CN115287902A - Semi-hard thread rope and fabric, elastic product and surface treatment agent thereof - Google Patents
Semi-hard thread rope and fabric, elastic product and surface treatment agent thereof Download PDFInfo
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/322—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
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- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/04—Reinforcing macromolecular compounds with loose or coherent fibrous material
- C08J5/06—Reinforcing macromolecular compounds with loose or coherent fibrous material using pretreated fibrous materials
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- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
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Abstract
本发明属于复合材料领域,尤其涉及一种表面处理剂处理后的半硬线绳和弹性体制品。所述半硬线绳经过表面处理剂处理,所述半硬线绳的比挺度≤12mgf/dtex;所述的表面处理剂的组分包括封闭型脂肪族异氰酸酯的水分散体,和/或封闭型脂肪族异氰酸根的水分散体,所述封闭型脂肪族异氰酸酯的水分散体的组分包括封闭型脂肪族异氰酸酯和水。通过使用自乳化的含封闭型脂肪族异氰酸酯的水性分散体表面处理剂对线绳进行处理,线绳的挺度相当于用有机溶剂处理的芳香族异氰酸酯处理的线绳,相当于用溶剂型的芳香族异氰酸酯的线绳。
The invention belongs to the field of composite materials, and in particular relates to a semi-hard cord and an elastomer product treated with a surface treatment agent. The semi-rigid cord is treated with a surface treatment agent, and the specific stiffness of the semi-rigid cord is less than or equal to 12 mgf/dtex; the components of the surface treatment agent include an aqueous dispersion of blocked aliphatic isocyanate, and/or An aqueous dispersion of blocked aliphatic isocyanate, the components of the aqueous dispersion of blocked aliphatic isocyanate include blocked aliphatic isocyanate and water. By treating the cord with a self-emulsifying, blocked aliphatic isocyanate-containing aqueous dispersion surface treatment, the cord has a stiffness equivalent to that of an aromatic isocyanate-treated cord treated with an organic solvent, equivalent to that of a solvent-based Aromatic isocyanate cord.
Description
技术领域technical field
本发明属于橡胶增强用线绳领域,尤其涉及一种半硬线绳及其织物和弹性制品、表面处理剂。The invention belongs to the field of cords for rubber reinforcement, in particular to a semi-hard cord, its fabric, elastic products, and a surface treatment agent.
背景技术Background technique
用于传递动力的以橡胶为基体的传动带,又被称为V带,是用连续性长纤维增强的。如专利US9927002B2中,用连续长纤维捻制的线绳。增强线绳需要用粘合剂进行表面处理以提供与橡胶基体必要的粘合。The rubber-based transmission belt used to transmit power, also known as V-belt, is reinforced with continuous long fibers. As in the patent US9927002B2, the cord made of continuous long fiber twisting. The reinforcing cords need to be surface treated with an adhesive to provide the necessary bond to the rubber matrix.
橡胶制品中,例如,轮胎、胶带、胶管以及空气弹簧等都是由橡胶以及增强纤维、线绳或织物例如帘子布或者帆布组成。橡胶基体必须与增强纤维等材料有良好的粘合力,保证在使用中不会出现空化脱层等失效现象。Among rubber products, for example, tires, tapes, hoses and air springs are composed of rubber and reinforcing fibers, threads or fabrics such as cord fabric or canvas. The rubber matrix must have good adhesion with reinforcing fibers and other materials to ensure that cavitation delamination and other failure phenomena will not occur during use.
通常线绳有软绳和硬绳之分。软绳主要用在胶带成品被一层涂覆橡胶的织物包缠起来的包布带,而硬绳主要用在不需要包布的切边带上。但有一部分包布带例如洗衣机的动力传送带需要增强线绳有一定的硬挺度维持橡胶带的硬挺性,同时又需要线绳有足够的柔软度保持一定的伸长,满足这种使用要求的线绳称之为半硬化线绳。Usually there are soft ropes and hard ropes. Soft cords are mainly used on cloth-wrapped tapes where the finished tape is wrapped with a layer of rubber-coated fabric, while hard cords are mainly used on cut-edge tapes that do not require wrapping. However, some wrapped cloth belts, such as the power transmission belt of the washing machine, need to enhance the stiffness of the cord to maintain the stiffness of the rubber belt, and at the same time require the cord to have sufficient softness to maintain a certain elongation. The thread that meets this use requirement The rope is called semi-hardened rope.
目前,使用半硬化线绳的表面处理剂是由芳香族多异氰酸酯溶解在二苯基甲烷二异氰酸酯,或多聚芳香型异氰酸酯溶解在有机溶剂甲苯中,但使用甲苯一类的有机溶剂不安全,容易燃烧或者爆炸,同时对环境和健康都有危害,因此,有必要开发无机溶剂型的硬化处理剂。At present, the surface treatment agent using semi-hardened cords is made of aromatic polyisocyanate dissolved in diphenylmethane diisocyanate, or polyaromatic isocyanate dissolved in organic solvent toluene, but it is not safe to use organic solvents such as toluene. It is easy to burn or explode, and is harmful to the environment and health. Therefore, it is necessary to develop an inorganic solvent-based hardening agent.
发明内容Contents of the invention
本申请提供了一种表面处理剂及用其处理后的硬绳和弹性体制品,以解决现有技术中绳的表面处理剂的原料为有机溶剂的技术问题。The application provides a surface treatment agent and hard ropes and elastomer products treated with the same, in order to solve the technical problem in the prior art that the raw material of the surface treatment agent for ropes is an organic solvent.
第一方面,本申请提供了一种半硬线绳,所述半硬线绳经过表面处理剂处理,所述半硬线绳的比挺度≤12mgf/dtex; 所述的表面处理剂的组分包括封闭型脂肪族异氰酸酯的水分散体,和/或,封闭型脂肪族异氰酸根的水分散体。In the first aspect, the application provides a semi-hard cord, the semi-hard cord is treated with a surface treatment agent, and the specific stiffness of the semi-hard cord is ≤12mgf/dtex; the group of the surface treatment agent Parts include aqueous dispersions of blocked aliphatic isocyanates, and/or, aqueous dispersions of blocked aliphatic isocyanates.
可选的,所述封闭型脂肪族异氰酸酯的原料包括六亚甲基二异氰酸酯的三聚体;所述封闭型脂肪族异氰酸酯的水分散体的原料还包括丁酮肟、己内酰胺和二甲基吡唑中任意一种。Optionally, the raw material of the blocked aliphatic isocyanate includes trimer of hexamethylene diisocyanate; the raw material of the aqueous dispersion of the blocked aliphatic isocyanate also includes butanone oxime, caprolactam and lutim Any of the azoles.
