CN114831480B - A method for manufacturing a hygienic isolation and protection pillow core for preventing the spread of infection - Google Patents

A method for manufacturing a hygienic isolation and protection pillow core for preventing the spread of infection Download PDF

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Publication number
CN114831480B
CN114831480B CN202110131850.5A CN202110131850A CN114831480B CN 114831480 B CN114831480 B CN 114831480B CN 202110131850 A CN202110131850 A CN 202110131850A CN 114831480 B CN114831480 B CN 114831480B
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fabric
pillow core
filler
infection
spread
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CN114831480A (en
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马晓辉
倪晓平
索瑶
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Shanghai Sfik Microbial Application Technology Research Center
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Shanghai Sfik Microbial Application Technology Research Center
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    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47GHOUSEHOLD OR TABLE EQUIPMENT
    • A47G9/00Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
    • A47G9/10Pillows
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47GHOUSEHOLD OR TABLE EQUIPMENT
    • A47G2400/00Details not otherwise provided for in A47G19/00-A47G23/16
    • A47G2400/02Hygiene
    • A47G2400/022Antibacterial materials or layers

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  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Otolaryngology (AREA)
  • Pulmonology (AREA)
  • Bedding Items (AREA)

Abstract

本发明属于床上用品技术领域,尤其是一种防止感染传播的卫生隔离防护枕芯的制作方法,针对目前市场上的枕芯存在不能防止患者体液浸透和阻止微生物穿透枕芯产品的问题,现提出以下方案,包括原料选择,原料填充,封口处理,密封处理。本发明提供了一种防止感染传播的卫生隔离防护枕芯的制作方法,具备以下有益效果:本发明所描述的卫生隔离防护枕芯,采用聚酯纤维涂敷聚氨基甲酸酯制成的面料,有效阻菌、抑菌、防止液体渗透、微透气且使用舒适,清水即可除污,清洁剂擦拭即可完成消毒,能够安全的长期重复使用,操作方便、快速,维护成本极低,具备很高的社会效应和经济效益。

The present invention belongs to the technical field of bedding, and in particular to a method for making a sanitary isolation protective pillow core that prevents the spread of infection. In view of the problem that the pillow cores currently on the market cannot prevent the infiltration of patient body fluids and prevent microorganisms from penetrating the pillow core products, the following scheme is proposed, including raw material selection, raw material filling, sealing treatment, and sealing treatment. The present invention provides a method for making a sanitary isolation protective pillow core that prevents the spread of infection, which has the following beneficial effects: The sanitary isolation protective pillow core described in the present invention is made of a fabric made of polyester fiber coated with polyurethane, which effectively blocks bacteria, inhibits bacteria, prevents liquid penetration, is slightly breathable and comfortable to use, can be decontaminated with clean water, and can be disinfected by wiping with a detergent, can be safely reused for a long time, is easy and fast to operate, has extremely low maintenance costs, and has very high social and economic benefits.

