CN114836993A - Flame-retardant hydrophobic biomass-based waterborne polyurethane coating and preparation method thereof - Google Patents
Flame-retardant hydrophobic biomass-based waterborne polyurethane coating and preparation method thereof Download PDFInfo
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- CN114836993A CN114836993A CN202210422718.4A CN202210422718A CN114836993A CN 114836993 A CN114836993 A CN 114836993A CN 202210422718 A CN202210422718 A CN 202210422718A CN 114836993 A CN114836993 A CN 114836993A
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- flame
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- biomass
- water
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- 239000003063 flame retardant Substances 0.000 title claims abstract description 86
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims abstract description 79
- 239000002028 Biomass Substances 0.000 title claims abstract description 53
- 230000002209 hydrophobic effect Effects 0.000 title claims abstract description 46
- 239000011527 polyurethane coating Substances 0.000 title claims abstract description 43
- 238000002360 preparation method Methods 0.000 title claims abstract description 38
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 92
- 239000004814 polyurethane Substances 0.000 claims abstract description 73
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 71
- 229910021389 graphene Inorganic materials 0.000 claims abstract description 65
- 238000003756 stirring Methods 0.000 claims abstract description 30
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- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 claims description 18
- IMQLKJBTEOYOSI-UHFFFAOYSA-N Phytic acid Natural products OP(O)(=O)OC1C(OP(O)(O)=O)C(OP(O)(O)=O)C(OP(O)(O)=O)C(OP(O)(O)=O)C1OP(O)(O)=O IMQLKJBTEOYOSI-UHFFFAOYSA-N 0.000 claims description 17
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Images
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/12—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
- D06N3/14—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
- D06N3/146—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes characterised by the macromolecular diols used
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Abstract
本发明公开了一种阻燃疏水的生物质基水性聚氨酯涂料及其制备方法,其制备方法为:(1)制备端异氰酸酯基聚氨酯预聚体;(2)制备生物质功能化石墨烯;(3)水性聚氨酯乳液的制备;(4)向步骤(3)制备的水性聚氨酯乳液中加入增稠剂、流平剂和消泡剂,高速搅拌得到阻燃疏水的生物质基水性聚氨酯涂料。本发明还提供由上述方法制备的阻燃疏水的生物质基水性聚氨酯涂料,采用本发明所述方法制备的阻燃疏水的生物质基水性聚氨酯涂料,具有较好的疏水性、阻燃性和力学性能;应用于织物整理后,织物的水接触角可达到140°以上,阻燃等级可达到B2级及以上。The invention discloses a flame-retardant and hydrophobic biomass-based water-based polyurethane coating and a preparation method thereof. The preparation method comprises the following steps: (1) preparing an isocyanate-terminated polyurethane prepolymer; (2) preparing a biomass-functionalized graphene; ( 3) Preparation of waterborne polyurethane emulsion; (4) adding thickener, leveling agent and defoamer to the waterborne polyurethane emulsion prepared in step (3), and stirring at high speed to obtain a flame retardant and hydrophobic biomass-based waterborne polyurethane coating. The present invention also provides the flame-retardant and hydrophobic biomass-based water-based polyurethane coating prepared by the above method, and the flame-retardant and hydrophobic biomass-based water-based polyurethane coating prepared by the method has good hydrophobicity, flame retardancy and Mechanical properties: After being applied to fabric finishing, the water contact angle of the fabric can reach more than 140°, and the flame retardant grade can reach B2 and above.
Description
技术领域technical field
本发明涉及功能材料,具体涉及一种阻燃疏水的生物质基水性聚氨酯涂料及其制备方法。The invention relates to functional materials, in particular to a flame-retardant and hydrophobic biomass-based water-based polyurethane coating and a preparation method thereof.
背景技术Background technique
聚氨酯(PU)作为重要的六大合成材料之一,近年来在全球范围内获得了长足的发展。对于包括中国在内的许多新兴国家而言,由于这些国家的财富正在逐渐积累,综合实力逐步增强,对聚氨酯的需求也在日益增加。而且PU材料的综合性能优良,应用于诸多领域,尤其是在家具、汽车工业、建筑、交通运输和隔热材料中用途广泛。但由于PU的氧指数(OI)仅为18%左右,是一种结构特殊的易燃材料,燃烧速度极快且火焰温度高,燃烧时能释放出大量的使人窒息死亡的有毒气体和烟尘,给人们的生命财产及环境带来很大的危害。因此,必须对PU材料进行阻燃改性处理,才能保障其使用的安全性。PU的阻燃改性,就是要克服材料本身的易燃性以减少和避免火灾的危害。Polyurethane (PU), as one of the six important synthetic materials, has achieved great development in recent years around the world. For many emerging countries, including China, as the wealth of these countries is gradually accumulating and their comprehensive strength is gradually increasing, the demand for polyurethane is also increasing. Moreover, PU materials have excellent comprehensive properties and are used in many fields, especially in furniture, automobile industry, construction, transportation and thermal insulation materials. However, because the oxygen index (OI) of PU is only about 18%, it is a flammable material with a special structure. It burns very fast and has a high flame temperature. When burning, it can release a large amount of toxic gas and smoke that can suffocate and die. , causing great harm to people's lives, property and the environment. Therefore, PU materials must be treated with flame retardant modification to ensure the safety of their use. The flame retardant modification of PU is to overcome the flammability of the material itself to reduce and avoid fire hazards.
磷系添加型阻燃剂主要有红磷(RP)和聚磷酸铵(APP)等,阻燃机理为在燃烧过程中,RP与APP一方面会形成PO·等自由基,其在气相中发挥抑制火焰的作用;另一方面,它们的凝聚相受热分解为磷酸类物质,这些物质会促进基体脱水炭化,形成保护性炭层。含氮阻燃剂如三聚氰胺及其衍生物受热分解形成难燃或不可燃气体,具有稀释气相中氧气和可燃性碳氢化合物的作用,从而达到阻燃的目的。目前,磷-氮协同阻燃体系主要是将含磷化合物与含氮化合物通过化学反应或者物理吸附作用生成单组分磷-氮阻燃剂,使其同时具备磷系和氮系阻燃剂的阻燃作用,从而在聚氨酯基体中发挥气固双相协同阻燃效果。Phosphorus-based additive flame retardants mainly include red phosphorus (RP) and ammonium polyphosphate (APP). The effect of suppressing the flame; on the other hand, their condensed phases are thermally decomposed into phosphoric acid substances, which will promote the dehydration and carbonization of the matrix and form a protective carbon layer. Nitrogen-containing flame retardants such as melamine and its derivatives are thermally decomposed to form flame-retardant or non-flammable gases, which have the effect of diluting oxygen and flammable hydrocarbons in the gas phase, thereby achieving the purpose of flame retardant. At present, the phosphorus-nitrogen synergistic flame retardant system mainly uses phosphorus-containing compounds and nitrogen-containing compounds to generate a single-component phosphorus-nitrogen flame retardant through chemical reaction or physical adsorption, so that it has the characteristics of phosphorus-based and nitrogen-based flame retardants at the same time. Flame retardant effect, so as to play a gas-solid dual-phase synergistic flame retardant effect in the polyurethane matrix.
