CN115299527A - Method for degrading vomitoxin in DDGS feed and DDGS feed - Google Patents
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Abstract
本发明提供了一种降解DDGS饲料中呕吐毒素的方法及DDGS饲料。该方法包括:将枯草芽孢杆菌、地衣芽孢杆菌和植物乳杆菌分别接种于湿糟和酒糟浓缩液中进行发酵处理,得到脱毒的湿糟和脱毒的酒糟浓缩液;再经过烘干处理得到已降解呕吐毒素的DDGS饲料;其中,枯草芽孢杆菌、地衣芽孢杆菌和植物乳杆菌的菌液浓度各自独立地为2×1010CFU/mL~4×1010CFU/mL。利用上述三种混合菌种分别对湿糟和酒糟浓缩液中的呕吐毒素进行降解,使得饲料中呕吐毒素的含量更低,解决了现有DDGS饲料中呕吐毒素残留危害动物以及人类健康的问题,且提高了饲料中益生菌的含量,提高了饲料的应用价值。The invention provides a method for degrading vomitoxin in DDGS feed and the DDGS feed. The method comprises: inoculating Bacillus subtilis, Bacillus licheniformis and Lactobacillus plantarum into wet grains and distiller's grains concentrate respectively for fermentation treatment to obtain detoxified wet grains and detoxified distiller's grains concentrate; and then drying to obtain The DDGS feed that has degraded DON; wherein, the bacterial concentration of Bacillus subtilis, Bacillus licheniformis and Lactobacillus plantarum is independently 2×1010CFU/mL~4×1010CFU/mL. The above three mixed strains are used to degrade DON in wet glutinous grains and distiller's grains concentrate, respectively, so that the content of DON in the feed is lower, and the problem that DON residues in existing DDGS feeds endanger animal and human health is solved. In addition, the content of probiotics in the feed is increased, and the application value of the feed is improved.
Description
技术领域technical field
本发明涉及微生物领域,具体而言,涉及一种降解DDGS饲料中呕吐毒素的方法及DDGS饲料。The invention relates to the field of microorganisms, in particular to a method for degrading vomitoxin in DDGS feed and DDGS feed.
背景技术Background technique
随着消费者对食品卫生和安全性的普遍关注和研究者对真菌毒素研究的不断深入,原料和饲料中的真菌毒素污染情况也日益引起动物营养界和饲料界的重视。有调查显示中国饲料和原料真菌毒素污染超标的比例为60%~70%,其中呕吐毒素(食品或饲料中一种常见的真菌毒素,又称脱氧雪腐镰刀菌烯醇DON)的超标比例接近70%。王若军等(中国饲料及饲料原料受真菌毒素污染的调查报告,饲料工业,2003,24(7):53-54)对我国28个省市自治区194份饲料及原料玉米、麦麸的调查结果显示,呕吐毒素(B型单端孢霉烯族真菌毒素)、T-2毒素(A型单端孢霉烯族真菌毒素)和玉米赤霉烯酮的污染率分别为50.0%、18.1%和26%。王金勇等(2012年中国饲料和原料真菌毒素检测报告,《中国畜牧杂志》,2013年第4期,29-34)对2012年我国各地841份饲料和原料样品进行检测,发现目前饲料和原料中主要存在的真菌毒素是呕吐毒素、玉米赤霉烯酮、烟曲霉毒素及黄曲霉毒素。其中呕吐毒素阳性检出率和平均值最高。With the widespread concern of consumers on food hygiene and safety and the continuous deepening of research on mycotoxins by researchers, the contamination of mycotoxins in raw materials and feeds has increasingly attracted the attention of the animal nutrition and feed industries. According to a survey, the proportion of mycotoxin contamination in feed and raw materials in China is 60% to 70%, and the proportion of vomitoxin (a common mycotoxin in food or feed, also known as deoxynivalenol DON) is close to 70%. Wang Ruojun et al. (Investigation Report on Mycotoxin Contamination of Feed and Feed Raw Materials in China, Feed Industry, 2003, 24(7): 53-54) conducted a survey of 194 feed and raw materials corn and wheat bran in 28 provinces and autonomous regions of my country. , the contamination rates of vomitoxin (type B trichothecene mycotoxin), T-2 toxin (type A trichothecene mycotoxin) and zearalenone were 50.0%, 18.1% and 26% respectively. %. Wang Jinyong et al. (2012 Chinese feed and raw material mycotoxin detection report, "Chinese Journal of Animal Husbandry", 2013 No. 4, 29-34) tested 841 feed and raw material samples from various places in my country in 2012 and found that the current feed and raw material The main mycotoxins present were deoxynivalenol, zearalenone, fumonisin and aflatoxin. Among them, the positive detection rate and average value of vomitoxin were the highest.
呕吐毒素(vomitoxin)又称脱氧雪腐镰刀菌烯醇毒素(deoxynivalenol,DON),是一种B型单端孢霉烯族化合物,分子式为C15H20O6,相对分子质量为296,化学名称为3a,7a,15-三轻基-12,13-环氧单端抱霉-9-烯-8-酮(3,7,15-trihydroxy-12,13-epoxytrichothec-9-en-8-one),是一种无色针状结晶体,熔点151℃~153℃,紫外波谱扫描无吸收峰。易溶于水、甲醇、乙醇、乙酸乙醋、丙酮、氯仿等溶剂,不溶于丁醇、石油醚和正己烷,性质稳定,具有较强的热抵抗力,121℃高压加热25min仅有少量被破坏,具有较强的耐酸性,但在碱性条件下DON的毒性降低,据报道被DON污染的粮食在碳酸钠溶液中能出去70%的毒性,长时间作用几乎能被全部除掉。主要是由镰刀菌属中的禾谷镰刀菌(Fusariurn graminearum)和黄色镰刀菌(Fusarium culmorum)产生的毒性次级代谢产物,呕吐毒素广泛存在于大麦、小麦、玉米和燕麦等粮食和饲料原料中。人和动物在误食被该毒素污染的粮谷类后可以产生广泛的毒性效应,临床症状有:站立不稳、反应迟钝、竖毛、食欲下降、呕吐等,其中猪对呕吐毒素最为敏感,断奶仔猪尤其敏感。饲料中0.3mg/kg~0.5mg/kg的微量毒素就会引起猪拒食、生长下降以及对传染病的抵抗力下降,饲料中含1mg/kg以上的呕吐毒素时可引起猪拒食、嗜睡、生长严重受阻、体增重减慢、免疫机能减退、肌肉协调性丧失以及呕吐等症状。此外,呕吐毒素可在人和动物体内蓄积,可诱发急性或慢性疾病,具有致畸性、神经毒性、胚胎毒性和免疫抑制作用。Vomitoxin (vomitoxin), also known as deoxynivalenol (DON), is a type B trichothecene compound with a molecular formula of C 15 H 20 O 6 and a relative molecular mass of 296. The name is 3a, 7a, 15-trihydroxy-12, 13-epoxy single terminal sporo-9-en-8-one (3,7,15-trihydroxy-12,13-epoxytrichothec-9-en-8 -one) is a colorless needle-like crystal with a melting point of 151°C to 153°C and no absorption peak in ultraviolet spectrum scanning. Soluble in water, methanol, ethanol, ethyl acetate, acetone, chloroform and other solvents, insoluble in butanol, petroleum ether and n-hexane, stable in nature, with strong heat resistance, only a small amount is heated at 121°C for 25 minutes under high pressure Destruction, has strong acid resistance, but the toxicity of DON is reduced under alkaline conditions. It is reported that DON-contaminated grains can remove 70% of the toxicity in sodium carbonate solution, and can be almost completely removed for a long time. It is mainly a toxic secondary metabolite produced by Fusariurn graminearum and Fusarium culmorum in the genus Fusarium, and vomitoxin is widely found in grain and feed materials such as barley, wheat, corn and oats . Humans and animals can produce a wide range of toxic effects after accidentally eating grains contaminated by the toxin. Piglets are especially sensitive. 0.3mg/kg~0.5mg/kg of trace toxin in the feed will cause pigs to refuse to eat, decrease in growth, and reduce resistance to infectious diseases. Symptoms include severe impairment, slowed weight gain, weakened immune function, loss of muscle coordination, and vomiting. In addition, DON can accumulate in humans and animals, can induce acute or chronic diseases, and has teratogenic, neurotoxic, embryotoxic and immunosuppressive effects.
美国食品及药品管理局(FDA)要求4个月以上的肉牛以及鸡饲料中,呕吐毒素含量不能大于10mg/kg,其它动物饲料中则不能大于5mg/kg;人用麦麸、面粉、胚芽等谷物产品中,呕吐毒素浓度必须低于1mg/kg。欧盟规定谷物及谷物副产品、玉米副产品中呕吐毒素的最大含量分别是8mg/kg和12mg/kg。猪、羊和其它动物饲料中的呕吐毒素含量分别不超过0.9mg/kg,2mg/kg和5mg/kg。我国则在《食品安全国家标准粮食》(GB2715-2016)中规定小麦、面粉、玉米中呕吐毒素的限量为1mg/kg。The U.S. Food and Drug Administration (FDA) requires that the content of vomitoxin in beef cattle and chicken feeds over 4 months old should not exceed 10mg/kg, and in other animal feeds should not exceed 5mg/kg; human wheat bran, flour, germ, etc. In cereal products, the concentration of DON must be less than 1mg/kg. The European Union stipulates that the maximum content of vomitoxin in grains, grain by-products and corn by-products is 8mg/kg and 12mg/kg respectively. The content of vomitoxin in pig, sheep and other animal feed should not exceed 0.9mg/kg, 2mg/kg and 5mg/kg respectively. In my country, in the "National Food Safety Standard Grain" (GB2715-2016), the limit of vomitoxin in wheat, flour, and corn is 1 mg/kg.