Description

Manufacturing method of sanitary isolation protection pillow core for preventing infection transmission
Technical Field
The invention relates to the technical field of bedding, in particular to a method for manufacturing a sanitary isolation protection pillow core for preventing infection transmission.
Background
At present, a pillow core used by patients in hospitals in China belongs to public articles, and is often polluted by blood, body fluid, vomit, excrement and other substances of different patients, so that a large number of pathogenic microorganisms, especially pathogens of infectious diseases, penetrate into the pillow core. During the use of different patients, the pathogenic substances hidden in the pillow core can be continuously diffused into the air in an aerosol manner, so as to cause cross-transmission among different patients. At present, hospitals in China only adopt measures for replacing a pillowcase, and the pillow core which is repeatedly used by different patients in the hospitals has no national standard of cleaning and disinfection. The used pillow core is simply treated by hospitals, such as ultraviolet irradiation, ozone disinfection and the like, disinfection factors cannot penetrate into the pillow core, hidden pathogenic microorganisms in the pillow core are difficult to inactivate, the pillow core has infectivity for a long time, and the cleaning and disinfection records of the pillow core are unoccupied, so that evidence is lacking when an infection transmission event occurs. Most of overseas people adopt a pressure steam sterilizer for steam sterilization after the pillow inner is manually cleaned, but the equipment of the measure has high input cost, large turnover stock quantity and large occupied room area, and is not suitable for domestic hospitals. The pillow core used by the patient is not effectively cleaned and disinfected, and the cross transmission caused by the use of different patients is one of the important sources of the hospital infection transmission among patients recognized by the international hospital infection control community at present.
Disclosure of Invention
Based on the technical problems that the existing pillow core can not prevent the body fluid of a patient from being soaked and prevent microorganisms from penetrating through the pillow core product, the invention provides a manufacturing method of a sanitary isolation protection pillow core for preventing infection transmission.
The invention provides a manufacturing method of a sanitary isolation protection pillow core for preventing infection transmission, which comprises the following steps:
S1, selecting a fabric for manufacturing a pillow inner, an anti-mite pocket, a sealing zipper and a 3D filler, wherein the fabric is made of polyester fiber coated polyurethane, the anti-mite pocket is made of spun-laced non-woven fabrics, and the 3D filler is an elastic filler;
s2, raw material filling, namely filling 3D filler into the fabric, wrapping the 3D filler by the fabric, and forming a diffraction seam interface on one side of the fabric;
s3, sealing, namely using an anti-mite pocket as a zipper seal, and using chemical fiber waterproof stitching to form a three-dimensional sealed edge to manufacture the sanitary isolation protection pillow core;
And S4, sealing treatment, wherein all fabric joints are sewn by using a sewing mode.
Preferably, the long side and the wide side of the three-dimensional sealed edge are respectively designed and reserved with a clean air exchange membrane, and the clean air exchange membrane is formed by compounding PE materials and non-woven fabrics.
Preferably, the 3D filler is filled by a whole piece of elastic filler, and the periphery of the 3D filler is bonded with the inner sealing edge.
Preferably, one side of the outer surface of the fabric is sewed with a two-dimensional code mark.
Compared with the prior art, the manufacturing method of the sanitary isolation protection pillow core for preventing infection transmission has the advantages that the sanitary isolation protection pillow core is made of the fabric made of the polyurethane coated by the polyester fiber, has the effects of effective bacteria resistance, bacteriostasis, liquid permeation prevention, micro ventilation and comfort in use, can be decontaminated by clean water, can be disinfected by wiping, can be safely reused for a long time, is convenient and quick to operate, has extremely low maintenance cost, and has very high social and economic benefits.
Drawings
Fig. 1 is a schematic front view of a method for manufacturing a sanitary isolation protection pillow core for preventing infection transmission according to the present invention;
FIG. 2 is a schematic view of the back surface structure of a method for manufacturing a sanitary isolation protective pillow core for preventing infection transmission according to the present invention;
FIG. 3 is a schematic view of the left side structure of a method for manufacturing a sanitary isolation protective pillow core for preventing infection transmission according to the present invention;
FIG. 4 is a schematic view of the right side structure of a method for manufacturing a sanitary isolation protective pillow core for preventing infection transmission according to the present invention;
FIG. 5 is a schematic cross-sectional view of a method for manufacturing a sanitary isolation protective pillow core for preventing infection transmission according to the present invention;