9,10-二氢-9-氧杂-10-磷杂菲-10-氧化物(DOPO)是由Sanko化学公司在1972年合成的,他们利用热-冷凝法,将邻苯基苯酚衍生物在催化剂作用下与三氯氧磷反应制得DOPO。由于DOPO含有联苯环结构,比一般未成环的有机磷酸酯的热稳定性和化学稳定性高,在RPUF中显示出良好的气相自由基火焰抑制和凝聚相催化脱水成炭的阻燃行为。此外,DOPO结构中含有P-H键,对烯烃、环氧键和羰基极具活性,可反应生成许多衍生阻燃剂。9,10-Dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) was synthesized by Sanko Chemical Company in 1972. They used a thermal-condensation method to convert o-phenylphenol derivatives. DOPO is prepared by reacting with phosphorus oxychloride under the action of a catalyst. Because DOPO contains a biphenyl ring structure, it has higher thermal and chemical stability than general unringed organophosphates, and exhibits good gas-phase radical flame suppression and condensed-phase catalytic dehydration into char in RPUF. In addition, the DOPO structure contains P-H bonds, which are very active to olefins, epoxy bonds and carbonyl groups, and can react to generate many derivative flame retardants.
作为新型的二维层状纳米材料,石墨烯在聚合物阻燃的方面也受到了越来越多科研人员的重视。石墨烯作为阻燃添加剂是最近几年阻燃材料研究的一个新方向。石墨烯类材料具有优异的导热性(热导率为5.3×103W/(m·K))、导电性以及良好的气体阻隔性能。因此,这种独特的二维碳原子片层结构可以作为一种良好的阻燃剂来改善聚合物材料的阻燃性能。当添加有石墨烯基的聚合物阻燃材料遇到高温或者明火时候,从微观角度看,石墨烯片层结构整体上是密集且连续的,它能够阻止氧气进入材料的深处。As a new type of two-dimensional layered nanomaterials, graphene has also received more and more attention from researchers in terms of polymer flame retardancy. Graphene as a flame retardant additive is a new direction of flame retardant materials research in recent years. Graphene-based materials have excellent thermal conductivity (thermal conductivity of 5.3×103W/(m·K)), electrical conductivity and good gas barrier properties. Therefore, this unique two-dimensional carbon atomic sheet structure can be used as a good flame retardant to improve the flame retardant properties of polymer materials. When the graphene-based polymer flame retardant material encounters high temperature or open fire, from a microscopic point of view, the graphene sheet structure is dense and continuous as a whole, which can prevent oxygen from entering the deep part of the material.
有机硅中Si-O键的键能高,硅氧烷的体积大,内聚能密度低,因此,含硅的聚合物具有良好的疏水性能。含硅的聚氨酯可以通过聚硅氧烷与聚氨酯简单的物理共混获得,但由于两者之间溶解度参数相差较大,分别为和相分离严重,力学性能差,因此,通过物理改性获得含硅聚氨酯的研究不多见。常见的还是通过化学改性获得,化学改性可以利用聚氨酯中的活性基团和聚硅氧烷中的羟基,或硅烷偶联剂中的氨基反应得到含硅的聚氨酯,由于硅在聚氨酯的表面有富集现象,因此,含硅聚氨酯均具有良好的疏水性能。聚二甲基硅氧烷(PDMS)是一种重要的有机硅材料,主链由Si-O键构成,以甲基为侧基,具有低表面能、高热稳定性和可见光区域高透明度等特性。The bond energy of Si-O bond in silicone is high, the volume of siloxane is large, and the cohesive energy density is low. Therefore, silicon-containing polymers have good hydrophobic properties. Silicon-containing polyurethane can be obtained by simple physical blending of polysiloxane and polyurethane. However, due to the large difference in solubility parameters between the two, with severe phase separation and poor mechanical properties, physical modification can be used to obtain silicon-containing polyurethane. Research on silicone polyurethane is rare. Commonly, it is obtained by chemical modification. Chemical modification can use the reactive group in polyurethane and the hydroxyl group in polysiloxane, or the amino group in silane coupling agent to obtain silicon-containing polyurethane, because silicon is on the surface of polyurethane. There is enrichment phenomenon, therefore, all silicon-containing polyurethanes have good hydrophobic properties. Polydimethylsiloxane (PDMS) is an important organosilicon material. The main chain is composed of Si-O bonds and methyl groups are used as side groups. It has the characteristics of low surface energy, high thermal stability and high transparency in the visible light region. .
然而现有技术中对聚氨酯的阻燃改性仍存在缺陷,无法满足人们的需求。However, the flame retardant modification of polyurethane in the prior art still has defects, which cannot meet people's needs.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的不足,本发明的目的在于提供一种同时具有良好的疏水性、阻燃性和力学性能的阻燃疏水的生物质基水性聚氨酯涂料及其制备方法。In view of the deficiencies in the prior art, the purpose of the present invention is to provide a flame-retardant and hydrophobic biomass-based water-based polyurethane coating with good hydrophobicity, flame retardancy and mechanical properties, and a preparation method thereof.
