Disclosure of Invention
The invention aims to provide rock wool feeding equipment with relatively high production efficiency.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
The utility model provides a rock wool feeding equipment, includes stand and fixed connection be in platform on the stand, the below of platform is provided with the panel conveyor that the level was arranged, be provided with feeding conveyor, rock wool feed divider, rock wool slitting cross device and continuous cotton device that link up in proper order on the platform, the perforation that link up from top to bottom has been seted up on the platform, continuous cotton device includes continuous cotton frame and installs continuous cotton conveying mechanism in the continuous cotton frame, continuous cotton conveying mechanism is located panel conveyor just above and with panel conveyor is located same vertical face, continuous cotton conveying mechanism's input with rock wool slitting cross device links up, continuous cotton conveying mechanism's output passes the perforation is close to panel conveyor's conveying face.
As an improvement of the invention, the continuous cotton conveying mechanism comprises a horizontal conveying section and an inclined conveying section which are mutually connected, wherein the inclined conveying section is obliquely arranged relative to the horizontal plane, one end of the horizontal conveying section, which is relatively close to the inclined conveying section, and one end of the inclined conveying section, which is relatively close to the horizontal conveying section, are both provided with at least one material pressing component, and one end of the inclined conveying section, which is far away from the horizontal conveying section, is also provided with at least one material pressing component.
As an improvement of the invention, the material pressing assembly comprises a material pressing bracket fixedly connected to the continuous cotton machine frame, two material pressing cylinders respectively fixedly connected to the material pressing bracket, and material pressing rollers with two ends respectively connected to piston rods of the two material pressing cylinders in one-to-one rotation mode, wherein the pistons of the material pressing cylinders are arranged downwards, and the material pressing rollers are horizontally arranged and are perpendicular to the conveying direction of the continuous cotton conveying mechanism.
As an improvement of the invention, the feeding and conveying device comprises a feeding frame and a feeding and conveying mechanism which is arranged horizontally and is arranged on the feeding frame, wherein a plurality of limiting rollers which are arranged vertically and are arranged in sequence along the conveying direction of the feeding and conveying mechanism are connected with the feeding frame in a rotating way at positions on two sides of the feeding and conveying mechanism.
According to the invention, the rock wool distributing device comprises a distributing frame, a layered feeding assembly, a differential conveying assembly and a steering conveying assembly which are sequentially arranged are arranged on the distributing frame, the layered feeding assembly comprises a plurality of first conveying rollers which are parallel to each other and are respectively and rotatably connected to the distributing frame, a first conveying motor for driving the first conveying rollers to rotate, a lifting frame which is vertically and slidably connected to the distributing frame and a lifting cylinder for driving the lifting frame to slide, the first conveying rollers are sequentially arranged in a horizontal straight line to form a first conveying section, a plurality of conveying brackets which are respectively positioned between two adjacent first conveying rollers are fixedly connected to the lifting frame, a first belt conveying mechanism is arranged on each conveying bracket, the conveying surface of each first belt conveying mechanism is positioned on the same horizontal plane, a vertically arranged material blocking roller is rotatably connected to the lifting frame, the material blocking roller is positioned at one end of the first conveying section, and the lifting frame is arranged on the lifting frame in the same direction as the length direction of the first conveying section, and the lifting frame is parallel to the length of the lifting frame is parallel to the first conveying section, and the lifting frame is used for driving the lifting frame to move along the length direction of the lifting frame.
As an improvement of the present invention, the differential conveying device includes a plurality of second belt conveying mechanisms disposed alternately with the first belt conveying mechanisms and a plurality of third belt conveying mechanisms disposed alternately with the second belt conveying mechanisms, each of the second belt conveying mechanisms being located between each of the first belt conveying mechanisms and each of the third belt conveying mechanisms.
As an improvement of the invention, the steering conveying device comprises a plurality of second conveying rollers which are parallel to each other and are respectively and rotatably connected to the material distributing frame, and a second conveying motor for driving each second conveying roller to rotate, wherein each second conveying roller is horizontally and linearly arranged in sequence to form a second conveying section, the conveying direction of the second conveying section is vertical to the conveying direction of the third belt conveying mechanism, the conveying surface of the second conveying section is flush with the conveying surface of the third belt conveying mechanism or the conveying surface of the second conveying section is lower than the conveying surface of the third belt conveying mechanism, a plurality of fixed-length brackets which are respectively positioned between two adjacent second conveying rollers are arranged on the material distributing frame, each fixed-length bracket is provided with a chain conveying mechanism, each chain conveying mechanism is positioned on one side of each third belt conveying mechanism far away from the second belt conveying mechanism, each chain conveying mechanism and each third belt conveying mechanism are mutually staggered, the conveying surface of each conveying mechanism is positioned on the same horizontal plane, each conveying mechanism is lower than the conveying surface of each chain conveying mechanism, and a plurality of chain pushing mechanisms are arranged on the conveying surface of the chain conveying mechanism, and the chain conveying mechanism is arranged at equal intervals.
