CN114481614A - Seaweed polyester composite fiber and preparation method and application thereof - Google Patents

Seaweed polyester composite fiber and preparation method and application thereof Download PDF

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CN114481614A
CN114481614A CN202111632669.9A CN202111632669A CN114481614A CN 114481614 A CN114481614 A CN 114481614A CN 202111632669 A CN202111632669 A CN 202111632669A CN 114481614 A CN114481614 A CN 114481614A
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polyester
seaweed
fiber
solution
composite fiber
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刘春梅
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Shandong Ruili Health Technology Co ltd
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Shandong Ruili Health Technology Co ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/01Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
    • D06M15/03Polysaccharides or derivatives thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/07Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with halogens; with halogen acids or salts thereof; with oxides or oxyacids of halogens or salts thereof
    • D06M11/11Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with halogens; with halogen acids or salts thereof; with oxides or oxyacids of halogens or salts thereof with halogen acids or salts thereof
    • D06M11/155Halides of elements of Groups 2 or 12 of the Periodic Table
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/38Oxides or hydroxides of elements of Groups 1 or 11 of the Periodic Table
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/44Oxides or hydroxides of elements of Groups 2 or 12 of the Periodic Table; Zincates; Cadmates
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/12Aldehydes; Ketones
    • D06M13/123Polyaldehydes; Polyketones
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16Synthetic fibres, other than mineral fibres
    • D06M2101/30Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/32Polyesters
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/50Modified hand or grip properties; Softening compositions

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

The present disclosure relates to a preparation method and an application of seaweed polyester composite fiber, wherein the preparation method of the composite fiber comprises the steps of (1) pretreatment, wherein calcium-containing alkali liquor is used for pretreating polyester; adsorbing alginic acid fibers onto the fibers, wherein the treatment liquid can comprise chitosan; step (3) curing by using curing liquid containing calcium ions, wherein the curing liquid can also comprise a cross-linking agent, such as glutaraldehyde; and (4) performing water absorption drying by using an organic solvent, or performing drying by matching with thermal drying. The composite fiber prepared by the method has excellent mechanical property, moisture absorption property, antibacterial property and dyeability, and no additional adhesive and no formaldehyde release are generated when the fiber is compounded with seaweed. Meanwhile, the fiber can be used for preparing yarns and various fabrics by using the yarns.

Description

一种海藻聚酯复合纤维及其制备方法和应用A kind of seaweed polyester composite fiber and its preparation method and application

技术领域technical field

本公开属于纺织材料领域,尤其涉及到一种海藻/聚酯复合纤维及其制备方法和应用,该纤维的制备方法简便,同时该纤维具有良好的染色性能、生物兼容性以及力学性能。The present disclosure belongs to the field of textile materials, and in particular relates to a seaweed/polyester composite fiber and a preparation method and application thereof.

背景技术Background technique

传统的聚酯纤维是从化工原料中制备获得,该纤维相对于天然纤维而言,成本低,力学性能优越,但同时,该纤维的吸湿性、舒适性、以及环保性(不可自然降解)等缺陷也是较为突出的问题。更进一步的,聚酯纤维优良的力学性能,使得其具有较好的织造性能以及织物的穿戴的耐久性优异,但是其化学结构紧密,染色条件较为苛刻,一般需要高温高压的染色,染色的能耗高、污染大。Traditional polyester fibers are prepared from chemical raw materials. Compared with natural fibers, the fibers have low cost and superior mechanical properties, but at the same time, the fibers are hygroscopic, comfortable, and environmentally friendly (non-naturally degradable), etc. Defects are also more prominent problems. Further, the excellent mechanical properties of polyester fiber make it have good weaving properties and excellent wear durability of the fabric, but its chemical structure is tight, and the dyeing conditions are relatively harsh. Generally, high temperature and high pressure dyeing is required. High consumption and pollution.

海藻纤维作为一种近些年工业化的纤维,其原料来自海洋中的海藻提取物,是一种天然多糖纤维,通过湿法方法制备获得,海藻纤维具有优良的吸湿性能,同时生物兼容性优异,在自然环境中能够天然降解,不会产生环境污染。但是海藻酸纤维由于高分子上缺少如羟基、羧基等染座的存在,海藻纤维对染料的吸附极少,染色效果较差,另外,由于海藻纤维的天然结构,但是纤维脆性高,虽然力学性能较好,但是整体的力学性能不算优异。As a kind of fiber that has been industrialized in recent years, seaweed fiber is a kind of natural polysaccharide fiber from seaweed extract in the ocean. It is prepared by wet method. Seaweed fiber has excellent hygroscopic properties and excellent biocompatibility. It can be naturally degraded in the natural environment and will not cause environmental pollution. However, due to the lack of dye bases such as hydroxyl and carboxyl groups on the polymer, alginate fibers have very little adsorption of dyes, and the dyeing effect is poor. In addition, due to the natural structure of seaweed fibers, the fibers are brittle, although mechanical properties Good, but the overall mechanical properties are not excellent.

现有技术中,已存在将海藻和聚酯纤维进行复配或混纺,以制备同时具备优良力学性能以及生物兼容性优异的复合纤维或织物材料,如公开号为:CN111118652A,发明名称为:一种海藻涤纶长纤维及其制备方法,公开了涤纶长纤维中海藻提取物含量为0.1-3%,该涤纶长纤维的制备方法包括海藻提取物的制备、含海藻提取物的功能改性剂的制备、聚酯功能性颗粒的制备、混炼和纺丝成型步骤,采用该方法制备的海藻涤纶长纤维,海藻中有效成分褐藻多糖硫酸酯类物质提取率大大提高,同时该涤纶长纤维具有良好的亲水性和吸湿性,对人体容易感染的金黄色葡萄球菌、大肠杆菌、白色念珠菌等细菌的抑菌率达到95.0-97.5%,该种涤纶长纤维单丝纤度0.3-0.5dpf,纤维的干断裂强度达到6.5cN/dtex-6.8cN/dtex,湿断裂强度为5.2-5.3cN/dtex,断裂伸长率32-36%,综合性能优异。但是整体分析该方案,首先将海藻添加到到聚酯中,含量较少,另外,聚酯熔融纺丝的温度较高,在高温条件下,海藻酸极其容易分解,因此,本领域的技术人员难以相信该制备的纤维会具备海藻的吸湿性能,而对于抗菌性而言,海藻自身基本不具备抗菌性。In the prior art, seaweed and polyester fibers have been compounded or blended to prepare composite fibers or fabric materials with excellent mechanical properties and excellent biocompatibility, such as the publication number: CN111118652A, the name of the invention is: a The invention discloses a seaweed polyester long fiber and a preparation method thereof, and discloses that the content of seaweed extract in the polyester long fiber is 0.1-3%. Preparation, preparation of polyester functional particles, kneading and spinning and forming steps, the seaweed polyester long fiber prepared by this method has greatly improved the extraction rate of fucoidan sulfate, the active ingredient in seaweed, and the polyester long fiber has good High hydrophilicity and hygroscopicity, the antibacterial rate of Staphylococcus aureus, Escherichia coli, Candida albicans and other bacteria that are easily infected by the human body reaches 95.0-97.5%. The dry breaking strength reaches 6.5cN/dtex-6.8cN/dtex, the wet breaking strength is 5.2-5.3cN/dtex, the elongation at break is 32-36%, and the comprehensive performance is excellent. However, in the overall analysis of this scheme, seaweed is firstly added to the polyester, and the content is small. In addition, the temperature of polyester melt spinning is relatively high, and alginic acid is extremely easy to decompose under high temperature conditions. Therefore, those skilled in the art It is difficult to believe that the prepared fibers will have the hygroscopic properties of seaweed, and for antibacterial properties, seaweed itself basically does not have antibacterial properties.