为了实现上述目的,本发明采用以下技术方案予以实现:In order to achieve the above object, the present invention adopts the following technical solutions to realize:
一种阻燃疏水的生物质基水性聚氨酯涂料的制备方法,原料称取以重量份计,包括如下步骤:A preparation method of a flame-retardant and hydrophobic biomass-based water-based polyurethane coating, the raw materials are weighed in parts by weight, and the method comprises the following steps:
(1)制备端异氰酸酯基聚氨酯预聚体(1) Preparation of isocyanate group-terminated polyurethane prepolymer
将13~30份的多元醇、3~6份的亲水性扩链剂和3~9份的端羟基聚二甲基硅氧烷搅拌混合均匀得到醇类混合物,然后向其中加入8~16份的多异氰酸酯,在50~90℃下搅拌2~4h,再向其中加入2~6份的小分子扩链剂和2~10份的9,10-二氢-9-氧代-10-[N,N-双-(2-羟乙基氨基甲基)]-10-膦菲-10-氧化物,在40~90℃下搅拌1~5h得到端异氰酸酯基聚氨酯预聚体;Stir and mix 13-30 parts of polyol, 3-6 parts of hydrophilic chain extender and 3-9 parts of hydroxyl-terminated polydimethylsiloxane to obtain an alcohol mixture, and then add 8-16 parts to it. parts of polyisocyanate, stirred at 50 to 90 ° C for 2 to 4 h, and then added 2 to 6 parts of small molecule chain extender and 2 to 10 parts of 9,10-dihydro-9-oxo-10- [N,N-bis-(2-hydroxyethylaminomethyl)]-10-phosphinophenanthrene-10-oxide, stirring at 40-90°C for 1-5h to obtain an isocyanate-terminated polyurethane prepolymer;
(2)制备生物质功能化石墨烯(2) Preparation of biomass functionalized graphene
采用改良的Hummer法制备得到氧化石墨烯,将2~6份的植酸与0.2~0.9份的氧化石墨烯加入150-300份的去离子水中混合,在50-80℃下反应3-6h得到植酸功能化氧化石墨烯溶液,然后取0.2~0.9份的植酸功能化氧化石墨烯溶液与0.1-2份的多巴胺加入150-300份的去离子水中混合,调节pH值至8~9,在50-80℃下搅拌反应8-10h,得到生物质功能化石墨烯水溶液;Graphene oxide is prepared by the modified Hummer method. 2-6 parts of phytic acid and 0.2-0.9 parts of graphene oxide are added to 150-300 parts of deionized water and mixed, and reacted at 50-80 ° C for 3-6 h to obtain Phytic acid functionalized graphene oxide solution, then take 0.2-0.9 parts of phytic acid-functionalized graphene oxide solution and 0.1-2 parts of dopamine, add 150-300 parts of deionized water and mix, adjust the pH value to 8-9, The reaction is stirred at 50-80 °C for 8-10 h to obtain an aqueous solution of biomass-functionalized graphene;
(3)水性聚氨酯乳液的制备(3) Preparation of water-based polyurethane emulsion
向步骤(1)制备的端异氰酸酯基聚氨酯预聚体中加入2~6份的胺类,在30~60℃下搅拌反应0.5~2h得到中和的聚氨酯,然后取0.1~2份步骤(2)制备的生物质功能化石墨烯水溶液超声分散于60-150份的去离子水中,并将其加入中和的聚氨酯中,搅拌乳化,得到水性聚氨酯乳液;Add 2 to 6 parts of amines to the isocyanate group-terminated polyurethane prepolymer prepared in step (1), stir and react at 30 to 60° C. for 0.5 to 2 h to obtain neutralized polyurethane, and then take 0.1 to 2 parts of step (2) ) The prepared biomass-functionalized graphene aqueous solution is ultrasonically dispersed in 60-150 parts of deionized water, and is added to the neutralized polyurethane, stirred and emulsified to obtain an aqueous polyurethane emulsion;
(4)向步骤(3)制备的水性聚氨酯乳液中加入增稠剂、流平剂和消泡剂,高速搅拌1~2h得到阻燃疏水的生物质基水性聚氨酯涂料。(4) adding a thickener, a leveling agent and a defoamer to the water-based polyurethane emulsion prepared in step (3), and stirring at a high speed for 1-2 hours to obtain a flame-retardant and hydrophobic biomass-based water-based polyurethane coating.
进一步地,所述步骤(1)中的多元醇为聚酯多元醇、聚醚多元醇或植物油多元醇。Further, the polyol in the step (1) is polyester polyol, polyether polyol or vegetable oil polyol.
进一步地,所述步骤(1)中的亲水性扩链剂为二羟甲基丙酸、乙二羟基乙磺酸盐或二乙醇胺。Further, the hydrophilic chain extender in the step (1) is dimethylolpropionic acid, ethylenedihydroxyethanesulfonate or diethanolamine.
进一步地,所述步骤(1)中的多异氰酸酯为异佛尔酮二异氰酸酯、二苯基甲烷二异氰酸酯或甲苯二异氰酸酯。Further, the polyisocyanate in the step (1) is isophorone diisocyanate, diphenylmethane diisocyanate or toluene diisocyanate.
进一步地,所述步骤(1)中的小分子扩链剂为1,6-己二醇、1,4-丁二醇、甘油、乙二胺或乙二醇胺。Further, the small molecule chain extender in the step (1) is 1,6-hexanediol, 1,4-butanediol, glycerol, ethylenediamine or ethylene glycol amine.
进一步地,所述步骤(3)中搅拌乳化在10~30℃条件下进行,搅拌乳化时间为1~4h。Further, in the step (3), the stirring and emulsification is carried out under the condition of 10-30° C., and the stirring and emulsification time is 1-4 h.
进一步地,所述步骤(3)中的胺类为三乙胺或乙二胺。Further, the amines in the step (3) are triethylamine or ethylenediamine.
本发明还提供一种由上述方法制备的阻燃疏水的生物质基水性聚氨酯涂料,所述阻燃疏水的生物质基水性聚氨酯涂料应用于织物整理后,织物的水接触角可达到140°以上,阻燃等级可达到B2级及以上。The present invention also provides a flame-retardant and hydrophobic biomass-based water-based polyurethane coating prepared by the above method. After the flame-retardant and hydrophobic biomass-based water-based polyurethane coating is applied to fabric finishing, the water contact angle of the fabric can reach more than 140° , the flame retardant grade can reach B2 and above.
本发明与现有技术相比,具有如下技术效果:Compared with the prior art, the present invention has the following technical effects:
(1)反应型阻燃聚氨酯是阻燃剂上的反应性基团通过化学键的方式连接到水性聚氨酯的分子骨架中,所得乳液稳定,阻燃剂用量较小且不易析出,在提高聚氨酯阻燃性能的同时还可改善材料的力学性能。所以,反应型阻燃改性是合成阻燃水性聚氨酯的重要方法。DOPO衍生物阻燃剂是一类优良的阻燃剂,它便于改性成为反应型磷-氮阻燃剂接枝到聚氨酯分子链上,提升聚氨酯的阻燃性能和力学性能等。本发明将DOPO改性为反应型磷氮阻燃剂9,10-二氢-9-氧代-10-[N,N-双-(2-羟乙基氨基甲基)]-10-膦菲-10-氧化物,其中的-OH可与-NCO基直接反应,将9,10-二氢-9-氧代-10-[N,N-双-(2-羟乙基氨基甲基)]-10-膦菲-10-氧化物引入WPU分子链上。采用的疏水助剂PDMS上的-OH也是通过与-NCO反应接枝到WPU分子链上的。因此,本发明通过原位聚合的方法,得到了疏水性、阻燃性和力学性能良好的水性聚氨酯。(1) Reactive flame retardant polyurethane is that the reactive groups on the flame retardant are connected to the molecular skeleton of the water-based polyurethane through chemical bonds. The resulting emulsion is stable, the amount of flame retardant is small and it is not easy to separate out. In improving the flame retardant of polyurethane It can also improve the mechanical properties of the material. Therefore, reactive flame retardant modification is an important method for synthesizing flame retardant waterborne polyurethane. DOPO derivative flame retardant is a kind of excellent flame retardant, which is easy to be modified into reactive phosphorus-nitrogen flame retardant and grafted onto the molecular chain of polyurethane, so as to improve the flame retardant performance and mechanical properties of polyurethane. The present invention modifies DOPO into reactive phosphorus nitrogen flame retardant 9,10-dihydro-9-oxo-10-[N,N-bis-(2-hydroxyethylaminomethyl)]-10-phosphine phenanthrene-10-oxide, in which -OH can react directly with -NCO group to convert 9,10-dihydro-9-oxo-10-[N,N-bis-(2-hydroxyethylaminomethyl) )]-10-phosphine-10-oxide was introduced into the molecular chain of WPU. The -OH on the used hydrophobic auxiliary PDMS is also grafted to the WPU molecular chain by reacting with -NCO. Therefore, the present invention obtains a water-based polyurethane with good hydrophobicity, flame retardancy and mechanical properties through the method of in-situ polymerization.