可选的,所述的表面处理剂的组分包括:封闭型脂肪族异氰酸酯水分散体、水和增效剂,所述增效剂为缩水甘油醚和和苯乙烯-丁二烯-乙烯基吡啶共聚物乳液中任意一种。Optionally, the components of the surface treatment agent include: an aqueous dispersion of blocked aliphatic isocyanate, water and a synergist, and the synergist is glycidyl ether and styrene-butadiene-vinyl Any of the pyridine copolymer emulsions.
可选的,所述表面处理剂中,封闭型脂肪族异氰酸酯的质量分数0.5-7%%,和/或,所述表面处理剂中脂肪族异氰酸根的质量分数为0.15%-1.5%。Optionally, in the surface treatment agent, the mass fraction of blocked aliphatic isocyanate is 0.5-7%, and/or, the mass fraction of aliphatic isocyanate in the surface treatment agent is 0.15%-1.5%.
第二方面,本申请提供了一种织物,所述织物由第一方面所述的半硬线绳构成,所述织物中半硬线绳的比挺度≤12mgf/dtex。In a second aspect, the present application provides a fabric, the fabric is composed of the semi-rigid cord described in the first aspect, and the specific stiffness of the semi-rigid cord in the fabric is ≤12mgf/dtex.
第三方面,本申请提供了一种弹性体制品,所述弹性体制品的组分包括权第一方面所述的半硬线绳或第二方面所述的织物。In a third aspect, the present application provides an elastomeric product, the components of which include the semi-rigid cord described in the first aspect or the fabric described in the second aspect.
第四方面,本申请提供了一种表面处理剂在处理线绳中的应用,所述应用包括:用表面处理剂处理线绳,所述处理后线绳的比挺度≤12mgf/dtex;所述的表面处理剂的组分包括封闭型脂肪族异氰酸酯的水分散体,和/或封闭型脂肪族异氰酸根的水分散体,所述封闭型脂肪族异氰酸酯的水分散体的组分包括封闭型脂肪族异氰酸酯和水;In a fourth aspect, the present application provides an application of a surface treatment agent in the treatment of cords, the application comprising: treating the cords with a surface treatment agent, and the specific stiffness of the cords after the treatment is ≤12mgf/dtex; The component of said surface treatment agent comprises the aqueous dispersion of blocked type aliphatic isocyanate, and/or the aqueous dispersion of blocked type aliphatic isocyanate, and the component of the aqueous dispersion of described blocked type aliphatic isocyanate comprises blocked type aliphatic isocyanate and water;
所述封闭型脂肪族异氰酸酯的原料包括六亚甲基二异氰酸酯的三聚体;The raw material of the blocked aliphatic isocyanate comprises a trimer of hexamethylene diisocyanate;
所述封闭型脂肪族异氰酸酯的水分散体的原料还包括丁酮肟、己内酰胺和二甲基吡唑中任意一种;The raw material of the aqueous dispersion of the blocked aliphatic isocyanate also includes any one of butanone oxime, caprolactam and dimethylpyrazole;
和/或,and / or,
所述的表面处理剂的组分包括:封闭型脂肪族异氰酸酯水分散体、水和增效剂,所述增效剂为缩水甘油醚和和苯乙烯-丁二烯-乙烯基吡啶共聚物乳液中任意一种。The components of the surface treatment agent include: blocked aliphatic isocyanate aqueous dispersion, water and synergist, and the synergist is glycidyl ether and styrene-butadiene-vinylpyridine copolymer emulsion any of them.
第五方面,本申请提供了一种调控半硬线绳比挺度的方法,所述方法包括以下步骤:In a fifth aspect, the present application provides a method for regulating the specific stiffness of a semi-rigid cord, the method comprising the following steps:
得到表面处理剂,所述的表面处理剂的组分包括封闭型脂肪族异氰酸酯的水分散体,和/或封闭型脂肪族异氰酸根的水分散体,所述封闭型脂肪族异氰酸酯的水分散体的组分包括封闭型脂肪族异氰酸酯和水;Obtain surface treatment agent, the component of described surface treatment agent comprises the water dispersion of blocked type aliphatic isocyanate, and/or the water dispersion of blocked type aliphatic isocyanate, the water dispersion of described blocked type aliphatic isocyanate The components of the body include blocked aliphatic isocyanate and water;
用含第四方面所述的表面处理剂浸渍液对线绳进行浸胶处理;Carry out dipping treatment to the cord with the dipping solution containing the surface treatment agent described in the fourth aspect;
控制浸渍液中异氰酸根和/或异氰酸酯的质量浓度为预定浓度,以实现调控半硬线绳比挺度。The mass concentration of isocyanate and/or isocyanate in the dipping solution is controlled to a predetermined concentration, so as to realize regulation and control of the specific stiffness of the semi-rigid cord.
可选的,所述浸渍液中异氰酸根的质量分数为0.15%-1.5%。Optionally, the mass fraction of isocyanate in the impregnation solution is 0.15%-1.5%.
可选的,所述浸渍液中异氰酸酯的质量分数为0.5%-7%。Optionally, the mass fraction of isocyanate in the dipping solution is 0.5%-7%.
本申请实施例提供的上述技术方案与现有技术相比具有如下优点:Compared with the prior art, the above-mentioned technical solutions provided by the embodiments of the present application have the following advantages:
本申请实施例提供的表面处理剂,通过使用自乳化的含脂肪族异氰酸酯的水性分散体或封闭型脂肪族异氰酸根的水分散体表面处理剂对线绳进行处理,线绳的挺相当于有机溶剂溶解芳香族异氰酸酯处理的线绳,解决了现有技术中认为封闭型脂肪族异氰酸根的水分散体或含脂肪族异氰酸酯的水性分散体处理线绳太柔软,无法达到芳香族异氰酸酯处理线绳硬度的技术偏见,实现了封闭型脂肪族异氰酸酯处理纤维可以达到用芳香族多聚异氰酸酯的有机溶剂溶液处理的硬度。The surface treatment agent provided by the embodiment of the present application uses a self-emulsifying aqueous dispersion containing aliphatic isocyanate or an aqueous dispersion surface treatment agent of a blocked aliphatic isocyanate to treat the cord, and the length of the cord is equivalent to The organic solvent dissolves the thread treated with aromatic isocyanate, which solves the problem in the prior art that the aqueous dispersion of blocked aliphatic isocyanate or the aqueous dispersion containing aliphatic isocyanate is too soft to treat the thread with aromatic isocyanate The technical bias of cord hardness has realized that blocked aliphatic isocyanate-treated fibers can reach the hardness of organic solvent solutions of aromatic polyisocyanates.