公开号为CN109763191A,发明名称为一种海藻聚酯纤维及其制备方法,公开了所述原料包括:聚酯切片、海藻提取物、改性剂、调节剂,所述聚酯切片、海藻提取物、改性剂、调节剂的质量比为90-110:3.3-5.7: 4.1-6.2:3-5。该公开制备的海藻聚酯纤维中加入了海藻提取物,因此使制备的海藻聚酯纤维具有良好的吸湿、亲肤性。但是实际上,海藻酸在300℃以上条件下即碳化,因此,该工艺也难以实现。The publication number is CN109763191A, the name of the invention is a seaweed polyester fiber and its preparation method, and it is disclosed that the raw materials include: polyester chips, seaweed extracts, modifiers, regulators, the polyester chips, seaweed extracts The mass ratio of , modifier and regulator is 90-110: 3.3-5.7: 4.1-6.2: 3-5. The seaweed polyester fiber prepared by the disclosure is added with seaweed extract, so that the prepared seaweed polyester fiber has good moisture absorption and skin-friendly properties. However, in practice, alginic acid is carbonized at temperatures above 300°C, so this process is also difficult to achieve.

公告号为:CN104032572B,发明名称为:一种海藻酸钠对涤纶纤维亲水改性的方法,公开了将涤纶纤维用质量分数为3-10%的氢氧化钠溶液在 70-90℃条件下于反应容器内搅拌预处理1h,固液比为1:50,反应结束后用水冲洗并干燥。配制质量分数为1-4%的海藻酸钠溶液,在4℃的温度下静置1小时,使海藻酸钠充分吸水膨胀,再置于反应容器中,对反应容器加入干燥后的涤纶纤维,常温下机械搅拌1h-2h,搅拌过程中,加入质量分数为2%的氯化钙溶液,反应结束后,用水冲洗并在70℃条件下干燥1h。对于该方案而言,其处理的效率较低,用时较长,并且在反应过程中,1-4%的海藻酸钠的浓度较高,溶液的粘性较高(说明书第23段也能看出该浓度下的海藻酸钠粘稠度高),另外在进行加入2%的氯化钙固化剂时,反应体系的固化速率不可控,所得到的纤维手感硬,粘黏明显,无法作为纺织纤维继续使用。The announcement number is: CN104032572B, and the name of the invention is: a method for hydrophilic modification of polyester fiber with sodium alginate, which discloses the use of sodium hydroxide solution with a mass fraction of 3-10% for polyester fiber at 70-90 ° C. The mixture was stirred and pretreated in the reaction vessel for 1 hour, and the solid-liquid ratio was 1:50. After the reaction, the mixture was washed with water and dried. Prepare a sodium alginate solution with a mass fraction of 1-4%, let it stand for 1 hour at a temperature of 4 ° C, make the sodium alginate fully absorb water and expand, and then place it in a reaction vessel, add dried polyester fibers to the reaction vessel, Mechanical stirring was carried out at room temperature for 1h-2h. During the stirring process, calcium chloride solution with a mass fraction of 2% was added. After the reaction, rinsed with water and dried at 70°C for 1h. For this scheme, the treatment efficiency is low, the time is long, and during the reaction, the concentration of 1-4% sodium alginate is high, and the viscosity of the solution is high (paragraph 23 of the specification can also be seen The viscosity of sodium alginate at this concentration is high), in addition, when adding 2% calcium chloride curing agent, the curing rate of the reaction system is uncontrollable, and the obtained fibers have a hard hand and obvious stickiness, which cannot be used as textile fibers. continue to use.

可见,从现有技术公开的信息来看,我们急需制备一种能够改善聚酯纤维性能的方法,尤其是对聚酯的吸湿性、染色性等方面,同时纤维还具备聚酯纤维优异的机械性能。但是目前通过向聚酯中直接添加海藻酸的方法难以实现上述需求。It can be seen from the information disclosed in the prior art that we urgently need to prepare a method that can improve the properties of polyester fibers, especially the hygroscopicity and dyeability of polyester, and the fibers also have excellent mechanical properties of polyester fibers. performance. However, it is difficult to achieve the above requirements by directly adding alginic acid to polyester at present.

基于现有技术中存在的对聚酯纤维吸湿性差、不可降解性、染色难度高等问题,本公开旨在制备一种新型复合纤维,以克服聚酯纤维的上述问题。Based on the problems in the prior art that polyester fibers have poor hygroscopicity, non-degradability, and high difficulty in dyeing, the present disclosure aims to prepare a novel composite fiber to overcome the above problems of polyester fibers.

发明内容SUMMARY OF THE INVENTION

本公开旨在提供一种海藻/聚酯复合纤维及其制备方法和应用,所提供的制备方法能够顺利的将海藻组分附着到涤纶纤维表层,附着牢度强,制备方法简单,纤维手感优异,同时纤维还具有优异的染色性能。The present disclosure aims to provide a seaweed/polyester composite fiber and a preparation method and application thereof. The provided preparation method can smoothly attach the seaweed component to the surface layer of the polyester fiber, with strong adhesion fastness, simple preparation method and excellent fiber hand feeling. , and the fiber also has excellent dyeing properties.

具体的,本公开的构思在于提供一种海藻/聚酯复合纤维及其制备方法,具体的包括首先在高温条件下对涤纶进行表面刻蚀,提高涤纶表面粗糙程度,为海藻的附着提供更多的锚点。Specifically, the concept of the present disclosure is to provide a seaweed/polyester composite fiber and a preparation method thereof, which specifically includes firstly performing surface etching on polyester under high temperature conditions to improve the surface roughness of the polyester, so as to provide more water for the adhesion of seaweed. anchor point.

本公开的构思还在于,在制备海藻/聚酯复合纤维时,使用碱液对聚酯纤维进行处理,所述的碱液中至少包括钙离子,钙离子在处理聚酯纤维时,会部分的存留在聚酯表层中,为后续海藻酸的稳定固着提供条件。The concept of the present disclosure also lies in that, when preparing the seaweed/polyester composite fiber, the polyester fiber is treated with an alkaline solution, and the alkaline solution at least includes calcium ions. Remaining in the polyester surface layer provides conditions for the subsequent stable fixation of alginic acid.

本公开的构思还在于,在制备海藻/聚酯复合纤维时,使用碱液对聚酯纤维进行表面处理时,还加入柔软剂,所述的柔软剂为阳离子型柔软剂,阳离子柔软剂在高温条件下,能够深入到聚酯内部,并形成固着,有利于后续海藻成分的吸附。The concept of the present disclosure also lies in that, when preparing the seaweed/polyester composite fiber, when the polyester fiber is surface-treated with lye, a softener is also added, and the softener is a cationic softener, and the cationic softener has a high temperature Under certain conditions, it can penetrate deep into the polyester and form a fixation, which is beneficial to the subsequent adsorption of seaweed components.

