CN114683061A - A gantry CNC machine tool frame - Google Patents
A gantry CNC machine tool frame Download PDFInfo
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- CN114683061A CN114683061A CN202011564955.1A CN202011564955A CN114683061A CN 114683061 A CN114683061 A CN 114683061A CN 202011564955 A CN202011564955 A CN 202011564955A CN 114683061 A CN114683061 A CN 114683061A
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- 230000003014 reinforcing effect Effects 0.000 claims abstract description 113
- 238000009434 installation Methods 0.000 claims description 37
- 239000013585 weight reducing agent Substances 0.000 claims description 5
- 238000005728 strengthening Methods 0.000 abstract description 6
- 210000002683 foot Anatomy 0.000 description 26
- 238000012545 processing Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 238000005452 bending Methods 0.000 description 5
- 230000002787 reinforcement Effects 0.000 description 5
- 238000003466 welding Methods 0.000 description 5
- 238000003754 machining Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000003801 milling Methods 0.000 description 3
- 229910001060 Gray iron Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
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- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 210000004744 fore-foot Anatomy 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/01—Frames, beds, pillars or like members; Arrangement of ways
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Abstract
Description
技术领域technical field
本发明涉及架体领域,特别涉及一种龙门数控机床架。The invention relates to the field of frame bodies, in particular to a gantry numerically controlled machine tool frame.
背景技术Background technique
龙门式加工中心,又叫龙门数控机床,是具有门式框架和卧式长床的铣床;龙门式加工中心上可以用一把或多把铣刀同时对工件进行加工,其加工精度和生产效率都比较高,适用于在成批和大量生产中加工大型工件的平面斜面,还可以加工空间曲面和一些特定零件;龙门式加工中心一般设有刀库,具有自动换刀功能,工件装夹后,数控系统能控制机床按不同工序选择刀具、更换刀具、自动对刀、自动改变主轴转速及进给量等,可连续完成钻、镗、铣、攻丝等多种工序,对加工形状比较复杂,精度要求比较高,品种更换频繁的零部件具有良好的经济效益。The gantry machining center, also known as the gantry CNC machine tool, is a milling machine with a portal frame and a horizontal long bed; the gantry machining center can use one or more milling cutters to process the workpiece at the same time, and its machining accuracy and production efficiency They are relatively high and are suitable for processing the plane slope of large workpieces in batch and mass production, and can also process space curved surfaces and some specific parts; gantry machining centers generally have a tool magazine with automatic tool change function. After the workpiece is clamped , the CNC system can control the machine tool to select tools according to different processes, replace tools, automatically set tools, automatically change the spindle speed and feed, etc., and can continuously complete various processes such as drilling, boring, milling, tapping, etc. The processing shape is more complex , The precision requirements are relatively high, and the parts with frequent variety replacement have good economic benefits.
现有龙门式加工中心,龙门架是其主要零件之一,龙门架一般包括设于其上的横梁和设于横梁侧部的立柱,横梁作为机床的Y轴基础零件,不但承载滑鞍及滑枕部件的重量,还需要承载机床加工时的切削力,因此,横梁的刚性和强度直接影响机床的整体加工性能和精度;通常情况下,龙门数控机床的横梁跨距越大,由其自重及滑鞍在其上的运动引起的变形就相应增大,此时若横梁结构刚性不足,则会造成龙门数控机床横梁在加工时振动造成加工精度变差;立柱作为龙门机床的关键零件之一,是龙门式加工中心机床龙门框架结构的主要承载零件,在其工作和使用过程中,不仅受到来自于横梁、滑鞍等部件的正向压力,还受到弯曲和扭转力矩,传统设计中,为了保证立柱的结构刚性与强度,通常都对立柱四壁进行加厚处理,这样一来,立柱整体重量增加过大,装配、运输等费用增加。针对上述出现的问题,需要对龙门数控机床的龙门架整体结构进行改进。In the existing gantry machining center, the gantry frame is one of its main parts. The gantry frame generally includes a beam set on it and a column set on the side of the beam. The beam is the basic part of the Y-axis of the machine tool. The weight of the pillow part also needs to bear the cutting force during the machining of the machine tool. Therefore, the rigidity and strength of the beam directly affect the overall processing performance and accuracy of the machine tool; usually, the larger the span of the beam of the gantry CNC machine tool, its weight and The deformation caused by the movement of the saddle on it will increase accordingly. At this time, if the rigidity of the beam structure is insufficient, it will cause the beam of the gantry CNC machine tool to vibrate during processing, resulting in poor processing accuracy; the column is one of the key parts of the gantry machine tool. It is the main bearing part of the gantry frame structure of the gantry type machining center machine tool. During its work and use, it is not only subjected to positive pressure from the beams, saddles and other components, but also to bending and torsional moments. In the traditional design, in order to ensure For the structural rigidity and strength of the column, the four walls of the column are usually thickened. As a result, the overall weight of the column increases too much, and the assembly and transportation costs increase. In view of the above problems, it is necessary to improve the overall structure of the gantry frame of the gantry CNC machine tool.