附图说明Description of drawings
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本发明的实施例,并与说明书一起用于解释本发明的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the invention and together with the description serve to explain the principles of the invention.
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,对于本领域普通技术人员而言,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, for those of ordinary skill in the art, In other words, other drawings can also be obtained from these drawings without paying creative labor.
图1为本申请实施例提供的一种调控半硬线绳比挺度的流程示意图;Fig. 1 is a schematic flow chart of regulating the specific stiffness of a semi-rigid wire rope provided by the embodiment of the present application;
图2为本申请实施例提供的一种浸渍处理方法的流程示意图;Fig. 2 is a schematic flow chart of a dipping treatment method provided in the embodiment of the present application;
图3为本申请实施例提供的橡胶产品切面结构示意图。Fig. 3 is a schematic diagram of the cross-sectional structure of the rubber product provided by the embodiment of the present application.
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments It is a part of the embodiments of this application, but not all of them. Based on the embodiments in the present application, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present application.
根据本发明一种典型的实施方式,提供了一种半硬线绳,所述半硬线绳经过表面处理剂处理,所述半硬线绳的比挺度≤12mgf/dtex; 所述的表面处理剂的组分包括封闭型脂肪族异氰酸酯的水分散体,和/或,封闭型脂肪族异氰酸根的水分散体。According to a typical embodiment of the present invention, a semi-hard cord is provided, the semi-hard cord is treated with a surface treatment agent, and the specific stiffness of the semi-hard cord is ≤12mgf/dtex; the surface The components of the treating agent include an aqueous dispersion of blocked aliphatic isocyanate, and/or, an aqueous dispersion of blocked aliphatic isocyanate.
具体地,所述封闭型脂肪族异氰酸酯的水分散体的组分包括封闭型脂肪族异氰酸酯和水。Specifically, the components of the aqueous dispersion of blocked aliphatic isocyanate include blocked aliphatic isocyanate and water.
通过将封闭型脂肪族异氰酸酯的水分散体可以用作处理线绳或织物的表面处理剂,使处理过的半硬线绳的比挺度不超过12毫克力(mgf)/dtex时, 处理后得到的半硬线绳的性能包括:挺度为4-12mgf/dtex和负荷为200N时的伸长率≥4%,较好地满足应用要求。By using the aqueous dispersion of blocked aliphatic isocyanate as a surface treatment agent for the treated cord or fabric, the specific stiffness of the treated semi-rigid cord does not exceed 12 milligram force (mgf)/dtex, after treatment The properties of the obtained semi-rigid cord include: a stiffness of 4-12mgf/dtex and an elongation of ≥4% when the load is 200N, which better meet the application requirements.
在一些实施方式中,所述封闭型脂肪族异氰酸酯的原料包括六亚甲基二异氰酸酯的三聚体;所述封闭型脂肪族异氰酸酯的水分散体的原料还包括丁酮肟、己内酰胺和二甲基吡唑中任意一种。In some embodiments, the raw material of the blocked aliphatic isocyanate includes trimer of hexamethylene diisocyanate; the raw material of the aqueous dispersion of the blocked aliphatic isocyanate also includes butanone oxime, caprolactam and dimethyl Any of the base pyrazoles.
六亚甲基二异氰酸酯分别与丁酮肟和二甲基吡唑中任意一种反应,得到脂肪族异氰酸酯的水性分散体,具有自乳化性能,能用作表面处理剂,处理橡胶用线绳。Hexamethylene diisocyanate reacts with any one of butanone oxime and dimethylpyrazole to obtain an aqueous dispersion of aliphatic isocyanate, which has self-emulsifying properties and can be used as a surface treatment agent to treat rubber cords.
选择丁酮肟的机理在于丁酮肟的肟基能与异氰酸根反应,反应后在常温下保护异氰酸根,但在150摄氏度左右能够解离释放出异氰酸根,释放出的异氰酸根能与目标物质反应。The mechanism for choosing butanone oxime is that the oxime group of butanone oxime can react with isocyanate, and after the reaction, the isocyanate can be protected at room temperature, but it can dissociate and release isocyanate at about 150 degrees Celsius, and the released isocyanate Can react with the target substance.
选择二甲基吡唑的机理在于选择二甲基吡唑的机理在于丁酮肟的肟基能与异氰酸根反应,反应后在常温下保护异氰酸根,但在130摄氏度左右能够解离释放出异氰酸根,释放出的异氰酸根能与目标物质反应。The mechanism of choosing dimethylpyrazole lies in the fact that the oxime group of butanone oxime can react with isocyanate. After the reaction, the isocyanate can be protected at room temperature, but it can be dissociated and released at about 130 degrees Celsius. Isocyanate is released, and the released isocyanate can react with the target substance.
具体地,所述封闭型脂肪族异氰酸酯的水分散体中封闭型脂肪族异氰酸酯的质量分数可以为44%-46%;所述封闭型脂肪族异氰酸酯的水分散体中封闭型脂肪族异氰酸酯的质量分数可以为37%-39%。所述封闭型脂肪族异氰酸酯的水分散体中的原料包括六亚甲基二异氰酸酯(HDI)的三聚体,三聚体上的部分异氰酸根基团与亲水基团例如低分子量的聚氧乙烯醚反应产生能在水中的自乳化能力,其它异氰酸根基团与丁酮肟反应,用水乳化稀释到44%-46%的非挥发物含量,优选的为45%的非挥发物含量;所述封闭型脂肪族异氰酸酯的水分散体中中的异氰酸根基团与二甲基吡唑反应,用水乳化稀释到37%-39%的非挥发物含量。Specifically, the mass fraction of the blocked aliphatic isocyanate in the aqueous dispersion of the blocked aliphatic isocyanate can be 44%-46%; The score can be 37%-39%. The raw material in the aqueous dispersion of blocked aliphatic isocyanate includes a trimer of hexamethylene diisocyanate (HDI), part of the isocyanate groups on the trimer and hydrophilic groups such as low molecular weight poly Oxyethylene ether reacts to produce self-emulsifying ability in water, other isocyanate groups react with butanone oxime, emulsify and dilute with water to 44%-46% non-volatile content, preferably 45% non-volatile content ; The isocyanate group in the aqueous dispersion of the blocked aliphatic isocyanate reacts with dimethylpyrazole, emulsifies and dilutes with water to a non-volatile content of 37%-39%.