As an improvement of the invention, the rock wool slitting cross device comprises a slitting frame, a material receiving and conveying mechanism, a material discharging and conveying mechanism, a supporting component and a cutting component, wherein the material receiving and conveying mechanism and the material discharging and conveying mechanism are arranged on the slitting frame in a straight line in sequence, the supporting component is positioned between the material receiving and conveying mechanism and the material discharging and conveying mechanism, the cutting component is positioned above the supporting component, the supporting component comprises a first supporting plate and a second supporting plate which are positioned on the same horizontal plane, a straight slitting is formed between the first supporting plate and the second supporting plate, an acute angle is formed between a straight slitting and the conveying direction of the material receiving and conveying mechanism or the material discharging and conveying mechanism, the cutting component comprises a cutting bracket fixedly connected to the slitting frame, a sliding seat fixedly connected to the cutting bracket, a sliding motor for driving the sliding seat to slide, a feeding cylinder fixedly connected to the sliding seat and arranged under the vertical direction of a piston rod of the feeding cylinder, a cutting motor fixedly connected to the output shaft of the cutting motor, the sliding seat is the same as the length direction of the straight slitting seat, and the cutting motor is positioned on the same vertical plane.
As an improvement of the invention, the sliding rail and the rack which are arranged in parallel are fixedly connected on the cutting support, the sliding seat is indirectly connected with the cutting support in a sliding way through sliding connection on the sliding rail, the shell of the sliding motor is fixedly connected on the sliding seat, and the output shaft of the sliding motor is fixedly connected with a gear meshed with the rack.
As an improvement of the invention, the slitting machine frame is rotatably connected with a supporting roller at a position between the receiving and conveying mechanism and the supporting component and between the supporting component and the discharging and conveying mechanism.
By adopting the scheme, the invention has the following beneficial effects:
1. Through setting up the platform to offer the perforation on the platform, follow continuous cotton conveying mechanism's output and pass the perforation and be close to panel conveyor's transport face, can directly lay the rock wool strip from top to bottom on the various steel sheet that is located panel conveyor, thereby replace the workman to accomplish the process of laying the rock wool strip, production efficiency is relatively higher.
2. According to the rock wool distributing device, the layered feeding assembly, the differential conveying assembly and the steering conveying assembly are sequentially arranged, so that stacked rock wool strips can be separated from each other layer by layer from bottom to top, the differential conveying assembly is used for pulling the intervals among the rock wool strips according to the production time sequence requirement, the steering conveying assembly is used for conveying the rock wool strips out, the distributing and throwing of the rock wool strips are realized, and compared with the traditional technical scheme of picking and throwing layer by layer, the rock wool distributing device is relatively high in production efficiency.
3. According to the rock wool slitting and crossing device, the material receiving and conveying mechanism is arranged, when the rock wool slitting and crossing device is used, rock wool strips are arranged on the material receiving and conveying mechanism in a crossing mode, when the rock wool strips which are arranged in a crossing mode flow through the cutting assembly, the head ends and the tail ends of the rock wool strips which are arranged in a crossing mode are flattened through the cutter, meanwhile, an acute angle is formed between the sliding direction of the sliding seat and the conveying direction of the straight slitting direction conveying mechanism, conveying and cutting at the same time can be achieved, and production efficiency is relatively high.
4. According to the continuous cotton device, the inclined conveying section and the material pressing assembly are arranged, when the rock wool strips are conveyed from the horizontal conveying section to the inclined conveying section, the rock wool strips are bent by the material pressing assembly, so that the rock wool strips are ensured to be always clung to the continuous cotton conveying mechanism, the output time sequence of the rock wool strips is convenient to control, the rock wool strips are laid on color steel plates instead of manpower, and the production efficiency is relatively high.
Drawings
Fig. 1 is a schematic structural diagram of rock wool feeding equipment in an embodiment;
fig. 2 is a schematic structural view of a rock wool distributing device in an embodiment;
Fig. 3 is a schematic structural view of another view angle of the rock wool distributing device in the embodiment, in which part of components on the distributing frame are omitted;
FIG. 4 is a schematic view of a rock wool separator according to another embodiment, wherein a portion of the pushing block is omitted;
FIG. 5 is a schematic structural view of a rock wool slitting and crossing device in an embodiment;
FIG. 6 is a schematic view of a rock wool slitting cross device according to another embodiment;
Fig. 7 is a schematic structural diagram of a continuous cotton device in an embodiment.