本公开的构思还在于,在制备海藻/聚酯复合纤维时,对聚酯的处理在高温条件下进行,所述的处理温度大于115℃,在高温条件下,聚酯纤维能够发生一定程度的溶胀,有利于对阳离子等物质的固定,有利于后续海藻成分的吸附和固着。The concept of the present disclosure is also that, when preparing the seaweed/polyester composite fiber, the treatment of the polyester is carried out under a high temperature condition, and the treatment temperature is greater than 115° C. Under the high temperature condition, the polyester fiber can undergo a certain degree of degradation. Swelling is conducive to the fixation of cations and other substances, and is conducive to the subsequent adsorption and fixation of seaweed components.

本公开的构思还在于,在制备海藻/聚酯复合纤维时,海藻酸的浓度小于1%,保证海藻酸溶液粘度小,在聚酯纤维浸入到海藻酸溶液中时,海藻酸向聚酯的吸附不会是存在黏连现象。The concept of the present disclosure is also that when the algae/polyester composite fiber is prepared, the concentration of alginic acid is less than 1% to ensure that the viscosity of the alginic acid solution is small. Adsorption will not be the existence of sticking phenomenon.

本公开的构思还在于,在制备海藻/聚酯复合纤维时,聚酯吸附海藻酸后,还需进行后续的固化,所述的固化时使用含钙离子的液体进行固化。The concept of the present disclosure also lies in that, when preparing the seaweed/polyester composite fiber, after the polyester absorbs the alginic acid, subsequent curing is required, and a calcium ion-containing liquid is used for curing during the curing.

本公开的构思还在于,在制备海藻/聚酯复合纤维时,固化过程中,固化液的介质为混合介质,确保固化的充分性。The concept of the present disclosure also lies in that, when preparing the seaweed/polyester composite fiber, during the curing process, the medium of the curing liquid is a mixed medium, so as to ensure the sufficiency of curing.

本公开的构思还在于,在制备海藻/聚酯复合纤维时,在固化后的干燥过程中,所述的干燥剂为有机溶剂,利用有机溶剂对处理后的复合纤维进行干燥,可以提高海藻酸与聚酯之间的固着牢度,同时可以改善复合纤维的手感。The concept of the present disclosure is also that when preparing seaweed/polyester composite fibers, in the drying process after curing, the desiccant is an organic solvent, and drying the treated composite fibers with an organic solvent can increase the alginic acid Fastness between polyester and polyester, while improving the feel of composite fibers.

本公开的构思还在于,在制备海藻/聚酯复合纤维时,在海藻酸溶液中还加入一定水溶性壳聚糖,水溶性壳聚糖的加入,可以改善复合纤维的染色性能。The concept of the present disclosure is also that when preparing the seaweed/polyester composite fiber, a certain amount of water-soluble chitosan is also added to the alginic acid solution, and the addition of water-soluble chitosan can improve the dyeing performance of the composite fiber.

本公开的构思还在于,制备的海藻/聚酯复合纤维用于制备纺织品,包括但不限于纱线、机织物、针织物、无纺织物,还可以用于制备过滤材料、功能添加材料。The concept of the present disclosure is also that the prepared seaweed/polyester composite fibers can be used to prepare textiles, including but not limited to yarns, woven fabrics, knitted fabrics, and non-woven fabrics, and can also be used to prepare filter materials and functional additive materials.

具体的,本公开提供了一种海藻/聚酯复合纤维的制备方法,其特征在于,包括如下步骤:Specifically, the present disclosure provides a preparation method of seaweed/polyester composite fiber, which is characterized by comprising the following steps:

步骤(1)对聚酯纤维的表面处理Step (1) Surface Treatment of Polyester Fiber

配制前处理液,所述的前处理液为碱性溶液。A pretreatment solution is prepared, and the pretreatment solution is an alkaline solution.

所述碱性液体中包括钙离子;The alkaline liquid includes calcium ions;

所述的碱性溶液中还可以包括钠离子、钾离子;Said alkaline solution can also include sodium ion, potassium ion;

所述的碱性溶液中包括氢氧根离子,氯离子;Described alkaline solution includes hydroxide ion, chloride ion;

更进一步的,所述的碱性溶液中包括氢氧化钙和/或氯化钙;Further, the alkaline solution includes calcium hydroxide and/or calcium chloride;

更进一步的,所述的碱性溶液中包括氢氧化钠、强氧化钾、氯化钠、氯化钾中的一种或多种。Further, the alkaline solution includes one or more of sodium hydroxide, strong potassium oxide, sodium chloride, and potassium chloride.

具体的,在一些实施例中,使用氢氧化钙溶液作为前处理溶液的碱液;Specifically, in some embodiments, calcium hydroxide solution is used as the lye of the pretreatment solution;

在一些实施例中,使用氢氧化钙与氢氧化钠和/或氢氧化钾配制碱性溶液作为前处理液的碱液。In some embodiments, calcium hydroxide and sodium hydroxide and/or potassium hydroxide are used to prepare an alkaline solution as the lye of the pretreatment solution.

在一些实施例中,使用氢氧化钙与氯化钠和/或或氯化钾配制碱性溶液作为前处理液的碱液。In some embodiments, calcium hydroxide and sodium chloride and/or potassium chloride are used to prepare an alkaline solution as the lye of the pretreatment solution.

在一些实施例中,使用氯化钙与氢氧化钠和/或氯化钾配制碱性溶液作为前处理液的碱液。In some embodiments, calcium chloride and sodium hydroxide and/or potassium chloride are used to prepare an alkaline solution as the lye of the pretreatment solution.

进一步的,所述的前处理液的碱液pH值为8-11。Further, the pH value of the alkali solution of the pretreatment solution is 8-11.

进一步的,在碱液中,所述的氢氧化钙的浓度为小于0.15%。Further, in the alkaline solution, the concentration of the calcium hydroxide is less than 0.15%.

更进一步的,在碱液中,所述的氢氧化钙的浓度小于0.022mol/L。Further, in the lye, the concentration of the calcium hydroxide is less than 0.022mol/L.

在本公开的目的在于前处理中引入钙离子,但是在碱性条件下,氢氧化钙属于微溶状态,因此,需要保证碱液中,氢氧化钠组分的浓度小于 0.15%,即小于0.022mol/L,在此条件下,氢氧化钙不会析出直接以固体附着在纤维表层,提高纤维的柔软性和手感。The purpose of the present disclosure is to introduce calcium ions in the pretreatment, but under alkaline conditions, calcium hydroxide is in a slightly soluble state. Therefore, it is necessary to ensure that the concentration of the sodium hydroxide component in the lye solution is less than 0.15%, that is, less than 0.022% mol/L, under this condition, calcium hydroxide will not precipitate and directly adhere to the surface of the fiber as a solid, which improves the softness and feel of the fiber.

具体的,前处理的温度大于115℃,优选的大于120℃,优选的为130℃。Specifically, the temperature of the pretreatment is higher than 115°C, preferably higher than 120°C, and preferably 130°C.