需要说明的是:封闭型脂肪族异氰酸酯中的封闭基团为二甲基吡唑、己内酰胺或丁酮肟中的至少一种。封闭型脂肪族异氰酸酯的水分散体的液体含有环氧化合物和苯乙烯-丁二烯-乙烯基吡啶共聚物。It should be noted that the blocking group in the blocked aliphatic isocyanate is at least one of dimethylpyrazole, caprolactam or butanone oxime. The liquid of the aqueous dispersion of blocked aliphatic isocyanate contains an epoxy compound and a styrene-butadiene-vinylpyridine copolymer.
在一些实施方式中,所述的表面处理剂的组分包括:封闭型脂肪族异氰酸酯水分散体、水和增效剂,所述增效剂为缩水甘油醚和和苯乙烯-丁二烯-乙烯基吡啶共聚物乳液中任意一种。In some embodiments, the components of the surface treatment agent include: an aqueous dispersion of blocked aliphatic isocyanate, water and a synergist, and the synergist is glycidyl ether and styrene-butadiene- Any of the vinylpyridine copolymer emulsions.
具体地,缩水甘油醚,是一种水溶性的环氧化合物,可以使用长濑化学公司的EX313型号;苯乙烯-丁二烯-乙烯基吡啶共聚物乳液中非挥发物成分质量份为40%,共聚物中乙烯基吡啶的含量为15%,可以使用由盛禧奥公司(Trinseo)生产的型号,简称为Pyratex240。Specifically, glycidyl ether is a water-soluble epoxy compound, and the EX313 model of Nagase Chemical Company can be used; the mass fraction of non-volatile components in the styrene-butadiene-vinylpyridine copolymer emulsion is 40% , the content of vinylpyridine in the copolymer is 15%, and the model produced by Trinseo can be used, referred to as Pyratex240.
需要说明的是:含封闭型脂肪族异氰酸酯、缩水甘油醚、水的配制方法可以为: 先称量水,然后加入缩水甘油醚,搅拌分散溶解后,再加入封闭型脂肪族异氰酸酯的水分散体搅拌均匀。It should be noted that: the preparation method containing blocked aliphatic isocyanate, glycidyl ether, and water can be: first weigh water, then add glycidyl ether, stir to disperse and dissolve, then add the water dispersion of blocked aliphatic isocyanate Stir well.
另外,含封闭型脂肪族异氰酸酯、水和苯乙烯-丁二烯-乙烯基吡啶共聚物乳液的配制方法可以为:先称量水,然后加入封闭型脂肪族异氰酸酯的水分散体,搅拌分散后,再加入苯乙烯-丁二烯-乙烯基吡啶共聚物的乳液搅拌均匀。In addition, the preparation method of the emulsion containing blocked aliphatic isocyanate, water and styrene-butadiene-vinylpyridine copolymer can be: first weigh the water, then add the water dispersion of blocked aliphatic isocyanate, stir and disperse , and then add the emulsion of styrene-butadiene-vinylpyridine copolymer and stir evenly.
选择缩水甘油醚的机理在于该类环氧化合物具有水溶液,能在水中形成均匀的溶液,有利于向纤维中渗透形成丝束内更好的抱合力。The mechanism of choosing glycidyl ether is that this type of epoxy compound has an aqueous solution and can form a uniform solution in water, which is conducive to penetration into the fiber to form better cohesion in the tow.
选择苯乙烯-丁二烯-乙烯基吡啶共聚物乳液的机理在于这是一种常用的纤维表面处理用的聚合物粘合剂,能增强纤维与基体材料例如橡胶的粘合力。The reason for choosing the styrene-butadiene-vinylpyridine copolymer emulsion is that it is a commonly used polymer binder for fiber surface treatment, which can enhance the adhesion of the fiber to the matrix material such as rubber.
在一些实施方式中,所述表面处理剂中,封闭型脂肪族异氰酸酯的质量分数0.5-7%%,和/或,所述表面处理剂中脂肪族异氰酸根的质量分数为0.15%-1.5%。In some embodiments, in the surface treatment agent, the mass fraction of blocked aliphatic isocyanate is 0.5-7%, and/or, the mass fraction of aliphatic isocyanate in the surface treatment agent is 0.15%-1.5% %.
控制封闭型异氰酸酯的水分散体中封闭型脂肪族异氰酸酯的质量分数不大于7%的机理在于过高的封闭异氰酸酯的浓度会导致浸渍后的线绳硬度过高。The mechanism for controlling the mass fraction of blocked aliphatic isocyanate in the water dispersion of blocked isocyanate to not exceed 7% is that too high concentration of blocked isocyanate will lead to too high hardness of the cord after dipping.
第二方面,本申请提供了一种所述织物由第一方面所述的半硬线绳构成,所述织物中半硬线绳的比挺度≤12mgf/dtex。In a second aspect, the present application provides a fabric composed of the semi-rigid cord described in the first aspect, and the specific stiffness of the semi-rigid cord in the fabric is ≤12 mgf/dtex.
第三方面,本申请提供了一种弹性体制品,所述弹性体制品的组分包括权第一方面所述的半硬线绳或第二方面所述的织物。In a third aspect, the present application provides an elastomeric product, the components of which include the semi-rigid cord described in the first aspect or the fabric described in the second aspect.
第四方面,本申请提供了一种表面处理剂在处理线绳中的应用,所述应用包括:用表面处理剂处理线绳,所述处理后线绳的比挺度≤12mgf/dtex;所述的表面处理剂的组分包括封闭型脂肪族异氰酸酯的水分散体,和/或封闭型脂肪族异氰酸根的水分散体,所述封闭型脂肪族异氰酸酯的水分散体的组分包括封闭型脂肪族异氰酸酯和水;In a fourth aspect, the present application provides an application of a surface treatment agent in the treatment of cords, the application comprising: treating the cords with a surface treatment agent, and the specific stiffness of the cords after the treatment is ≤12mgf/dtex; The component of said surface treatment agent comprises the aqueous dispersion of blocked type aliphatic isocyanate, and/or the aqueous dispersion of blocked type aliphatic isocyanate, and the component of the aqueous dispersion of described blocked type aliphatic isocyanate comprises blocked type aliphatic isocyanate and water;
所述封闭型脂肪族异氰酸酯的原料包括六亚甲基二异氰酸酯的三聚体;The raw material of the blocked aliphatic isocyanate comprises a trimer of hexamethylene diisocyanate;
所述封闭型脂肪族异氰酸酯的水分散体的原料还包括丁酮肟、己内酰胺和二甲基吡唑中任意一种;The raw material of the aqueous dispersion of the blocked aliphatic isocyanate also includes any one of butanone oxime, caprolactam and dimethylpyrazole;
和/或,and / or,
所述的表面处理剂的组分包括:封闭型脂肪族异氰酸酯水分散体、水和增效剂,所述增效剂为缩水甘油醚和和苯乙烯-丁二烯-乙烯基吡啶共聚物乳液中任意一种。The components of the surface treatment agent include: blocked aliphatic isocyanate aqueous dispersion, water and synergist, and the synergist is glycidyl ether and styrene-butadiene-vinylpyridine copolymer emulsion any of them.