发明内容SUMMARY OF THE INVENTION
本发明的主要目的是提供一种龙门数控机床架,通过有限元分析模拟龙门架工作时整体的受力情况,优化龙门架上横梁截面形状及内部加强筋分布,极大改善大跨距横梁弯曲变形情况的出现;同时,为龙门架的立柱零件规划了合理的截面形状,以及独特的布筋方式,从而实现龙门架在工作中各个方向的受力状况得到改善,保证龙门数控机床加工精度的稳定。The main purpose of the present invention is to provide a gantry CNC machine tool frame, which can simulate the overall stress condition of the gantry frame during operation through finite element analysis, optimize the cross-sectional shape of the beam on the gantry frame and the distribution of internal reinforcing ribs, and greatly improve the bending of the long-span beam. At the same time, a reasonable cross-sectional shape and a unique way of arranging bars are planned for the column parts of the gantry frame, so as to improve the force condition of the gantry frame in all directions during work and ensure the machining accuracy of the gantry CNC machine tool. Stablize.
为实现上述目的,本发明提出一种龙门数控机床架,包括横梁本体和立柱本体,所述横梁本体设于所述立柱本体上部,所述横梁本体和立柱本体均为空腔结构;In order to achieve the above purpose, the present invention proposes a gantry CNC machine tool frame, comprising a beam body and a column body, the beam body is arranged on the upper part of the column body, and both the beam body and the column body are cavity structures;
所述横梁本体内设有加强筋组件A,所述加强筋组件A包括:沿横梁本体长度方向均布设于横梁本体内腔前壁的第一加强筋;沿横梁本体长度方向设于横梁本体内腔上壁、下壁、后壁的第二加强筋;间隔设于所述横梁本体内腔且与横梁本体内腔前壁、后壁、上壁、下壁连接的加强筋板A;The beam body is provided with a reinforcing rib assembly A, and the reinforcing rib assembly A includes: first reinforcing ribs arranged along the length direction of the beam body on the front wall of the inner cavity of the beam body; and arranged in the beam body along the length direction of the beam body the second reinforcing ribs of the upper wall, the lower wall and the rear wall of the cavity; the reinforcing rib plates A that are arranged at intervals in the inner cavity of the beam body and are connected to the front wall, the rear wall, the upper wall and the lower wall of the inner cavity of the beam body;
所述立柱本体内设有加强筋组件B,所述加强筋组件B包括:设于立柱本体内侧壁上的第三加强筋;沿立柱本体高度方向间隔设置的加强筋板B;还包括加强脚组件,所述加强脚组件设于所述立柱本体外侧下部。A reinforcing rib assembly B is arranged in the column body, and the reinforcing rib assembly B includes: a third reinforcing rib arranged on the inner side wall of the column body; a reinforcing rib plate B arranged at intervals along the height direction of the column body; and also includes reinforcing feet assembly, the reinforcing foot assembly is arranged on the lower part of the outer side of the column body.
本发明其中一个优选方案为:所述横梁本体包括横梁前板、横梁背板、横梁顶板和横梁底板,所述横梁前板、横梁背板、横梁顶板、横梁底板和设于横梁本体两侧的加强筋板A相围合;所述横梁底板为中部向上凸起的拱形结构。One of the preferred solutions of the present invention is: the beam body includes a beam front plate, a beam back plate, a beam top plate and a beam bottom plate, the beam front plate, the beam back plate, the beam top plate, the beam bottom plate and the beams located on both sides of the beam body. Reinforcing rib plates A are enclosed with each other; the bottom plate of the beam is an arched structure with the middle part protruding upwards.
本发明其中一个优选方案为:所述横梁顶板外侧上间隔设有第一凹槽,所述第一凹槽上均设有第一减重孔;所述横梁背板外侧上间隔设有第二凹槽,所述第二凹槽上均设有第二减重孔。One of the preferred solutions of the present invention is: the outer side of the beam top plate is provided with first grooves at intervals, and the first grooves are provided with first weight-reducing holes; the outer side of the beam back plate is provided with second grooves at intervals. The grooves are provided with second weight-reducing holes on the second grooves.
本发明其中一个优选方案为:所述立柱本体包括左侧板、右侧板、立柱前板、立柱背板、立柱底板和立柱顶板,所述左侧板、右侧板、立柱前板、立柱背板、立柱底板和立柱顶板围合成所述立柱本体。One of the preferred solutions of the present invention is: the column body includes a left side plate, a right side plate, a column front plate, a column back plate, a column bottom plate and a column top plate, the left side plate, right side plate, column front plate, column The back plate, the bottom plate of the column and the top plate of the column are enclosed to form the column body.