目前,燃料乙醇生产企业所使用的原料主要是玉米,玉米在储运过程中不可避免会有霉变发生,导致玉米原料含有真菌毒素(呕吐毒素、玉米赤霉烯酮、烟曲霉毒素及黄曲霉毒素)。当利用含有真菌毒素的玉米进行发酵生产燃料乙醇时,大部分真菌毒素会在发酵生产过程中,浓缩富集到副产物酒糟(DDGS饲料)中。然而,当DDGS饲料中真菌毒素(呕吐毒素、玉米赤霉烯酮和伏马毒素)含量超过国家限量标准是不能被利用的。DDGS饲料又称酒糟蛋白,因其高蛋白、高有效磷、低植酸磷、高维生素等优点,深受饲料业欢迎。DDGS作为常规蛋白质饲料的重要替代品,它的使用大大缓解了我国常规蛋白质资源缺乏现状,有效降低了生产成本,但真菌毒素含量超标严重,DDGS中真菌毒素含量几乎达到发酵粮食原料的3倍,根据2010年DDGS市场调查,玉米赤霉烯酮检出率为73%,呕吐毒素检出率为98%。At present, the raw materials used by fuel ethanol production enterprises are mainly corn, and corn will inevitably have mildew during storage and transportation, resulting in corn raw materials containing mycotoxins (vomitin, zearalenone, fumonisin and aflatoxin toxin). When corn containing mycotoxins is used for fermentation to produce fuel ethanol, most of the mycotoxins will be concentrated and enriched in the by-product distiller's grains (DDGS feed) during the fermentation process. However, when the content of mycotoxins (vomitin, zearalenone and fumonisins) in DDGS feed exceeds the national limit standard, it cannot be used. DDGS feed, also known as distiller's grain protein, is popular in the feed industry because of its high protein, high available phosphorus, low phytate phosphorus, and high vitamins. As an important substitute for conventional protein feed, DDGS has greatly alleviated the lack of conventional protein resources in my country and effectively reduced production costs. However, the content of mycotoxins in DDGS is almost three times that of fermented grain materials. According to the 2010 DDGS market survey, the detection rate of zearalenone was 73%, and the detection rate of deoxynivalenol was 98%.
微生物降解转化不仅可以高效将真菌毒素降解转化为无毒产物、环保安全,而且生物酶催化方法具有专一性强、转化效率高。已经成为当前真菌毒素削减技术中最有发展前景的处理技术途径。真菌毒素的毒性基团被微生物所利用产生次级代谢产物或者被微生物分泌的胞内、胞外酶分解破坏,同时产生无毒的降解产物。对于微生物来说,具有生长繁殖快,易培养等特点,易于大规模生产,非常适合推广使用。Microbial degradation and conversion can not only efficiently degrade and convert mycotoxins into non-toxic products, which is environmentally safe, but also has strong specificity and high conversion efficiency through the method of biological enzyme catalysis. It has become the most promising treatment technology approach in the current mycotoxin reduction technology. The toxic groups of mycotoxins are used by microorganisms to produce secondary metabolites or are decomposed and destroyed by intracellular and extracellular enzymes secreted by microorganisms, and at the same time produce non-toxic degradation products. For microorganisms, it has the characteristics of fast growth and reproduction, easy cultivation, etc., and is easy to produce on a large scale, and is very suitable for popularization and use.
微生物降解转化污染物主要通过氧化反应(β-氧化、环氧化、氮氧化、硫氧化、甲基氧化等)、还原(硫酸盐还原、双键还原、三键还原)反应、水解反应、脱基反应(脱卤、脱氨、脱羧)、羟基化反应、酯化反应以及代谢(氨代谢、肟代谢、腈胺代谢)等一种或多种生理、生化反应,达到对污染物的转化、降解、矿化等作用,使污染物的分子结构发生改变,从而降低或去除污染物的毒性。利用微生物的这一特征来分解转化玉米酒糟中真菌毒素,达到降低DDGS饲料中真菌毒素含量。Microorganisms degrade and transform pollutants mainly through oxidation reactions (β-oxidation, epoxidation, nitrogen oxidation, sulfur oxidation, methyl oxidation, etc.), reduction (sulfate reduction, double bond reduction, triple bond reduction) reactions, hydrolysis reactions, and desulfurization reactions. One or more physiological and biochemical reactions such as radical reaction (dehalogenation, deamination, decarboxylation), hydroxylation reaction, esterification reaction, and metabolism (ammonia metabolism, oxime metabolism, nitrile amine metabolism) to achieve the transformation of pollutants, Degradation, mineralization, etc., change the molecular structure of pollutants, thereby reducing or removing the toxicity of pollutants. This feature of microorganisms is used to decompose and transform mycotoxins in corn distillers grains to reduce the content of mycotoxins in DDGS feed.
微生物菌体能在温和的条件下将真菌毒素降解为无毒或者低毒物质,而且对原料的感官性状和适口性等影响极小,因而成为研究生物降解真菌毒素的热点。微生物降解呕吐毒素的方式主要有三种:(1)开环氧化作用;(2)C3-OH氧化、糖营化、异构化作用;(3)水合作用。呕吐毒素降解靶位如式1所示。Microbial cells can degrade mycotoxins into non-toxic or low-toxic substances under mild conditions, and have minimal impact on the sensory properties and palatability of raw materials, so they have become a hot spot in the study of biodegradation of mycotoxins. There are three main ways for microorganisms to degrade DON: (1) ring-opening oxidation; (2) C3-OH oxidation, glycolysis, and isomerization; (3) hydration. The degradation target of DON is shown in Formula 1.
目前,己经发现的能够降解呕吐毒素的微生物有土壤杆菌属(Agrobacterium)、根瘤菌(Rhizobium)、黏红酵母(Rhodotorula glutinis)、、发酵地霉酵母(Geotrichumfermentans)、美极梅奇酵母(Metschnikowia pulcherima)、马克思克鲁维酵母(Kluyveromyces marxianus)、深红类酵母(Rhodotorular ubra)和优杆菌属细菌(Eubacterium BBSH797)、牛瘤胃中微生物、土壤微生物、鱼内脏微生物以及鸡肠道微生物。对呕吐毒素微生物降解的研究已取得了一定进展(如表1所示)。At present, the microorganisms that have been found to degrade vomitoxin include Agrobacterium, Rhizobium, Rhodotorula glutinis, Geotrichumfermentans, Metschnikowia pulcherima), Kluyveromyces marxianus, Rhodotorular ubra and Eubacterium BBSH797, microorganisms in the rumen of cattle, microorganisms in soil, microorganisms in fish viscera, and microorganisms in chicken gut. Some progress has been made in the research on the microbial degradation of DON (as shown in Table 1).
表1微生物对呕吐毒素的清除作用Table 1 The scavenging effect of microorganisms on vomitoxin
土壤微生物是生活在土壤中的细菌、真菌、放线菌、藻类的总称。其个体微小,一般以微米或毫微米来计算,通常1克土壤中有106个~109个,其种类和数量随成土环境及其土层深度的不同而变化。它们在土壤中进行氧化、硝化、氨化、固氮、硫化等过程,促进土壤有机质的分解和养分的转化。土壤微生物一般以细菌数量最多,有益的细菌有固氮菌、硝化细菌和腐生细菌;有害的细菌有反硝化细菌等。施用有机肥有益于微生物的生长和繁殖。Soil microorganisms are the general term for bacteria, fungi, actinomycetes, and algae that live in soil. Its individuals are tiny, generally calculated in micrometers or nanometers, usually 10 6 to 10 9 in 1 gram of soil, and its type and quantity vary with the soil-forming environment and the depth of the soil layer. They carry out oxidation, nitrification, ammonification, nitrogen fixation, vulcanization and other processes in the soil, and promote the decomposition of soil organic matter and the transformation of nutrients. Soil microorganisms generally have the largest number of bacteria. Beneficial bacteria include nitrogen-fixing bacteria, nitrifying bacteria, and saprophytic bacteria; harmful bacteria include denitrifying bacteria. The application of organic fertilizer is beneficial to the growth and reproduction of microorganisms.
在中国专利CN 102485883 B中公开了采用梭状芽孢杆菌属(clostridium sp.)微生物来分解呕吐毒素。在期刊食品科学中一篇名为一株降解呕吐毒素蜡样芽孢杆菌的筛选与鉴定的文献中公开了采用蜡样芽孢杆菌来分解呕吐毒素,但是他们所使用的微生物均未被列入可用于饲料添加使用的安全微生物。In Chinese patent CN 102485883 B, it is disclosed that microorganisms of the genus Clostridium (clostridium sp.) are used to decompose vomitoxin. The use of Bacillus cereus to decompose vomitoxin was disclosed in the journal Food Science entitled Screening and identification of a strain of Bacillus cereus degrading vomitoxin, but none of the microorganisms they used were listed as available for Safe microorganisms for feed additive use.
尽管现有技术中也提出了几种对呕吐毒素进行降解的方案,但面对目前不同饲料中呕吐毒素含量仍较高的问题,还需要对现有的呕吐毒素的降解方案进行改进,以进一步降低饲料中呕吐毒素的含量。Although several schemes for degrading deoxynivalenol have been proposed in the prior art, facing the problem that the content of deoxynivalenol in different feeds is still high, it is necessary to improve the existing deoxynivalenol degradation schemes to further Reduce the level of vomitoxin in the feed.
发明内容Contents of the invention
本发明的主要目的在于提供一种降解DDGS饲料中呕吐毒素的方法及DDGS饲料,以解决现有饲料中呕吐毒素的含量较高的问题。The main purpose of the present invention is to provide a method for degrading vomitoxin in DDGS feed and DDGS feed to solve the problem of high content of vomitoxin in existing feed.
为了实现上述目的,根据本发明的一个方面,提供了一种降解DDGS饲料中呕吐毒素的方法,该方法包括:步骤S1,将枯草芽孢杆菌、地衣芽孢杆菌和植物乳杆菌分别接种于湿糟和酒糟浓缩液中进行发酵处理,得到脱毒的湿糟和脱毒的酒糟浓缩液;以及步骤S2,将脱毒的湿糟和脱毒的酒糟浓缩液进行混合烘干处理,得到已降解呕吐毒素的DDGS饲料;其中,枯草芽孢杆菌、地衣芽孢杆菌和植物乳杆菌的菌液浓度各自独立地为2×1010CFU/mL~4×1010CFU/mL。In order to achieve the above object, according to one aspect of the present invention, a method for degrading vomitoxin in DDGS feed is provided, the method comprising: Step S1, inoculating Bacillus subtilis, Bacillus licheniformis and Lactobacillus plantarum into wet grains and Fermentation treatment in distiller's grain concentrate to obtain detoxified wet grains and detoxified distiller's grain concentrate; and step S2, mixing and drying the detoxified wet grains and detoxified distiller's grain concentrate to obtain degraded vomitoxin DDGS feed; wherein, the concentration of Bacillus subtilis, Bacillus licheniformis and Lactobacillus plantarum are each independently 2×10 10 CFU/mL~4×10 10 CFU/mL.