(2)植酸改性氧化石墨烯可以进一步提升氧化石墨烯的阻燃性和热稳定性。为使改性氧化石墨烯表面带有反应性基团,本发明基于天然贻贝分泌的粘性蛋白结构的仿生法,利用多巴胺与植酸之间较强的静电结合,以及多巴胺可以在任何表面吸附成膜的原理,采用多巴胺对植酸功能化氧化石墨烯进行二次修饰使其表面带有活性官能团,提升改性石墨烯在聚氨酯中的分散性,增强聚氨酯的阻燃性。(2) Phytic acid-modified graphene oxide can further improve the flame retardancy and thermal stability of graphene oxide. In order to make the surface of modified graphene oxide have reactive groups, the present invention is based on the bionic method of the viscous protein structure secreted by natural mussels, utilizes the strong electrostatic binding between dopamine and phytic acid, and the adsorption of dopamine on any surface. The principle of film formation is to use dopamine to re-modify phytic acid-functionalized graphene oxide to make its surface with active functional groups, improve the dispersibility of modified graphene in polyurethane, and enhance the flame retardancy of polyurethane.
(3)采用本发明所述方法制备的阻燃疏水的生物质基水性聚氨酯涂料,具有较好的疏水性、阻燃性和力学性能;应用于织物整理后,织物的水接触角可达到140°以上,阻燃等级可达到B2级及以上。并且步骤(3)制备的水性聚氨酯乳液可应用于皮革、纺织、涂料等众多领域,在合成革和皮革涂饰以及织物整理等领域具有较为广泛的用途。(3) The flame-retardant and hydrophobic biomass-based water-based polyurethane coating prepared by the method of the present invention has good hydrophobicity, flame retardancy and mechanical properties; after being applied to fabric finishing, the water contact angle of the fabric can reach 140 ° above, the flame retardant grade can reach B2 and above. And the water-based polyurethane emulsion prepared in step (3) can be applied to many fields such as leather, textile, coating, etc., and has a relatively wide range of uses in the fields of synthetic leather and leather finishing and fabric finishing.
附图说明Description of drawings
图1为经本发明实施例2制备的阻燃疏水的生物质基水性聚氨酯涂料处理后的织物与水滴接触的效果图;Fig. 1 is the effect diagram of the fabric after the flame-retardant and hydrophobic biomass-based water-based polyurethane coating treatment prepared by Example 2 of the present invention and water droplets contacting;
图2为经本发明实施例2制备的阻燃疏水的生物质基水性聚氨酯涂料处理后的织物的垂直燃烧测试效果图。2 is a graph showing the vertical combustion test effect of the fabric treated with the flame-retardant and hydrophobic biomass-based aqueous polyurethane coating prepared in Example 2 of the present invention.
具体实施方式Detailed ways
以下结合实施例对本发明的具体内容做进一步详细解释说明。The specific content of the present invention will be further explained in detail below in conjunction with the embodiments.
实施例1Example 1
本实施例提供一种阻燃疏水的生物质基水性聚氨酯涂料的制备方法,包括如下步骤:The present embodiment provides a method for preparing a flame-retardant and hydrophobic biomass-based water-based polyurethane coating, comprising the following steps:
(1)制备端异氰酸酯基聚氨酯预聚体(1) Preparation of isocyanate group-terminated polyurethane prepolymer
将18份的聚酯多元醇、3份的二羟甲基丙酸和5份的端羟基聚二甲基硅氧烷混合,搅拌0.5h,得到醇类混合物;然后向其中加入10份的异佛尔酮二异氰酸酯,于60℃下搅拌2h,再向其中加入4份的1,4-丁二醇和5份的9,10-二氢-9-氧代-10-[N,N-双-(2-羟乙基氨基甲基)]-10-膦菲-10-氧化物,在60℃下搅拌2h得到端异氰酸酯基聚氨酯预聚体;Mix 18 parts of polyester polyol, 3 parts of dimethylol propionic acid and 5 parts of hydroxyl-terminated polydimethylsiloxane, and stir for 0.5 h to obtain an alcohol mixture; then add 10 parts of isopropyl alcohol to it. Phorone diisocyanate was stirred at 60°C for 2h, and then 4 parts of 1,4-butanediol and 5 parts of 9,10-dihydro-9-oxo-10-[N,N-bis-diol were added to it -(2-hydroxyethylaminomethyl)]-10-phosphine-10-oxide, stirred at 60 °C for 2 h to obtain an isocyanate group-terminated polyurethane prepolymer;
(2)制备生物质功能化石墨烯(2) Preparation of biomass functionalized graphene
首先,采用改良的Hummer法制备得到氧化石墨烯,然后将2.5份的植酸与0.3份的氧化石墨烯加入180份的去离子水中混合,于50℃下反应3h得到植酸功能化氧化石墨烯溶液,然后取0.3份的植酸功能化氧化石墨烯溶液与0.1份的多巴胺加入200份的去离子水中混合,并通过tris-HCL溶液和NaOH溶液调节pH值至8,在70℃下搅拌反应8.5h,得到生物质功能化石墨烯水溶液;First, graphene oxide was prepared by the modified Hummer method, then 2.5 parts of phytic acid and 0.3 parts of graphene oxide were added to 180 parts of deionized water and mixed, and reacted at 50 °C for 3 hours to obtain phytic acid-functionalized graphene oxide Then take 0.3 part of phytic acid functionalized graphene oxide solution and 0.1 part of dopamine into 200 parts of deionized water and mix, and adjust the pH value to 8 by tris-HCl solution and NaOH solution, and stir the reaction at 70 °C 8.5h, the biomass functionalized graphene aqueous solution was obtained;
(3)水性聚氨酯乳液的制备(3) Preparation of water-based polyurethane emulsion
待步骤(1)制备的端异氰酸酯基聚氨酯预聚体冷却至室温后,向其中加入2份的三乙胺,于30℃搅拌反应0.5h得到中和的聚氨酯;然后取0.5份步骤(2)制备的生物质功能化石墨烯水溶液超声分散于60份的去离子水中,并将其加入到中和的聚氨酯中,于15℃搅拌1h进行乳化,得到水性聚氨酯乳液;After the isocyanate group-terminated polyurethane prepolymer prepared in step (1) was cooled to room temperature, 2 parts of triethylamine was added to it, and the reaction was stirred at 30° C. for 0.5 h to obtain neutralized polyurethane; then 0.5 part of step (2) was taken. The prepared biomass-functionalized graphene aqueous solution was ultrasonically dispersed in 60 parts of deionized water, added to the neutralized polyurethane, and stirred at 15 °C for 1 h for emulsification to obtain an aqueous polyurethane emulsion;
(4)将步骤(3)制备的水性聚氨酯乳液放入烧瓶中,加入适量的增稠剂,流平剂,消泡剂,高速搅拌1h得到阻燃疏水的生物质基水性聚氨酯涂料。(4) Put the water-based polyurethane emulsion prepared in step (3) into a flask, add an appropriate amount of thickener, leveling agent, and defoamer, and stir at high speed for 1 hour to obtain a flame-retardant and hydrophobic biomass-based water-based polyurethane coating.