本发明其中一个优选方案为:所述立柱底板上设有第一安装孔,所述左侧板、右侧板、立柱前板和立柱背板下部内凹设有数量与所述第一安装孔配合的第一安装槽。One of the preferred solutions of the present invention is that: the bottom plate of the column is provided with a first installation hole, and the left side plate, the right plate, the front plate of the column and the lower part of the back plate of the column are recessed with the number of the first installation holes. Matching the first mounting slot.
本发明其中一个优选方案为:所述立柱顶板上设有第二安装孔,所述左侧板、右侧板、立柱前板和立柱背板上部内凹设有数量与所述第二安装孔配合的第二安装槽。One of the preferred solutions of the present invention is that: the top plate of the column is provided with a second mounting hole, and the left side plate, the right side plate, the front plate of the column and the back plate of the column are recessed with a number equal to the number of the second mounting holes. The matching second mounting slot.
本发明其中一个优选方案为:所述加强脚组件包括前脚,所述前脚设于所述立柱前板前侧下部。One of the preferred solutions of the present invention is that the reinforcing foot assembly includes a front foot, and the front foot is arranged at the lower part of the front side of the front plate of the column.
本发明其中一个优选方案为:所述加强脚组件还包括安装框架和若干加强件,所述安装框架设于所述前脚前部上;所述加强件间隔设于所述前脚上部且所述加强件的下部与所述前脚固定连接,所述加强件一侧部与所述安装框架固定连接;所述安装框架上设有第三安装孔。One of the preferred solutions of the present invention is: the reinforcing foot assembly further includes a mounting frame and a plurality of reinforcing pieces, the mounting frame is arranged on the front part of the forefoot; the reinforcing pieces are arranged at intervals on the upper part of the front foot and the reinforcing pieces The lower part of the piece is fixedly connected with the front foot, and the side part of the reinforcing piece is fixedly connected with the installation frame; the installation frame is provided with a third installation hole.
本发明其中一个优选方案为:所述第一加强筋呈米字型,相邻的所述第一加强筋相连接;所述加强筋板A和加强筋板B均为X型筋板,所述加强筋板B侧部分别与所述立柱本体内侧壁相连接。One of the preferred solutions of the present invention is as follows: the first reinforcing rib is in a rice-shaped shape, and the adjacent first reinforcing ribs are connected; the reinforcing rib plate A and the reinforcing rib plate B are both X-shaped rib plates, so The side parts of the reinforcing rib plate B are respectively connected with the inner side wall of the column body.
本发明其中一个优选方案为:所述横梁前板、横梁背板上贯穿设有横梁穿孔。One of the preferred solutions of the present invention is that: the front plate of the beam and the back plate of the beam are provided with perforations of the beam.
本发明其中一个优选方案为:所述横梁本体侧部和顶部上设有走线口。One of the preferred solutions of the present invention is that: the side part and the top of the beam body are provided with cable openings.
本发明其中一个优选方案为:所述立柱本体侧部贯穿设有用于移动立柱本体及走线的第一立柱穿孔和第二立柱穿孔,所述第一立柱穿孔设于所述立柱本体的侧部上端,所述第二立柱穿孔设于所述立柱本体的侧部下端。One of the preferred solutions of the present invention is that: the side of the column body is provided with a first column through hole and a second column through hole for moving the column body and wiring, and the first column through hole is provided on the side of the column body. On the upper end, the second column through hole is arranged at the lower end of the side of the column body.
本发明其中一个优选方案为:所述左侧板、右侧板、立柱背板向内凹形成凹槽结构,所述左侧板或右侧板上设有第一安装部,所述立柱背板上设有第二安装部。One of the preferred solutions of the present invention is as follows: the left side plate, the right side plate and the column back plate are concave inward to form a groove structure, the left side plate or the right side plate is provided with a first mounting portion, and the column back plate is provided with a first mounting portion. A second mounting portion is provided on the board.
本发明其中一个优选方案为:所述横梁前板前侧设有滑轨,所述横梁前板前侧一端设有轴承安装部,所述横梁前板前侧另一端设有电机安装部;所述横梁前板前侧设有相互配合用于固定主轴箱的第一安装座;所述横梁顶板上设有便于移动横梁本体的第二安装座;所述横梁背板上设有用于安装爬梯的第三安装座。One of the preferred solutions of the present invention is: the front side of the front plate of the beam is provided with a sliding rail, one end of the front side of the front plate of the beam is provided with a bearing mounting portion, and the other end of the front side of the front plate of the beam is provided with a motor mounting portion; The front side of the plate is provided with a first mounting seat that cooperates with each other for fixing the headstock; the top plate of the beam is provided with a second mounting seat that is convenient for moving the beam body; the back plate of the beam is provided with a third mounting seat for installing the ladder .