前处理的时间大于15min,优选的大于20min,更优选的大于30min,且前处理的时间小于60min,优选的小于40min。The time of pretreatment is more than 15min, preferably more than 20min, more preferably more than 30min, and the time of pretreatment is less than 60min, preferably less than 40min.

本公开在高温条件下,碱性溶液中介质溶解更多,而聚酯发生溶胀,这些介质会渗透到聚酯纤维内部,有利于后续的处理。同时,在高温条件下,碱液能够促使聚酯发生水解,聚酯纤维表层进而形成粗糙结构,为后续海藻的固着提供更多的锚点。In the present disclosure, under the condition of high temperature, the medium dissolves more in the alkaline solution, and the polyester swells, and these mediums penetrate into the polyester fiber, which is beneficial to the subsequent treatment. At the same time, under high temperature conditions, the lye can promote the hydrolysis of polyester, and the surface layer of polyester fiber forms a rough structure, which provides more anchor points for the subsequent fixation of seaweed.

进一步的,在前处理液的碱液中,还加入柔软剂,所述的柔软剂为阳离子型柔软剂。Further, in the alkali solution of the pretreatment liquid, a softener is also added, and the softener is a cationic softener.

所述的阳离子柔软剂为叔胺盐、季铵盐、烷基咪唑衍生物类季铵盐中的一种或多种。The cationic softener is one or more of tertiary amine salts, quaternary ammonium salts, and alkyl imidazole derivative quaternary ammonium salts.

具体的,所述阳离子柔软剂Specifically, the cationic softener

所述阳离子柔软剂的用量为0.5-2%。The dosage of the cationic softener is 0.5-2%.

聚酯纤维在水中带有负电荷,阳离子型柔软剂容易吸附在纤维表面,结合能力较强,能耐高温、耐洗涤,且整理后织物丰满滑爽,另外,阳离子柔软剂的加入,使得纤维能够带一定正电荷,在后续的处理时,有利于海藻酸向纤维进行吸附,阳离子更有利于提高海藻酸与纤维的结合牢度。Polyester fibers have negative charges in water, and cationic softeners are easily adsorbed on the surface of the fibers, with strong binding ability, high temperature resistance and washing resistance, and the fabrics are plump and smooth after finishing. In addition, the addition of cationic softeners enables the fibers to With a certain positive charge, it is conducive to the adsorption of alginic acid to the fiber in the subsequent treatment, and the cation is more conducive to improving the binding fastness of alginic acid and the fiber.

更进一步的,在高温前处理完后,涤纶纤维还经过水洗干燥,除去纤维表层水解的聚酯残渣,便于后续海藻的吸附和固着。Furthermore, after the high temperature pretreatment, the polyester fiber is washed and dried to remove the polyester residue hydrolyzed on the surface of the fiber, which is convenient for the subsequent adsorption and fixation of seaweed.

本公开的一种海藻/聚酯复合纤维的制备方法,还包括以下步骤:The preparation method of a seaweed/polyester composite fiber of the present disclosure further comprises the following steps:

步骤(2)海藻溶液的制备及聚酯的处理The preparation of step (2) seaweed solution and the treatment of polyester

取海藻酸钠溶液,溶解与水溶液中。Take the sodium alginate solution and dissolve it in the aqueous solution.

所述的海藻酸溶液的浓度小于1%,优选的小于0.8%,更优选的小于 0.5%。The concentration of the alginic acid solution is less than 1%, preferably less than 0.8%, more preferably less than 0.5%.

所述海藻酸钠的分子量小于10w,优选的小于8w,且分子量大于2w,优选的大于4w。The molecular weight of the sodium alginate is less than 10w, preferably less than 8w, and the molecular weight is greater than 2w, preferably greater than 4w.

由于海藻酸钠的分子量较大,分子链较长,因此,在溶液中的粘性较大,粘度较高的海藻酸溶液在处理聚酯时,容易成块的吸附到聚酯纤维,使得聚酯纤维发生粘黏和纠缠,得到的聚酯纤维难以进行后续的加工,因此,本公开降低了海藻酸的用量,同时选用了低分子量的海藻酸钠来处理聚酯。Due to the large molecular weight and long molecular chain of sodium alginate, the viscosity in the solution is large, and the alginic acid solution with high viscosity is easy to be adsorbed to the polyester fiber in lumps when processing polyester, making the polyester The fibers are sticky and entangled, and the obtained polyester fibers are difficult to carry out subsequent processing. Therefore, the present disclosure reduces the dosage of alginic acid, and at the same time selects low molecular weight sodium alginate to treat the polyester.

另外需要说明的,海藻酸钠溶液中,海藻酸呈现负离子状态,其容易与带正电荷的物质发生电荷吸引,而本公开的聚酯纤维在水解过程中,加入了钙离子、并且还使用了阳离子的柔软剂,使得聚酯纤维在溶液中的正电荷性增加,有利于海藻酸向聚酯纤维的吸附。In addition, it should be noted that in the sodium alginate solution, alginic acid is in a state of negative ions, which is easily attracted to positively charged substances, while the polyester fiber of the present disclosure adds calcium ions during the hydrolysis process, and also uses The cationic softener increases the positive charge of polyester fibers in solution, which is beneficial to the adsorption of alginic acid to polyester fibers.

进一步的,海藻酸钠溶液中,海藻酸钠与钙离子会发生离子交换,进而固化,而本公开在前处理过程中,在聚酯上引入了一定量的钙离子,这种钙离子的引入,能够与海藻酸钠发生离子交换提高海藻在聚酯纤维上的固着性能。Further, in the sodium alginate solution, sodium alginate and calcium ions will undergo ion exchange and then solidify, and in the pretreatment process of the present disclosure, a certain amount of calcium ions is introduced into the polyester, and the introduction of this calcium ion , can ion exchange with sodium alginate to improve the fixation performance of seaweed on polyester fiber.

更进一步的,前处理中的聚酯表面粗糙,粗糙的表面为海藻的吸附提供更多的锚点,海藻能够更加稳定的吸附在聚酯纤维表面。Further, the polyester surface in the pretreatment is rough, and the rough surface provides more anchor points for the adsorption of seaweed, and the seaweed can be more stably adsorbed on the surface of the polyester fiber.

在一些实施例中,步骤(2)中的海藻溶液还加入壳聚糖;In some embodiments, the seaweed solution in step (2) also adds chitosan;

所述的壳聚糖为水溶性壳聚糖。The chitosan is water-soluble chitosan.

所述壳聚糖的脱乙酰度大于80%,优选的大于90%。The degree of deacetylation of the chitosan is greater than 80%, preferably greater than 90%.

所述壳聚糖的浓度为1-2%。The concentration of the chitosan is 1-2%.

本公开在海藻酸溶液中加入壳聚糖,壳聚糖在溶液中呈现一定的正电荷,在吸附的过程中,根据分子力能够像纤维进行吸附,同时由于海藻也是大分子长链结构,能够与壳聚糖形成互穿网络附着到纤维表层。In the present disclosure, chitosan is added to the alginic acid solution, and the chitosan exhibits a certain positive charge in the solution. During the adsorption process, it can be adsorbed like fibers according to molecular force. Forms an interpenetrating network with chitosan and attaches to the fiber surface.