实施例2Example 2
本实施例提供一种阻燃疏水的生物质基水性聚氨酯涂料的制备方法,包括如下步骤:The present embodiment provides a method for preparing a flame-retardant and hydrophobic biomass-based water-based polyurethane coating, comprising the following steps:
(1)制备端异氰酸酯基聚氨酯预聚体(1) Preparation of isocyanate group-terminated polyurethane prepolymer
将21份的聚酯多元醇、4份的二羟甲基丙酸和6份的端羟基聚二甲基硅氧烷混合,搅拌0.6h,得到醇类混合物;然后向其中加入12份的异佛尔酮二异氰酸酯,于70℃下搅拌2.5h,再向其中加入3份的1,4-丁二醇和6份的9,10-二氢-9-氧代-10-[N,N-双-(2-羟乙基氨基甲基)]-10-膦菲-10-氧化物,在70℃下搅拌2h得到端异氰酸酯基聚氨酯预聚体;Mix 21 parts of polyester polyol, 4 parts of dimethylol propionic acid and 6 parts of hydroxyl-terminated polydimethylsiloxane, and stir for 0.6 h to obtain an alcohol mixture; then add 12 parts of isopropyl alcohol to it. Phorone diisocyanate was stirred at 70°C for 2.5h, and then 3 parts of 1,4-butanediol and 6 parts of 9,10-dihydro-9-oxo-10-[N,N- Bis-(2-hydroxyethylaminomethyl)]-10-phosphinophenanthrene-10-oxide, stirred at 70 °C for 2 h to obtain an isocyanate group-terminated polyurethane prepolymer;
(2)制备生物质功能化石墨烯(2) Preparation of biomass functionalized graphene
首先,采用改良的Hummer法制备得到氧化石墨烯,然后将3份的植酸与0.3份的氧化石墨烯加入200份的去离子水中混合,于60℃下反应4h得到植酸功能化氧化石墨烯溶液,然后取0.3份的植酸功能化氧化石墨烯溶液与0.15份的多巴胺加入250份的去离子水中混合,并通过tris-HCL溶液和NaOH溶液调节pH值至8.5,在60℃下搅拌反应9h,得到生物质功能化石墨烯水溶液;First, graphene oxide was prepared by the modified Hummer method, then 3 parts of phytic acid and 0.3 part of graphene oxide were added to 200 parts of deionized water and mixed, and reacted at 60 °C for 4 h to obtain phytic acid-functionalized graphene oxide Then take 0.3 part of phytic acid functionalized graphene oxide solution and 0.15 part of dopamine into 250 parts of deionized water and mix, and adjust the pH value to 8.5 by tris-HCl solution and NaOH solution, and stir the reaction at 60 °C 9h, the biomass functionalized graphene aqueous solution was obtained;
(3)水性聚氨酯乳液的制备(3) Preparation of water-based polyurethane emulsion
待步骤(1)制备的端异氰酸酯基聚氨酯预聚体冷却至室温后,向其中加入3份的三乙胺,于35℃搅拌反应1h得到中和的聚氨酯;然后取1份步骤(2)制备的生物质功能化石墨烯水溶液超声分散于85份的去离子水中,并将其加入到中和的聚氨酯中,于20℃搅拌1.5h进行乳化,得到水性聚氨酯乳液;After the isocyanate group-terminated polyurethane prepolymer prepared in step (1) was cooled to room temperature, 3 parts of triethylamine was added to it, and the reaction was stirred at 35° C. for 1 h to obtain neutralized polyurethane; then 1 part was prepared in step (2). The biomass-functionalized graphene aqueous solution was ultrasonically dispersed in 85 parts of deionized water, added to the neutralized polyurethane, and stirred at 20 °C for 1.5 h for emulsification to obtain an aqueous polyurethane emulsion;
(4)将步骤(3)制备的水性聚氨酯乳液放入烧瓶中,加入适量的增稠剂,流平剂,消泡剂,高速搅拌1h得到阻燃疏水的生物质基水性聚氨酯涂料。(4) Put the water-based polyurethane emulsion prepared in step (3) into a flask, add an appropriate amount of thickener, leveling agent, and defoamer, and stir at high speed for 1 hour to obtain a flame-retardant and hydrophobic biomass-based water-based polyurethane coating.
实施例3Example 3
本实施例提供一种阻燃疏水的生物质基水性聚氨酯涂料的制备方法,包括如下步骤:The present embodiment provides a method for preparing a flame-retardant and hydrophobic biomass-based water-based polyurethane coating, comprising the following steps:
(1)制备端异氰酸酯基聚氨酯预聚体(1) Preparation of isocyanate group-terminated polyurethane prepolymer
将13份的聚酯多元醇、5份的二羟甲基丙酸和7份的端羟基聚二甲基硅氧烷混合,搅拌1h,得到醇类混合物;然后向其中加入15份的异佛尔酮二异氰酸酯,于85℃下搅拌3h,再向其中加入4份的1,4-丁二醇和7份的9,10-二氢-9-氧代-10-[N,N-双-(2-羟乙基氨基甲基)]-10-膦菲-10-氧化物,在60℃下搅拌2h得到端异氰酸酯基聚氨酯预聚体;Mix 13 parts of polyester polyol, 5 parts of dimethylol propionic acid and 7 parts of hydroxyl terminated polydimethylsiloxane, and stir for 1 hour to obtain an alcohol mixture; then add 15 parts of isophor. Erone diisocyanate, stirred at 85°C for 3h, and then added 4 parts of 1,4-butanediol and 7 parts of 9,10-dihydro-9-oxo-10-[N,N-bis- (2-hydroxyethylaminomethyl)]-10-phosphine-10-oxide, stirred at 60 °C for 2 h to obtain an isocyanate group-terminated polyurethane prepolymer;
(2)制备生物质功能化石墨烯(2) Preparation of biomass functionalized graphene
首先,采用改良的Hummer法制备得到氧化石墨烯,然后将4份的植酸与0.5份的氧化石墨烯加入250份的去离子水中混合,于70℃下反应4.5h得到植酸功能化氧化石墨烯溶液,然后取0.5份的植酸功能化氧化石墨烯溶液与0.2份的多巴胺加入300份的去离子水中混合,并通过tris-HCL溶液和NaOH溶液调节pH值至9,在65℃下搅拌反应10h,得到生物质功能化石墨烯水溶液;First, graphene oxide was prepared by the modified Hummer method, then 4 parts of phytic acid and 0.5 part of graphene oxide were added to 250 parts of deionized water and mixed, and reacted at 70 °C for 4.5 h to obtain phytic acid-functionalized graphite oxide Then take 0.5 part of phytic acid functionalized graphene oxide solution and 0.2 part of dopamine into 300 parts of deionized water and mix, and adjust the pH value to 9 by tris-HCl solution and NaOH solution, and stir at 65 °C The reaction was carried out for 10h to obtain an aqueous solution of biomass-functionalized graphene;
(3)水性聚氨酯乳液的制备(3) Preparation of water-based polyurethane emulsion
待步骤(1)制备的端异氰酸酯基聚氨酯预聚体冷却至室温后,向其中加入4份的三乙胺,于40℃搅拌反应1.5h得到中和的聚氨酯;然后取1.2份步骤(2)制备的生物质功能化石墨烯水溶液超声分散于100份的去离子水中,并将其加入到中和的聚氨酯中,于25℃搅拌2h进行乳化,得到水性聚氨酯乳液;After the isocyanate group-terminated polyurethane prepolymer prepared in step (1) was cooled to room temperature, 4 parts of triethylamine was added to it, and the reaction was stirred at 40° C. for 1.5 h to obtain neutralized polyurethane; then 1.2 parts of step (2) were taken. The prepared biomass-functionalized graphene aqueous solution was ultrasonically dispersed in 100 parts of deionized water, added to the neutralized polyurethane, and stirred at 25°C for 2 hours for emulsification to obtain an aqueous polyurethane emulsion;
(4)将步骤(3)制备的水性聚氨酯乳液放入烧瓶中,加入适量的增稠剂,流平剂,消泡剂,高速搅拌2h得到阻燃疏水的生物质基水性聚氨酯涂料。(4) Put the water-based polyurethane emulsion prepared in step (3) into a flask, add an appropriate amount of thickener, leveling agent, and defoamer, and stir at high speed for 2 hours to obtain a flame-retardant and hydrophobic biomass-based water-based polyurethane coating.