第五方面,本申请提供了一种调控半硬线绳比挺度的方法,如图1所示,所述方法包括以下步骤:In a fifth aspect, the present application provides a method for regulating the specific stiffness of a semi-rigid cord, as shown in Figure 1, the method comprising the following steps:
得到表面处理剂,所述的表面处理剂的组分包括封闭型脂肪族异氰酸酯的水分散体,和/或封闭型脂肪族异氰酸根的水分散体,所述封闭型脂肪族异氰酸酯的水分散体的组分包括封闭型脂肪族异氰酸酯和水;Obtain surface treatment agent, the component of described surface treatment agent comprises the water dispersion of blocked type aliphatic isocyanate, and/or the water dispersion of blocked type aliphatic isocyanate, the water dispersion of described blocked type aliphatic isocyanate The components of the body include blocked aliphatic isocyanate and water;
用含所述表面处理剂浸渍液对线绳进行浸胶处理;Carry out dipping treatment to the cord with the dipping solution containing the surface treatment agent;
控制浸渍液中异氰酸根和/或异氰酸酯的质量浓度为预定浓度,以实现调控半硬线绳比挺度。The mass concentration of isocyanate and/or isocyanate in the dipping solution is controlled to a predetermined concentration, so as to realize regulation and control of the specific stiffness of the semi-rigid cord.
在一些实施方式中,所述浸渍液中异氰酸根的质量分数为0.15%-1.5%,和/或,所述浸渍液中异氰酸酯的质量分数为0.5%-7%。In some embodiments, the mass fraction of isocyanate in the impregnating liquid is 0.15%-1.5%, and/or, the mass fraction of isocyanate in the impregnating liquid is 0.5%-7%.
在一些实施方式中,所述表面处理剂中封闭型脂肪族异氰酸酯的质量分数≤7%。In some embodiments, the mass fraction of blocked aliphatic isocyanate in the surface treatment agent is ≤7%.
在一些实施方式中,所述表面处理剂中脂肪族异氰酸根的质量分数为0.15%-1.5%。In some embodiments, the mass fraction of aliphatic isocyanate in the surface treatment agent is 0.15%-1.5%.
控制封闭型异氰酸酯的水分散体中封闭型脂肪族异氰酸酯的质量分数不大于7%的机理在于过高的封闭异氰酸酯的浓度会导致浸渍后的线绳硬度过高。The mechanism for controlling the mass fraction of blocked aliphatic isocyanate in the water dispersion of blocked isocyanate to not exceed 7% is that too high concentration of blocked isocyanate will lead to too high hardness of the cord after dipping.
所述表面处理剂中脂肪族异氰酸根的质量分数为0.15%-1.5%的机理在于过高的脂肪族异氰酸根的浓度会导致浸渍后的线绳硬度过高,而过低的脂肪族异氰酸根的浓度会导致线绳硬度太低,没有达到处理的效果,还处于未处理时的柔软状态,一般地,未处理的线绳的材料包括但不限于:聚酯、芳香族聚酰胺或者聚酰胺。The mass fraction of aliphatic isocyanate in the surface treatment agent is 0.15%-1.5%. The concentration of isocyanate will cause the hardness of the cord to be too low, which does not achieve the treatment effect, and is still in the soft state when it is not treated. Generally, the materials of the untreated cord include but are not limited to: polyester, aromatic polyamide or polyamide.
根据本发明一种典型的实施方式,提供了一种调控半硬线绳比挺度的方法,所述方法包括以下步骤:According to a typical implementation of the present invention, a method for regulating the specific stiffness of a semi-rigid wire rope is provided, and the method includes the following steps:
得到表面处理剂,所述的表面处理剂的组分包括封闭型脂肪族异氰酸酯的水分散体,和/或,封闭型脂肪族异氰酸根的水分散体,所述封闭型脂肪族异氰酸酯的水分散体的组分包括封闭型脂肪族异氰酸酯和水;Obtain surface treatment agent, the component of described surface treatment agent comprises the aqueous dispersion of blocked type aliphatic isocyanate, and/or, the aqueous dispersion of blocked type aliphatic isocyanate, the water dispersion of described blocked type aliphatic isocyanate The components of the dispersion include blocked aliphatic isocyanate and water;
用含表面处理剂浸渍液对线绳进行浸胶处理;Dip the wire rope with a dipping solution containing a surface treatment agent;
控制浸渍液中异氰酸根和/或异氰酸酯的质量浓度为预定浓度,以实现调控半硬线绳比挺度。The mass concentration of isocyanate and/or isocyanate in the dipping solution is controlled to a predetermined concentration, so as to realize regulation and control of the specific stiffness of the semi-rigid cord.
具体地,线可以为将2股1100dtex聚对苯二甲酸乙二醇酯连续长纤维进行加捻,加捻方向为Z向,捻度为190捻/米。然后将3股这种已经加捻的纤维沿反向S向加捻,捻度为110捻/米,得到的线绳产品可以表示为PET1100dtex/2x3。线绳的化学组分可以为聚酯、芳香族聚酰胺或者聚酰胺其中的至少一种。由初始的柔软、具有一定强度、弹性和伸长度的线绳,经过本申请的方法进行处理,得到处理后的半硬线绳的比挺度≤12mgf/dtex,以及在200N负荷下的伸长大于4%。Specifically, the thread can be two strands of 1100dtex polyethylene terephthalate continuous long fibers twisted, the twisting direction is the Z direction, and the twist is 190 twists/meter. Then 3 strands of this twisted fiber are twisted along the reverse S direction, and the twist is 110 twists/meter, and the obtained string product can be expressed as PET1100dtex/2x3. The chemical composition of the cord can be at least one of polyester, aromatic polyamide or polyamide. From the initial soft, with a certain strength, elasticity and elongation, through the method of this application, the specific stiffness of the treated semi-hard cord is ≤12mgf/dtex, and the elongation under the load of 200N is greater than 4%.