The labels correspond to the following:
100-upright post, 110-platform;
120-panel conveying device 130-material pressing component;
131-the material pressing bracket, 132-the material pressing cylinder;
133-a material pressing roller and 200-a feeding conveying device;
210-feeding frame, 220-feeding conveying mechanism;
230-limit roller, 300-rock wool powder device;
310-a material distributing frame, 320-a layered material feeding component;
321-a first conveying roller;
323-lifting frame, 324-lifting cylinder;
325-a material blocking roller and 326-a first belt conveying mechanism;
327-pushing cylinder, 328-lifting hand wheel;
329-a conveying rack, 330-a differential conveying assembly;
331-a second belt conveying mechanism, 332-a third belt conveying mechanism;
340-pushing frame and 341-beam;
342-pushing roller, 350-leaning frame;
351-support beams 352-abutment rollers;
353-supporting seat and 354-guide rod;
355-supporting plate, 356-screw rod;
361-a second conveyor roller;
363-fixed length bracket;
364-chain conveying mechanism, 365-pushing block;
366-connecting rod, 367-vertical plate;
368-telescopic cylinder, 400-rock wool cutting and crossing device;
410-slitting machine frame, 420-receiving and conveying mechanism;
440-a support assembly;
441-first support plate 442-second support plate;
443-straight slits, 450-cutting components;
451-cutting support, 452-slide;
453-slide motor, 454-feed cylinder;
455-a cutting motor, 456-a cutter;
457-slide rail 458-rack;
460-backing rolls;
500-cotton feeding device, 510-cotton feeding bracket;
520-cotton feeding conveying mechanism 521-horizontal conveying section;
522-an inclined conveying section and 523-a limiting frame;
524-limit wheel, 530-unpowered delivery roller;
531-a material guiding frame, 532-a material guiding wheel;
533-material guiding cylinder.
Detailed Description
The invention will be further described with reference to the accompanying drawings and specific examples.
As shown in fig. 1-7, the present embodiment provides a rock wool feeding device, which includes a stand column 100 and a platform 110 fixedly connected to the stand column 100, wherein a panel conveying device 120 arranged horizontally is disposed below the platform 110, and in actual use, the panel conveying device 120 is connected with a conveying device on an existing color steel rock wool board production line, or a section of conveying device on the existing color steel rock wool board production line may also be directly adopted as the panel conveying device 120. It should be noted that, since the existing color steel rock wool composite board has two structural forms of a single wire type (such as a metal surface color steel composite board production line adopting a single cold roll forming mechanism disclosed in the chinese patent application with publication number CN110170573 a) and a double wire type (such as a color steel composite board production line disclosed in the chinese patent application with publication number CN109263241 a), only one or two panel conveying devices 120 may be provided, and in this embodiment, two panel conveying devices 120 are provided, which are illustrated by taking two panel conveying devices 120 as an example.
The platform 110 is provided with a feeding conveying device 200, a rock wool distributing device 300, a rock wool slitting and crossing device 400 and a cotton continuing device 500 which are sequentially connected, and the platform 110 is provided with a rock wool storage area at a position close to a feeding end of the feeding conveying device 200 so as to temporarily store stacked rock wool strips, and particularly, the stacked rock wool strips can be conveyed to the rock wool storage area through a forklift. In addition, the platform 110 is provided with through holes penetrating up and down at positions corresponding to the continuous cotton device 500.
The feed conveyor 200 includes a feed frame 210 and a horizontally disposed feed conveyor mechanism 220 mounted on the feed frame 210, wherein the feed conveyor mechanism 220 is a mechanism employed by a conventional roller conveyor or belt conveyor, and will not be described in detail herein. The feeding frame 210 is rotatably connected with a plurality of limit rollers 230 which are vertically arranged and sequentially arranged along the conveying direction of the feeding conveying mechanism 220 at positions on both sides of the feeding conveying mechanism 220, so that stacked rock wool strips can be prevented from collapsing in the conveying process, and meanwhile, friction (rolling friction) between the limit rollers 230 and the rock wool strips is relatively small, and stacked rock wool strips are not easy to shift under the action of friction force. In use, the stacked pile of rock wool strips in the rock wool storage area will be prevented, either manually or by a palletising device (which is not part of this embodiment and which need to be otherwise configured in use), from being carried in its entirety to the feed end of the feed conveyor 220 so that the feed conveyor 200 delivers the entire pile of rock wool strips to the rock wool splitting device 300.
The rock wool separator 300 may be a conventional device, such as an electric gripper, and the present embodiment provides a relatively efficient rock wool separator 300, which may be independently applied to other devices, i.e., the present embodiment also provides a rock wool separator.
The rock wool distributing device 300 provided in this embodiment includes a distributing frame 310, a layered feeding assembly 320, a differential conveying assembly 330 and a steering conveying assembly 360 which are sequentially arranged are disposed on the distributing frame 310, wherein the layered feeding assembly 320 includes a plurality of first conveying rollers 321 which are parallel to each other and are respectively rotatably connected to the distributing frame 310, a first conveying motor (not shown in the figure) for driving each first conveying roller 321 to rotate, a lifting frame 323 vertically and slidably connected to the distributing frame 310, and a lifting cylinder 324 for driving the lifting frame 323 to slide, and a specific transmission connection structure between the first conveying motor and each first conveying roller 321 is the same as that between each conveying roller and the conveying motor in a conventional roller conveyor, for example, a chain assembly is adopted to realize transmission connection, and the like, which will not be described in detail herein. Each first conveying roller 321 is arranged in a horizontal straight line in sequence to form a first conveying section, one end of the first conveying section is used as an input end of the rock wool distributing device 300 and is connected with an output section of the feeding conveying mechanism 220, the first conveying section and the feeding conveying mechanism 220 are located on the same straight line, a vertically arranged material blocking roller 325 is connected to the lifting frame 323 in a rotating mode, and the material blocking roller 325 is located in the direction of one end, far away from the input end, of the first conveying section, so that rock wool conveyed to the first conveying section is prevented from being output from one end, far away from the input end, of the first conveying section.