fig. 6 is a flowchart of a method for manufacturing a sanitary isolation protection pillow core for preventing infection transmission.
In the figure, 1 part of fabric, 2 parts of anti-mite pocket, 3 parts of sealing zipper, 4 parts of 3D filler and 5 parts of seam connector.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Referring to fig. 1-6, a method for manufacturing a sanitary isolation protective pillow core for preventing infection transmission, comprising the following steps:
Selecting a fabric 1 for manufacturing a pillow inner, an anti-mite pocket 2, a sealing zipper 3 and a 3D filler 4, wherein the fabric 1 is made of polyester fiber coated polyurethane, the anti-mite pocket 2 is made of spun-laced non-woven fabric, the 3D filler 4 is an elastic filler, the surface layer structure of the fabric 1 made of the polyester fiber coated polyurethane is compact, smooth, soft, wear-resistant, antibacterial and mildew-proof, pollution caused by permeation of body fluid or microorganisms is prevented, harmful substances are isolated on the surface, clean water is used for wiping and decontaminating, disinfectant wiping can thoroughly disinfect, the pillow inner keeps a clean state every day, the side edges are sealed by the anti-mite spun-laced non-woven fabric material, the protection function and the ventilation function are met, the comfort and the applicability are improved, and the material made of the polyester fiber coated polyurethane is applied to the protection pillow inner as the fabric of the pillow inner, and multiple protection functions in a use scene are realized;
Filling the raw materials, namely filling the 3D filler 4 into the fabric, wrapping the 3D filler 4 by the fabric 1, forming a diffraction seam interface 5 on one side of the fabric 1, wrapping the whole fabric by two long edges of the pillow core, and forming a seam on the back of the pillow core, thereby reducing the interface area and further reducing the risk of pollution in the pillow core;
The third step, sealing, namely using the anti-mite pocket 2 as a zipper seal, using chemical fiber waterproof stitching to form a three-dimensional sealed edge, manufacturing the sanitary isolation protection pillow core, wherein the surface layer structure is compact, pollution caused by body fluid or microorganism infiltration is prevented, and harmful substances are isolated on the surface;
And fourthly, sealing, namely adopting a sewing mode for sewing all fabric seams, so as to conveniently realize the micro ventilation effect.
In the invention, the long edge and the wide edge of the three-dimensional edge seal are respectively designed and provided with a clean air exchange membrane, the clean air exchange membrane is formed by compounding PE materials and non-woven fabrics, the biological protection function and the clean air exchange function are provided, the ventilation quantity of the material is increased, and the ventilation quantity of the material is 2200g/m2/24h, so that the bedding is more comfortable to use;
The 3D filler 4 is filled by a whole piece of elastic filler, the periphery and the inner edge sealing are bonded to effectively fix the position of the filler, the filler is prevented from shifting, and the use comfort is improved.
One side of the outer surface of the fabric 1 is sewn with a two-dimensional code mark, and the cleaning and disinfecting process and quality of the pillow inner each time are recorded through mobile phone WeChat scanning login, so that recording and risk prompting functions are formed, and the efficiency and accuracy of manual recording of the existing staff are improved.
The invention is based on the property of polyester fiber coated polyurethane, the anti-infiltration water can effectively prevent body fluid infiltration, the surface polymer material coating process can prevent microorganism particles from infiltration, blood, body fluid, vomit, excrement and the like of patients and a large number of pathogenic microorganisms and infectious disease pathogens carried in the surface polymer material coating process can not infiltrate into the pillow inner, the surface of the pillow inner is effectively isolated, after the stains are removed by using clear water, the surface of the material can be cleaned and disinfected by adopting disinfectant in a manner of wiping the surface of the material, all the pathogenic substances isolated on the surface are inactivated, the pillow inner is kept in a clean and sanitary state all the time, the surface is naturally dried after the disinfection reaches the action time, the surface can be replaced with a new one to be used for the next patient, and the cross spread of the infectious disease is prevented. The wear resistance of the material can increase the service life of the product, reduce the use cost, the softness of the material can increase the skin feeling, improve the use comfort, each pillow core is provided with a unique two-dimensional code mark, the pillow core is scanned and logged in through a mobile phone WeChat, the cleaning and disinfection process and the quality of each pillow core are recorded, the recording and risk prompting functions are formed, and the efficiency and the accuracy of the manual recording of the existing staff are improved.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.

