由于其传递动力大,易于传递及配置等特点,在工业、民用行业应用广泛。液压系统的执行元件(液压缸和液压马达)的作用是将液体的压力能转换为机械能,从而获得需要的直线往复运动或回转运动。液压系统的能源装置(液压泵)的作用是将原动机的机械能转换成液体的压力能。A complete hydraulic system consists of five parts, namely energy device, execution device, control and adjustment device, auxiliary device, and liquid medium. Hydraulics are widely used in industrial and civil industries due to their large transmission power, easy transmission and configuration. The function of the actuators (hydraulic cylinders and hydraulic motors) of the hydraulic system is to convert the pressure energy of the liquid into mechanical energy, so as to obtain the required linear reciprocating motion or rotary motion. The function of the energy device (hydraulic pump) of the hydraulic system is to convert the mechanical energy of the prime mover into the pressure energy of the liquid.
传统内的液压动力机在停转时,由于其内部的液压油不会立即停止流通,导致停转过程较长,需要进行外部制动。然而外部制动具有一定的安全隐患,若操作过程中出现失误,容易造成安全事故。When the traditional hydraulic power machine is stopped, the internal hydraulic oil will not stop flowing immediately, resulting in a long stoppage process, and external braking is required. However, the external braking has certain safety hazards. If mistakes are made in the operation process, it is easy to cause safety accidents.
此外,部分液压动力机装有电控制动装置,由于装置需要电源供给,因此需要安装额外的供电机构,从而导致动力机的需要消耗更多能源,造成生产成本的提高。In addition, some hydraulic power machines are equipped with electronically controlled braking devices. Since the devices require power supply, an additional power supply mechanism needs to be installed, which leads to the need for power machines to consume more energy and increases production costs.
发明内容SUMMARY OF THE INVENTION
本发明提供了一种节省能源的弹簧式液压动力机,具备自动制动且节省能源的有益效果,解决了上述背景技术中所提到外部制动具有一定的安全隐患,若操作过程中出现失误,容易造成安全事故的问题。The invention provides an energy-saving spring-type hydraulic power machine, which has the beneficial effects of automatic braking and energy saving, and solves the potential safety hazard of external braking mentioned in the above background technology. It is easy to cause safety accidents.
本发明提供如下技术方案:一种节省能源的弹簧式液压动力机,包括电机壳体,所述电机壳体内转动设置有液压转轴,所述电机壳体内还设置有制动机构,所述制动机构用于停止所述液压转轴进行转动;The present invention provides the following technical solutions: an energy-saving spring-type hydraulic power machine, comprising a motor housing, a hydraulic rotating shaft is rotatably arranged in the motor housing, a braking mechanism is also arranged in the motor housing, and the The braking mechanism is used for stopping the rotation of the hydraulic shaft;
所述制动机构包括滑动设置在所述电机壳体上的制动杆,所述制动杆上开设有与凹槽,所述液压转轴上设置有与所述凹槽相互适配的卡块,且所述卡块滑动设置在所述凹槽内。The braking mechanism includes a braking lever slidably arranged on the motor housing, the braking lever is provided with a groove, and the hydraulic shaft is provided with a card that is mutually matched with the groove. block, and the clamping block is slidably arranged in the groove.
作为本发明所述节省能源的弹簧式液压动力机的一种可选方案,其中:所述制动杆上还设置有卡块,所述制动杆通过所述卡块与所述电机壳体之间弹性连接。As an optional solution of the energy-saving spring-type hydraulic power machine of the present invention, wherein: the brake rod is further provided with a clamping block, and the braking rod is connected to the motor housing through the clamping block. elastic connection between.
作为本发明所述节省能源的弹簧式液压动力机的一种可选方案,其中:所述电机壳体上开设有与所制动杆相互适配的凸块,所述制动杆滑动设置在所述凸块内。As an optional solution of the energy-saving spring-type hydraulic power machine of the present invention, wherein: the motor housing is provided with a bump that is mutually matched with the brake lever, and the brake lever is slidably arranged on the inside the bump.