通过控制浸渍液中异氰酸酯的质量浓度,异氰酸酯与纤维进行反应,由于在高温下解封释放出异氰酸根与纤维进行反应的机理,可以实现调控半硬线绳比挺度的目的。By controlling the mass concentration of isocyanate in the impregnation solution, the isocyanate reacts with the fiber, and due to the mechanism of releasing the isocyanate group to react with the fiber at high temperature, the purpose of regulating the specific stiffness of the semi-rigid cord can be achieved.
在一些实施方式中,所述浸渍液中异氰酸根的质量分数为0.15%-1.5%,和/或,所述浸渍液中异氰酸酯的质量分数为0.5%-7%。In some embodiments, the mass fraction of isocyanate in the impregnating liquid is 0.15%-1.5%, and/or, the mass fraction of isocyanate in the impregnating liquid is 0.5%-7%.
通过控制浸渍液中异氰酸根的质量分数为0.15%-1.5%和/或通过控制浸渍液中异氰酸酯的质量分数为0.5%-7%,具有能与纤维适度反应的积极效果,使线绳不至过软或者过硬。By controlling the mass fraction of isocyanate in the impregnating liquid to 0.15%-1.5% and/or by controlling the mass fraction of isocyanate in the impregnating liquid to be 0.5%-7%, it has the positive effect of being able to moderately react with the fiber, so that the cord does not To too soft or too hard.
根据本发明一种典型的实施方式,提供了一种半硬线绳,所述半硬线绳经过第一方面所述的表面处理剂处理,所述半硬线绳的比挺度≤12mgf/dtex。According to a typical embodiment of the present invention, a semi-rigid cord is provided, the semi-rigid cord is treated with the surface treatment agent described in the first aspect, and the specific stiffness of the semi-rigid cord is ≤12mgf/ dtex.
根据本发明一种典型的实施方式,提供了一种织物,所述织物经过第一方面所述的表面处理剂处理,所述织物中半硬线绳的比挺度≤12mgf/dtex。According to a typical embodiment of the present invention, a fabric is provided, the fabric is treated with the surface treatment agent according to the first aspect, and the specific stiffness of the semi-hard cord in the fabric is ≤12mgf/dtex.
根据本发明一种典型的实施方式,提供了一种弹性体制品,所述弹性体制品的组分包括第三方面所述的半硬线绳或第四方面所述的织物。According to a typical embodiment of the present invention, an elastic product is provided, and the components of the elastic product include the semi-rigid cord described in the third aspect or the fabric described in the fourth aspect.
具体地,弹性体制品包括但不限于轮胎或橡胶,如皮带、传送带、传输 带、传动带、软管、条带、运输带和风箱。Specifically, elastomeric articles include, but are not limited to, tires or rubber, such as belts, conveyor belts, conveyor belts, drive belts, hoses, straps, conveyor belts, and bellows.
下面将结合实施例、对比例及实验数据对本发明的方法进行详细说明。The method of the present invention will be described in detail below in conjunction with examples, comparative examples and experimental data.
实验试剂包括:IL-6, 己内酰胺封闭的二苯基甲烷二异氰酸酯的水分散液,50%的非挥发物含量,由瑞士EMS AG公司生产;WANNATE® PM200, 聚合二苯基甲烷二异氰酸酯,表示为pMDI,万华化学公司生产;甲苯和水,优选为软水。Experimental reagents include: IL-6, an aqueous dispersion of caprolactam-blocked diphenylmethane diisocyanate, 50% non-volatile content, produced by EMS AG, Switzerland; WANNATE® PM200, polymerized diphenylmethane diisocyanate, expressed It is pMDI, produced by Wanhua Chemical Company; toluene and water, preferably soft water.
实施例1Example 1
本申请实施例提供了一种半硬线绳,所述半硬线绳经过表面处理剂处理,所述半硬线绳的比挺度≤12mgf/dtex; 所述的表面处理剂的组分包括封闭型脂肪族异氰酸酯的水分散体。The embodiment of the present application provides a semi-rigid cord, the semi-hard cord is treated with a surface treatment agent, and the specific stiffness of the semi-hard cord is ≤12 mgf/dtex; the components of the surface treatment agent include Aqueous dispersion of blocked aliphatic isocyanate.
所述封闭型脂肪族异氰酸酯的水分散体的组分包括封闭型脂肪族异氰酸酯和水,封闭型脂肪族异氰酸酯的水分散体中异氰酸根含量以重量百分比计为4.3%。封闭型脂肪族异氰酸酯的水分散体的原料包括六亚甲基二异氰酸酯(HDI)的三聚体,三聚体上的部分异氰酸根基团与亲水基团例如低分子量的聚氧乙烯醚反应产生能在水中的自乳化能力,其中异氰酸根基团与丁酮肟反应,用水乳化稀释到44%-46%的非挥发物含量。The components of the aqueous dispersion of blocked aliphatic isocyanate include blocked aliphatic isocyanate and water, and the content of isocyanate in the aqueous dispersion of blocked aliphatic isocyanate is 4.3% by weight. The raw material of the aqueous dispersion of blocked aliphatic isocyanate includes trimer of hexamethylene diisocyanate (HDI), part of the isocyanate group on the trimer and hydrophilic group such as low molecular weight polyoxyethylene ether The reaction results in a self-emulsifying ability in water, where the isocyanate group reacts with butanone oxime and emulsifies and dilutes with water to a non-volatile content of 44%-46%.
将封闭型脂肪族异氰酸酯的水分散体与水按2:98的质量比混合,得到浸渍液;用含表面处理剂浸渍液对线绳进行浸渍处理,如图2所示;控制浸渍液中异氰酸根和/或异氰酸酯的质量浓度为预定浓度,以实现调控半硬线绳比挺度;得到的线绳制品的切面如图3所示。Mix the aqueous dispersion of blocked aliphatic isocyanate with water at a mass ratio of 2:98 to obtain an impregnating liquid; use the impregnating liquid containing a surface treatment agent to impregnate the cord, as shown in Figure 2; control the isocyanate in the impregnating liquid The mass concentration of cyanate and/or isocyanate is a predetermined concentration, so as to realize regulation and control of the specific stiffness of the semi-rigid cord; the cut surface of the obtained cord product is shown in FIG. 3 .
实施例2Example 2
本申请实施例与实施例1不同之处在于:将封闭型异氰酸酯的水分散体与水按5:95的质量比混合,得到浸渍液。The embodiment of the present application differs from the embodiment 1 in that: the aqueous dispersion of blocked isocyanate and water are mixed at a mass ratio of 5:95 to obtain an impregnating solution.