另外,本公开也考虑到壳聚糖的加入对粘度的影响,因此,选择了高脱乙酰度,高溶解性的壳聚糖作为添加。In addition, the present disclosure also considers the influence of the addition of chitosan on the viscosity, therefore, chitosan with high deacetylation degree and high solubility is selected as the addition.

本公开所加入的壳聚糖,使得复合纤维具有正电荷,同时给纤维附加了染座,进而能够提高纤维的可染性,并且染色条件温和,在常温条件下,壳聚糖分子既可以与染料结合,实现低温染色的效果,另外壳聚糖自生具有抗菌性,也赋予复合纤维一定抗菌性能。The chitosan added in the present disclosure makes the composite fibers have a positive charge, and at the same time adds a dye base to the fibers, thereby improving the dyeability of the fibers, and the dyeing conditions are mild. The dye is combined to achieve the effect of low temperature dyeing. In addition, chitosan has antibacterial properties by itself, and also gives the composite fiber certain antibacterial properties.

进一步的,步骤(2)的海藻酸溶液的溶解温度为20-60℃,优选的 25-50℃;Further, the dissolving temperature of the alginic acid solution in step (2) is 20-60°C, preferably 25-50°C;

步骤(2)的溶解时间为20-120min,优选的30-60min。The dissolution time of step (2) is 20-120min, preferably 30-60min.

步骤(2)还包括聚酯的处理Step (2) also includes the treatment of polyester

具体的,包括将经过预处理后的聚酯纤维投入海藻酸溶液中。Specifically, it includes putting the pretreated polyester fiber into the alginic acid solution.

利用分子间作用力,正负电荷作用力,海藻酸溶液中的组分,包括海藻酸钠和/或壳聚糖会向聚酯纤维吸附。Using intermolecular force, positive and negative charge force, the components in the alginic acid solution, including sodium alginate and/or chitosan, will be adsorbed to the polyester fiber.

进一步的,处理的浴比为1-10-1:100,优选的为1:20-1:50。Further, the bath ratio of the treatment is 1-10-1:100, preferably 1:20-1:50.

在一些实施例中,聚酯的处理温度为20-60℃,优选的25-50℃;In some embodiments, the processing temperature of the polyester is 20-60°C, preferably 25-50°C;

在一些实施例中,聚酯的处理时间为1-20min,优选的3-6min。In some embodiments, the treatment time of the polyester is 1-20 min, preferably 3-6 min.

本公开的一种海藻/聚酯复合纤维的制备方法,还包括以下步骤:The preparation method of a seaweed/polyester composite fiber of the present disclosure further comprises the following steps:

步骤(3)固化Step (3) curing

所述固化液中包括钙离子;The solidified liquid includes calcium ions;

进一步的,固化液中包括氯化钙;Further, the solidified solution includes calcium chloride;

所述氯化钙的浓度为1-5%。The concentration of the calcium chloride is 1-5%.

本领域的技术人员知晓,海藻酸钠的固化主要通过离子交换进行,本公开使用钙离子溶液作为固化溶液,使得吸附在聚酯纤维表面的海藻酸钠转变为海藻酸钙,实现固化,而固化的海藻酸钠又进一步的能够将其他的组分,如壳聚糖固着在纤维上。Those skilled in the art know that the solidification of sodium alginate is mainly carried out by ion exchange, and the present disclosure uses calcium ion solution as the solidification solution, so that the sodium alginate adsorbed on the surface of the polyester fiber is converted into calcium alginate, and the solidification is realized. The sodium alginate is further able to fix other components, such as chitosan, on the fibers.

在一些实施例中,固化剂中还加入交联剂。In some embodiments, a crosslinking agent is also added to the curing agent.

所述的交联剂为戊二醛;Described crosslinking agent is glutaraldehyde;

戊二醛的用量为0.2-2%;The dosage of glutaraldehyde is 0.2-2%;

戊二醛的加入,可以促进壳聚糖的交联,提高壳聚糖与纤维的吸附牢度,同时戊二醛的加入,使得壳聚糖和海藻酸钙之间能够形成致密的互穿网络,保证海藻酸钙、壳聚糖与聚酯的吸附性能。The addition of glutaraldehyde can promote the cross-linking of chitosan and improve the adsorption fastness of chitosan and fibers. At the same time, the addition of glutaraldehyde can form a dense interpenetrating network between chitosan and calcium alginate. , to ensure the adsorption performance of calcium alginate, chitosan and polyester.

在一些实施例中,固化温度为30-90℃,固化时间为1-20min。In some embodiments, the curing temperature is 30-90° C., and the curing time is 1-20 min.

本公开的一种海藻/聚酯复合纤维的制备方法,还包括以下步骤:The preparation method of a seaweed/polyester composite fiber of the present disclosure further comprises the following steps:

步骤(4)干燥Step (4) drying

所述的干燥的目的是去除纤维上多余的水分。The purpose of the drying is to remove excess moisture from the fibers.

将步骤(3)固化后的纤维进行干燥,干燥包括热干燥和/或溶剂干燥。Drying the cured fibers in step (3) includes thermal drying and/or solvent drying.

进一步的,本公开首先进行溶剂干燥;Further, the present disclosure first performs solvent drying;

具体的使用有机溶剂作为干燥剂,通过渗透差,将复合纤维中的水分渗透到有机溶剂中,这种干燥的方式能够快速的将复合纤维内部的水分吸收出来,提高纤维的手感。Specifically, an organic solvent is used as a desiccant to penetrate the moisture in the composite fiber into the organic solvent through poor penetration. This drying method can quickly absorb the moisture inside the composite fiber and improve the feel of the fiber.

进一步的,所述的溶剂为乙醇和/或丙酮。Further, the solvent is ethanol and/or acetone.

在一些实施例中,本公开还对复合纤维进行热干燥。In some embodiments, the present disclosure also thermally dries the composite fibers.

具体的,将溶剂干燥后的纤维放入烘箱中干燥,干燥温度小于60℃,干燥时间大于10min。Specifically, the solvent-dried fibers are dried in an oven, the drying temperature is less than 60° C., and the drying time is more than 10 minutes.

在一些实施例中,本公开是对复合纤维进行连续性热干燥,干燥的设备长10-20m,速度为0.5-1m/min。In some embodiments, the present disclosure is to continuously thermally dry the composite fibers, and the drying equipment is 10-20 m long and the speed is 0.5-1 m/min.

在一些实施例中,本公开还提供了一种海藻/聚酯复合纤维,其特征在于,所述的复合纤维包括有聚酯纤维和海藻组分,所述的海藻组分为海藻酸钙。In some embodiments, the present disclosure also provides a seaweed/polyester composite fiber, wherein the composite fiber includes polyester fiber and seaweed component, and the seaweed component is calcium alginate.

在一些实施例中,海藻/聚酯复合纤维还包括有壳聚糖组分。In some embodiments, the seaweed/polyester composite fiber further includes a chitosan component.

在一些实施例中,本公开还提供了一种海藻/聚酯复合纤维的应用,包括将该纤维用于纺纱、织造。In some embodiments, the present disclosure also provides an application of seaweed/polyester composite fiber, including spinning and weaving the fiber.

进一步的,包括使用该纤维制成的纱线制成织物。Further, fabrics made from yarns made of the fibers are included.

进一步的,包括使用该纤维制成的无纺布。Further, non-woven fabrics made of the fibers are included.