作为本发明所述节省能源的弹簧式液压动力机的一种可选方案,其中:所述电机壳体上还设置有推动机构,所述推动机构包括安装在所述电机壳体上的外壳体,所述外壳体内滑动设置有推动活塞,所述推动活塞与所述制动杆之间进行连接。As an optional solution of the energy-saving spring-type hydraulic power machine of the present invention, wherein: the motor housing is further provided with a pushing mechanism, and the pushing mechanism includes a casing mounted on the motor housing A push piston is slidably arranged in the outer casing, and the push piston is connected with the brake rod.
作为本发明所述节省能源的弹簧式液压动力机的一种可选方案,其中:所述电机壳体上还设置有支架,所述电机壳体通过支架与所述外壳体之间进行连接。As an optional solution of the energy-saving spring-type hydraulic power machine of the present invention, wherein: the motor casing is further provided with a bracket, and the motor casing is connected with the outer casing through the bracket .
作为本发明所述节省能源的弹簧式液压动力机的一种可选方案,其中:所述推动活塞上还设置有密封法兰,所述密封法兰用于密封所述推动活塞与所述外壳体之间的连接处。As an optional solution of the energy-saving spring-type hydraulic power machine of the present invention, wherein: the pushing piston is further provided with a sealing flange, and the sealing flange is used to seal the pushing piston and the outer casing connection between.
作为本发明所述节省能源的弹簧式液压动力机的一种可选方案,其中:所述电机壳体上还设置有液压仓,所述液压仓上设置有转动管,所述液压仓通过转动管向液压转轴输送液压油。As an optional solution of the energy-saving spring-type hydraulic power machine of the present invention, wherein: the motor housing is further provided with a hydraulic chamber, and the hydraulic chamber is provided with a rotating pipe, and the hydraulic chamber is rotated by rotating The pipe delivers hydraulic oil to the hydraulic shaft.
作为本发明所述节省能源的弹簧式液压动力机的一种可选方案,其中:所述在液压仓上还设置有制动管,所述液压仓通过制动管与所述外壳体之间进行连接;As an optional solution of the energy-saving spring-type hydraulic power machine of the present invention, wherein: the hydraulic chamber is also provided with a brake pipe, and the hydraulic chamber passes between the brake pipe and the outer casing. connect;
所述液压仓上还设置有转动管,所述转动管用于调节液压油流向。The hydraulic chamber is also provided with a rotating pipe, and the rotating pipe is used to adjust the flow direction of the hydraulic oil.
作为本发明所述节省能源的弹簧式液压动力机的一种可选方案,其中:所述液压仓上设置有调节机构,所述调节机构用于防止溢流;As an optional solution of the energy-saving spring-type hydraulic power machine of the present invention, wherein: the hydraulic chamber is provided with an adjustment mechanism, and the adjustment mechanism is used to prevent overflow;
所述调节机构包括开设在所述液压仓内的流动槽,所述流动槽内滑动设置有活塞板,所述流动槽内还设置有固定板,所述固定板上设置有连通管,所述活塞板滑动设置在连通管上;The adjustment mechanism includes a flow groove opened in the hydraulic chamber, a piston plate is slidably arranged in the flow groove, a fixed plate is also arranged in the flow groove, and a communication pipe is arranged on the fixed plate, and the The piston plate is slidably arranged on the communication pipe;
所述连通管上开设有通孔,所述通孔用于液体流动。A through hole is opened on the communication pipe, and the through hole is used for liquid flow.
作为本发明所述节省能源的弹簧式液压动力机的一种可选方案,其中:所述活塞板上还设置有连接弹簧,所述活塞板通过所述连接弹簧与所述固定板之间弹性连接。As an optional solution of the energy-saving spring-type hydraulic power machine of the present invention, wherein: the piston plate is further provided with a connecting spring, and the piston plate is elastically connected with the fixing plate through the connecting spring .