将实施例1-3制备的阻燃疏水的生物质基水性聚氨酯涂料分别对涤纶织物进行涂层处理,然后80℃烘干,再在130℃焙烘3min,冷却至室温后,分别将整理的织物进行接触角测试和垂直燃烧测试,其中垂直燃烧测试按GB/T5455-1997《纺织品燃烧性能测定垂直法》标准进行测定,结果如下表所示:The flame-retardant and hydrophobic biomass-based water-based polyurethane coatings prepared in Examples 1-3 were respectively coated on polyester fabrics, then dried at 80 °C, and then baked at 130 °C for 3 min. After cooling to room temperature, the finished fabrics were respectively The fabric is tested for contact angle and vertical combustion. The vertical combustion test is determined according to GB/T5455-1997 "Vertical Method for Determination of Combustion Properties of Textiles". The results are shown in the following table:
图1为经实施例2制备的阻燃疏水的生物质基水性聚氨酯涂料处理后的织物与水滴接触的效果图;由图可知经实施例2制备的阻燃疏水的生物质基水性聚氨酯涂料处理过的织物的水接触角为150.6°,说明本发明制备的阻燃疏水的生物质基水性聚氨酯涂料具有较好的疏水性。Fig. 1 is the effect diagram of the contact between the fabric and water droplets after the flame retardant and hydrophobic biomass-based water-based polyurethane coating prepared in Example 2; it can be seen from the figure that the flame-retardant and hydrophobic biomass-based water-based polyurethane coating prepared in Example 2 is treated. The water contact angle of the treated fabric is 150.6°, indicating that the flame-retardant and hydrophobic biomass-based waterborne polyurethane coating prepared by the present invention has good hydrophobicity.
图2为经实施例2制备的阻燃疏水的生物质基水性聚氨酯涂料处理后的织物的垂直燃烧测试效果图,垂直燃烧测试后,织物的续燃时间为5s,损毁长度为7.9cm,达到B1级标准,说明本发明制备的阻燃疏水的生物质基水性聚氨酯涂料具有较好的阻燃性。Fig. 2 is the vertical burning test effect diagram of the fabric treated with the flame-retardant and hydrophobic biomass-based water-based polyurethane coating prepared in Example 2. After the vertical burning test, the afterburning time of the fabric is 5s, and the damage length is 7.9cm, reaching The B1 level standard indicates that the flame-retardant and hydrophobic biomass-based water-based polyurethane coating prepared by the present invention has good flame retardancy.
实施例4Example 4
本实施例提供一种阻燃疏水的生物质基水性聚氨酯涂料的制备方法,包括如下步骤:The present embodiment provides a method for preparing a flame-retardant and hydrophobic biomass-based water-based polyurethane coating, comprising the following steps:
(1)制备端异氰酸酯基聚氨酯预聚体(1) Preparation of isocyanate group-terminated polyurethane prepolymer
将30份的聚醚多元醇、6份的二羟甲基丙酸和3份的端羟基聚二甲基硅氧烷混合,搅拌0.5h,得到醇类混合物;然后向其中加入8份的二苯基甲烷二异氰酸酯,于50℃下搅拌4h,再向其中加入2份的甘油和2份的9,10-二氢-9-氧代-10-[N,N-双-(2-羟乙基氨基甲基)]-10-膦菲-10-氧化物,在40℃下搅拌5h得到端异氰酸酯基聚氨酯预聚体;Mix 30 parts of polyether polyol, 6 parts of dimethylol propionic acid and 3 parts of hydroxyl-terminated polydimethylsiloxane, and stir for 0.5 h to obtain an alcohol mixture; then add 8 parts of dimethylol Phenylmethane diisocyanate, stirred at 50°C for 4h, and then added 2 parts of glycerol and 2 parts of 9,10-dihydro-9-oxo-10-[N,N-bis-(2-hydroxyl ethylaminomethyl)]-10-phosphine-10-oxide, stirred at 40 °C for 5 h to obtain an isocyanate group-terminated polyurethane prepolymer;
(2)制备生物质功能化石墨烯(2) Preparation of biomass functionalized graphene
首先,采用改良的Hummer法制备得到氧化石墨烯,然后将2份的植酸与0.9份的氧化石墨烯加入300份的去离子水中混合,于80℃下反应6h得到植酸功能化氧化石墨烯溶液,然后取0.2份的植酸功能化氧化石墨烯溶液与1份的多巴胺加入150份的去离子水中混合,并通过tris-HCL溶液(0.1mol/L)和NaOH溶液(0.1mol/L)调节pH值至8,在50℃下搅拌反应8h,得到生物质功能化石墨烯水溶液;First, graphene oxide was prepared by the modified Hummer method, then 2 parts of phytic acid and 0.9 parts of graphene oxide were added to 300 parts of deionized water and mixed, and reacted at 80 °C for 6 h to obtain phytic acid-functionalized graphene oxide solution, then take 0.2 part of phytic acid functionalized graphene oxide solution and 1 part of dopamine, add 150 parts of deionized water and mix, and pass through tris-HCL solution (0.1mol/L) and NaOH solution (0.1mol/L) The pH value was adjusted to 8, and the reaction was stirred at 50 °C for 8 h to obtain an aqueous solution of biomass-functionalized graphene;
(3)水性聚氨酯乳液的制备(3) Preparation of water-based polyurethane emulsion
待步骤(1)制备的端异氰酸酯基聚氨酯预聚体冷却至室温后,向其中加入6份的乙二胺,于60℃搅拌反应2h得到中和的聚氨酯;然后取0.1份步骤(2)制备的生物质功能化石墨烯水溶液超声分散于120份的去离子水中,并将其加入到中和的聚氨酯中,于10℃搅拌4h进行乳化,得到水性聚氨酯乳液;After the isocyanate group-terminated polyurethane prepolymer prepared in step (1) was cooled to room temperature, 6 parts of ethylenediamine was added to it, and the reaction was stirred at 60° C. for 2 hours to obtain neutralized polyurethane; then 0.1 part of step (2) was taken to prepare The biomass-functionalized graphene aqueous solution was ultrasonically dispersed in 120 parts of deionized water, added to the neutralized polyurethane, and stirred at 10 °C for 4 h for emulsification to obtain an aqueous polyurethane emulsion;
(4)将步骤(3)制备的水性聚氨酯乳液放入烧瓶中,加入适量的增稠剂,流平剂,消泡剂,高速搅拌1h得到阻燃疏水的生物质基水性聚氨酯涂料。(4) Put the water-based polyurethane emulsion prepared in step (3) into a flask, add an appropriate amount of thickener, leveling agent, and defoamer, and stir at high speed for 1 hour to obtain a flame-retardant and hydrophobic biomass-based water-based polyurethane coating.