进一步地,枯草芽孢杆菌、地衣芽孢杆菌和植物乳杆菌的菌液接种体积比例各自独立地为按2%~5%。Further, the inoculum volume proportions of Bacillus subtilis, Bacillus licheniformis and Lactobacillus plantarum are each independently 2%-5%.
进一步地,湿糟中的发酵条件为:发酵罐转速为200r/min~400r/min,氧气通气量为1.0vvm~1.5vvm,发酵温度28℃~37℃,发酵时间18h~24h;酒糟浓缩液中的发酵条件为:发酵罐转速为200r/min~400r/min,氧气通气量为1.0vvm~1.5vvm,发酵温度28℃~37℃,发酵时间24h~48h。Further, the fermentation conditions in the wet grains are as follows: the rotation speed of the fermenter is 200r/min-400r/min, the oxygen ventilation rate is 1.0vvm-1.5vvm, the fermentation temperature is 28°C-37°C, and the fermentation time is 18h-24h; The fermentation conditions are as follows: the rotation speed of the fermenter is 200r/min-400r/min, the oxygen ventilation rate is 1.0vvm-1.5vvm, the fermentation temperature is 28°C-37°C, and the fermentation time is 24h-48h.
进一步地,在将枯草芽孢杆菌、地衣芽孢杆菌和植物乳杆菌接种之前,方法还包括:培养并获得菌液浓度各自独立地为2×1010CFU/mL~4×1010CFU/mL的枯草芽孢杆菌、地衣芽孢杆菌和植物乳杆菌;优选地,对将枯草芽孢杆菌、地衣芽孢杆菌和植物乳杆菌各自的菌体接种于盛有100ml~200ml培养基的摇瓶中进行一级种子培养,获得一级种子;以及将一级种子接种于发酵罐中进行发酵罐培养,得到浓度为2×1010CFU/mL~4×1010CFU/mL的菌液;其中,摇瓶中发酵培养的培养条件为:发酵温度28℃~37℃,发酵时间18h~24h,摇瓶的转速为150r/min~180r/min,培养基的pH值为6.0~7.4;发酵罐培养的培养条件为:发酵温度28℃~37℃,发酵时间36h~48h,发酵罐的转速200r/min~400r/min,氧气通气量为1.0vvm~1.5vvm,培养基的pH值为6.0~7.0;优选地,将一级种子按1%~10%的体积比例接种于发酵罐中进行发酵罐培养;优选地,摇瓶中发酵培养的培养基和发酵罐培养的培养基各自独立地为:蛋白胨4g~8g、酵母浸粉4g~8g、葡萄糖10g~20g、磷酸二氢钾5g~10g、七水硫酸镁0.5g~1g、氯化钠5g~10g,加蒸馏水至1000mL~1400mL,pH值6.0~7.4。Further, before inoculating Bacillus subtilis, Bacillus licheniformis and Lactobacillus plantarum, the method further includes: cultivating and obtaining subtilis subtilis with a bacterial solution concentration of 2×10 10 CFU/mL to 4×10 10 CFU/mL independently. Bacillus, Bacillus licheniformis and Lactobacillus plantarum; preferably, inoculate the respective thallines of Bacillus subtilis, Bacillus licheniformis and Lactobacillus plantarum in shake flasks filled with 100ml~200ml medium for primary seed culture, obtaining first-class seeds; and inoculating the first-class seeds in a fermenter for fermenter culture to obtain a bacterial solution with a concentration of 2×10 10 CFU/mL to 4×10 10 CFU/mL; wherein, the fermented and cultured The culture conditions are: the fermentation temperature is 28°C-37°C, the fermentation time is 18h-24h, the rotation speed of the shaker flask is 150r/min-180r/min, the pH value of the medium is 6.0-7.4; The temperature is 28°C-37°C, the fermentation time is 36h-48h, the rotation speed of the fermenter is 200r/min-400r/min, the oxygen ventilation is 1.0vvm-1.5vvm, and the pH value of the medium is 6.0-7.0; preferably, a Grade seeds are inoculated in fermentors at a volume ratio of 1% to 10% for fermenter cultivation; preferably, the culture medium for fermentation and culture in shake flasks and the culture medium for fermentor cultivation are each independently: 4g to 8g of peptone, yeast Dip powder 4g~8g, glucose 10g~20g, potassium dihydrogen phosphate 5g~10g, magnesium sulfate heptahydrate 0.5g~1g, sodium chloride 5g~10g, add distilled water to 1000mL~1400mL, pH 6.0~7.4.
进一步地,在湿糟的发酵处理过程中和/或在述酒糟浓缩液的发酵处理过程中,方法还包括向发酵体系中添加营养盐的步骤;优选地,营养盐的添加量,以终浓度计,分别为0.1g/L~0.3g/L的硫酸铵、0.1g/L~0.3g/L的尿素以及0.1g/L~0.3g/L的磷酸氢二铵。Further, during the fermentation process of wet grains and/or during the fermentation process of the distiller's grain concentrate, the method also includes the step of adding nutrient salts to the fermentation system; preferably, the added amount of nutrient salts is expressed as the final concentration In total, they are 0.1g/L-0.3g/L ammonium sulfate, 0.1g/L-0.3g/L urea and 0.1g/L-0.3g/L diammonium hydrogen phosphate.
进一步地,步骤S2包括:对脱毒的湿糟和脱毒的酒糟浓缩液按照4~6:1的质量比混合,将所述脱毒湿糟混合物进行干燥,并控制其中干物质的含量降至15%以下,得到已降解呕吐毒素的DDGS饲料。Further, step S2 includes: mixing the detoxified wet grains and the detoxified distiller's grains concentrate at a mass ratio of 4 to 6:1, drying the detoxified wet grains mixture, and controlling the decrease in the content of dry matter. To less than 15%, get the DDGS feed that has degraded vomitoxin.
进一步地,脱毒的酒糟干物质量浓度为62%~65%,酒糟浓缩液的干物质量浓度为27%~30%。Further, the dry matter concentration of the detoxified distiller's grains is 62%-65%, and the dry matter concentration of the concentrated distiller's grains is 27%-30%.
进一步地,干燥的温度为80℃~200℃,干燥的时间为4h~48h。Further, the drying temperature is 80°C-200°C, and the drying time is 4h-48h.
根据本发明的另一方面,提供了上述任一种降解DDGS饲料中呕吐毒素的方法降解得到的DDGS饲料,DDGS饲料中呕吐毒素的含量在1mg/kg以下。According to another aspect of the present invention, there is provided a DDGS feed obtained by degrading any one of the above methods for degrading the deoxynivalenol in the DDGS feed, and the content of the deoxynivalenol in the DDGS feed is below 1 mg/kg.
应用本发明的技术方案,通过利用上述三种混合菌种分别对湿糟和酒糟浓缩液中的呕吐毒素进行降解,不仅使得饲料中呕吐毒素的含量更低,而且该降解毒素的方法对饲料和环境没有污染,有效地解决了传统去毒方法所存在的问题。并且该方法中所使用的微生物符合微生物性饲料添加剂的要求,不仅解决了现有DDGS饲料中呕吐毒素残留危害动物以及人类健康的问题,而且提高了饲料中益生菌的含量,提高了饲料的应用价值。Applying the technical scheme of the present invention, by using the above-mentioned three mixed strains to degrade the vomitoxin in the wet grains and distiller's grains concentrate, not only the content of vomitoxin in the feed is lower, but also the method of degrading the toxin is beneficial to the feed and The environment is not polluted, which effectively solves the problems existing in traditional detoxification methods. Moreover, the microorganisms used in the method meet the requirements of microbial feed additives, which not only solves the problem that the vomitoxin residue in the existing DDGS feed endangers animals and human health, but also improves the content of probiotics in the feed and improves the application of the feed. value.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将结合实施例来详细说明本发明。It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present invention will be described in detail below in conjunction with examples.
如背景技术所提到的,现有的饲料中呕吐毒素的含量最高,其降解效率仍相对较低。为了进一步降低饲料中的呕吐毒素含量,改善饲料品质,本申请的发明人利用现有的能够降解呕吐毒素的微生物菌种降解呕吐毒素的方案进行了改进,提供了一种降解能力更强的方案,具体如下。As mentioned in the background art, the content of vomitoxin in the existing feed is the highest, and its degradation efficiency is still relatively low. In order to further reduce the content of deoxynivalenol in the feed and improve the quality of the feed, the inventors of the present application improved the deoxynivalenol degradation scheme by using the existing microbial strains capable of degrading the deoxynivalenol, and provided a scheme with stronger degradation ability ,details as follows.
本申请中利用三种明确可用于饲料添加使用的安全微生物来降解呕吐毒素,分别是枯草芽孢杆菌、地衣芽孢杆菌和植物乳杆菌。发明人经研究发现,这三种菌种在相同的培养条件下混合培养,均能获得较高的繁殖能力,且对呕吐毒素的降解能力更强,因而对呕吐毒素的降解效率也更高。In this application, three safe microorganisms that can be clearly used for feed addition are used to degrade vomitoxin, namely Bacillus subtilis, Bacillus licheniformis and Lactobacillus plantarum. The inventors have found through research that the mixed culture of these three strains under the same culture conditions can all obtain higher reproductive ability, and have a stronger ability to degrade deoxynivalenol, so the degradation efficiency of deoxynivalenol is also higher.