实施例3Example 3
本申请实施例与实施例1不同之处在于:将封闭型异氰酸酯的水分散体与水按15:85的质量比混合,得到浸渍液。The embodiment of the present application differs from the embodiment 1 in that: the aqueous dispersion of blocked isocyanate and water are mixed at a mass ratio of 15:85 to obtain an impregnation solution.
实施例4Example 4
本申请实施例与实施例1不同之处在于:将封闭型异氰酸酯的水分散体、缩水甘油醚和软水按5:2:93的质量比混合,得到浸渍液。The difference between the embodiment of the present application and the embodiment 1 is that the aqueous dispersion of blocked isocyanate, glycidyl ether and soft water are mixed in a mass ratio of 5:2:93 to obtain an impregnation solution.
实施例5Example 5
本申请实施例与实施例1不同之处在于:将封闭型异氰酸酯的水分散体、苯乙烯-丁二烯-乙烯基吡啶共聚物乳液和软水按6:40:54的质量比混合,得到浸渍液。The difference between the embodiment of the present application and embodiment 1 is that the aqueous dispersion of blocked isocyanate, styrene-butadiene-vinylpyridine copolymer emulsion and soft water are mixed in a mass ratio of 6:40:54 to obtain impregnated liquid.
实施例6Example 6
本申请实施例与实施例1不同之处在于:将封闭型异氰酸酯的水分散体、苯乙烯-丁二烯-乙烯基吡啶共聚物乳液和软水按15:40:45的质量比混合,得到浸渍液。The difference between the embodiment of the present application and embodiment 1 is that the aqueous dispersion of blocked isocyanate, styrene-butadiene-vinylpyridine copolymer emulsion and soft water are mixed in a mass ratio of 15:40:45 to obtain impregnated liquid.
实施例7Example 7
本申请实施例提供了一种半硬线绳,所述半硬线绳经过表面处理剂处理,所述半硬线绳的比挺度≤12mgf/dtex; 所述的表面处理剂的组分包括封闭型脂肪族异氰酸酯的水分散体。所述封闭型异氰酸酯的水分散体的组分包括封闭型异氰酸酯和软水,封闭型异氰酸酯的水分散体中异氰酸根含量以重量百分比计为4.3%;封闭型脂肪族异氰酸酯的水分散体的原料包括六亚甲基二异氰酸酯(HDI)的三聚体,三聚体上的部分异氰酸根基团与亲水基团例如低分子量的聚氧乙烯醚反应产生能在水中的自乳化能力,其余的异氰酸根基团与二甲基吡唑反应,用水乳化稀释到37%-39%的非挥发物含量。The embodiment of the present application provides a semi-rigid cord, the semi-hard cord is treated with a surface treatment agent, and the specific stiffness of the semi-hard cord is ≤12 mgf/dtex; the components of the surface treatment agent include Aqueous dispersion of blocked aliphatic isocyanate. The component of the aqueous dispersion of described blocked isocyanate comprises blocked isocyanate and soft water, and the content of isocyanate in the aqueous dispersion of blocked isocyanate is 4.3% by weight percentage; The raw material of the aqueous dispersion of blocked aliphatic isocyanate Including the trimer of hexamethylene diisocyanate (HDI), some of the isocyanate groups on the trimer react with hydrophilic groups such as low molecular weight polyoxyethylene ether to produce self-emulsifying ability in water, and the rest The isocyanate group reacts with dimethylpyrazole and emulsifies and dilutes with water to a non-volatile content of 37%-39%.
对比例1Comparative example 1
本申请对比例提供了一种浸渍液,所述浸渍液的化学成分为3% pMDI/甲苯;pMDI的甲苯溶液:称量47.5克甲苯,然后将2.5克pMDI加入甲苯中充分溶解。表示为5% pMDI/甲苯,将5% pMDI/甲苯用甲苯稀释成3% pMDI/甲苯。The comparative example of the present application provides an impregnation solution, the chemical composition of the impregnation solution is 3% pMDI/toluene; the toluene solution of pMDI: weigh 47.5 grams of toluene, and then add 2.5 grams of pMDI into toluene to fully dissolve. Expressed as 5% pMDI/toluene, dilute 5% pMDI/toluene with toluene to 3% pMDI/toluene.
对比例2Comparative example 2
本申请对比例提供了一种浸渍液,所述浸渍液的化学成分为己内酰胺封闭的二苯基甲烷二异氰酸酯的水分散液(IL-6)和水,其质量比为2:98。The comparative example of the present application provides an impregnation solution, the chemical composition of which is an aqueous dispersion of caprolactam-blocked diphenylmethane diisocyanate (IL-6) and water, the mass ratio of which is 2:98.
对比例3Comparative example 3
本申请对比例提供了一种浸渍液,所述浸渍液的化学成分为己内酰胺封闭的二苯基甲烷二异氰酸酯的水分散液(IL-6)和水,其质量比为6:94。The comparative example of the present application provides an impregnating solution, the chemical composition of which is an aqueous dispersion of caprolactam-blocked diphenylmethane diisocyanate (IL-6) and water, the mass ratio of which is 6:94.
对比例4Comparative example 4
本申请对比例提供了一种浸渍液,所述浸渍液的化学成分为己内酰胺封闭的二苯基甲烷二异氰酸酯的水分散液(IL-6)和水,其质量比为15:85。The comparative example of the present application provides an impregnation solution, the chemical composition of which is an aqueous dispersion of caprolactam-blocked diphenylmethane diisocyanate (IL-6) and water, the mass ratio of which is 15:85.
对比例5Comparative example 5
本申请对比例提供了一种浸渍液,所述浸渍液的化学成分为己内酰胺封闭的二苯基甲烷二异氰酸酯的水分散液(IL-6)、水和苯乙烯-丁二烯-乙烯基吡啶共聚物乳液(Pyratex 240),其质量比为6:40:54。The comparative example of the present application provides an impregnation solution, the chemical composition of which is caprolactam-blocked diphenylmethane diisocyanate aqueous dispersion (IL-6), water and styrene-butadiene-vinylpyridine Copolymer emulsion (Pyratex 240), its mass ratio is 6:40:54.
对比例6Comparative example 6
本申请对比例提供了一种浸渍液,所述浸渍液的化学成分为己内酰胺封闭的二苯基甲烷二异氰酸酯的水分散液(IL-6)、水和苯乙烯-丁二烯-乙烯基吡啶共聚物乳液(Pyratex 240),其质量比为15:40:45。The comparative example of the present application provides an impregnation solution, the chemical composition of which is caprolactam-blocked diphenylmethane diisocyanate aqueous dispersion (IL-6), water and styrene-butadiene-vinylpyridine Copolymer emulsion (Pyratex 240) with a mass ratio of 15:40:45.