The lifting frame 323 is fixedly connected with a plurality of conveying brackets 329 respectively located between two adjacent first conveying rollers 321, the conveying brackets 329 are arranged in parallel with each other, in this embodiment, conveying brackets 329 are arranged between two adjacent first conveying rollers 321, first belt conveying mechanisms 326 are mounted on the conveying brackets 329, and the first belt conveying mechanisms 326 are also arranged in parallel with each other. The first belt conveyor 326 and each belt conveyor to be mentioned later are of conventional construction and are commercially available, and include two driven pulleys disposed parallel to each other and on the same horizontal plane, a driving pulley disposed between the two driven pulleys and having a horizontal position lower than the horizontal position where the two driven pulleys are disposed, a timing belt wound between the driving pulley and each driven pulley, and a driving motor for driving the driving pulley to rotate, the timing belt being disposed on a conveying surface of the belt-segment-shaped belt conveyor between the two driven pulleys. The first belt conveyor mechanisms 326 may share one drive motor (i.e., each drive pulley is mounted on the same drive shaft, and then the drive shaft is connected to the drive motor), or may be configured with a separate drive motor for each first belt conveyor mechanism 326.
The conveying surfaces of the first belt conveying mechanisms 326 are located on the same horizontal plane, and the conveying direction of each first belt conveying mechanism 326 is the same as the length direction of the first conveying roller 321, when in use, each first belt conveying mechanism 326 can be driven by the lifting frame 323 to move according to actual needs, so that the conveying surface of each first belt conveying mechanism 326 is higher or lower than the horizontal position of the first conveying section.
The pushing frame 340 and the leaning frame 350 which are arranged in parallel are arranged above the first conveying section, the pushing frame 340 and the leaning frame 350 are arranged above the first belt conveying mechanisms 326 at the same time, the length direction of the pushing frame 340 and the leaning frame 350 is the same as the conveying direction of the first conveying section, meanwhile, the lifting frame 323 is provided with a pushing cylinder 327 for driving the pushing frame 340 to horizontally move along the length direction of the first conveying roller 321 and a lifting hand wheel 328 or a lifting motor for driving the leaning frame 350 to vertically move, and in this embodiment, the lifting hand wheel 328 is taken as an example for illustration. Preferably, the pushing frame 340 includes a beam 341 and a plurality of pushing rollers 342 rotatably connected to the beam 341 and vertically arranged, each pushing roller 342 is sequentially arranged along the length direction of the beam 341, and a piston rod of the pushing cylinder 327 is fixedly connected to the beam 341; the leaning frame 350 comprises a supporting beam 351 and a plurality of leaning rollers 352 which are rotatably connected to the supporting beam 351 and are vertically arranged, the leaning rollers 352 are sequentially arranged along the length direction of the supporting beam 351, two ends of the supporting beam 351 are fixedly connected with supporting seats 353 respectively, the two supporting seats 353 are identical in structure, one supporting seat 353 is provided with a guide rod 354 which is vertically arranged in a sliding mode, the lower end of the guide rod 354 is fixedly connected to a lifting frame 323, the upper end of the guide rod 354 is fixedly connected with a supporting plate 355, the supporting plate 355 is rotatably connected with a screw rod 356 which is vertically arranged, the screw rod 356 is sleeved with a screw rod nut (not shown in the figure), the lifting hand wheel 328 or the lifting motor is in transmission connection with the screw rod 326, the specific transmission connection structure can be of a conventional structure, for example, the two supporting seats are directly connected or connected through a coupler, the screw rod 326 can be driven to rotate through the lifting hand wheel 328 or the lifting motor, and then the two supporting seats 351 are driven to move up and down, the height position of the two supporting seats 351 is adjusted through the lifting hand wheel 328 or the lifting motor before use, the conveying surface of the first belt conveying mechanism 326 is lifted to the limit position, the thickness of the cotton sliver conveying surface is enabled to be larger than the thickness of one rock sliver or two rock slivers, and the distance between the two rock slivers can be ensured, and the rock sliver conveying thickness can be smaller than one rock sliver conveying thickness. Since the abutment roller 352 and the pusher roller 342 are both rotationally coupled, the tampons are not easily damaged.