实施例5Example 5
本实施例提供一种阻燃疏水的生物质基水性聚氨酯涂料的制备方法,包括如下步骤:The present embodiment provides a method for preparing a flame-retardant and hydrophobic biomass-based water-based polyurethane coating, comprising the following steps:
(1)制备端异氰酸酯基聚氨酯预聚体(1) Preparation of isocyanate group-terminated polyurethane prepolymer
将15份的聚酯多元醇、5份的二乙醇胺和9份的端羟基聚二甲基硅氧烷混合,搅拌0.6h,得到醇类混合物;然后向其中加入16份的甲苯二异氰酸酯,于90℃下搅拌2h,再向其中加入6份的1,6-己二醇和10份的9,10-二氢-9-氧代-10-[N,N-双-(2-羟乙基氨基甲基)]-10-膦菲-10-氧化物,在90℃下搅拌1h得到端异氰酸酯基聚氨酯预聚体;Mix 15 parts of polyester polyol, 5 parts of diethanolamine and 9 parts of hydroxyl-terminated polydimethylsiloxane, and stir for 0.6 h to obtain an alcohol mixture; then add 16 parts of toluene diisocyanate to it, Stir at 90°C for 2 h, and then add 6 parts of 1,6-hexanediol and 10 parts of 9,10-dihydro-9-oxo-10-[N,N-bis-(2-hydroxyethyl) to it Aminomethyl)]-10-phosphinophenanthrene-10-oxide, stirred at 90 ° C for 1 h to obtain an isocyanate group-terminated polyurethane prepolymer;
(2)制备生物质功能化石墨烯(2) Preparation of biomass functionalized graphene
首先,采用改良的Hummer法制备得到氧化石墨烯,然后将6份的植酸与0.2份的氧化石墨烯加入150份的去离子水中混合,于65℃下反应5h得到植酸功能化氧化石墨烯溶液,然后取0.9份的植酸功能化氧化石墨烯溶液与2份的多巴胺加入300份的去离子水中混合,调节pH值至9,在80℃下搅拌反应9.5h,得到生物质功能化石墨烯水溶液;First, graphene oxide was prepared by the modified Hummer method, then 6 parts of phytic acid and 0.2 part of graphene oxide were added to 150 parts of deionized water and mixed, and reacted at 65 °C for 5 h to obtain phytic acid-functionalized graphene oxide solution, then take 0.9 parts of phytic acid functionalized graphene oxide solution and 2 parts of dopamine, add 300 parts of deionized water to mix, adjust the pH value to 9, and stir and react at 80 ° C for 9.5 hours to obtain biomass-functionalized graphite alkene aqueous solution;
(3)水性聚氨酯乳液的制备(3) Preparation of water-based polyurethane emulsion
待步骤(1)制备的端异氰酸酯基聚氨酯预聚体冷却至室温后,向其中加入5份的三乙胺,于50℃搅拌反应0.5h得到中和的聚氨酯;然后取2份步骤(2)制备的生物质功能化石墨烯水溶液超声分散于150份的去离子水中,并将其加入到中和的聚氨酯中,于30℃搅拌3h进行乳化,得到水性聚氨酯乳液;After the isocyanate group-terminated polyurethane prepolymer prepared in step (1) was cooled to room temperature, 5 parts of triethylamine was added to it, and the reaction was stirred at 50° C. for 0.5 h to obtain neutralized polyurethane; then 2 parts of step (2) were taken. The prepared biomass-functionalized graphene aqueous solution was ultrasonically dispersed in 150 parts of deionized water, added to the neutralized polyurethane, and stirred at 30° C. for 3 hours for emulsification to obtain an aqueous polyurethane emulsion;
(4)将步骤(3)制备的水性聚氨酯乳液放入烧瓶中,加入适量的增稠剂,流平剂,消泡剂,高速搅拌2h得到阻燃疏水的生物质基水性聚氨酯涂料。(4) Put the water-based polyurethane emulsion prepared in step (3) into a flask, add an appropriate amount of thickener, leveling agent, and defoamer, and stir at high speed for 2 hours to obtain a flame-retardant and hydrophobic biomass-based water-based polyurethane coating.