基于上述研究结果,在本申请一种典型的实施方式中,提供了一种提供了一种降解DDGS饲料中呕吐毒素的方法,该方法包括:步骤S1,将枯草芽孢杆菌、地衣芽孢杆菌和植物乳杆菌分别接种于湿糟和酒糟浓缩液中进行发酵处理,得到脱毒的湿糟和脱毒的酒糟浓缩液;以及步骤S2,将脱毒的湿糟和脱毒的酒糟浓缩液进行混合烘干处理,得到已降解呕吐毒素的DDGS饲料;其中,枯草芽孢杆菌、地衣芽孢杆菌和植物乳杆菌的菌液浓度各自独立地为2×1010CFU/mL~4×1010CFU/mL。Based on the above research results, in a typical implementation of the present application, a method for degrading vomitoxin in DDGS feed is provided, the method includes: Step S1, Bacillus subtilis, Bacillus licheniformis and plant Lactobacillus is inoculated in the wet grains and concentrated distiller's grains respectively for fermentation treatment to obtain detoxified wet grains and detoxified distiller's grains concentrated liquid; and step S2, mixing and drying the detoxified wet grains and the detoxified distiller's grains concentrated liquid Dry treatment to obtain DDGS feed that has degraded vomitoxin; wherein, the concentration of Bacillus subtilis, Bacillus licheniformis and Lactobacillus plantarum are each independently 2×10 10 CFU/mL~4×10 10 CFU/mL.
本申请的降解DDGS饲料中呕吐毒素的方法,通过利用上述三种混合菌种分别对湿糟和酒糟浓缩液中的呕吐毒素进行降解,不仅使得饲料中呕吐毒素的含量更低,而且该降解毒素的方法对饲料和环境没有污染,有效地解决了传统去毒方法所存在的问题。并且该方法中所使用的微生物符合中华人民共和国农业部公告第2045号《饲料添加剂品种目录(2013)》中允许添加的微生物性饲料添加剂的要求,不仅解决了现有DDGS饲料中呕吐毒素残留危害动物以及人类健康的问题,而且提高了饲料中益生菌的含量,提高了饲料的应用价值。The method for degrading deoxynivalenol in DDGS feed of the present application uses the above-mentioned three mixed strains to degrade the deoxynivalenol in the wet grains and distiller's grain concentrate, not only makes the content of deoxynivalenol in the feed lower, but also degrades the toxin The method has no pollution to the feed and the environment, and effectively solves the problems existing in the traditional detoxification method. And the microorganisms used in this method meet the requirements of microbial feed additives allowed to be added in the Ministry of Agriculture Announcement No. 2045 "Catalogue of Feed Additives (2013)", which not only solves the residual hazard of vomitoxin in the existing DDGS feed Animal and human health problems, and increase the content of probiotics in feed, improve the application value of feed.
本申请提供的上述降解DDGS饲料中呕吐毒素的方法,因在燃料乙醇生产过程中,会产生大量的酒糟上清液(发酵成熟醪液经离心后的清液),大部分经蒸发浓缩后生产酒糟浓缩液,湿糟与酒糟浓缩液混合蒸发干燥后产生出酒糟蛋白饲料(DDGS饲料)。所以,降解DDGS饲料中呕吐毒素的方法需两种途径协同作用才能达到降解DDGS饲料中呕吐毒素的目的。一种途径是在湿糟中添加高密度的混合菌液进行发酵处理,达到降解湿糟中溶解的水溶性呕吐毒素的目的。另一种途径是在酒糟浓缩液中添加高密度的混合菌液进行发酵处理,达到降解酒糟浓缩液中非水溶性呕吐毒素的目的。通过上述两种途径处理后,湿糟与酒糟浓缩液一起干燥生产酒糟蛋白饲料,即可达到降解DDGS饲料中呕吐毒素的目的。The above-mentioned method for degrading vomitoxin in DDGS feed provided by this application, because in the fuel ethanol production process, can produce a large amount of distiller's grains supernatant (clear liquid after centrifugation of fermented mature mash), most of them are produced after evaporation and concentration Distiller's grain concentrate, wet grains and distiller's grain concentrate are mixed, evaporated and dried to produce distiller's grain protein feed (DDGS feed). Therefore, the method of degrading DON in DDGS feed needs two ways to cooperate to achieve the purpose of degrading DON in DDGS feed. One approach is to add a high-density mixed bacterial solution to the wet grains for fermentation treatment to achieve the purpose of degrading the water-soluble vomitoxin dissolved in the wet grains. Another approach is to add a high-density mixed bacterial solution to the concentrated distiller's grains for fermentation to achieve the purpose of degrading the non-water-soluble vomitoxin in the concentrated distiller's grains. After being treated by the above two methods, the wet grains and distiller's grain concentrate are dried together to produce distiller's grain protein feed, which can achieve the purpose of degrading the vomitoxin in DDGS feed.
该方法中所使用的枯草芽孢杆菌、地衣芽孢杆菌和植物乳杆菌均属于益生菌,枯草芽孢杆菌能够促进动物生长在动物体内合成多种酶类物质和多种B族维生素,从而提高饲料消化吸收利用率。地衣芽孢杆菌能产生多种活性酶,如蛋白酶、淀粉酶、脂肪酶、果胶酶、葡聚糖酶、纤维素酶等,同时还能产生多种酶促因子,增强动物消化酶的活性。植物乳杆菌的益生作用广泛,能提高动物生长速度和机体免疫力、降低机体胆固醇含量、合成不饱和脂肪酸和多糖及减少氧化应激等。以2×1010CFU/mL~4×1010CFU/mL的高浓度范围的菌液形式存在的混合菌液中,菌生物量较高,对饲料中毒素的降解处理能力和效率均较高。The Bacillus subtilis, Bacillus licheniformis and Lactobacillus plantarum used in the method all belong to probiotics, and Bacillus subtilis can promote the growth of animals and synthesize multiple enzymes and multiple B vitamins in animals, thereby improving feed digestion and absorption utilization rate. Bacillus licheniformis can produce a variety of active enzymes, such as protease, amylase, lipase, pectinase, glucanase, cellulase, etc., and can also produce a variety of enzymatic factors to enhance the activity of animal digestive enzymes. Lactobacillus plantarum has a wide range of probiotic effects, which can improve the growth rate of animals and the body's immunity, reduce the body's cholesterol content, synthesize unsaturated fatty acids and polysaccharides, and reduce oxidative stress. In the mixed bacterial liquid in the form of bacterial liquid with a high concentration range of 2×10 10 CFU/mL to 4×10 10 CFU/mL, the bacterial biomass is relatively high, and the ability and efficiency of degrading toxins in feed are relatively high .
枯草芽孢杆菌是芽孢杆菌属的一种属于土壤微生物,其单个细胞0.7μm~0.8μm×2μm~3μm,着色均匀。无荚膜,周生鞭毛,能运动。革兰氏阳性菌,芽孢0.6μm~0.9μm×1.0μm~1.5μm,椭圆到柱状,位于菌体中央或稍偏,芽孢形成后菌体不膨大。菌落表面粗糙不透明,污白色或微黄色,在液体培养基中生长时,常形成皱醭。需氧菌。可利用蛋白质、多种糖及淀粉,分解色氨酸形成吲哚。在遗传学研究中应用广泛,对此菌的嘌呤核苷酸的合成途径及其调节机制研究得较清楚。广泛分布在土壤及腐败的有机物中,易在枯草浸汁中繁殖故名。Bacillus subtilis is a kind of soil microorganism belonging to the genus Bacillus. Its single cell is 0.7μm~0.8μm×2μm~3μm, and its color is uniform. Uncapsulated, with periosteum flagella, able to move. Gram-positive bacteria, spores 0.6μm~0.9μm×1.0μm~1.5μm, oval to columnar, located in the center of the bacterium or slightly biased, the bacterium does not expand after spore formation. The surface of the colony is rough and opaque, stained white or yellowish, and often forms wrinkles when growing in liquid medium. Aerobic bacteria. It can use protein, various sugars and starch to decompose tryptophan to form indole. It is widely used in genetic research, and the synthesis pathway and regulation mechanism of purine nucleotides in this strain have been studied clearly. Widely distributed in soil and decaying organic matter, it is easy to reproduce in withered grass juice, hence the name.
通过含有枯草芽孢杆菌的复合菌种进行降解呕吐毒素,具有以下有益效果,包括1)促进动物生长在动物体内合成多种酶类物质和多种B族维生素,从而提高饲料消化吸收利用率。2)抑制致病菌,菌体产生的枯草菌类、多粘菌素、制霉菌素、短杆菌肽等多种抗菌活性物质,对动物体内的致病菌或内源性感染的条件致病菌有明显的抑制作用。3)提高免疫力,刺激动物免疫器官的生长发育,提高免疫球蛋白和抗体水平,提高机体免疫力。4)减缓应激,减缓有多种原因导致的动物应激反应。5)调节肠道平衡,建立肠道内优势有益菌群,调整消化道内的微生态平衡。6)改善饲料环境,减少粪便臭味及有害气体排放。Degrading the vomitoxin by the compound strain containing Bacillus subtilis has the following beneficial effects, including 1) promoting the growth of animals and synthesizing various enzymes and various B vitamins in animals, thereby improving the utilization rate of feed digestion and absorption. 2) Inhibit pathogenic bacteria, subtilis fungi, polymyxin, nystatin, gramicidin and other antibacterial active substances produced by the bacteria, which are pathogenic to pathogenic bacteria or endogenous infections in animals Bacteria have obvious inhibitory effect. 3) Improve immunity, stimulate the growth and development of animal immune organs, increase the level of immunoglobulin and antibodies, and improve the body's immunity. 4) Relieve stress, slow down the stress response of animals caused by various reasons. 5) Regulate the intestinal balance, establish the dominant beneficial bacteria in the intestinal tract, and adjust the micro-ecological balance in the digestive tract. 6) Improve the feed environment, reduce fecal odor and harmful gas emissions.
地衣芽孢杆菌为革兰氏阳性杆菌属于土壤微生物,单个细胞0.8μm×1.5μm~3.5μm,细胞形态和排列呈杆状、单生,产生近中生的椭圆状芽孢,孢囊稍膨大。在肉汁培养基上的菌落为扁平、边缘不整齐、白色、表面粗糙皱褶,24h后菌落直径为3mm。Bacillus licheniformis is a Gram-positive bacillus and belongs to soil microorganisms. A single cell is 0.8 μm×1.5 μm to 3.5 μm. The shape and arrangement of the cells are rod-shaped and solitary. The colony on the gravy medium was flat, with irregular edges, white, rough and wrinkled surface, and the diameter of the colony was 3 mm after 24 hours.