The differential conveying device 330 includes a plurality of second belt conveying mechanisms 331 staggered with the first belt conveying mechanisms 326, and a plurality of third belt conveying mechanisms 332 staggered with the second belt conveying mechanisms 331, the conveying surfaces of the second belt conveying mechanisms 331 and the third belt conveying mechanisms 332 are on the same plane, and the second belt conveying mechanisms 331 are located between the first belt conveying mechanisms 326 and the third belt conveying mechanisms 332. The second belt conveyor mechanisms 331 and the third belt conveyor mechanisms 332 are arranged in parallel with each other, and a straight line formed by the arrangement of the second belt conveyor mechanisms 331 and the third belt conveyor mechanisms 332 is arranged in parallel with a straight line formed by the arrangement of the first belt conveyor mechanisms 326. When the automatic rock sliver separating device is used, the transmission speed of the third belt conveying mechanism 332 is greater than that of the second belt conveying mechanism 331, and the specific speed ratio can be set according to actual needs, so that in the process that rock slivers are conveyed from the second belt conveying mechanism 331 to the third belt conveying mechanism 332, gaps between two adjacent rock slivers can be pulled apart (the specific gap depends on the speed ratio), and further automatic rock sliver separating is realized.
The steering conveying device 360 includes a plurality of second conveying rollers 361 that are parallel to each other and are respectively rotatably connected to the material distributing frame 310, and a second conveying motor (not shown in the drawing) for driving each second conveying roller 361 to rotate, wherein a specific transmission connection structure between the second conveying motor and each second conveying roller 361 is the same as a transmission connection structure between each conveying roller and the conveying motor in a conventional roller conveyor, for example, a transmission connection is realized by using a chain assembly, which is not described in detail herein. Each second conveying roller 361 is horizontally and linearly sequentially arranged to form a second conveying section, the conveying direction of the second conveying section is perpendicular to the conveying direction of the third belt conveying mechanism 332, and the conveying surface of the second conveying section is flush with the conveying surface of the third belt conveying mechanism 332 or the conveying surface of the second conveying section is lower than the conveying surface of the third belt conveying mechanism 332 so as to ensure that the rock sliver can be conveyed smoothly.
The material distributing frame 310 is provided with a plurality of fixed-length brackets 363 respectively located between two adjacent second conveying rollers 361, each fixed-length bracket 363 is provided with a chain conveying mechanism 364, the chain conveying mechanism 364 is a conventional mechanism, and can be directly purchased from the market and comprises a driving sprocket, a driven sprocket, a chain wound between the driving sprocket and the driven sprocket and a motor (not shown in the figure) for driving the driving sprocket to rotate, and like the belt conveying mechanism, each chain conveying mechanism 364 can be respectively provided with one motor or can share one motor. Each chain conveying mechanism 364 is located at a side of each third belt conveying mechanism 332 away from the second belt conveying mechanism 331, each chain conveying mechanism 364 and each third belt conveying mechanism 331 are arranged in a staggered manner, each chain conveying mechanism 364 is arranged in parallel with each other, and a straight line formed by arranging each chain conveying mechanism 364 is arranged in parallel with a straight line formed by arranging each third belt conveying mechanism 332. The conveying surface of each chain conveying mechanism 364 is lower than that of the second conveying section, and a plurality of pushing blocks 365 are arranged at equal intervals around the chain of each chain conveying mechanism 364. The conveying surfaces of the chain conveying mechanisms 164 are preferably on the same horizontal plane, but may not be on the same horizontal plane, so long as the upper end of the pushing block 365 is higher than the second conveying section when the pushing block 365 moves to a position corresponding to the second conveying section.
Preferably, the material distributing frame 310 is fixedly connected with two connecting rods 366 arranged parallel to the second conveying rollers 361 at positions below the second conveying rollers 361, and the connecting rods 366 are located at one side of each fixed-length bracket 363 facing the conveying direction of the second conveying section. The two connecting rods 366 are slidably connected with the same plurality of vertical plates 367 which are arranged perpendicular to the second conveying roller 361, that is, the plurality of vertical plates 367 are simultaneously slidably connected to the two connecting rods 366, so that the vertical plates 367 can be prevented from rotating relative to the connecting rods 366. Each vertical plate 367 is provided with an executing part penetrating out from between two adjacent second conveying rollers 361 to the upper part of the second conveying section, a telescopic air cylinder 368 is connected between two adjacent vertical plates 367, specifically, a telescopic air cylinder 368 between two adjacent vertical plates 367 is fixedly connected to one vertical plate 367, a piston rod is fixedly connected to the other vertical plate 367, and thus, the piston rod action of the telescopic air cylinder 368 can control each vertical plate 367 to slide relative to the connecting rod 366, and then the position of a rock sliver on the second conveying belt is adjusted through the executing part so as to be paved on a color steel plate later.
The second conveying section is provided with a material pressing assembly 130 above the second conveying section at a position between each vertical plate 367 and each chain conveying mechanism 364, the material pressing assembly 130 comprises a material pressing bracket 131 fixedly connected to the material distributing frame 310, two material pressing cylinders 132 respectively fixedly connected to the material pressing bracket 131, and material pressing rollers 133 with two ends respectively connected to piston rods of the two material pressing cylinders 132 in a one-to-one rotation mode, wherein the piston of each material pressing cylinder 132 is arranged downwards, and the material pressing rollers 133 are horizontally arranged and are perpendicular to the conveying direction of the second conveying section.