实施例6Example 6
本实施例提供一种阻燃疏水的生物质基水性聚氨酯涂料的制备方法,包括如下步骤:The present embodiment provides a method for preparing a flame-retardant and hydrophobic biomass-based water-based polyurethane coating, comprising the following steps:
(1)制备端异氰酸酯基聚氨酯预聚体(1) Preparation of isocyanate group-terminated polyurethane prepolymer
将25份的植物油多元醇、4份的乙二羟基乙磺酸盐和4份的端羟基聚二甲基硅氧烷混合,搅拌0.5h,得到醇类混合物;然后向其中加入9份的异佛尔酮二异氰酸酯,于65℃下搅拌3.5h,再向其中加入5份的乙二醇胺和8份的9,10-二氢-9-氧代-10-[N,N-双-(2-羟乙基氨基甲基)]-10-膦菲-10-氧化物,在50℃下搅拌4h得到端异氰酸酯基聚氨酯预聚体;Mix 25 parts of vegetable oil polyol, 4 parts of ethylenedihydroxyethane sulfonate and 4 parts of hydroxyl-terminated polydimethylsiloxane, and stir for 0.5h to obtain an alcohol mixture; then add 9 parts of isopropyl alcohol to it. Phorone diisocyanate, stirred at 65°C for 3.5h, and then added 5 parts of ethylene glycol amine and 8 parts of 9,10-dihydro-9-oxo-10-[N,N-bis- (2-hydroxyethylaminomethyl)]-10-phosphine-10-oxide, stirred at 50 °C for 4 h to obtain an isocyanate group-terminated polyurethane prepolymer;
(2)制备生物质功能化石墨烯(2) Preparation of biomass functionalized graphene
首先,采用改良的Hummer法制备得到氧化石墨烯,然后将5份的植酸与0.2份的氧化石墨烯加入160份的去离子水中混合,于65℃下反应5h得到植酸功能化氧化石墨烯溶液,然后取0.6份的植酸功能化氧化石墨烯溶液与0.5份的多巴胺加入200份的去离子水中混合,并通过tris-HCL(0.1mol/L)和NaOH(0.1mol/L)溶液调节pH值至8.5,在65℃下搅拌反应9h,得到生物质功能化石墨烯水溶液;First, graphene oxide was prepared by the modified Hummer method, then 5 parts of phytic acid and 0.2 part of graphene oxide were added to 160 parts of deionized water and mixed, and reacted at 65 °C for 5 h to obtain phytic acid-functionalized graphene oxide solution, then take 0.6 part of phytic acid functionalized graphene oxide solution and 0.5 part of dopamine, add 200 parts of deionized water to mix, and adjust by tris-HCl (0.1mol/L) and NaOH (0.1mol/L) solution The pH value reached 8.5, and the reaction was stirred at 65 °C for 9 h to obtain an aqueous solution of biomass-functionalized graphene;
(3)水性聚氨酯乳液的制备(3) Preparation of water-based polyurethane emulsion
待步骤(1)制备的端异氰酸酯基聚氨酯预聚体冷却至室温后,向其中加入2.5份的乙二胺,于45℃搅拌反应1.5h得到中和的聚氨酯;然后取1.5份步骤(2)制备的生物质功能化石墨烯水溶液超声分散于110份的去离子水中,并将其加入到中和的聚氨酯中,于25℃搅拌2.5h进行乳化,得到水性聚氨酯乳液;After the isocyanate group-terminated polyurethane prepolymer prepared in step (1) was cooled to room temperature, 2.5 parts of ethylenediamine was added to it, and the reaction was stirred at 45° C. for 1.5 h to obtain neutralized polyurethane; then 1.5 parts of step (2) were taken. The prepared biomass-functionalized graphene aqueous solution was ultrasonically dispersed in 110 parts of deionized water, added to the neutralized polyurethane, and stirred at 25°C for 2.5 hours for emulsification to obtain an aqueous polyurethane emulsion;
(4)将步骤(3)制备的水性聚氨酯乳液放入烧瓶中,加入适量的增稠剂,流平剂,消泡剂,高速搅拌2h得到阻燃疏水的生物质基水性聚氨酯涂料。(4) Put the water-based polyurethane emulsion prepared in step (3) into a flask, add an appropriate amount of thickener, leveling agent, and defoamer, and stir at high speed for 2 hours to obtain a flame-retardant and hydrophobic biomass-based water-based polyurethane coating.
对比例1Comparative Example 1
徐根华等以聚己二酸-1,4-丁二醇酯二醇、2,2-二羟甲、异佛尔酮二异氰酸酯和有机磷阻燃剂10-(2,5-二羟基苯基)-10-氢-9-氧杂-10-磷杂菲-10-氧化物(DOPO-HQ)等为原料制备的阻燃型水性聚氨酯。Xu Genhua et al. used poly-1,4-butanediol adipate diol, 2,2-dimethylol, isophorone diisocyanate and organophosphorus flame retardant 10-(2,5-dihydroxyphenyl) )-10-hydrogen-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO-HQ) is a flame-retardant water-based polyurethane prepared from raw materials.
其与本发明的主要区别在于其所使用的是有机磷阻燃剂,未将DOPO改性为磷氮系阻燃剂,且在制备水性聚氨酯时省略了聚二甲基硅氧烷,并且未加入多巴胺改性植酸功能化氧化石墨烯水溶液。The main difference between it and the present invention is that it uses an organophosphorus flame retardant, DOPO is not modified into a phosphorus-nitrogen flame retardant, and polydimethylsiloxane is omitted in the preparation of water-based polyurethane, and no Dopamine-modified phytic acid-functionalized graphene oxide aqueous solution was added.
对比例2Comparative Example 2
尹东旭选用10-(2,5-二羟基苯基)-10-氢-9-氧杂-10-磷杂菲-10-氧化物(DOPO-BQ)、聚醚多元醇N210和异佛尔酮二异氰酸酯(IPDI)为主要原料合成的有机磷水性聚氨酯乳液。Yin Dongxu selected 10-(2,5-dihydroxyphenyl)-10-hydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO-BQ), polyether polyol N210 and isophorone Organophosphorus waterborne polyurethane emulsion synthesized from diisocyanate (IPDI) as the main raw material.
其与本发明的主要区别在于未将DOPO改性为磷氮系阻燃剂,且在制备水性聚氨酯时未加入多巴胺改性植酸功能化氧化石墨烯水溶液。The main difference from the present invention is that DOPO is not modified into a phosphorus-nitrogen flame retardant, and the dopamine-modified phytic acid-functionalized graphene oxide aqueous solution is not added when preparing the water-based polyurethane.
由对比例1提供的文献可知,对比例1未将水性聚氨酯应用于织物整理,并且对比例1阻燃剂用量达到8%时WPU才有较好的阻燃效果,添加量较大,并且对比例1未对所得WPU的疏水性进行研究。由对比例2提供的文献可知,对比例2当DOPO-BQ含量为20%时整理织物才达到B2标准,对比例2用防水剂处理织物使其实现疏水性。相比于对比例1和对比例2,本发明将聚二甲基硅氧烷引入WPU分子链上,实现整理织物的疏水性,引入反应型磷氮系阻燃剂以及加入多巴胺改性植酸功能化氧化石墨烯水溶液,使得制备的阻燃疏水的生物质基水性聚氨酯涂料在添加量较少时便可实现较好的阻燃效果,整理织物能高达到B1标准,并且疏水性可提升织物的耐洗性,延长阻燃织物的使用寿命。From the literature provided by Comparative Example 1, it can be seen that in Comparative Example 1, water-based polyurethane was not applied to fabric finishing, and when the amount of flame retardant in Comparative Example 1 reached 8%, WPU had a better flame retardant effect. Example 1 The hydrophobicity of the resulting WPU was not investigated. It can be known from the literature provided by Comparative Example 2 that when the DOPO-BQ content is 20% in Comparative Example 2, the finished fabric reaches the B2 standard, and in Comparative Example 2, the fabric is treated with a water repellent to achieve hydrophobicity. Compared with Comparative Example 1 and Comparative Example 2, the present invention introduces polydimethylsiloxane into the molecular chain of WPU, realizes the hydrophobicity of the finished fabric, introduces reactive phosphorus-nitrogen flame retardant and adds dopamine-modified phytic acid. The functionalized graphene oxide aqueous solution enables the prepared flame retardant and hydrophobic biomass-based water-based polyurethane coating to achieve better flame retardant effect when the addition amount is small, the finishing fabric can reach the B1 standard, and the hydrophobicity can improve the fabric Excellent washability and prolong the service life of flame retardant fabrics.
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