本发明其中一个优选方案为:所述横梁本体下部两端设有与所述第二安装孔匹配的固定安装座。One of the preferred solutions of the present invention is that: both ends of the lower part of the beam body are provided with fixed mounting seats matching the second mounting holes.
本发明所提供的龙门数控机床架的有益效果如下:The beneficial effects of the gantry CNC machine tool frame provided by the present invention are as follows:
第一、龙门架上横梁本体为空腔结构,通过在横梁本体内设置加强筋组件A,使得在减轻横梁重量的同时可以改善横梁的受力情况;First, the beam body on the gantry is a cavity structure, and the reinforcing rib assembly A is arranged in the beam body, so that the weight of the beam can be reduced while the stress of the beam can be improved;
第二、优化了龙门架横梁本体内部加强筋的分布,通过在横梁本体内壁上设置第一加强筋和第二加强筋、以及在横梁本体内腔中间隔设置加强筋板A,改善了大跨距横梁弯曲变形的情况,提高了横梁的整体承载力,使得横梁整体具有良好的力学性能;Second, the distribution of the reinforcement ribs inside the beam body of the gantry frame is optimized. By arranging the first reinforcement ribs and the second reinforcement ribs on the inner wall of the beam body, and setting the reinforcement plate A in the inner cavity of the beam body at intervals, the large span is improved. The bending deformation from the beam improves the overall bearing capacity of the beam, so that the beam as a whole has good mechanical properties;
第三、龙门架的立柱本体为空腔结构,在不对立柱本体四壁进行加厚处理的情况下,通过设置在立柱本体内四壁设置第三加强筋以及设置加强筋板B与立柱本体四壁相连接,实现了立柱四壁的结构整体性,充分加强了立柱的抗弯、抗扭、抗压等各向结构刚性;Third, the column body of the gantry is a cavity structure. Without thickening the four walls of the column body, the third reinforcing rib and the reinforcing rib plate B are arranged on the four walls of the column body and the four walls of the column body are arranged. The walls are connected to realize the structural integrity of the four walls of the column, and fully strengthen the structural rigidity of the column in all directions such as bending resistance, torsion resistance, and compression resistance;
第四、立柱本体下部设有加强脚组件,立柱本体整体形状为L型,以便于其与机床床身及横梁本体的连接,也充分发挥了其在龙门架当中的支柱作用;Fourth, the lower part of the column body is provided with a reinforcing foot component, and the overall shape of the column body is L-shaped, so as to facilitate its connection with the machine bed and the beam body, and also give full play to its role as a pillar in the gantry;
本发明龙门架具有更好的承载力以及良好的力学性能,使得龙门架更具有经济性。The gantry of the invention has better bearing capacity and good mechanical properties, so that the gantry is more economical.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained according to the structures shown in these drawings without creative efforts.
图1为本发明龙门数控机床架实施例的横梁的后侧立体结构示意图;Fig. 1 is the rear side three-dimensional structure schematic diagram of the beam of the gantry CNC machine tool frame embodiment of the present invention;
图2为本发明龙门数控机床架实施例横梁截面的内侧立体结构示意图;2 is a schematic diagram of the inner three-dimensional structure of the cross-beam section of the embodiment of the gantry CNC machine tool frame of the present invention;
图3为本发明龙门数控机床架实施例的横梁的前侧立体结构示意图;Fig. 3 is the front side three-dimensional structure schematic diagram of the beam of the embodiment of the gantry CNC machine tool frame of the present invention;
图4为本发明龙门数控机床架实施例立柱的前侧立体结构示意图;Fig. 4 is the front side three-dimensional structure schematic diagram of the column of the embodiment of the gantry CNC machine tool frame according to the present invention;
图5为本发明龙门数控机床架实施例立柱的后侧立体结构示意图;5 is a schematic diagram of the rear side three-dimensional structure of the column of the embodiment of the gantry CNC machine tool frame of the present invention;
图6为本发明龙门数控机床架实施例立柱截面的内侧立体结构示意图;6 is a schematic diagram of the inner three-dimensional structure of the column section of the embodiment of the gantry CNC machine tool frame according to the present invention;
附图标号说明:Description of reference numbers:
10-横梁本体,11-横梁前板,111-滑轨,112-轴承安装部,113-电机安装部,114-第一安装座,12-横梁背板,121-第二凹槽,122-第二减重孔,123-第三安装座,13-横梁顶板,131-第一凹槽,132-第一减重孔,133-第二安装座,14-横梁底板,100-加强筋组件A,101-第一加强筋,102-第二加强筋,103-加强筋板A,15-横梁穿孔,16-走线口,17-固定安装座;10- Beam body, 11- Beam front plate, 111- Slide rail, 112- Bearing mounting part, 113- Motor mounting part, 114- First mounting seat, 12- Beam back plate, 121- Second groove, 122- The second lightening hole, 123-third mounting seat, 13-beam top plate, 131-first groove, 132-first lightening hole, 133-second mounting seat, 14-beam bottom plate, 100-reinforcing rib assembly A, 101-first reinforcing rib, 102-second reinforcing rib, 103-reinforcing rib plate A, 15-beam perforation, 16-cable opening, 17-fixed mounting seat;
20-立柱本体,21-立柱前板,22-立柱背板,23-立柱底板,231-第一安装孔,232-第一安装槽,24-立柱顶板,241-第二安装孔,242-第二安装槽,200-加强筋组件B,201-第三加强筋,202-加强筋板B,25-第一立柱穿孔,26-第二立柱穿孔,27-第一安装部,28-第二安装部;20-Column body, 21-Column front plate, 22-Column back plate, 23-Column bottom plate, 231-First installation hole, 232-First installation slot, 24-Column top plate, 241-Second installation hole, 242- The second installation slot, 200 - the reinforcing rib assembly B, 201 - the third reinforcing rib, 202 - the reinforcing rib plate B, 25 - the first column perforation, 26 - the second column perforation, 27 - the first installation part, 28 - the first Two installation department;
30-加强脚组件,31-前脚,32-安装框架,321-第三安装孔,33-加强件。30- Reinforcing foot assembly, 31- Front foot, 32- Mounting frame, 321- Third mounting hole, 33- Reinforcing piece.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明中的技术方案进行清楚、完整地描述。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其他方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。The technical solutions in the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific embodiments disclosed below.
需要说明的是,当元件被称为“设置于”另一个元件,它可以直接设置在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者也可以存在居中元件。当元件被称为“安装于”另一个元件,它可以直接安装在另一个元件上或者也可以存在居中的元件。It should be noted that when an element is referred to as being "disposed on" another element, it can be directly disposed on the other element or an intervening element may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. When an element is referred to as being "mounted on" another element, it can be directly mounted on the other element or intervening elements may also be present.
此外,还需要理解的是,实施例中所有方向性指示(诸如上、下、左、右、中间……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应的随之改变;“第一”、“第二”等术语,是为了区分不同的结构部件。这些术语仅为了便于描述本发明和简化描述,不能理解为对本发明的限制。In addition, it should also be understood that all directional indications (such as up, down, left, right, middle...) in the embodiments are only used to explain between various components under a certain posture (as shown in the drawings). If the specific posture changes, the directional indication also changes accordingly; terms such as "first" and "second" are used to distinguish different structural components. These terms are only for the convenience of describing the present invention and simplifying the description, and should not be construed as limiting the present invention.
实施例Example
本实施例公开了一种龙门数控机床架,具体的,本实施例龙门架为龙门式加工中心上的龙门架,为提高龙门架整体的刚性和强度,本设计通过有限元分析模拟龙门架上横梁和立柱在工作时的受力情况,为横梁及立柱零件规划了合理的截面形状,以及独特的布筋方式。使数控机床龙门架在工作中各个方向的受力状况得到改善,保证机床精度的稳定。This embodiment discloses a gantry CNC machine tool frame. Specifically, the gantry frame in this embodiment is a gantry frame on a gantry type machining center. In order to improve the overall rigidity and strength of the gantry frame, the design simulates the gantry frame through finite element analysis. The stress conditions of beams and columns during work have planned a reasonable cross-sectional shape for beams and column parts, as well as a unique way of arranging reinforcement. The force condition of the gantry of the CNC machine tool in all directions during the work is improved, and the accuracy of the machine tool is guaranteed to be stable.