本发明具备以下有益效果:The present invention has the following beneficial effects:
1、该节省能源的弹簧式液压动力机,电机壳体上设置有制动机构,通过制动机构可加速液压转轴的停转,从而减少液压油的消耗,且制动机构由液压仓内的液压油进行驱动,从而达到制动效果,因此无需增加额外的驱动装置,达到节省能源的目的。1. This energy-saving spring-type hydraulic power machine is provided with a braking mechanism on the motor housing. The braking mechanism can accelerate the stop of the hydraulic shaft, thereby reducing the consumption of hydraulic oil. Hydraulic oil is used to drive, so as to achieve the braking effect, so there is no need to add additional driving devices to achieve the purpose of saving energy.
2、该节省能源的弹簧式液压动力机,在换向阀体内设置有调节机构,通过调节机构可防止换向阀体内发生液体溢流和回流的现象,从而保证了转动管内液压流动的畅通。2. The energy-saving spring-type hydraulic power machine is provided with an adjustment mechanism in the reversing valve body, which can prevent the phenomenon of liquid overflow and backflow in the reversing valve body, thereby ensuring the smooth flow of hydraulic pressure in the rotating pipe.
3、该节省能源的弹簧式液压动力机,通过设置换向阀体可达到调节液压油流向得到目的,从而使得一个液压仓可对两个不同的装置进行供油,进而达到节省能源的目的。3. The energy-saving spring-type hydraulic power machine can achieve the purpose of adjusting the hydraulic oil flow by setting the reversing valve body, so that one hydraulic chamber can supply oil to two different devices, thereby achieving the purpose of saving energy.
附图说明Description of drawings
图1为本发明整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of the present invention.
图2为本发明内部结构示意图。Figure 2 is a schematic diagram of the internal structure of the present invention.
图3为本发明局部结构示意图。FIG. 3 is a schematic diagram of a partial structure of the present invention.
图4为本发明底部结构示意图。FIG. 4 is a schematic diagram of the bottom structure of the present invention.
图5为图3中A处的局部放大图。FIG. 5 is a partial enlarged view of A in FIG. 3 .
图6为图3中B处的局部放大图。FIG. 6 is a partial enlarged view of B in FIG. 3 .
图中:1、电机壳体;11、液压仓;12、转动管;13、制动管;14、换向阀体;2、液压转轴;3、制动机构;31、制动杆;32、凸块;33、凹槽;34、卡块;35、复位弹簧;4、推动机构;41、外壳体;42、推动活塞;43、支架;5、密封法兰;6、调节机构;61、流动槽;62、活塞板;63、固定板;64、连通管;65、通孔;66、连接弹簧。In the figure: 1. Motor housing; 11. Hydraulic chamber; 12. Rotating pipe; 13. Brake pipe; 14. Reversing valve body; 2. Hydraulic shaft; 3. Braking mechanism; 31. Brake lever; 32, bump; 33, groove; 34, block; 35, return spring; 4, push mechanism; 41, outer casing; 42, push piston; 43, bracket; 5, sealing flange; 6, adjustment mechanism; 61, flow groove; 62, piston plate; 63, fixed plate; 64, connecting pipe; 65, through hole; 66, connecting spring.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例1Example 1