进一步的,包括使用该纤维制成的用于服装材料、过滤材料。Further, it includes clothing materials and filter materials made of the fibers.

本公开的有益效果在于,本公开提供的一种海藻/聚酯复合纤维及其制备方法,在对聚酯纤维进行处理时,使用碱液中至少包括钙离子,钙离子在处理聚酯纤维时,会部分的存留在聚酯表层中,能够显著的增加海藻的吸附量,同时增加海藻的固着牢度。The beneficial effect of the present disclosure is that in the seaweed/polyester composite fiber and the preparation method thereof provided by the present disclosure, when the polyester fiber is treated, at least calcium ions are included in the alkaline solution, and the calcium ion is used in the treatment of the polyester fiber. , which will partially remain in the polyester surface layer, which can significantly increase the adsorption amount of seaweed and increase the fastness of seaweed at the same time.

本公开的另一有益效果还在于,在制备海藻/聚酯复合纤维时,使用碱液对聚酯纤维进行表面处理时,还加入阳离子型柔软剂,阳离子型柔软剂在高温条件下,能够深入到聚酯内部,并形成固着,有利于后续海藻成分的吸附,以及增加海藻的固着牢度。Another beneficial effect of the present disclosure is that, when preparing the seaweed/polyester composite fiber, when the polyester fiber is surface-treated with lye, a cationic softener is also added, and the cationic softener can penetrate deep into the into the polyester and form a fixation, which is beneficial to the subsequent adsorption of seaweed components and increases the fixation fastness of seaweed.

本公开的另一有益效果还在于,在制备海藻/聚酯复合纤维时,无额外的粘合剂使用,纤维中不存在甲醛释放的问题,纤维更加环保。Another beneficial effect of the present disclosure is that, when preparing the seaweed/polyester composite fiber, no additional binder is used, there is no problem of formaldehyde emission in the fiber, and the fiber is more environmentally friendly.

本公开的另一有益效果还在于,在制备海藻/聚酯复合纤维时,海藻酸的分子量小于10W,海藻酸的浓度小于1%,保证海藻酸溶液粘度小,在聚酯纤维浸入到海藻酸溶液中时,海藻酸向聚酯的吸附不会是存在黏连现象。Another beneficial effect of the present disclosure is that, when preparing seaweed/polyester composite fibers, the molecular weight of alginic acid is less than 10W, and the concentration of alginic acid is less than 1%, so as to ensure that the viscosity of the alginic acid solution is small, and when the polyester fibers are immersed in the alginic acid In the solution, the adsorption of alginic acid to polyester does not exist adhesion phenomenon.

本公开的另一有益效果还在于,在制备海藻/聚酯复合纤维时,在海藻酸溶液中加入水溶性壳聚糖,壳聚糖和海藻形成互穿网络固着于纤维表层,壳聚糖的加入能够赋予复合纤维抗菌性的同时,能够显著的提高复合纤维的染色性能,并且染色条件温和,环境污染少。Another beneficial effect of the present disclosure is that, when preparing the seaweed/polyester composite fiber, water-soluble chitosan is added to the alginic acid solution, and the chitosan and seaweed form an interpenetrating network and are fixed on the surface layer of the fiber. The addition can not only impart antibacterial properties to the composite fibers, but also significantly improve the dyeing properties of the composite fibers, and the dyeing conditions are mild and the environmental pollution is less.

本公开的另一有益效果还在于,在制备海藻/聚酯复合纤维时,在海藻酸溶液中加入水溶性壳聚糖后,通过固化交联,壳聚糖和海藻酸的电荷性能,能够预付纤维一定的吸附能力,具有过滤效果。Another beneficial effect of the present disclosure is that, when the seaweed/polyester composite fiber is prepared, after adding water-soluble chitosan to the alginic acid solution, through curing and crosslinking, the charge properties of chitosan and alginic acid can be prepaid. The fiber has a certain adsorption capacity and has a filtering effect.

本公开的另一有益效果还在于,使用有机溶剂作为干燥剂,能够快速的脱去复合纤维中的水分,得到的复合纤维手感柔软。Another beneficial effect of the present disclosure is that, using an organic solvent as a desiccant, the moisture in the composite fiber can be quickly removed, and the obtained composite fiber has a soft feel.

具体实施方式Detailed ways

为了使本领域的技术人员更好地理解本公开的技术方案,下面将针对本公开的方案作进一步的详细介绍。In order to make those skilled in the art better understand the technical solutions of the present disclosure, the solutions of the present disclosure will be further introduced in detail below.

本公开首先对本公开所使用的名词或试剂进行说明,The present disclosure first describes the terms or reagents used in the present disclosure,

本公开的工艺是一种全新的工艺,该处理工艺效率高,并且复合纤维的染色性能、抗菌性能优异,同时具有良好的吸食性能。The process of the present disclosure is a brand-new process, and the treatment process has high efficiency, and the composite fiber has excellent dyeing performance and antibacterial performance, and has good absorption performance at the same time.

本公开中记载的“海藻/聚酯复合纤维”中的使用的海藻一词是主要为海藻酸钙,其中并不排除少许可能为固化的海藻酸钠的存在。The term seaweed used in the "seaweed/polyester composite fiber" described in this disclosure is mainly calcium alginate, which does not exclude the presence of a little possibly solidified sodium alginate.

本公开的步骤(2)中使用的海藻溶液主要是指海藻酸钠,本领域的技术人员是知晓海藻酸和海藻酸钙都是不溶解于水中的,只有海藻酸钠才是溶解于水中的。The seaweed solution used in step (2) of the present disclosure mainly refers to sodium alginate. Those skilled in the art know that both alginic acid and calcium alginate are insoluble in water, and only sodium alginate is soluble in water. .

具体的,本公开了一个实施例,涉及一种海藻/聚酯复合纤维的制备方法,包括以下步骤Specifically, an embodiment of the present disclosure relates to a preparation method of seaweed/polyester composite fiber, comprising the following steps

步骤(1)对聚酯纤维的表面处理Step (1) Surface Treatment of Polyester Fiber

碱液为0.02mol/L的氢氧化钙溶液作为聚酯纤维的前处理液。The lye solution is 0.02mol/L calcium hydroxide solution as the pretreatment solution of polyester fiber.

处理温度为120℃,处理时间20min;The treatment temperature is 120℃, and the treatment time is 20min;

浴比1:50。The bath ratio is 1:50.

在一些实施例中,In some embodiments,

碱液为氢氧化钠和氯化钙配制,其中换算的钙离子的摩尔量为 0.02mol/L。The lye is prepared by sodium hydroxide and calcium chloride, and the converted molar amount of calcium ions is 0.02mol/L.

处理温度为120℃,处理时间20min。The treatment temperature was 120°C, and the treatment time was 20 min.

在一些实施例中,In some embodiments,

碱液为氢氧化钙和氯化钠配制,其中,钙离子的摩尔量为0.02mo/L,其中氯离子的摩尔量为0.02mol/L。The lye is prepared by calcium hydroxide and sodium chloride, wherein the molar amount of calcium ions is 0.02mol/L, and the molar amount of chloride ions is 0.02mol/L.

处理温度为90℃,处理时间20min。The treatment temperature was 90°C, and the treatment time was 20 min.