本实施例龙门架,龙门架设置在龙门数控机床上,实施例出现的结构参考附图1至6;龙门架包括横梁本体10和立柱本体20,龙门数控机床包括加工台,加工台上两侧均固设有所述立柱本体20,所述横梁本体10的下部两端分别设于加工台上两侧的立柱本体20上部,本实施例所述横梁本体10和立柱本体20均为空腔结构,空腔结构可以使得龙门架的整体重量不至于过大,可以减少材料、运输等费用;In this embodiment, the gantry frame is arranged on the gantry CNC machine tool, and the structure in the embodiment is referred to with reference to Figures 1 to 6; Both of the
本实施例中,所述横梁本体10内设有加强筋组件A100,所述加强筋组件A100包括:沿横梁本体10长度方向均布设于横梁本体10内腔前壁的第一加强筋101;沿横梁本体10长度方向设于横梁本体10内腔上壁、下壁、后壁的第二加强筋102;间隔设于所述横梁本体10内腔且与横梁本体10内腔前壁、后壁、上壁、下壁连接的加强筋板A103;In this embodiment, the
本实施例其中一个优选方案为,所述第一加强筋101呈米字型,相邻的所述第一加强筋101相连接,第一加强筋101沿横梁本体10长度方向均布设于横梁本体10内腔前壁上,具体的,第一加强筋101包括连接条和设于所述第一加强筋101中部的连接件,所述连接条通过所述连接件相连接,即以连接件为中心,各连接条以一定角度与所述连接件连接,使得所述第一加强筋101整体上呈米字型结构;所述第二加强筋102沿横梁本体10长度方向设于横梁本体10内腔上壁、下壁、后壁上,第二加强筋102为加强筋条,第二加强筋102至少为一条,当第二加强筋102为一条时,横梁本体10内腔上壁、下壁、后壁上沿横梁本体10长度方向中部设有所述第二加强筋102;当有多条时,如可以间隔设置两条或三条第二加强筋102,第二加强筋102间隔设置在横梁本体10内腔的上壁、下壁、后壁上;本实施例所述加强筋板A103为X型筋板,具体地,加强筋板A103整体为板状结构,其中部呈X型筋设置,加强筋板A103间隔设于所述横梁本体10内腔,且与横梁本体10内腔前壁、后壁、上壁、下壁以及与第一加强筋101、第二加强筋102相连接,使得在减轻横梁重量的同时可以改善横梁的受力情况,共同为设置在横梁本体10上的结构构件提供承载力,使得横梁整体具有良好的力学性能。One of the preferred solutions in this embodiment is that the first reinforcing
本实施例中,所述立柱本体20内设有加强筋组件B200,所述加强筋组件B200包括:设于立柱本体20内侧壁上的第三加强筋201;沿立柱本体20高度方向间隔设置的加强筋板B202;还包括加强脚组件30,所述加强脚组件30设于所述立柱本体20外侧下部。In this embodiment, the
本实施例其中一个优选方案为,立柱本体20各内侧壁上均设有第三加强筋201,具体的,所述第三加强筋201包括第一加强条和第二加强条,所述立柱本体20各内侧壁沿立柱本体20高度方向中部均设有所述第一加强条,所述第二加强条成X形状,所述立柱本体20各内侧壁沿立柱本体20高度方向间隔设有所述第二加强筋102,所述第二加强条的中部与所述第一加强条连接;本实施例中,加强筋板B202为X型筋板,具体的,加强筋板B202整体为板状结构,其中部呈X型筋设置,加强筋板B202沿立柱本体20高度方向间隔设置,与立柱本体20各内侧壁及第三加强筋201相连接;本实施例立柱本体20为空腔结构,在不对立柱本体20四壁进行加厚处理的情况下,实现了龙门架上立柱四壁的结构整体性,充分加强了龙门架立柱的抗弯、抗扭、抗压等各向结构刚性。One of the preferred solutions in this embodiment is that each inner side wall of the
本实施例进一步地,所述立柱本体20外侧下部设有加强脚组件30,使得龙门架立柱的整体形状为L型,立柱本体20及横梁本体10的横截面呈方形结构,立柱本体20的结构设置以便于其与龙门数控机床床身及横梁本体10的连接,充分发挥其在龙门框架当中的支柱作用。In this embodiment, further, the lower part of the outer side of the
本实施例其中一个优选方案为:所述横梁本体10包括横梁前板11、横梁背板12、横梁顶板13和横梁底板14,所述横梁前板11、横梁背板12、横梁顶板13、横梁底板14和设于横梁本体10两侧的加强筋板A103相围合;本实施例优选地,所述横梁本体10以及设置在横梁本体10上的加强筋组件A100为一体浇筑成型,横梁本体10优选为金属合金材料制成,可以为灰铸铁材质制成;本实施例横梁本体10以及设置在横梁本体10上的加强筋组件A100为一体浇筑成型,也可以通过其他方式进行成型,例如横梁前板11与第一加强筋101一体浇筑成型后,再与其他结构进行焊接连接;本实施例中,所述横梁底板14为中部向上凸起的拱形结构,即从正面看,龙门架横梁下部呈拱形结构,减轻龙门架横梁重量的同时改善横梁本体10的受力情况。One of the preferred solutions in this embodiment is: the beam body 10 includes a beam front plate 11 , a beam back plate 12 , a beam top plate 13 and a beam bottom plate 14 , the beam front plate 11 , the beam back plate 12 , the beam top plate 13 , and the beam The bottom plate 14 is enclosed by the reinforcing rib plates A103 disposed on both sides of the beam body 10; in this embodiment, preferably, the beam body 10 and the reinforcing rib assembly A100 disposed on the beam body 10 are integrally cast and formed, and the beam body 10 It is preferably made of metal alloy material, and can be made of gray cast iron; in this embodiment, the beam body 10 and the reinforcing rib assembly A100 arranged on the beam body 10 are integrally cast and formed, and can also be formed by other methods, such as the front of the beam After the plate 11 and the first reinforcing rib 101 are integrally cast and formed, they are then welded and connected with other structures; in this embodiment, the beam bottom plate 14 is an arched structure with an upwardly protruding middle part, that is, from the front, the lower part of the gantry beam The arched structure reduces the weight of the gantry beam and improves the stress of the beam body 10 at the same time.
