Disclosure of Invention
The invention aims to provide a vacuum plasma surface hydrophilic modification technology in a carbon dioxide atmosphere, which ionizes carbon dioxide by using high-frequency electricity, can realize hydrophilic modification of the surface of a hydrophobic polymer film, realizes reutilization of carbon dioxide, and reduces emission of carbon dioxide.
In order to achieve the purpose, the invention provides the following technical scheme:
the invention provides a carbon dioxide plasma-based hydrophilic modification method for the surface of a hydrophobic polymer material, which comprises the following steps:
the method comprises the following steps: spraying plasma jet on the surface of the hydrophobic polymer material by using a high-pressure air plasma spray gun to obtain the cleaned hydrophobic polymer material;
step two: placing the cleaned hydrophobic polymer material in a plasma processing device, vacuumizing the plasma processing device, introducing a first mixed gas, controlling the gas flow, adjusting the gas pressure in the plasma processing device, starting a power supply after the gas pressure in the plasma processing device is stable, and performing plasma modification treatment on the surface of the polymer material to obtain a pre-modified material;
step three: and (3) closing the power supply of the plasma processing device, and standing the pre-modified material in the plasma processing device to obtain the modified material.
Further, in the second step, the first mixed gas comprises carbon dioxide and a second mixed gas, and the volume ratio of the second mixed gas to the carbon dioxide is (0-5): (95-100).
Further, the second mixed gas is oxygen or a rare gas.
Further, in the second step, the vacuum degree is pumped to 5-10Pa, the time of modification treatment is 3-10min, the pressure of modification treatment is 20-80Pa, and the power supply power of the plasma treatment device is 50-300W.
Further, in the third step, the standing time of the pre-modified material in the plasma processing device is 30s-3 min.
Further, the hydrophobic polymer material includes polyethylene, polypropylene, polyesters, silicone.
Compared with the prior art, the invention has the beneficial effects that:
the surface of the polymer material treated by the plasma has good hydrophilicity, and the method is used in the fields of super absorbent materials, biomedical materials, oil-water separation and the like. And the surface of the modified polymer material has good hydrophilic stability, and the contact angle does not change obviously along with the time. Compared with the existing plasma surface modification technology, the method does not need a polymer monomer, is not easy to generate pollution, and can realize the activation and reutilization of carbon dioxide, thereby reducing the storage of the carbon dioxide in the environment. The method has short reaction time and good modification effect in the modification process.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a carbon dioxide plasma-based hydrophilic modification method for the surface of a hydrophobic polymer material, which comprises the following steps:
the method comprises the following steps: spraying plasma jet on the surface of the hydrophobic polymer material by using a high-pressure air plasma spray gun to obtain the cleaned hydrophobic polymer material;
step two: placing the cleaned hydrophobic polymer material in a plasma processing device, vacuumizing the plasma processing device, introducing a first mixed gas, controlling the gas flow, adjusting the gas pressure in the plasma processing device, starting a high-frequency power supply after the gas pressure in the plasma processing device is stable, and performing plasma modification treatment on the surface of the polymer material to obtain a pre-modified material;
step three: and (3) closing a high-frequency power supply of the plasma processing device, and standing the pre-modified material in the plasma processing device to obtain the modified material.
Specifically, in the second step, the first mixed gas includes carbon dioxide and a second mixed gas, and the volume ratio of the second mixed gas to the carbon dioxide is (0-5): (95-100).
Specifically, the second mixed gas is oxygen or a rare gas.
Specifically, in the second step, the vacuum degree is pumped to 5-10Pa, the time of modification treatment is 3-10min, the pressure of modification treatment is 20-80Pa, and the power supply power of the plasma treatment device is 50-300W.
Specifically, in the third step, the pre-modified material is kept still in the plasma processing device for 30s-3 min.
Specifically, the hydrophobic polymer material includes a film, a rod-like or three-dimensional material, such as polyethylene, polypropylene, polyesters, silica gel, and rubber.
Example 1
The embodiment discloses a carbon dioxide plasma-based hydrophobic polymer material surface hydrophilic modification method, which comprises the following steps:
s1: the polypropylene spunbonded non-woven fabric is placed on an operation table, a high-pressure atmospheric plasma spray gun capable of moving in two dimensions at the speed of 5m/min is adopted, plasma jet flow is sprayed on the surface of the polypropylene spunbonded non-woven fabric, and the polypropylene spunbonded non-woven fabric is cleaned under the conditions that the voltage is 200V and the discharge frequency is 15 kHz.