在一些实施例中,In some embodiments,

碱液为0.02mol/L的氢氧化钙溶液作为聚酯纤维的前处理液。The lye solution is 0.02mol/L calcium hydroxide solution as the pretreatment solution of polyester fiber.

处理温度为80℃,处理时间20min。The treatment temperature was 80°C, and the treatment time was 20 min.

在一些实施例中,In some embodiments,

碱液为氢氧化钠,其中氢氧化钠的摩尔量为0.02mol/L.The lye is sodium hydroxide, and the molar amount of sodium hydroxide is 0.02mol/L.

处理温度为80℃,处理时间20min。The treatment temperature was 80°C, and the treatment time was 20 min.

在一些实施例中,In some embodiments,

碱液为氢氧化钠和氯化钙配制,其中换算的钙离子的摩尔量为 0.02mol/L。The lye is prepared by sodium hydroxide and calcium chloride, and the converted molar amount of calcium ions is 0.02mol/L.

另外还加入季铵盐柔软剂,柔软剂的用量为1g/L。In addition, a quaternary ammonium salt softener was added, and the dosage of the softener was 1 g/L.

处理温度为120℃,处理时间20min。The treatment temperature was 120°C, and the treatment time was 20 min.

在另一实施例中,本公开的海藻/聚酯复合纤维的制备方法,还包括以下步骤In another embodiment, the preparation method of the seaweed/polyester composite fiber of the present disclosure further comprises the following steps

步骤(2)海藻溶液的制备及聚酯的处理The preparation of step (2) seaweed solution and the treatment of polyester

配制浓度为0.5%海藻酸溶液,其中海藻酸钠的分子量为5-7w。The preparation concentration is 0.5% alginic acid solution, wherein the molecular weight of sodium alginate is 5-7w.

海藻酸搅拌溶解后,溶解温度40℃,溶解时间60min,溶解后经过脱泡处理。After stirring and dissolving the alginic acid, the dissolving temperature was 40° C., the dissolving time was 60 min, and the solution was subjected to defoaming treatment after dissolving.

将前述实施例中经过碱液中包括柔软剂的方案所处理的聚酯投入到海藻酸溶液中,所述的浴比为1:50。The polyester treated by the solution of including softener in the lye solution in the foregoing embodiment was put into the alginic acid solution, and the bath ratio was 1:50.

在一些实施例中,In some embodiments,

配制浓度为2%的海藻酸溶液,其中海藻酸钠的分子量为5-7w。A 2% alginic acid solution is prepared, wherein the molecular weight of sodium alginate is 5-7w.

将前述实施例中经过碱液中包括柔软剂的方案所处理的聚酯投入到海藻酸溶液中,所述的浴比为1:50。The polyester treated by the solution of including softener in the lye solution in the foregoing embodiment was put into the alginic acid solution, and the bath ratio was 1:50.

在一些实施例中,In some embodiments,

配制浓度为0.5%海藻酸溶液,其中海藻酸钠的分子量为5-7w;The preparation concentration is 0.5% alginic acid solution, wherein the molecular weight of sodium alginate is 5-7w;

其中海藻酸溶液中加入水溶性壳聚糖,壳聚糖浓度为0.2%,脱乙酰度为95%。Water-soluble chitosan is added to the alginic acid solution, the concentration of chitosan is 0.2%, and the degree of deacetylation is 95%.

将前述实施例中经过碱液中包括柔软剂的方案所处理的聚酯投入到海藻酸溶液中,所述的浴比为1:50。The polyester treated by the solution of including softener in the lye solution in the foregoing embodiment was put into the alginic acid solution, and the bath ratio was 1:50.

在另一实施例中,本公开的海藻/聚酯复合纤维的制备方法,还包括一下步骤In another embodiment, the preparation method of the seaweed/polyester composite fiber of the present disclosure further comprises the following steps

步骤(3)固化Step (3) curing

所述固化液中包括氯化钙;The solidified solution includes calcium chloride;

所述氯化钙的浓度为2%;The concentration of the calcium chloride is 2%;

将前述步骤(2)中的吸附海藻酸的聚酯纤维投入到氯化钙溶液中进行固化;其中浴比为1:50;The polyester fiber that adsorbs alginic acid in the aforementioned step (2) is put into the calcium chloride solution for solidification; wherein the bath ratio is 1:50;

具体的将前述步骤(2)配制浓度为0.5%海藻酸溶液,其中海藻酸钠的分子量为5-7w,处理后的聚酯纤维加入到本实施例中进行固化处理。Specifically, the above-mentioned step (2) is used to prepare a 0.5% alginic acid solution, wherein the molecular weight of sodium alginate is 5-7w, and the treated polyester fiber is added to this embodiment for curing treatment.

在一些实施例中,In some embodiments,

固化液中的氯化钙浓度为2%,戊二醛的浓度为0.5%。The concentration of calcium chloride in the solidified solution was 2%, and the concentration of glutaraldehyde was 0.5%.

将前述步骤(2)配置浓度为0.5%海藻酸溶液,壳聚糖浓度为0.2%处理后的聚酯进行固化,其中浴比为1:50;The polyester treated in the aforementioned step (2) with a concentration of 0.5% alginic acid and a chitosan concentration of 0.2% is cured, wherein the bath ratio is 1:50;

固化温度为80℃,固化时间10min。The curing temperature was 80°C, and the curing time was 10 minutes.

在一些实施例中,In some embodiments,

固化液中的氯化钙浓度为1%,戊二醛的浓度为0.2%。The concentration of calcium chloride in the solidified solution was 1%, and the concentration of glutaraldehyde was 0.2%.

将前述步骤(2)配置浓度为0.5%海藻酸溶液,壳聚糖浓度为0.2%处理后的聚酯进行固化,其中浴比为1:50;The polyester treated in the aforementioned step (2) with a concentration of 0.5% alginic acid and a chitosan concentration of 0.2% is cured, wherein the bath ratio is 1:50;

固化温度为40℃,固化时间10min。The curing temperature was 40°C, and the curing time was 10 minutes.

在另一些实施例中,本公开的海藻/聚酯复合纤维的制备方法,还包括一下步骤:In other embodiments, the preparation method of the seaweed/polyester composite fiber of the present disclosure further comprises the following steps:

步骤(4)干燥Step (4) drying

所述的干燥先经过乙醇溶液进行洗涤干燥,其中浴比为1:50。The drying is first washed and dried with an ethanol solution, wherein the bath ratio is 1:50.

乙醇干燥吸水后,进行烘干,烘干温度为60℃,时间20min。After ethanol is dried to absorb water, drying is performed at a drying temperature of 60° C. for 20 minutes.

在一些实施例中,In some embodiments,

所述的干燥先经过丙酮溶液进行洗涤脱水干燥,其中浴比为1:50.Described drying is first washed, dehydrated and dried through acetone solution, and wherein the bath ratio is 1:50.

丙酮干燥后进行烘干,烘干温度为60℃,时间10min。After drying with acetone, drying was performed at a drying temperature of 60°C and a time of 10 minutes.

在另一些实施例中,本公开还提供了一种海藻/聚酯复合纤维的染色方法。In other embodiments, the present disclosure also provides a method for dyeing seaweed/polyester composite fibers.