本实施例其中一个优选方案为:所述横梁顶板13外侧上间隔设有若干第一凹槽131,所述第一凹槽131上均设有第一减重孔132;所述横梁背板12外侧上间隔设有若干第二凹槽121,所述第二凹槽121上均设有第二减重孔122;本实施例横梁本体10上第一减重孔132和第二减重孔122,可以大幅减轻铸件重量,改善龙门架横梁的自重,同时,在横梁顶板13上设置第一凹槽131以及在横梁背板12上设置第二凹槽121,可以大大减少对横梁顶板13和横梁背板12的后期加工。One of the preferred solutions in this embodiment is: a plurality of
本实施例其中一个优选方案为:所述立柱本体20包括左侧板、右侧板、立柱前板21、立柱背板22、立柱底板23和立柱顶板24,所述左侧板、右侧板、立柱前板21、立柱背板22、立柱底板23和立柱顶板24围合成所述立柱本体20。One of the preferred solutions in this embodiment is: the
本实施例优选地,所述立柱本体20以及设置在立柱本体20上的加强筋组件B200为一体浇筑成型,立柱本体20优选为金属合金材料制成,可以为灰铸铁材质制成;本实施例立柱本体20以及设置在立柱本体20上的加强筋组件B200为一体浇筑成型,也可以通过其他方式例如焊接、螺丝连接等进行成型。In this embodiment, preferably, the
本实施例其中一个优选方案为:所述立柱底板23上设有第一安装孔231,第一安装孔231设置在立柱底板23上侧部,所述左侧板、右侧板、立柱前板21和立柱背板22下部内凹设有数量与所述第一安装孔231配合的第一安装槽232;本实施例第一安装孔231为螺纹孔,通过螺栓即可实现将立柱底板23固定在龙门数控机床的床身上,通过第一安装槽232可以避免螺栓裸露在立柱本体20外侧上;One of the preferred solutions in this embodiment is: the
本实施例进一步地,所述立柱顶板24上设有第二安装孔241,所述左侧板、右侧板、立柱前板21和立柱背板22上部内凹设有数量与所述第二安装孔241配合的第二安装槽242。本实施例进一步地,所述横梁本体10下部两端设有与所述第二安装孔241匹配的固定安装座17,固定安装座17上设有与第二安装孔241匹配的第四安装孔,可以理解为,第二安装孔241和第四安装孔均为螺纹孔,通过将第四安装孔和第二安装孔241螺栓连接即可实现将横梁本体10安装在立柱本体20上,通过第二安装槽242可以避免螺栓裸露在立柱本体20外侧上。In this embodiment, the column
本发明其中一个优选方案为:所述加强脚组件30包括前脚31,所述前脚31设于所述立柱前板21前侧下部,前脚31可以与立柱本体20一体浇筑成型或是通过焊接、螺丝连接等方式与立柱本体20连接;本实施例龙门架具体的,横梁本体10的下部左右设有固定安装座17,通过固定安装座17与设于龙门数控机床床身上两侧的立柱本体20进行连接,本实施例两个相对的立柱本体20的两个面为立柱本体20的前侧面,即立柱本体20的前板,本实施例前脚31设于所述立柱前板21前侧下部上,龙门架上的立柱整体形状为L型,以便于其与机床床身及横梁本体10的连接。One of the preferred solutions of the present invention is: the reinforcing foot assembly 30 includes a
本实施例进一步地,所述加强脚组件30还包括安装框架32和若干加强件33,所述安装框架32设于所述前脚31前部上,本实施例安装框架32优选通过螺栓连接设置在前脚31前部上,也可以通过焊接、一体成型等方式设置在前脚31前部;所述加强件33间隔设于所述前脚31上部且所述加强件33的下部与所述前脚31固定连接,所述加强件33一侧部与所述安装框架32固定连接;所述安装框架32上设有第三安装孔321;本实施例具体的,加强件33可以为直角三角形形状,其下侧的直角边与前脚31固定连接,可以选用焊接等其他方式进行连接,其侧边的直角边与安装框架32固定连接,同时,安装框架32可以通过焊接或是螺丝连接与前脚31前部连接;本实施例第三安装孔321优选为螺纹安装孔,是为了便于与龙门数控机床的加工台进行连接,可以理解为,加工台两侧上设有与第三安装孔321匹配的第五安装孔,通过螺栓连接就可以实现其与机床的固定连接。In this embodiment, the reinforcing foot assembly 30 further includes a mounting
本实施例其中一个优选方案为:所述横梁顶板13上设有便于移动横梁本体10的第二安装座133;进一步地,所述横梁前板11、横梁背板12上贯穿设有横梁穿孔15;第二安装座133以及横梁前板11、横梁背板12上横梁穿孔15的作用,是为了便于移动龙门架横梁,在前期对横梁本体10进行加工时,通过第二安装座133对其进行移动,即第二安装座133上设有螺纹孔,通过与外界的移动装置进行螺纹连接,可以实现对其进行移动,后期由于在横梁本体10上安装了其他构件,龙门架横梁整体重量变重,为对龙门架横梁进行移动,且后期为便于将其安装在立柱本体20上,是通过横梁穿孔15实现,如可以通过吊绳穿过横梁穿孔15,实现对龙门架横梁的移动。One of the preferred solutions in this embodiment is: the