对比例7Comparative example 7
本申请对比例提供了一种浸渍液,所述浸渍液的化学成分为己内酰胺封闭的二苯基甲烷二异氰酸酯的水分散液(IL-6)、水和缩水甘油醚,其质量比为6:2:92。The comparative example of the present application provides a dipping solution, the chemical composition of which is caprolactam-blocked diphenylmethane diisocyanate aqueous dispersion (IL-6), water and glycidyl ether, and its mass ratio is 6: 2:92.
实施例和对比例的表面处理剂的组分如表1和表2所示,用制得的表面处理剂配置成浸渍液,浸渍液的组分包括封闭型的脂肪族异氰酸酯和水,可进一步含有缩水甘油醚和/或苯乙烯-丁二烯-乙烯基吡啶聚合物,用浸渍液进行浸胶,方法包括将PET1100/2x3线绳在单根线绳浸胶机(由利兹勒方电制造)上浸渍过粘合剂处理液体,然后在160摄氏度下先烘干1分钟,再在247摄氏度下烘干1分钟后收卷。The component of the surface treatment agent of embodiment and comparative example is as shown in table 1 and table 2, is configured with dipping solution with the surface treatment agent that makes, and the component of dipping solution comprises blocked type aliphatic isocyanate and water, can further Containing glycidyl ether and/or styrene-butadiene-vinylpyridine polymers, impregnated with impregnating liquid, the method consists of putting PET1100/2x3 cords in a single cord impregnation machine (manufactured by Lizler Fangdian ) is impregnated with the adhesive treatment liquid, then dried at 160 degrees Celsius for 1 minute, and then dried at 247 degrees Celsius for 1 minute before winding.
对浸胶后的线绳进行测试,测试线绳的硬度,或称挺度,按照GB/T 33099-2016进行测试。得到的结果用克力(gf)来表示。将得到的结果转化为毫克力(mgf),再除以以分特(dtex)表示的被测线绳的总纤度,得到比挺度 mgf/dtex。实践经验证明,处理过的线绳的比挺度不超过12毫克力(mgf)/dtex时, 线绳的挺度和柔韧性比较好地满足工艺和应用要求。通常比挺度更好的线绳在用于橡胶制品时,切割橡胶样品的切口更齐整,对半硬线绳来说,既要注意硬度也要注意柔韧性,从而综合控制其比挺度达到硬度和柔韧性要求;常规的,半硬线绳的比挺度为不高于12mgf/dtex, 更优选为4-10mgf/dtex。Test the cord after dipping, and test the hardness, or stiffness, of the cord, according to GB/T 33099-2016. The results obtained are expressed in grams force (gf). The obtained result is converted into milligram force (mgf), and then divided by the total denier of the tested cord expressed in decitex (dtex), to obtain the specific stiffness mgf/dtex. Practical experience has proved that when the specific stiffness of the treated cord does not exceed 12 milligram force (mgf)/dtex, the stiffness and flexibility of the cord can better meet the requirements of the process and application. Generally, when the cord with better stiffness is used for rubber products, the incision of the rubber sample is more neat. For semi-hard cord, both hardness and flexibility should be paid attention to, so as to comprehensively control its specific stiffness to achieve Hardness and flexibility requirements; conventionally, the specific stiffness of the semi-hard cord is not higher than 12mgf/dtex, more preferably 4-10mgf/dtex.
另外,也根据GB/T 32108-2015对线绳进行拉伸测试,依据该标准测试得到断裂伸长率和200牛顿(N)时的定负荷伸长。断裂伸长率反映了线绳被拉伸到断裂时能伸长的程度,200N时的定负荷伸长反映了线绳在该负荷下的伸长的程度。这两个性能指标反映了线绳的弹性。这两个数值越高,线绳的弹性越好。In addition, the wire rope is also subjected to a tensile test according to GB/T 32108-2015, and the elongation at break and the constant load elongation at 200 Newton (N) are obtained according to the standard test. The elongation at break reflects the extent to which the cord can be stretched when it is stretched to break, and the constant load elongation at 200N reflects the extent of the cord's elongation under the load. These two performance indicators reflect the elasticity of the cord. The higher these two numbers, the better the elasticity of the cord.
测试结果如表1和表2所示。The test results are shown in Table 1 and Table 2.
表1为对比例的测试结果。Table 1 is the test results of the comparative example.
表2为实施例的测试结果。Table 2 is the test result of embodiment.
由表可知,用内乳化的水性封闭型脂肪族异氰酸酯处理纤维可以达到用芳香族多聚异氰酸酯的有机溶剂溶液处理的硬度(对比例1与所有实施例)。另外,内乳化的封闭型的脂肪族异氰酸酯与封闭型的芳香族异氰酸酯的水性分散体对比发现,一般脂肪族化合物比芳香族更柔软,但从结果中可以看出要达到同样的处理后的半硬线绳比挺度,使用的内乳化的脂肪族异氰酸酯的用量比封闭型的芳香族异氰酸酯的水分散体的用量要低(对比例2和实施例1比较,对比例3和实施例2比较,对比例4和实施例3对比,对比例7和实施例4对比,对比例5和实施例5对比,对比例6和实施例6进行对比。It can be seen from the table that treating fibers with internally emulsified water-based blocked aliphatic isocyanate can achieve the hardness of treating with an organic solvent solution of aromatic polyisocyanate (comparative example 1 and all examples). In addition, comparing the aqueous dispersions of internally emulsified blocked aliphatic isocyanate and blocked aromatic isocyanate, it is generally found that aliphatic compounds are softer than aromatics, but it can be seen from the results that to achieve the same treatment half Hard cord specific stiffness, the consumption of the inner emulsified aliphatic isocyanate of use is lower than the consumption of the water dispersion of blocked type aromatic isocyanate (comparative example 2 is compared with embodiment 1, comparative example 3 is compared with embodiment 2 , Comparative Example 4 is compared with Example 3, Comparative Example 7 is compared with Example 4, Comparative Example 5 is compared with Example 5, and Comparative Example 6 is compared with Example 6.
需要说明的是,在本文中,诸如“第一”和“第二”等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relative terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply these No such actual relationship or order exists between entities or operations. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
以上所述仅是本发明的具体实施方式,使本领域技术人员能够理解或实现本发明。对这些实施例的多种修改对本领域的技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所申请的原理和新颖特点相一致的最宽的范围。The above descriptions are only specific embodiments of the present invention, so that those skilled in the art can understand or implement the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Accordingly, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features claimed herein.
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