地衣芽孢杆菌能产生抗菌活性物质、杀灭致病菌,并具有独特的生物夺氧作用机制,能抑制致病菌的生长繁殖,对有益菌有促进生长作用。地衣芽孢杆菌能产生多种活性酶,如蛋白酶、淀粉酶、脂肪酶、果胶酶、葡聚糖酶、纤维素酶等,同时还能产生多种酶促因子,增强动物消化酶的活性。地衣芽孢杆菌在一定条件下能产生抗逆性内生孢子,可以产生脂肽类、肽类、磷脂类、多烯类和氨基酸类等多种抗生素,对多种病原菌起到很好的抑制作用。Bacillus licheniformis can produce antibacterial active substances, kill pathogenic bacteria, and has a unique mechanism of biological oxygen capture, which can inhibit the growth and reproduction of pathogenic bacteria and promote the growth of beneficial bacteria. Bacillus licheniformis can produce a variety of active enzymes, such as protease, amylase, lipase, pectinase, glucanase, cellulase, etc., and can also produce a variety of enzymatic factors to enhance the activity of animal digestive enzymes. Bacillus licheniformis can produce stress-resistant endospores under certain conditions, and can produce lipopeptides, peptides, phospholipids, polyenes and amino acids and other antibiotics, which have a good inhibitory effect on various pathogenic bacteria .
地衣芽孢杆菌同时能产生多种营养物质如维生素、氨基酸、有机酸、促生长因子等,参与动物机体新陈代谢,为机体提供营养物质。地衣芽孢杆菌能调节动物肠道菌群平衡,改善肠道微生态环境,促进动物生长、减少动物肠道疾病的发生,提高动物机体的抗病力。同时它还可通过免疫抑制、竞争性吸附及合成抑菌物质等多方面的作用。地衣芽孢杆菌能刺激动物免疫器官的生长发育,激活淋巴细胞,提高免疫球蛋白和抗体水平,增强细胞免疫和体液免疫功能,提高机体免疫力。此外,饲用地衣芽孢杆菌具有拮抗肠道病原细菌,维护和调节肠道微生态平衡的作用,增强动物机体的抗病力和免疫力,可有效的提高饲料的转化率,增加畜禽产品的生产量。Bacillus licheniformis can also produce a variety of nutrients such as vitamins, amino acids, organic acids, growth-promoting factors, etc., participate in the metabolism of animal bodies, and provide nutrients for the body. Bacillus licheniformis can regulate the balance of animal intestinal flora, improve the intestinal micro-ecological environment, promote animal growth, reduce the occurrence of animal intestinal diseases, and improve the disease resistance of animal organisms. At the same time, it can also play various roles such as immunosuppression, competitive adsorption and synthesis of antibacterial substances. Bacillus licheniformis can stimulate the growth and development of animal immune organs, activate lymphocytes, increase the level of immunoglobulin and antibodies, enhance cellular immunity and humoral immunity, and improve the body's immunity. In addition, Bacillus licheniformis for feed has the functions of antagonizing intestinal pathogenic bacteria, maintaining and regulating the intestinal microecological balance, enhancing the disease resistance and immunity of animals, effectively improving the conversion rate of feed, and increasing the yield of livestock and poultry products. Production.
植物乳杆菌属于乳酸杆属,圆端直杆菌,通常为0.9μm~1.2μm×3.0μm~8.0μm,单个、成对或短链状。通常缺乏鞭毛,但能运动。革兰氏阳性,不生芽孢。兼性厌氧,表面菌落直径约3mm,凸起,呈圆形,表面光滑,细密,色白,偶尔呈浅黄或深黄色。属化能异养菌,15℃能生长,通常最适生长温度为30℃~35℃。Lactobacillus plantarum belongs to the genus Lactobacillus, Rectobacillus round-terminal, usually 0.9 μm ~ 1.2 μm × 3.0 μm ~ 8.0 μm, single, paired or short chain. Usually lacks flagella, but is able to move. Gram positive, non-spore forming. Facultative anaerobic, surface colony diameter about 3mm, raised, round, smooth surface, dense, white color, occasionally light yellow or dark yellow. It is a chemoheterotrophic bacterium that can grow at 15°C, and usually the optimum growth temperature is 30°C to 35°C.
植物乳杆菌通过产生有机酸、细菌素、过氧化氢和双乙酰等多种抑菌物质,促进营养物质吸收等多种功能,能改善调节肠道微生物菌群的平衡,增强机体的免疫力。植物乳杆菌的益生作用广泛,如提高动物生长速度和机体免疫力、降低机体胆固醇含量、合成不饱和脂肪酸和多糖及减少氧化应激等。被广泛应用于食品发酵及微生态制剂等领域中,是中华人民共和国农业部公告第2045号《饲料添加剂品种目录(2013)》中允许添加的微生物性饲料添加剂之一。法国科学家Niderkorn分别检测了29株菌对真菌毒素的去除效果,发现所有的乳酸菌都有去除呕吐毒素的能力。乳酸菌降解呕吐毒素功能的实现,需要活菌数达到一定的数量。Lactobacillus plantarum produces various antibacterial substances such as organic acids, bacteriocins, hydrogen peroxide and diacetyl, and promotes nutrient absorption and other functions, which can improve the balance of intestinal microbial flora and enhance the body's immunity. Lactobacillus plantarum has a wide range of prebiotic effects, such as improving animal growth rate and body immunity, reducing body cholesterol levels, synthesizing unsaturated fatty acids and polysaccharides, and reducing oxidative stress. It is widely used in the fields of food fermentation and micro-ecological preparations, and is one of the microbial feed additives allowed to be added in the Ministry of Agriculture Announcement No. 2045 "Catalogue of Feed Additives (2013)". French scientist Niderkorn tested the removal effect of 29 strains of bacteria on mycotoxins and found that all lactic acid bacteria have the ability to remove vomitoxin. The realization of the function of lactic acid bacteria to degrade vomitoxin requires a certain number of viable bacteria.
上述方法中采用三种菌种形成的混合菌液,不仅对饲料中的呕吐毒素的降解具有协同促进作用,而且也能对饲料中的其他可能的毒素进行降解,使得处理后的饲料中的毒素含量更低,并且由于上述菌种都属于对人和动物有益的益生菌,因而所得饲料的营养价值更高。In the above method, the mixed bacterial solution formed by three kinds of bacteria not only has a synergistic effect on the degradation of vomitoxin in the feed, but also can degrade other possible toxins in the feed, so that the toxin in the processed feed The content is lower, and because the above-mentioned bacterial species belong to the probiotics beneficial to humans and animals, the nutritional value of the obtained feed is higher.
上述方法中,将每种菌接种于湿糟和酒糟浓缩液中的接种比例优选按照体积比为2%~5%的比例接种。In the above method, the inoculation ratio of inoculating each bacterium in the wet grains and distiller's grains concentrate is preferably 2%-5% by volume.
本申请的上述方法中,对湿糟和酒糟浓缩液进行发酵培养进行呕吐毒素降解的具体条件为混合微生物菌种的繁殖条件,所有有利于上述混合菌种进行最大化繁殖的条件均有助于实现对呕吐毒素进行高效降解。In the above method of the present application, the specific conditions for fermenting wet grains and distiller's grain concentrate to degrade vomitoxin are the propagation conditions of mixed microbial strains, and all conditions that are conducive to the maximum reproduction of the above mixed strains are conducive to Achieve efficient degradation of vomitoxin.
在本申请一种优选的实施例中,湿糟中的发酵条件为:发酵罐转速为200r/min~400r/min,氧气通气量为1.0vvm~1.5vvm,发酵温度28℃~37℃,发酵时间18h~24h;优选地,酒糟浓缩液的发酵条件为:发酵罐转速为200r/min~400r/min,氧气通气量为1.0vvm~1.5vvm,发酵温度28℃~37℃,发酵时间24h~48h;更优选地,在湿糟的发酵的过程中和/或在述酒糟浓缩液的发酵的过程中,还包括向发酵罐中添加营养盐的步骤,进一步优选地,营养盐为0.1g/L~0.3g/L的硫酸铵、0.1g/L~0.3g/L的尿素以及0.1g/L~0.3g/L的磷酸氢二铵。In a preferred embodiment of the present application, the fermentation conditions in the wet grains are: the rotation speed of the fermenter is 200r/min-400r/min, the oxygen ventilation rate is 1.0vvm-1.5vvm, the fermentation temperature is 28°C-37°C, and the fermentation The time is 18h-24h; preferably, the fermentation conditions of distiller's grain concentrate are: the rotation speed of the fermenter is 200r/min-400r/min, the oxygen ventilation is 1.0vvm-1.5vvm, the fermentation temperature is 28°C-37°C, and the fermentation time is 24h- 48h; more preferably, during the fermentation process of wet grains and/or during the fermentation process of the distiller's grain concentrate, it also includes the step of adding nutrient salts to the fermenter, further preferably, the nutrient salts are 0.1g/ L-0.3g/L ammonium sulfate, 0.1g/L-0.3g/L urea and 0.1g/L-0.3g/L diammonium hydrogen phosphate.
分别在上述优选的条件下对湿糟和酒糟浓缩液进行发酵处理,使上述混合菌种能够最大量地进行繁殖,进而对湿糟和酒糟浓缩液中的呕吐毒素进行高效降解,大大降低了处理后饲料中的呕吐毒素的含量,并相应提高了饲料中益生菌的含量,使饲料更具应用价值。The wet grains and distiller's grains concentrate are fermented under the above-mentioned optimal conditions, so that the above-mentioned mixed bacteria can reproduce in a large amount, and then efficiently degrade the vomitoxin in the wet grains and distiller's grains concentrate, which greatly reduces the processing time. After reducing the content of vomitoxin in the feed, and correspondingly increasing the content of probiotics in the feed, the feed has more application value.
