Disclosure of Invention
Based on the technical problems that the existing pillow core can not prevent the body fluid of a patient from being soaked and prevent microorganisms from penetrating through the pillow core product, the invention provides a manufacturing method of a sanitary isolation protection pillow core for preventing infection transmission.
The invention provides a manufacturing method of a sanitary isolation protection pillow core for preventing infection transmission, which comprises the following steps:
S1, selecting a fabric for manufacturing a pillow inner, an anti-mite pocket, a sealing zipper and a 3D filler, wherein the fabric is made of polyester fiber coated polyurethane, the anti-mite pocket is made of spun-laced non-woven fabrics, and the 3D filler is an elastic filler;
s2, raw material filling, namely filling 3D filler into the fabric, wrapping the 3D filler by the fabric, and forming a diffraction seam interface on one side of the fabric;
s3, sealing, namely using an anti-mite pocket as a zipper seal, and using chemical fiber waterproof stitching to form a three-dimensional sealed edge to manufacture the sanitary isolation protection pillow core;
And S4, sealing treatment, wherein all fabric joints are sewn by using a sewing mode.
Preferably, the long side and the wide side of the three-dimensional sealed edge are respectively designed and reserved with a clean air exchange membrane, and the clean air exchange membrane is formed by compounding PE materials and non-woven fabrics.
Preferably, the 3D filler is filled by a whole piece of elastic filler, and the periphery of the 3D filler is bonded with the inner sealing edge.
Preferably, one side of the outer surface of the fabric is sewed with a two-dimensional code mark.
Compared with the prior art, the manufacturing method of the sanitary isolation protection pillow core for preventing infection transmission has the advantages that the sanitary isolation protection pillow core is made of the fabric made of the polyurethane coated by the polyester fiber, has the effects of effective bacteria resistance, bacteriostasis, liquid permeation prevention, micro ventilation and comfort in use, can be decontaminated by clean water, can be disinfected by wiping, can be safely reused for a long time, is convenient and quick to operate, has extremely low maintenance cost, and has very high social and economic benefits.
Drawings
Fig. 1 is a schematic front view of a method for manufacturing a sanitary isolation protection pillow core for preventing infection transmission according to the present invention;
FIG. 2 is a schematic view of the back surface structure of a method for manufacturing a sanitary isolation protective pillow core for preventing infection transmission according to the present invention;
FIG. 3 is a schematic view of the left side structure of a method for manufacturing a sanitary isolation protective pillow core for preventing infection transmission according to the present invention;
FIG. 4 is a schematic view of the right side structure of a method for manufacturing a sanitary isolation protective pillow core for preventing infection transmission according to the present invention;
FIG. 5 is a schematic cross-sectional view of a method for manufacturing a sanitary isolation protective pillow core for preventing infection transmission according to the present invention;
fig. 6 is a flowchart of a method for manufacturing a sanitary isolation protection pillow core for preventing infection transmission.
In the figure, 1 part of fabric, 2 parts of anti-mite pocket, 3 parts of sealing zipper, 4 parts of 3D filler and 5 parts of seam connector.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Referring to fig. 1-6, a method for manufacturing a sanitary isolation protective pillow core for preventing infection transmission, comprising the following steps:
Selecting a fabric 1 for manufacturing a pillow inner, an anti-mite pocket 2, a sealing zipper 3 and a 3D filler 4, wherein the fabric 1 is made of polyester fiber coated polyurethane, the anti-mite pocket 2 is made of spun-laced non-woven fabric, the 3D filler 4 is an elastic filler, the surface layer structure of the fabric 1 made of the polyester fiber coated polyurethane is compact, smooth, soft, wear-resistant, antibacterial and mildew-proof, pollution caused by permeation of body fluid or microorganisms is prevented, harmful substances are isolated on the surface, clean water is used for wiping and decontaminating, disinfectant wiping can thoroughly disinfect, the pillow inner keeps a clean state every day, the side edges are sealed by the anti-mite spun-laced non-woven fabric material, the protection function and the ventilation function are met, the comfort and the applicability are improved, and the material made of the polyester fiber coated polyurethane is applied to the protection pillow inner as the fabric of the pillow inner, and multiple protection functions in a use scene are realized;
Filling the raw materials, namely filling the 3D filler 4 into the fabric, wrapping the 3D filler 4 by the fabric 1, forming a diffraction seam interface 5 on one side of the fabric 1, wrapping the whole fabric by two long edges of the pillow core, and forming a seam on the back of the pillow core, thereby reducing the interface area and further reducing the risk of pollution in the pillow core;
The third step, sealing, namely using the anti-mite pocket 2 as a zipper seal, using chemical fiber waterproof stitching to form a three-dimensional sealed edge, manufacturing the sanitary isolation protection pillow core, wherein the surface layer structure is compact, pollution caused by body fluid or microorganism infiltration is prevented, and harmful substances are isolated on the surface;
And fourthly, sealing, namely adopting a sewing mode for sewing all fabric seams, so as to conveniently realize the micro ventilation effect.
In the invention, the long edge and the wide edge of the three-dimensional edge seal are respectively designed and provided with a clean air exchange membrane, the clean air exchange membrane is formed by compounding PE materials and non-woven fabrics, the biological protection function and the clean air exchange function are provided, the ventilation quantity of the material is increased, and the ventilation quantity of the material is 2200g/m2/24h, so that the bedding is more comfortable to use;
The 3D filler 4 is filled by a whole piece of elastic filler, the periphery and the inner edge sealing are bonded to effectively fix the position of the filler, the filler is prevented from shifting, and the use comfort is improved.
One side of the outer surface of the fabric 1 is sewn with a two-dimensional code mark, and the cleaning and disinfecting process and quality of the pillow inner each time are recorded through mobile phone WeChat scanning login, so that recording and risk prompting functions are formed, and the efficiency and accuracy of manual recording of the existing staff are improved.
The invention is based on the property of polyester fiber coated polyurethane, the anti-infiltration water can effectively prevent body fluid infiltration, the surface polymer material coating process can prevent microorganism particles from infiltration, blood, body fluid, vomit, excrement and the like of patients and a large number of pathogenic microorganisms and infectious disease pathogens carried in the surface polymer material coating process can not infiltrate into the pillow inner, the surface of the pillow inner is effectively isolated, after the stains are removed by using clear water, the surface of the material can be cleaned and disinfected by adopting disinfectant in a manner of wiping the surface of the material, all the pathogenic substances isolated on the surface are inactivated, the pillow inner is kept in a clean and sanitary state all the time, the surface is naturally dried after the disinfection reaches the action time, the surface can be replaced with a new one to be used for the next patient, and the cross spread of the infectious disease is prevented. The wear resistance of the material can increase the service life of the product, reduce the use cost, the softness of the material can increase the skin feeling, improve the use comfort, each pillow core is provided with a unique two-dimensional code mark, the pillow core is scanned and logged in through a mobile phone WeChat, the cleaning and disinfection process and the quality of each pillow core are recorded, the recording and risk prompting functions are formed, and the efficiency and the accuracy of the manual recording of the existing staff are improved.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.