本实施例其中一个优选方案为:所述横梁本体10侧部和顶部上设有走线口16;设置走线口16是便于穿管、穿线等作用。One of the preferred solutions in this embodiment is that: the side and top of the
本实施例同样地:所述立柱本体20侧部贯穿设有用于移动立柱本体20及走线的第一立柱穿孔25和第二立柱穿孔26,所述第一立柱穿孔25设于所述立柱本体20的侧部上端,所述第二立柱穿孔26设于所述立柱本体20的侧部下端;第一立柱穿孔25和第二立柱穿孔26是为了便于移动立柱本体20,以及实现穿管、穿线等作用。Similarly in this embodiment: the side of the
本实施例其中一个优选方案为:所述左侧板、右侧板、立柱背板22向内凹形成凹槽结构,所述左侧板或右侧板上设有第一安装部27,所述背板上设有第二安装部28;本实施例左侧板、右侧板、立柱背板22向内凹形成凹槽结构,是为了便于对其进行加工,同时,左侧板或右侧板上凹槽结构上设有第一安装部27,立柱背板22凹槽结构上设有第二安装部28,左侧板或右侧板上凹槽结构、以及立柱背板22凹槽结构上部凸起设有安装部,安装部的厚度一般在5mm左右,通过在安装部上打螺纹孔,可以用于固定其他结构构件,本实施例第一安装部27用于固定走线盒或其他部件,第二安装部28用于固定刀库组件或其他部件。One of the preferred solutions in this embodiment is: the left side plate, the right side plate, and the column back
本发明其中一个优选方案为:所述横梁前板11前侧设有滑轨111,优选的,横梁前板11前侧上下部延其长度设有相互平行的所述滑轨111,所述横梁前板11前侧一端设有轴承安装部112,轴承安装部112用于安装轴承座,所述横梁前板11前侧另一端设有电机安装部113,电机安装部113用于安装电机座;即本实施例中,龙门数控机床上的主轴箱,通过滑块与上述滑轨111进行可滑动连接,轴承安装部112与安装电机座连接设有丝杆,主轴箱通过丝杆螺母与丝杆连接,通过电机驱动,主轴箱可以于横梁前板11上进行左右移动;One of the preferred solutions of the present invention is: the front side of the
本实施例进一步地,所述横梁前板11前侧设有相互配合用于固定主轴箱的第一安装座114,本实施例横梁前板11前侧中部左右两侧均设有第一安装座114,当主轴箱设置在横梁前板11上时,在运输的过程中,主轴箱难免会发生移动,为防止其移动,通过L型连接板将主轴箱与第一安装座114进行螺纹连接,进而实现对主轴箱进行固定。Further, in this embodiment, the front side of the
本实施例中,所述横梁背板12上设有用于安装爬梯的第三安装座123;龙门数控机床,由于其整体结构比较高大,当需要对其上部结构进行操作时,需要借助爬梯,因此,龙门数控机床上一般设置有爬梯,以便于工作人员上下龙门数控机床,因此,可以通过螺丝组件、焊接等方式将爬梯固定在第三安装座123上。In this embodiment, the beam back
以上所述仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是在本发明的发明构思下,利用本发明说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本发明的专利保护范围内。The above descriptions are only the preferred embodiments of the present invention, and are not intended to limit the scope of the present invention. Under the inventive concept of the present invention, the equivalent structural transformations made by the contents of the description and drawings of the present invention, or the direct/indirect application Other related technical fields are included in the scope of patent protection of the present invention.
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