具体为:湿糟中的发酵处理步骤如下:取各菌液浓度为2×1010CFU/mL~4×1010CFU/mL的枯草芽孢杆菌、地衣芽孢杆菌和植物乳杆菌,按2%~5%比例接种于湿糟发酵罐中进行发酵培养,发酵条件为:转速200r/min~400r/min,通气量1.0vvm~1.5vvm,自然pH值,发酵温度28℃~37℃,发酵培养18h~24h,发酵过程中为促进微生物生长需要添加一定量的营养盐(优选地,营养盐的添加量,以终浓度计,分别为0.1g/L~0.3g/L的硫酸铵、0.1g/L~0.3g/L的尿素以及0.1g/L~0.3g/L的磷酸氢二铵)。Specifically: the fermentation treatment steps in the wet grains are as follows: take Bacillus subtilis, Bacillus licheniformis and Lactobacillus plantarum with a concentration of 2×10 10 CFU/mL to 4×10 10 CFU/mL, and use 2%~ 5% was inoculated in wet grain fermentation tanks for fermentation and cultivation. The fermentation conditions were: rotation speed 200r/min-400r/min, ventilation rate 1.0vvm-1.5vvm, natural pH value, fermentation temperature 28°C-37°C, fermentation culture 18h ~24h, in the fermentation process, a certain amount of nutrient salt needs to be added in order to promote the growth of microorganisms (preferably, the added amount of nutrient salt, in terms of final concentration, is respectively ammonium sulfate of 0.1g/L~0.3g/L, 0.1g/L L~0.3g/L urea and 0.1g/L~0.3g/L diammonium hydrogen phosphate).
酒糟浓缩液中的发酵处理步骤如下:取各菌液浓度为2×1010CFU/mL~4×1010CFU/mL的枯草芽孢杆菌、地衣芽孢杆菌和植物乳杆菌,按5%~10%比例接种于酒糟浓缩液发酵罐中进行发酵培养,发酵条件为:转速200r/min~400r/min,通气量1.0vvm~1.5vvm,自然pH值,发酵温度28℃~37℃,发酵培养24h~48h,发酵过程中为促进微生物生长需要添加一定量的营养盐。其中,营养盐添加量为0.1g/L~0.3g/L的硫酸铵、0.1g/L~0.3g/L的尿素、0.1g/L~0.3g/L的磷酸氢二铵。The fermentation treatment steps in distiller's grain concentrate are as follows: take Bacillus subtilis, Bacillus licheniformis and Lactobacillus plantarum with a concentration of 2×10 10 CFU/mL to 4×10 10 CFU/mL, and use 5% to 10% Proportionally inoculated in distiller's grain concentrate fermenter for fermentation and cultivation, the fermentation conditions are: rotation speed 200r/min~400r/min, ventilation rate 1.0vvm~1.5vvm, natural pH value, fermentation temperature 28℃~37℃, fermentation cultivation 24h~ 48h, during the fermentation process, a certain amount of nutrient salt needs to be added to promote the growth of microorganisms. Among them, the added amount of nutrient salt is 0.1g/L-0.3g/L ammonium sulfate, 0.1g/L-0.3g/L urea, 0.1g/L-0.3g/L diammonium hydrogen phosphate.
为了进一步延长微生物菌剂降解呕吐毒素后的饲料的存储时间以及提高饲料的存储和运输条件,在本申请一种优选的实施例中,步骤S2包括:将脱毒的湿糟和脱毒的酒糟浓缩液按照4~6:1的质量比混合;再将所述脱毒湿糟混合物进行干燥,使其水分含量降至15%以下,得到已降解呕吐毒素的DDGS饲料。优选地,脱毒的湿糟中的干物质含量为62wt%~65wt%,脱毒的酒糟浓缩液中的干物质含量为27wt%~30wt%。优选地,干燥的温度为80℃~200℃,干燥的时间为4h~48h。In order to further extend the storage time of the feed after the microbial agent has degraded vomitoxin and improve the storage and transportation conditions of the feed, in a preferred embodiment of the present application, step S2 includes: detoxified wet grains and detoxified distiller's grains The concentrate is mixed according to the mass ratio of 4-6:1; and then the detoxified wet grains mixture is dried to reduce the water content to below 15%, so as to obtain the DDGS feed which has degraded the vomitoxin. Preferably, the dry matter content in the detoxified wet grains is 62wt%-65wt%, and the dry matter content in the detoxified distiller's grains concentrate is 27wt%-30wt%. Preferably, the drying temperature is 80°C-200°C, and the drying time is 4h-48h.
在本申请第二种典型的实施方式中,提供了一种上述降解方法降解处理后的DDGS饲料,该DDGS饲料中呕吐毒素的含量在1mg/kg以下。相比现有技术中的DDGS饲料,其中的呕吐毒素的含量大大降低,提高了饲料的食用安全性。In the second typical embodiment of the present application, a DDGS feed degraded by the above-mentioned degradation method is provided, and the content of vomitoxin in the DDGS feed is below 1 mg/kg. Compared with the DDGS feed in the prior art, the content of vomitoxin therein is greatly reduced, and the edible safety of the feed is improved.
需要说明的是,上述三种菌种在进行混合降解呕吐毒素之前,需要先单独或者混合进行高密度培养,以获得上述高浓度。具体步骤可以在现有的杆菌培养条件基础上对各培养条件进行优化调整得到。在本申请一种优选的实施例中,通过高密度培养获得上述浓度为2×1010CFU/mL~4×1010CFU/mL的菌液的步骤包括:将菌体接种于盛有100ml~200ml培养基的摇瓶中进行一级种子的培养,以及将一级种子接种于发酵罐中进行发酵罐培养,获得2×1010CFU/mL~4×1010CFU/mL的菌液;其中,摇瓶中发酵培养的培养条件为:发酵温度28℃~37℃,发酵时间18h~24h,摇瓶的转速为150r/min~180r/min,培养基的pH值为6.0~7.4;发酵罐培养的培养条件为:发酵温度28℃~37℃,发酵时间36h~48h,发酵罐的转速200r/min~400r/min,氧气通气量为1.0vvm~1.5vvm,培养基的pH值为6.0~7.0。It should be noted that, before the above-mentioned three kinds of bacterial species are mixed and degraded to deoxynivalenol, they need to be cultured at a high density individually or mixed to obtain the above-mentioned high concentration. The specific steps can be obtained by optimizing and adjusting each culture condition on the basis of the existing bacillus culture conditions. In a preferred embodiment of the present application, the step of obtaining the above-mentioned bacterial solution with a concentration of 2×10 10 CFU/mL to 4×10 10 CFU/mL through high-density culture includes: inoculating the bacteria in a container containing 100ml- Cultivate primary seeds in shake flasks with 200ml of medium, and inoculate primary seeds in fermentors for fermentation to obtain 2×10 10 CFU/mL~4×10 10 CFU/mL bacterial liquid; , the culture conditions of the fermentation culture in the shake flask are: fermentation temperature 28 ℃~37 ℃, fermentation time 18h~24h, the rotating speed of the shake flask is 150r/min~180r/min, the pH value of the medium is 6.0~7.4; The culture conditions for cultivation are: fermentation temperature 28℃~37℃, fermentation time 36h~48h, rotation speed of fermenter 200r/min~400r/min, oxygen ventilation 1.0vvm~1.5vvm, medium pH value 6.0~ 7.0.
在上述优选的培养条件进行发酵罐培养,能够获得具有本申请上述高密度的菌液,使得同样菌液用量条件下对饲料中毒素的降解效率高,处理后的饲料的营养价值高。Under the above-mentioned preferred culture conditions, the fermenter culture can obtain the bacterial liquid with the above-mentioned high density of the present application, so that under the same bacterial liquid dosage, the degradation efficiency of toxins in the feed is high, and the nutritional value of the treated feed is high.
上述将一级种子接种于发酵罐中进行培养的步骤中,具体接种的比例可以根据实际一级种子的菌液浓度进行合理调整。在本申请一种优选的实施例中,将一级种子按1%~10%的体积比例接种于发酵罐中进行发酵罐培养,获得微生物菌剂。按1%~10%的体积比例接种,能够使发酵罐中的发酵速度快,发酵效率高。In the above-mentioned step of inoculating the primary seeds in the fermenter for cultivation, the specific inoculation ratio can be reasonably adjusted according to the actual bacterial concentration of the primary seeds. In a preferred embodiment of the present application, the primary seeds are inoculated in a fermenter at a volume ratio of 1% to 10% for fermentation in a fermenter to obtain a microbial agent. The inoculation at a volume ratio of 1% to 10% can make the fermentation speed in the fermenter fast and the fermentation efficiency high.
对本申请混合菌种进行一级种子培养和发酵罐培养的步骤中,可以在单一菌种进行培养的培养基基础上通过合理添加或调整碳源、氮源及其他营养元素得到。在本申请一种优选的实施例中,摇瓶中发酵培养的培养基和发酵罐培养的培养基各自独立地为:蛋白胨4g~8g、酵母浸粉4g~8g、葡萄糖10g~20g、磷酸二氢钾5g~10g、七水硫酸镁0.5g~1g,氯化钠5g~10g,加蒸馏水至1000mL~1400mL,pH值6.0~7.4。In the steps of primary seed cultivation and fermenter cultivation of the mixed strains of the present application, it can be obtained by rationally adding or adjusting carbon sources, nitrogen sources and other nutrient elements on the basis of the culture medium of a single strain. In a preferred embodiment of the present application, the medium for fermentation culture in shake flasks and the culture medium for fermentor tank culture are each independently: 4g-8g of peptone, 4g-8g of yeast extract powder, 10g-20g of glucose, diphosphate Potassium hydrogen 5g~10g, magnesium sulfate heptahydrate 0.5g~1g, sodium chloride 5g~10g, add distilled water to 1000mL~1400mL, pH value 6.0~7.4.