When the conveying device 200 is used, after a whole pile of rock wool strips is conveyed to a first conveying section, the lifting frame 323 moves upwards, so that the conveying surface of each first belt conveying mechanism 326 moves upwards along with the rock wool strips on the first conveying section and is jacked upwards, then the whole pile of rock wool strips is pressed on the leaning frame 350 by utilizing the movement of the pushing frame 340 to ensure that the rock wool strips are orderly stacked, then the first belt conveying mechanism 326 is utilized to sequentially convey the rock wool strips to the second belt conveying mechanism 331 from bottom to top, and then the conveying space of each rock wool strip is pulled by utilizing the speed difference existing in the process of conveying the rock wool strips from the second belt conveying mechanism 331 to the third belt conveying mechanism 332 so as to ensure that only one rock wool strip is arranged between two adjacent pushing blocks 365 on the same chain conveying mechanism 364 when the rock wool strips are conveyed to the chain conveying mechanism 364; when the chain conveying mechanism 364 works, the material pressing roller 133 of the material pressing assembly 130 on the second conveying section moves downwards to prevent the rock wool strips from moving under the drive of the second conveying section, after all the rock wool strips of preset number are moved onto the second conveying belt under the drive of the chain conveying mechanism 364, the chain conveying mechanism 364 stops moving, meanwhile, the material pressing assembly 130 on the second conveying section resets, the telescopic cylinders 368 push the vertical plates 367 to move to the preset positions so as to ensure that the rock wool strips are arranged corresponding to the channels formed by the two adjacent vertical plates 367, then the second conveying section drives the rock wool strips to move to the positions corresponding to the vertical plates 367, at the moment, the telescopic cylinders 368 act again to push the rock wool strips to be arranged at intervals required by laying, and the rock wool strips of the arrangement number are conveyed to the rock wool slitting and intersecting device 400 under the drive of the second conveying section.
The rock wool slitting and crossing device 400 can be a conventional device, for example, two manipulators are provided, wherein a cutting mechanism is mounted at the tail end of one manipulator, a gripper mechanism is mounted at the tail end of the other manipulator, etc., the present embodiment provides a rock wool slitting and crossing device 400 with relatively proud production efficiency, and the rock wool slitting and crossing device 400 can also be independently used, i.e. the present embodiment substantially also provides a rock wool slitting and crossing device 400.
The rock wool slitting cross device 400 provided in this embodiment includes a slitting frame 410, a receiving and conveying mechanism 420 and a discharging and conveying mechanism arranged in a straight line in sequence, a supporting component 440 between the receiving and conveying mechanisms 420 and the discharging and conveying mechanism, and a cutting component 450 above the supporting component 440, where the receiving and conveying mechanism 420 and the discharging and conveying mechanism are conventional belt conveying mechanisms and can be purchased directly from the market, and the receiving and conveying mechanism 420 and the discharging and conveying mechanism are arranged in a straight line in sequence.
The supporting component 440 includes a first supporting plate 441 and a second supporting plate 442 that are located on the same horizontal plane with the conveying surfaces of the material receiving conveying mechanism 420 and the material discharging conveying mechanism, a straight slit 443 is formed between the first supporting plate 441 and the second supporting plate 442, and an acute angle is formed between the straight slit 443 and the conveying direction of the material receiving conveying mechanism 420 or the material discharging conveying mechanism, i.e. the straight slit 443 is obliquely arranged, and a specific oblique angle needs to be set according to the actual conveying speed of the material receiving conveying mechanism 420. The cutting assembly 450 includes a cutting bracket 451 fixedly connected to the cutting frame 410, a sliding seat 452 horizontally slidably connected to the cutting bracket 451, a sliding motor 453 for driving the sliding seat 452 to slide, a feeding cylinder 454 fixedly connected to the sliding seat 452 and having a piston rod vertically arranged downward, a cutting motor 455 fixedly connected to the piston rod of the feeding cylinder 454, and a cutter 456 fixedly connected to an output shaft of the cutting motor 455, and the specific connection structure between the sliding seat 452 and the cutting bracket 451 and the sliding motor 453 may be a conventional structure, in this embodiment, a sliding rail 457 and a rack 458 are fixedly connected to the cutting bracket 451 and are arranged parallel to each other, the sliding seat 452 is indirectly slidably connected to the cutting bracket 451 through the sliding connection to the sliding rail 457, a housing of the sliding motor 453 is fixedly connected to the sliding seat 152, and a gear (not shown in the drawing) engaged with the rack 458 is fixedly connected to an output shaft of the sliding motor 453. In addition, the sliding direction of the sliding seat 452 is the same as the length direction of the straight slit 443, and the cutter 456 is located on the same vertical plane as the straight slit 443, so that the cutter 456 can penetrate the straight slit 443 during cutting, and avoid touching the supporting component 440. When the cutter is used, the feeding cylinder 454 drives the cutting motor 455 with the cutter 456 to move downwards, so that the cutter is inserted into the straight cutting slot 443, meanwhile, the cutting motor 455 drives the cutter 456 to rotate, and then the sliding motor 453 drives the sliding seat 452 to move, so that the cutter 456 moves in the straight cutting slot, and cutting is realized.