请参阅图1-3,包括电机壳体1,电机壳体1内转动设置有液压转轴2,电机壳体1内还设置有制动机构3,制动机构3用于停止液压转轴2进行转动;Please refer to Fig. 1-3, including a
制动机构3包括滑动设置在电机壳体1上的制动杆31,制动杆31上开设有与凹槽33,液压转轴2上设置有与凹槽33相互适配的卡块34,且卡块34滑动设置在凹槽33内。The
本实施例中:为了使液压转轴2能够快速停止转动,在电机壳体1上设置有制动机构3,通过制动机构3可加速液压转轴2的停转,从而减少液压油的消耗。In this embodiment, in order to quickly stop the rotation of the
停转:通过外部装置可使得制动杆31向靠近液压转轴2的方向滑动,从而使得液压转轴2上的卡块34会卡接进凹槽33内,由于制动杆31不能进行旋转,因此当卡块34卡接在凹槽33内时,制动杆31会对凹槽33提供阻力并使其减速,进而达到加速液压转轴2的停转的目的。Stop rotation: The
卡块34得材质为橡胶,以防止凹槽33磨损制动杆31。The
实施例2Example 2
本实施例是在实施例1的基础上做出的改进,请参阅图1-3,制动杆31上还设置有复位弹簧35,制动杆31通过复位弹簧35与电机壳体1之间弹性连接。This embodiment is an improvement made on the basis of
本实施例中:为了使制动杆31能够复位,在制动杆31上设置有复位弹簧35,当制动杆31失去外部限位时,复位弹簧35会对制动杆31产生反向的推力,从而使制动杆31向靠近电机壳体1的方向滑动,进而使制动杆31远离液压转轴2,使液压转轴2可重新转动。In this embodiment: in order to enable the
实施例3Example 3
本实施例是在实施例2的基础上做出的改进,请参阅图1-3,电机壳体1上开设有与所制动杆31相互适配的凸块32,制动杆31滑动设置在凸块32内。This embodiment is an improvement on the basis of
本实施例中:为了对制动杆31进行支撑,防止制动杆31在电机壳体1上进行滑动时发生脱落,从而导致制动杆31与液压转轴2之间的卡死,导致液压转轴2无法恢复转动,在电机壳体1上还设置有与凸块32,制动杆31滑动设置在凸块32内,通过凸块32可对制动杆31的滑动进行支撑和限位,从而避免了制动杆31在滑动的过程中从电机壳体1内脱落。In this embodiment, in order to support the
实施例4Example 4
本实施例是在实施例3的基础上做出的改进,请参阅图1-6,电机壳体1上还设置有推动机构4,推动机构4包括安装在电机壳体1上的外壳体41,外壳体41内滑动设置有推动活塞42,推动活塞42与制动杆31之间进行连接。This embodiment is an improvement made on the basis of
本实施例中:为了能够驱动制动杆31向电机壳体1内进行滑动,在电机壳体1上设置有推动机构4,通过向外壳体41内注入液压油,从而减小外壳体41的内部空间,液压油会对推动活塞42提功能推力,使得推动活塞42向靠近电机壳体1的方向滑动,由于推动活塞42与制动杆31之间进行连接,当推动活塞42进行滑动时,可带动与之连接的制动杆31进行滑动,从而达到驱动制动杆31在电机壳体1内进行滑动的目的。In this embodiment, in order to drive the
实施例5Example 5
本实施例是在实施例4的基础上做出的改进,请参阅图1-6,电机壳体1上还设置有支架43,电机壳体1通过支架43与外壳体41之间进行连接。This embodiment is an improvement made on the basis of
本实施例中:为了对外壳体41进行支撑,在电机壳体1上还设置有支架43,外壳体41通过支架43安装在电机壳体1上。In this embodiment, in order to support the
实施例6Example 6
本实施例是在实施例5的基础上做出的改进,请参阅图1-6,推动活塞42上还设置有密封法兰5,密封法兰5用于密封推动活塞42与外壳体41之间的连接处。This embodiment is an improvement made on the basis of
本实施例中:通过设置密封法兰5可加强外壳体41与推动活塞42之间接缝处的密封效果,防止液压油从接缝中溢出。In this embodiment, the sealing effect of the joint between the
实施例7Example 7