在本申请一种最优选的实施例中,上述枯草芽孢杆菌、地衣芽孢杆菌和植物乳杆菌的高密度培养方法,具体为:在无菌条件下,利用接种环分别挑取3环至5环菌体接种于100ml~200ml培养基中进行摇瓶发酵培养(一级种子培养),培养条件为:发酵温度28℃~37℃,发酵时间18h~24h,转速150r/min~180r/min,pH值6.0~7.4。将上述培养好的一级种子,按1%~10%比例接种于发酵罐进行枯草芽孢杆菌、地衣芽孢杆菌和植物乳杆菌的高密度培养,培养条件为:发酵温度28℃~37℃,发酵时间36h~48h,转速200r/min~400r/min,通气量1.0vvm~1.5vvm,pH值6.0~7.0,最终各菌液浓度达到2×1010CFU/mL~4×1010CFU/mL。发酵种子培养基由如下组分组成:蛋白胨4g~8g、酵母浸粉4g~8g、葡萄糖10g~20g、磷酸二氢钾5g~10g、七水硫酸镁0.5g~1g,氯化钠5g~10g,加蒸馏水至1000mL~1400mL,pH值6.0~7.4。发酵罐培养基由如下组分组成:蛋白胨4g~8g、酵母浸粉4g~8g、葡萄糖10g~20g、磷酸二氢钾5g~10g、七水硫酸镁0.5g~1g,氯化钠5g~10g,加蒸馏水至1000mL~1400mL,pH值6.0~7.4。In one of the most preferred embodiments of the present application, the high-density culture method of the above-mentioned Bacillus subtilis, Bacillus licheniformis and Lactobacillus plantarum is specifically: under sterile conditions, use the inoculation loop to pick 3 to 5 rings respectively Bacteria are inoculated in 100ml~200ml medium for shake flask fermentation culture (first-level seed culture). The value is 6.0-7.4. Inoculate the first-grade seeds cultivated above in a fermenter at a ratio of 1% to 10% for high-density cultivation of Bacillus subtilis, Bacillus licheniformis and Lactobacillus plantarum. The cultivation conditions are: fermentation temperature 28°C-37°C, fermentation The time is 36h~48h, the rotation speed is 200r/min~400r/min, the ventilation rate is 1.0vvm~1.5vvm, the pH value is 6.0~7.0, and the final concentration of each bacterial solution reaches 2×10 10 CFU/mL~4×10 10 CFU/mL. The fermented seed medium is composed of the following components: peptone 4g-8g, yeast extract powder 4g-8g, glucose 10g-20g, potassium dihydrogen phosphate 5g-10g, magnesium sulfate heptahydrate 0.5g-1g, sodium chloride 5g-10g , add distilled water to 1000mL ~ 1400mL, pH 6.0 ~ 7.4. The fermenter culture medium is composed of the following components: peptone 4g-8g, yeast extract powder 4g-8g, glucose 10g-20g, potassium dihydrogen phosphate 5g-10g, magnesium sulfate heptahydrate 0.5g-1g, sodium chloride 5g-10g , add distilled water to 1000mL ~ 1400mL, pH 6.0 ~ 7.4.
下面将结合具体的实施例来进一步说明本申请的有益效果。以下实施例中所使用的菌种均为商品化的菌种,均购于中国工业微生物菌种保藏管理中心(CICC)。具体信息如下:The beneficial effects of the present application will be further described below in conjunction with specific embodiments. The strains used in the following examples are all commercial strains purchased from China Industrial Microbiology Culture Collection Center (CICC). Specific information is as follows:
枯草芽孢杆菌:(Bacillus subtilis),保藏编号分别为CICC 10089和CICC20445。Bacillus subtilis: (Bacillus subtilis), the deposit numbers are CICC 10089 and CICC20445 respectively.
地衣芽孢杆菌:(Bacillus licheniformis),保藏编号为CICC 20446和CICC20514。Bacillus licheniformis: (Bacillus licheniformis), the deposit numbers are CICC 20446 and CICC20514.
植物乳杆菌:(Lactobacillus plantarum),保藏编号为CICC 6002。Lactobacillus plantarum: (Lactobacillus plantarum), the preservation number is CICC 6002.
需要说明的是,以下实施例中呕吐毒素含量的检测方法是采用呕吐毒素(DON)ELISA快速检测试剂盒(本试剂盒采用间接竞争ELISA方法,在酶标板微孔条上预包被呕吐毒素抗原,样本中的呕吐毒素和微孔条上预包被的抗原竞争抗呕吐毒素抗体(抗试剂),同时呕吐毒素抗体与酶标二抗(酶标物)相结合,经TMB底物显色,样本吸光度值与其所含呕吐毒素量呈负相关,与标准曲线比较再乘以其对应的稀释倍数,即可得出样本中呕吐毒素的含量。相关检测试剂购自北京华安麦科生物技术有限公司)进行测定。It should be noted that the detection method for the content of deoxynivalenol in the following examples is to use the deoxynivalenol (DON) ELISA rapid detection kit (this kit adopts the indirect competitive ELISA method, and the deoxynivalenol is pre-coated on the microwell strip of the microtiter plate. The antigen, DON in the sample and the pre-coated antigen on the microwell strip compete with the anti-DON antibody (anti-reagent), and at the same time, the DON antibody is combined with the enzyme-labeled secondary antibody (enzyme-labeled substance), and the color is developed by the TMB substrate , the absorbance value of the sample is negatively correlated with the amount of vomitoxin contained in it. Compared with the standard curve and multiplied by the corresponding dilution factor, the content of vomitoxin in the sample can be obtained. Relevant detection reagents were purchased from Beijing Huaan Maike Biotechnology Co., Ltd. company) to measure.
实施例1本发明枯草芽孢杆菌的高密度培养方法Embodiment 1 The high-density culture method of Bacillus subtilis of the present invention
在无菌条件下,利用接种环挑取5环两种枯草芽孢杆菌接种于100ml培养基(300ml三角瓶)中,进行摇瓶发酵培养(一级种子培养),培养条件为:发酵温度37℃,发酵时间24h,转速180r/min,pH值7.0。将上述培养好的一级种子,按10%比例接种于发酵罐进行枯草芽孢杆菌的高密度培养,培养条件为:发酵温度37℃,发酵时间48h,转速200r/min,通气量1.5vvm,pH值7.0,发酵结束后,将发酵液保存在4℃冰箱内备用。采用的是平板计数法,取1mL发酵液进行稀释10-9倍后,经过37℃,24h培养后数出平板上所生长出的菌落个数分别为:CICC 10089达到3.8×1010CFU/mL和CICC 20445达到3.5×1010CFU/mL。Under aseptic conditions, use the inoculation loop to pick 5 rings of two kinds of Bacillus subtilis and inoculate them in 100ml medium (300ml Erlenmeyer flask), and carry out shake flask fermentation culture (first-level seed culture). The culture conditions are: fermentation temperature 37°C , fermentation time 24h, rotation speed 180r/min, pH value 7.0. The first-grade seeds cultivated above were inoculated in a fermenter at a ratio of 10% to carry out high-density culture of Bacillus subtilis. The culture conditions were: fermentation temperature 37°C, fermentation time 48h, rotation speed 200r/min, ventilation rate 1.5vvm, pH The value is 7.0. After the fermentation is finished, the fermentation broth is stored in a refrigerator at 4°C for later use. The plate counting method is used. After diluting 1mL of fermentation broth by 10 -9 times, after 24 hours of cultivation at 37°C, the number of colonies grown on the plate is counted: CICC 10089 reaches 3.8×10 10 CFU/mL and CICC 20445 reached 3.5×10 10 CFU/mL.
其中,摇瓶发酵培养基由下述组分组成:蛋白胨4g、酵母浸粉4g、葡萄糖10g、磷酸二氢钾5g、七水硫酸镁0.5g,氯化钠5g,加蒸馏水至1000mL,pH值7.0。所述发酵罐培养基由如下组分组成:蛋白胨16g、酵母浸粉16g、葡萄糖40g、氯化钠20g、磷酸二氢钾20g、七水硫酸镁2g、蒸馏水2000mL,pH值7.0。Among them, the shake flask fermentation medium is composed of the following components: peptone 4g, yeast extract powder 4g, glucose 10g, potassium dihydrogen phosphate 5g, magnesium sulfate heptahydrate 0.5g, sodium chloride 5g, add distilled water to 1000mL, pH 7.0. The fermentor medium is composed of the following components: 16g of peptone, 16g of yeast extract powder, 40g of glucose, 20g of sodium chloride, 20g of potassium dihydrogen phosphate, 2g of magnesium sulfate heptahydrate, 2000mL of distilled water, and a pH value of 7.0.
实施例2本发明地衣芽孢杆菌的高密度培养方法The high-density culture method of embodiment 2 bacillus licheniformis of the present invention
在无菌条件下,利用接种环挑取5环两种地衣芽孢杆菌接种于100ml培养基(300ml三角瓶)中,进行摇瓶发酵培养(一级种子培养),培养条件为:发酵温度37℃,发酵时间24h,转速180r/min,pH值7.0。将上述培养好的一级种子,按10%比例接种于发酵罐进行地衣芽孢杆菌的高密度培养,培养条件为:发酵温度37℃,发酵时间48h,转速400r/min,通气量1.5vvm,pH值7.0,发酵结束后,将发酵液保存在4℃冰箱内备用。采用的是平板计数法,取1mL发酵液进行稀释10-9倍后,经过37℃,24h培养后数出平板上所生长出的菌落个数,CICC20446达到2.7×1010CFU/mL,CICC20514达到2.8×1010CFU/mL。Under sterile conditions, use the inoculation loop to pick 5 rings of two kinds of Bacillus licheniformis and inoculate them in 100ml culture medium (300ml Erlenmeyer flask), and carry out shaking flask fermentation culture (first-level seed culture). The culture conditions are: fermentation temperature 37°C , fermentation time 24h, rotation speed 180r/min, pH value 7.0. The first-grade seeds cultivated above were inoculated in a fermenter at a ratio of 10% to carry out high-density culture of Bacillus licheniformis. The culture conditions were: fermentation temperature 37°C, fermentation time 48h, rotation speed 400r/min, ventilation rate 1.5vvm, pH The value is 7.0. After the fermentation is finished, the fermentation broth is stored in a refrigerator at 4°C for later use. The plate counting method is used. After diluting 1mL of fermentation broth by 10 -9 times, count the number of colonies grown on the plate after 24 hours of cultivation at 37°C. CICC20446 reaches 2.7×10 10 CFU/mL, and CICC20514 reaches 2.8×10 10 CFU/mL.