Claims (1)

1.一种防止感染传播的卫生隔离防护枕芯的制作方法,其特征在于,包括以下步骤:1. A method for manufacturing a sanitary isolation and protection pillow core for preventing the spread of infection, characterized in that it comprises the following steps: S1:原料选择:选取制作枕芯的面料(1)、防螨口袋(2)、封口拉链(3)、3D填充物(4),面料(1)为聚酯纤维涂敷聚氨基甲酸酯,防螨口袋(2)的材料为水刺无纺布,3D填充物(4)为弹性填充物;S1: Raw material selection: Select the fabric (1), anti-mite pocket (2), sealing zipper (3), and 3D filler (4) for making the pillow core. The fabric (1) is polyester fiber coated with polyurethane, the material of the anti-mite pocket (2) is spunlace non-woven fabric, and the 3D filler (4) is elastic filler; S2:原料填充:将3D填充物(4)填入面料内,由面料(1)包裹3D填充物(4),在面料(1)的单面形成衍缝接口(5);S2: Filling with raw materials: filling the 3D filler (4) into the fabric, wrapping the 3D filler (4) with the fabric (1), and forming a quilting interface (5) on one side of the fabric (1); S3:封口处理:使用防螨口袋(2)做拉链封口,使用化纤防水缝线衍缝,形成立体封边,制作成卫生隔离防护枕芯;S3: Sealing treatment: Use the anti-mite pocket (2) as a zipper seal, use chemical fiber waterproof stitching to form a three-dimensional edge seal, and make a hygienic isolation protection pillow core; S4:密封处理:所有面料接缝处均采用车线缝接的方式;S4: Sealing treatment: All fabric seams are seamed with sewing stitching; 所述立体封边的长边和宽边均设计留有洁净空气交换膜,洁净空气交换膜是由PE材料和无纺布复合生成,所述3D填充物(4)采用整片弹性填充物填充,四周与内部封边粘合,所述面料(1)外表面一侧缝接有二维码标识。The long side and the wide side of the three-dimensional edge seal are designed to leave a clean air exchange membrane, and the clean air exchange membrane is composited by PE material and non-woven fabric. The 3D filler (4) is filled with a whole piece of elastic filler, which is bonded to the internal edge seal on all sides. A QR code mark is sewn on one side of the outer surface of the fabric (1).
CN202110131850.5A 2021-01-30 2021-01-30 A method for manufacturing a hygienic isolation and protection pillow core for preventing the spread of infection Active CN114831480B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105077765A (en) * 2015-08-24 2015-11-25 寇伟 Protective operating gown
DE202016106084U1 (en) * 2016-10-28 2016-11-10 Franke Matratzen GmbH & Co. KG Liquid-impermeable cover, in particular for mattresses
CN211533762U (en) * 2020-02-16 2020-09-22 温州市中心医院 Pillow filled with traditional Chinese medicine

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KR200459333Y1 (en) * 2009-08-21 2012-03-22 형상 문 Allergen-Barrier Bedding Cover
KR20160107932A (en) * 2015-03-06 2016-09-19 김윤정 Ice pillow
CN209075082U (en) * 2018-07-02 2019-07-09 苏州艾美医疗用品有限公司 Environmental-protection ventilation shaping brace
CN210300455U (en) * 2019-05-22 2020-04-14 佛山市第一人民医院(中山大学附属佛山医院) A medical waterproof cover and medical waterproof pillow and medical waterproof quilt including the same
CN210743600U (en) * 2019-08-27 2020-06-12 杭州医惠物联网科技有限公司 Surgical medical instrument disinfection management system
CN110786692A (en) * 2019-11-29 2020-02-14 安徽省皖西羽绒厂 Duck down pillow and manufacturing method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105077765A (en) * 2015-08-24 2015-11-25 寇伟 Protective operating gown
DE202016106084U1 (en) * 2016-10-28 2016-11-10 Franke Matratzen GmbH & Co. KG Liquid-impermeable cover, in particular for mattresses
CN211533762U (en) * 2020-02-16 2020-09-22 温州市中心医院 Pillow filled with traditional Chinese medicine

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