A pressing assembly 130 is arranged above the receiving and conveying mechanism 420, a pressing support 313 of the pressing assembly 130 is fixedly connected to the slitting machine frame 410, and the pressing roller 133 is horizontally arranged and vertically arranged with the conveying direction of the receiving and conveying mechanism 420.
Preferably, in this embodiment, the slitting machine frame 410 is rotatably connected with a supporting roller 460 at a position between the receiving and conveying mechanisms 420 and 440 and between the supporting mechanism 440 and the discharging and conveying mechanism, so as to better support the rock wool sliver, and the rock wool sliver is clamped on the supporting mechanism 440 during conveying.
When the rock wool strip conveying device is used, all rock wool strips are conveyed to the material receiving conveying mechanism 420 under the drive of the second conveying section, at the moment, if the production process needs that all rock wool strips are arranged on color steel plates in a crossing mode, when the rock wool strips are conveyed to the material receiving conveying mechanism 420 for the first time, the material pressing roller 133 of the material pressing assembly 130 is utilized to move downwards to prevent the rock wool strips from continuously conveying on the material receiving conveying mechanism 420, then part of the rock wool strips are manually cut short, so that the lengths of all the rock wool strips conveyed to the material receiving conveying mechanism 420 for the first time are sequentially and alternately arranged, one ends of all the rock wool strips facing the conveying direction of the material receiving conveying mechanism 420 are flush, and the other ends of all the rock wool strips are arranged at intervals; then, the next batch of rock wool strips are sent to the material receiving and conveying mechanism 420 through the second conveying section, part of rock wool strips in the next batch of rock wool strips sent to the material receiving and conveying mechanism 420 are firstly propped against the end part of the rock wool strips with relatively longer length (namely, the end part of the rock wool strips which are not manually cut) in the rock wool strips sent to the material receiving and conveying mechanism 420, the other part of rock wool strips are continuously moved under the pushing of the second conveying section until the rock wool strips are propped against the end part of the cut rock wool strips, so that the cross arrangement of the rock wool strips is realized, then, the material pressing assembly 130 is reset, so that the rock wool strips with the cross arrangement are sent to the material discharging and conveying mechanism through the supporting assembly 440 under the driving of the material receiving and conveying mechanism 420, meanwhile, the rock wool strips with the cross arrangement are subjected to hastily according to the preset length by the cutting assembly 450, and the condition that the rock wool strips are not stopped to be conveyed in the cutting process, namely, the edge cutting conveying is carried, and the cutter moves relatively far from one end of the material receiving and conveying mechanism 420 to the other end direction from the straight seam 443 when cutting is carried out.
The cotton feeding device 500 includes a cotton feeding frame 510 and a cotton feeding conveying mechanism 520 mounted on the cotton feeding frame 510, and the cotton feeding device 500 can also be independently matched with a color steel composite board production line, so the embodiment essentially provides a cotton feeding device.
The continuous cotton conveying mechanism 520 is located right above the panel conveying device 120 and located on the same vertical surface with the panel conveying device 120, the input end of the continuous cotton conveying mechanism 520 is connected with the output end of the discharging conveying mechanism of the rock wool slitting and crossing device 400, the output end of the continuous cotton conveying mechanism 520 penetrates through the through hole on the platform 110 and is close to the conveying surface of the panel conveying device 120, and the gap between the continuous cotton conveying mechanism 520 and the rock wool conveying surface is slightly larger than the thickness of the color steel rock wool composite board to be produced. Specifically, the continuous cotton conveying mechanism 520 is a belt conveying mechanism, and comprises a horizontal conveying section 521 and an inclined conveying section 522 which are mutually connected, wherein the inclined conveying section 522 can be formed by a conventional belt conveyor or a plurality of conventional belt conveyors which are mutually connected, and the inclined conveying section 522 is obliquely arranged relative to the horizontal plane. It should be noted that, the horizontal conveying section 521 and the discharging conveying mechanism may be two independent mechanisms that are mutually connected, or may directly adopt the discharging conveying mechanism as the horizontal conveying section 521, or adopt the horizontal conveying section 521 as the discharging conveying mechanism, in this embodiment, the horizontal conveying section 521 is taken as the discharging conveying mechanism for illustration, the continuous cotton support 510 and the slitting support 410 are fixedly connected with each other, and part of the parts (such as a support plate or a support rod) of the continuous cotton support 510 and the slitting support 410 may be integrally connected (i.e. share the same part).