具体的,将前述制备得到的海藻/聚酯复合纤维放入到2%的直接染料中进行染色,染色温度为90℃,染色时间10min,浴比为1:50。Specifically, the seaweed/polyester composite fiber prepared above was put into 2% direct dye for dyeing, the dyeing temperature was 90° C., the dyeing time was 10 min, and the bath ratio was 1:50.

在另一些实施例中,本公开一种海藻/聚酯复合纤维的应用。In other embodiments, the present disclosure discloses an application of seaweed/polyester composite fibers.

具体的,将复合纤维制备成纱线。Specifically, the composite fibers are prepared into yarns.

进一步的,将复合纤维制成的纱线进行织造,制成针织物、机织物和/ 或非织造布。Further, the yarns made of the composite fibers are woven into knitted fabrics, woven fabrics and/or non-woven fabrics.

在另一些实施例中,本公开还提供了用于测试的方法,对本公开的上述实施例得到的纤维进行了测试,具体测试方法包括手感吸液量、抗菌性、上染性等。In other embodiments, the present disclosure also provides a method for testing, and the fibers obtained in the above-mentioned embodiments of the present disclosure are tested.

上述性能测试都是本领域技术人员所知晓的,此处不再赘述。The above performance tests are known to those skilled in the art and will not be repeated here.

测试结果见下表The test results are shown in the table below

针对于前处理聚酯纤维的变化情况结果如下表:The results for the changes of pre-treated polyester fibers are as follows:

Figure RE-GDA0003589327970000161
Figure RE-GDA0003589327970000161

Figure RE-GDA0003589327970000171
Figure RE-GDA0003589327970000171

从上表试验可以看出,在经过步骤1,纤维经过碱液处理后,纤维的由未处理的光泽纤维变成哑光纤维,可见纤维发生了水解,而在使用柔软剂后,纤维的手感得到的进一步的提高,从表观能看出,纤维经过柔软剂、碱液处理后的纤维手感最佳。It can be seen from the test in the above table that after step 1, after the fiber is treated with lye, the fiber changes from untreated glossy fiber to matte fiber, it can be seen that the fiber is hydrolyzed, and after the softener is used, the fiber feels The obtained further improvement can be seen from the appearance that the fiber feels the best after the fiber is treated with softener and alkali solution.

使用海藻酸纤维对处理后的吸附的结果见下表:The results of adsorption after treatment using alginate fibers are shown in the following table:

Figure RE-GDA0003589327970000172
Figure RE-GDA0003589327970000172

Figure RE-GDA0003589327970000181
Figure RE-GDA0003589327970000181

从上表的试验可以看出,我们在使用固化过程中,使用交联剂能够明显的提高纤维的手感。It can be seen from the test in the table above that during the curing process, the use of a crosslinking agent can significantly improve the feel of the fiber.

而从以上表格的其他效果,我们还验证了,当碱液处理纤维时,如果碱液中不含有钙离子,那么纤维的手感相对要差一点,钙离子的加入,能够充分的增加纤维与海藻酸的粘结,提高手感。From the other effects in the above table, we also verified that when lye treats fibers, if the lye does not contain calcium ions, the feel of the fibers is relatively poor. The addition of calcium ions can fully increase the fibers and seaweed. Acid bonding, improve hand feel.

以上只通过说明的方式描述了本公开的某些示范性实施例,毋庸置疑,对于本领域的普通技术人员,在不偏离本公开的精神和范围的情况下,可以用各种不同的方式对所描述的实施例进行修正。因此,上述描述在本质上是说明性的,不应理解为对本公开权利要求保护范围的限制。Certain exemplary embodiments of the present disclosure have been described above by way of illustration only, and it is needless to say that those skilled in the art may The described embodiments are modified. Accordingly, the above description is illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present disclosure.

Claims (10)

1. The preparation method of the seaweed polyester composite fiber is characterized by comprising the following steps:
step (1) surface treatment of polyester fiber;
step (2), preparing a alginic acid solution and treating polyester fibers;
step (3) curing;
drying in the step (4);
the method comprises the following steps of (1) preparing a pretreatment solution, wherein the pretreatment solution is an alkaline solution;
the alkaline solution includes calcium ions.
2. The method for preparing seaweed polyester composite fiber as claimed in claim 1,
the alkaline solution in the step (1) can also comprise sodium ions and potassium ions;
the alkaline solution comprises hydroxide ions and chloride ions;
the alkaline solution is prepared from one or more of sodium hydroxide, strong potassium oxide, sodium chloride and potassium chloride;
the pH value of the alkali liquor of the pretreatment liquid is 8-11;
the molar concentration of calcium in the alkali liquor is less than 0.022 mol/L.
The temperature of the pretreatment in the step (1) is more than 115 ℃, the time of the treatment is more than 15min, and the time of the pretreatment is less than 60 min.
3. The method for preparing seaweed polyester composite fiber as claimed in any one of claims 1 to 2,
adding a softening agent into the alkali liquor of the pretreatment liquid in the step (2); the softening agent is a cationic softening agent;
the cationic softening agent is one or more of tertiary amine salt, quaternary ammonium salt and alkyl imidazole derivative quaternary ammonium salt; the dosage of the cationic softener is 0.5-2%.
4. The method for preparing seaweed polyester composite fiber as claimed in claim 1,
in the step (2), the concentration of the sodium alginate in the preparation of the seaweed solution is less than 1 percent;
the molecular weight of the sodium alginate is less than 10w, and the molecular weight is more than 2 w.
5. The method of claim 4, wherein the polyester fiber is selected from the group consisting of polyester fiber,
chitosan is also added into the seaweed solution in the step (2); the degree of deacetylation of the chitosan is greater than 80%, preferably greater than 90%; the concentration of the chitosan is 1-2%.
6. The method for preparing seaweed polyester composite fiber as claimed in any one of claims 4 to 5,
the dissolving temperature of the alginic acid solution in the step (2) is 20-60 ℃, preferably 25-50 ℃;
the dissolving time of the step (2) is 20-120min, preferably 30-60 min.
The step (2) also comprises the treatment of polyester, the bath ratio of the treatment is 1-10-1:100, and the treatment temperature of the polyester is 20-60 ℃; the treatment time of the polyester is 1-20 min.
7. The method for preparing seaweed polyester composite fiber as claimed in claim 1,
in the step (3), the curing liquid contains calcium ions; the curing liquid comprises calcium chloride;
the concentration of calcium chloride is 1-5%.
8. The method of claim 8, wherein the polyester fiber is selected from the group consisting of polyester fiber,
a cross-linking agent is also added into the curing agent;
the cross-linking agent is glutaraldehyde;
the dosage of the glutaraldehyde is 0.2-2%;
the curing temperature is 30-90 ℃, and the curing time is 1-20 min.
9. The method for preparing seaweed polyester composite fiber as claimed in claim 1,
drying in the step (4) is to dry the fiber solidified in the step (3), wherein the drying comprises heat drying and/or solvent drying;
the solvent is ethanol and/or acetone.
10. Use of the algal polyester composite fiber according to any one of claims 1 to 9 for clothing materials and filter materials.
CN202111632669.9A 2021-12-29 2021-12-29 Seaweed polyester composite fiber and preparation method and application thereof Pending CN114481614A (en)

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