本实施例是在实施例6的基础上做出的改进,请参阅图3-5,电机壳体1上还设置有液压仓11,液压仓11上设置有转动管12,液压仓11通过转动管12向液压转轴2输送液压油。This embodiment is an improvement made on the basis of
在电机壳体1上设置有液压仓11,液压仓11通过转动管12与液压转轴2之间进行连接,液压仓11通过转动管12向液压转轴2内输送液压油,从而可推动液压转轴2进行转动。The
实施例8Example 8
本实施例是在实施例7的基础上做出的改进,请参阅图1-6,在液压仓11上还设置有制动管13,液压仓11通过制动管13与外壳体41之间进行连接;This embodiment is an improvement made on the basis of Embodiment 7. Please refer to FIGS. 1-6 . The
液压仓11上还设置有换向阀体14,换向阀体14用于调节液压油流向。The
本实施例中:在液压仓11上还设置有制动管13,液压仓11通过制动管13向外壳体41内输送液压油从而可推动活塞42进行滑动。In this embodiment, the
在液压仓11上设置有换向阀体14,换向阀体14用于调节液压油的流向,当液压油从液压仓11流动至换向阀体14时,可通过换向阀体14时液压仓11与转动管12进行连通,此时,液压油流动至液压转轴2内,从而驱动液压转轴2进行转动。A reversing
且由于外壳体41方向无液压油的供给,此时推动活塞42没有向电机壳体1方向滑动的力,推动活塞42在45的阻隔下,无法对液压转轴2进行减速。And since there is no supply of hydraulic oil in the direction of the
当液压油从液压仓11流动至转动管12时,可通过转动管12使制动管13与液压仓11进行连通,此时,液压油流动至外壳体41内,从而驱动推动活塞42进行滑动。When the hydraulic oil flows from the
且由于液压转轴2方向没有液压油的供给,液压转轴2的转动速度逐渐降低,推动活塞42在外壳体41内液压有的推动下逐渐向电机壳体1内滑动,并抵触在液压转轴2上,从而对液压转轴2进行减速。And because there is no supply of hydraulic oil in the direction of the
实施例9Example 9
本实施例是在实施例8的基础上作出的改进,请参阅图3-5,换向阀体14上设置有调节机构6,调节机构6用于防止溢流;This embodiment is an improvement made on the basis of Embodiment 8. Please refer to Figures 3-5. The reversing
调节机构6包括开设在换向阀体14内的流动槽61,流动槽61内滑动设置有活塞板62,流动槽61内还设置有固定板63,固定板63上设置有连通管64,活塞板62滑动设置在连通管64上;The
连通管64上开设有通孔65,通孔65用于液体流动。The
本实施例中:由于换向阀体14要进行流向的调节,为了防止溢流,在换向阀体14内设置开流动槽61,在流动槽61内滑动设置有活塞板62吗,在流动槽61内还设置有固定板63,固定板63上设置有连通管64,且固定板63滑动设置在连通管64上。In this embodiment, since the reversing
通过设置调节机构6可防止换向阀体14内发生液体溢流和回流的现象,从而保证了转动管12内液压流动的畅通。By setting the
实施例10Example 10
本实施例是在实施例9的基础上做出的改进,请参阅图3-5,活塞板62上还设置有连接弹簧66,活塞板62通过连接弹簧66与固定板63之间弹性连接。This embodiment is an improvement made on the basis of Embodiment 9. Please refer to FIGS. 3-5 . The
本实施例中:为了方便活塞板62滑动复位,在活塞板62上设置有连接弹簧66,通过连接弹簧66可对活塞板62提供反向的推力,液压油的流向进行调节时,活塞板62不再受到液压油的推力,从而叠连接弹簧66受到的阻力减小,连接弹簧66可推动活塞板62进行复位。In this embodiment: in order to facilitate the sliding reset of the
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the technical principles of the present invention, several improvements and modifications can be made. These improvements and modifications It should also be regarded as the protection scope of the present invention.
Claims (10)
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