At least one pressing assembly 130 is disposed at an end of the horizontal conveying section 521, which is relatively close to the inclined conveying section 522, and at least one pressing assembly 130 is disposed at an end of the inclined conveying section 522, which is relatively close to the horizontal conveying section 521, and at least one pressing assembly 130 is disposed at an end of the inclined conveying section 522, which is far from the horizontal conveying section 521. In this embodiment, "one end" refers not only to an end but also a position near the end. The material pressing support 313 of each material pressing component 130 in the continuous cotton conveying mechanism 520 is fixedly connected to the continuous cotton rack 510, and the material pressing rollers 133 are horizontally arranged and are perpendicular to the conveying direction of the continuous cotton conveying mechanism 520. It should be noted that, although the structure of each pressing assembly 130 in the continuous cotton conveying mechanism 520 is the same as that of the pressing assemblies 130 at other positions, the usage mode is different, and each pressing assembly 130 in the continuous cotton conveying mechanism 520 does not block the conveying of the rock wool sliver, but in order to ensure that the rock wool sliver is closely attached to the conveying surface of the continuous cotton conveying mechanism 520 and avoid tilting, specifically, when the rock wool sliver is conveyed from the horizontal conveying section 521 to the inclined conveying section 522 or conveyed from the cleaning conveying section 522 to the panel conveying device 120, the rock wool sliver is pressed on the corresponding conveying surface by the corresponding pressing assembly 130 so as to avoid tilting of the rock wool sliver.
Preferably, at least two unpowered conveying rollers 530 which are respectively arranged in parallel with the material pressing rollers 133 of each material pressing assembly 130 in the continuous cotton conveying mechanism 520 and are sequentially arranged are rotationally connected to the continuous cotton rack 510, each unpowered conveying roller 530 is sequentially arranged and jointly forms a transition conveying section which is connected with one end of the inclined conveying section 520 far away from the horizontal conveying section 510, and meanwhile, the material pressing assemblies 130 are also arranged at positions of the continuous cotton rack 510 corresponding to the transition conveying sections, so that smoothness of the rock sliver when the rock sliver is conveyed to the panel conveying device 120 from the inclined conveying section 520 is improved, the rock sliver is ensured to be stably placed on a color steel plate positioned on the panel conveying device 120, and conveying stability and reliability are improved.
Preferably, the continuous cotton frame 510 is further provided with at least one material pressing assembly 130 at one side of the transition conveying section far away from the continuous cotton conveying mechanism 520, the material pressing supports 313 of the material pressing assembly 130 are fixedly connected to the frame of the panel conveying device 120, the material pressing rollers 133 are horizontally arranged and are perpendicular to the conveying direction of the panel conveying device 120, and when in use, the material pressing rollers 133 are utilized to ensure that rock wool strips are clung to the conveying surface of the panel conveying device 120, so that conveying stability and reliability are further improved.
Each material pressing assembly 130 positioned on one side of the inclined conveying section 522 far away from the horizontal conveying section 521 is sequentially arranged to form a material pressing combination, in the material pressing combination, two material guiding cylinders 533 which are directly or indirectly fixedly connected to the continuous cotton machine frame 510 and are oppositely arranged are arranged between two adjacent material pressing assemblies 130, the two material guiding cylinders 533 which are oppositely arranged are respectively positioned on two sides of the width direction of the inclined conveying section 522, a material guiding frame 531 is fixedly connected to a piston rod of each material guiding cylinder 533, at least one material guiding wheel 532 is rotatably connected to the material guiding frame 531, and therefore the corresponding material guiding wheels 532 can be driven to move by the telescopic action of the material guiding cylinders 533, fine adjustment is further carried out on the positions of rock wool strips output by the continuous cotton machine 500, and the rock wool strips are ensured to accurately fall onto color steel plates positioned on the panel conveying device 120.
In addition, two sides of the width direction of the inclined conveying section 522 are respectively provided with a limiting frame 523 slidingly connected to the continuous cotton frame 510, one opposite side of the two limiting frames 523 is rotationally connected with a plurality of limiting wheels 524 sequentially arranged along the conveying direction of the inclined conveying section 522, and the continuous cotton frame 510 is further provided with a locking member (not shown in the figure) for fixedly connecting the limiting frames 523 and the continuous cotton frame 510 relatively, wherein the locking member is a locking bolt in the embodiment. The rock wool tops can thus be guided by the limit wheels 524, while the position of the limit frame 523 can be adjusted by unscrewing the locking bolts.
When in use, the rock sliver is conveyed to the continuous cotton conveying mechanism 520 from the discharging conveying mechanism, and then conveyed to the color steel plate positioned on the panel conveying device 120 through the continuous cotton conveying mechanism 520, so that automatic feeding of the rock sliver is realized.
The present invention has been described in detail with reference to the accompanying drawings, but the embodiments of the present invention are not limited to the above embodiments, and those skilled in the art can make various changes and applications of the present invention according to the prior art, which fall within the scope of the present invention.