S2: the cleaned polypropylene spun-bonded nonwoven is arranged in a plasma processing device, the plasma processing device is pumped to the vacuum degree of 5Pa, and CO is introduced 2 The gas pressure in the plasma processing apparatus was adjusted to 40 Pa. And starting the high-frequency power supply after the stabilization, wherein the processing power is 300W, and the processing time is 5 min.
S3: the high-frequency power supply is turned off, the polypropylene spun-bonded non-woven fabric is taken out after 1min to obtain modified polypropylene, and the contact angle of the modified polypropylene is measured to be reduced from 97.5 degrees before treatment to 48.5 degrees. After one month, the contact angle was measured to be 49.9 ° as shown in fig. 1.
Example 2
The embodiment discloses a carbon dioxide plasma-based hydrophobic polymer material surface hydrophilic modification method, which comprises the following steps:
placing the ultra-high molecular weight polyethylene rod-shaped material on an operation table, and moving up and down at a speed of 10m/min,15 o The high-pressure atmospheric plasma spray gun rotating at/min sprays plasma jet on the surface of the ultra-high molecular weight polyethylene rod-shaped material, and the ultra-high molecular weight polyethylene rod is cleaned under the conditions that the voltage is 200V and the discharge frequency is 15 kHz.
Placing the cleaned ultra-high molecular weight polyethylene rod in a plasma processing device, pumping the plasma processing device to the vacuum degree of 5Pa, and introducing CO 2 And O 2 Mixed gas of (2), wherein O 2 The volume ratio of the water-soluble organic silicon compound is 5 percent. The pressure in the plasma processing apparatus was adjusted to 80 Pa. And starting the high-frequency power supply after the stabilization, wherein the processing power is 250W, and the processing time is 10 min.
And (3) turning off the high-frequency power supply, taking out the ultra-high molecular weight polyethylene rod after 3min to obtain a modified ultra-high molecular weight polyethylene rod, immersing the modified ultra-high molecular weight polyethylene rod in water, and taking out the modified ultra-high molecular weight polyethylene rod to obtain a relatively uniform water film, wherein liquid drops cannot flow down in strands.
Example 3
The embodiment discloses a hydrophobic polymer material surface hydrophilic modification method based on carbon dioxide plasma, which comprises the following steps:
s1: the polyester foam is placed on an operation table, a high-pressure atmospheric plasma spray gun capable of moving in two dimensions at the speed of 5m/min is adopted, plasma jet is sprayed on the surface of the polyester foam, and the polyester foam is cleaned under the conditions that the voltage is 200V and the discharge frequency is 15 kHz.
S2: placing the cleaned polyester foam in a plasma processing device, pumping the plasma processing device to the vacuum degree of 7Pa, and introducing CO 2 And O 2 Mixed gas of (2), wherein O 2 The occupied volume ratio is 2 percent. The pressure in the plasma processing apparatus was adjusted to 20 Pa. And starting the high-frequency power supply after the stabilization, wherein the processing power is 50W, and the processing time is 10 min.
S3: the high-frequency power supply is turned off, the polyester foam is taken out after 3min, and the contact angle of the polyester foam is measured to be reduced from 90 degrees to 38.4 degrees. After one month, the contact angle was measured to be 37 ° as shown in fig. 2.
Example 4
The embodiment discloses a carbon dioxide plasma-based hydrophobic polymer material surface hydrophilic modification method, which comprises the following steps:
s1: the polytetrafluoroethylene plate is placed on an operation table, a normal-pressure atmospheric plasma spray gun capable of moving in two dimensions at the speed of 1m/min is adopted, plasma jet flow is sprayed on the surface of the polytetrafluoroethylene plate, and polyester foam is cleaned under the conditions that the voltage is 200V and the discharge frequency is 15 kHz.
S2: placing the cleaned polyester foam in a plasma processing device, pumping the plasma processing device to the vacuum degree of 5Pa, and introducing CO 2 And O 2 Mixed gas of (2), wherein O 2 The occupied volume ratio is 1 percent. The pressure in the plasma processing apparatus was adjusted to 60 Pa. And starting a high-frequency power supply after the stabilization, wherein the processing power is 300W, and the processing time is 8 min.
S3: the high-frequency power supply is turned off, the polyester foam is taken out after 3min, and the contact angle of the polyester foam is measured to be reduced from 103 degrees to 64 degrees. After one month, the contact angle was measured to be 68 ° as shown in fig. 3.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.