其中,摇瓶发酵培养基由下述组分组成:蛋白胨4g、酵母浸粉4g、葡萄糖10g、磷酸二氢钾5g、七水硫酸镁0.5g,氯化钠5g,加蒸馏水至1000mL,pH值7.0。所述发酵罐培养基由如下组分组成:蛋白胨16g、酵母浸粉16g、葡萄糖40g、氯化钠20g、磷酸二氢钾20g、七水硫酸镁2g、蒸馏水2000mL,pH值7.0。Among them, the shake flask fermentation medium is composed of the following components: peptone 4g, yeast extract powder 4g, glucose 10g, potassium dihydrogen phosphate 5g, magnesium sulfate heptahydrate 0.5g, sodium chloride 5g, add distilled water to 1000mL, pH 7.0. The fermentor medium is composed of the following components: 16g of peptone, 16g of yeast extract powder, 40g of glucose, 20g of sodium chloride, 20g of potassium dihydrogen phosphate, 2g of magnesium sulfate heptahydrate, 2000mL of distilled water, and a pH value of 7.0.
实施例3本发明植物乳杆菌的高密度培养方法Embodiment 3 The high-density cultivation method of plantarum lactobacillus of the present invention
在无菌条件下,利用接种环挑取5环植物乳杆菌接种于100ml培养基(300ml三角瓶)中,进行摇瓶发酵培养(一级种子培养),培养条件为:发酵温度30℃,发酵时间24h,转速180r/min,pH值6.2。将上述培养好的一级种子,按10%比例接种于发酵罐进行植物乳杆菌的高密度培养,培养条件为:发酵温度30℃,发酵时间48h,转速200r/min,通气量1.5vvm,pH值6.2,发酵结束后,将发酵液保存在4℃冰箱内备用。采用的是平板计数法,取1mL发酵液进行稀释10-9倍后,经过30℃,24h培养后数出平板上所生长出的菌落个数达到,2.6×1010CFU/mL。Under sterile conditions, use the inoculation loop to pick 5 rings of Lactobacillus plantarum and inoculate them in 100ml culture medium (300ml Erlenmeyer flask), and carry out shake flask fermentation culture (first-level seed culture). The culture conditions are: fermentation temperature 30°C, fermentation The time is 24 hours, the rotation speed is 180r/min, and the pH value is 6.2. The first-grade seeds cultivated above were inoculated in a fermenter at a ratio of 10% for high-density cultivation of Lactobacillus plantarum. The cultivation conditions were: fermentation temperature 30°C, fermentation time 48h, rotation speed 200r/min, ventilation rate 1.5vvm, pH The value is 6.2. After the fermentation is finished, the fermentation broth is stored in a refrigerator at 4°C for later use. The plate counting method was adopted. After 1 mL of fermentation broth was diluted 10 -9 times, after 24 hours of incubation at 30°C, the number of colonies grown on the plate was counted to reach 2.6×10 10 CFU/mL.
其中,摇瓶发酵培养基由下述组分组成:蛋白胨4g、酵母浸粉4g、葡萄糖10g、磷酸二氢钾5g、七水硫酸镁0.5g,氯化钠5g,加蒸馏水至1000mL,pH值6.2。所述发酵罐培养基由如下组分组成:蛋白胨16g、酵母浸粉16g、葡萄糖40g、氯化钠20g、磷酸二氢钾20g、七水硫酸镁2g、蒸馏水2000mL,pH值6.2。Among them, the shake flask fermentation medium is composed of the following components: peptone 4g, yeast extract powder 4g, glucose 10g, potassium dihydrogen phosphate 5g, magnesium sulfate heptahydrate 0.5g, sodium chloride 5g, add distilled water to 1000mL, pH 6.2. The fermentor medium is composed of the following components: 16g of peptone, 16g of yeast extract powder, 40g of glucose, 20g of sodium chloride, 20g of potassium dihydrogen phosphate, 2g of magnesium sulfate heptahydrate, 2000mL of distilled water, and a pH value of 6.2.
实施例4本发明降解DDGS饲料中呕吐毒素的方法Embodiment 4 The method of the present invention for degrading vomitoxin in DDGS feed
湿糟的混合微生物菌液发酵处理:取枯草芽孢杆菌液(CICC 10089)浓度为3.8×1010CFU/mL,地衣芽孢杆菌液(CICC 20446)浓度为2.7×1010CFU/mL,植物乳杆菌液浓度为2.6×1010CFU/mL,分别按2%、2%和5%的比例共同接种于湿糟发酵罐中进行发酵培养,发酵条件为:转速200r/min,通气量1.0vvm,自然pH值,发酵温度37℃,发酵培养24h,发酵结束后,将发酵液保存在4℃冰箱内备用。其中,发酵过程中添加的营养盐由下述组分组成:0.2g/L的硫酸铵、0.1g/L的尿素、0.3g/L的磷酸氢二铵。Fermentation treatment of mixed microbial cultures of wet grains: take Bacillus subtilis solution (CICC 10089) with a concentration of 3.8×10 10 CFU/mL, Bacillus licheniformis (CICC 20446) with a concentration of 2.7×10 10 CFU/mL, Lactobacillus plantarum The liquid concentration was 2.6×10 10 CFU/mL, and they were co-inoculated in wet grain fermentation tanks at the ratio of 2%, 2% and 5% respectively for fermentation and cultivation. The fermentation conditions were: rotation speed 200r/min, ventilation rate 1.0vvm, natural The pH value, the fermentation temperature was 37°C, and the fermentation was cultivated for 24 hours. After the fermentation, the fermentation broth was stored in a refrigerator at 4°C for later use. Wherein, the nutrient salt added in the fermentation process consists of the following components: 0.2g/L ammonium sulfate, 0.1g/L urea, and 0.3g/L diammonium hydrogen phosphate.
酒糟浓缩液的混合微生物菌液发酵处理:取枯草芽孢杆菌液(CICC 10089)浓度为3.8×1010CFU/mL,地衣芽孢杆菌液(CICC 20446)浓度为2.7×1010CFU/mL,植物乳杆菌液浓度为2.6×1010CFU/mL,分别按5%、5%和10%的比例共同接种于酒糟浓缩液发酵罐中进行发酵培养,发酵条件为:转速400r/min,通气量1.5vvm,自然pH值,发酵温度37℃,发酵培养48h,发酵结束后,将发酵液保存在4℃冰箱内备用。其中,发酵过程中添加的营养盐由下述组分组成:0.1g/L的硫酸铵、0.2g/L的尿素、0.1g/L的磷酸氢二铵。Fermentation treatment of distiller's grains concentrated liquid with mixed microbial liquid: take Bacillus subtilis liquid (CICC 10089) concentration of 3.8×10 10 CFU/mL, Bacillus licheniformis liquid (CICC 20446) concentration of 2.7×10 10 CFU/mL, vegetable milk The concentration of the bacillus liquid is 2.6×10 10 CFU/mL, and they are co-inoculated in the distiller's grain concentrate fermenter at the ratio of 5%, 5% and 10%, respectively, for fermentation and cultivation. The fermentation conditions are: rotation speed 400r/min, ventilation volume 1.5vvm , natural pH value, fermentation temperature 37°C, fermentation culture for 48 hours, after fermentation, the fermentation broth was stored in a 4°C refrigerator for later use. Wherein, the nutrient salt added in the fermentation process consists of the following components: 0.1g/L ammonium sulfate, 0.2g/L urea, and 0.1g/L diammonium hydrogen phosphate.
降解呕吐毒素DDGS饲料的制备:通过上述两种途径处理后,将脱毒的湿糟和脱毒的酒糟浓缩液按照4:1的质量比混合,其中,脱毒的湿糟中干物质量浓度为62%~65%,脱毒的酒糟浓缩液的干物质含量为27%~30%。然后在100℃的烘箱条件下烘干24h,使其水分含量降至15%以下,即可得到已降解呕吐毒素的DDGS饲料,实现DDGS饲料中呕吐毒素含量在1mg/kg以下。Preparation of detoxified vomitoxin DDGS feed: After the above two ways of treatment, the detoxified wet grains and the detoxified distiller's grains concentrate are mixed according to the mass ratio of 4:1, wherein the dry matter concentration in the detoxified wet grains is 62% to 65%, and the dry matter content of the detoxified distiller's grains concentrate is 27% to 30%. Then dry it in an oven at 100° C. for 24 hours to reduce the moisture content to below 15%, so that the DDGS feed that has degraded the deoxynivalenol can be obtained, and the content of the deoxynivalenol in the DDGS feed is below 1 mg/kg.
实施例5本发明降解DDGS饲料中呕吐毒素的方法Embodiment 5 The method of the present invention to degrade vomitoxin in DDGS feed
湿糟的混合微生物菌液发酵处理:取枯草芽孢杆菌液(CICC 20445)浓度为3.5×1010CFU/mL,地衣芽孢杆菌液(CICC 20514)浓度为2.8×1010CFU/mL,植物乳杆菌液(CICC6002)浓度为2.6×1010CFU/mL,分别按2%、2%和5%的比例共同接种于湿糟发酵罐中进行发酵培养,发酵条件为:转速200r/min,通气量1.0vvm,自然pH值,发酵温度37℃,发酵培养24h,发酵结束后,将发酵液保存在4℃冰箱内备用。其中,发酵过程中添加的营养盐由下述组分组成:0.2g/L的硫酸铵、0.1g/L的尿素、0.3g/L的磷酸氢二铵。Fermentation treatment of mixed microbial broth of wet grains: take Bacillus subtilis solution (CICC 20445) with a concentration of 3.5×10 10 CFU/mL, Bacillus licheniformis (CICC 20514) with a concentration of 2.8×10 10 CFU/mL, Lactobacillus plantarum Liquid (CICC6002) with a concentration of 2.6×10 10 CFU/mL was co-inoculated in wet grain fermentation tanks at the ratio of 2%, 2% and 5% respectively for fermentation and cultivation. The fermentation conditions were: rotation speed 200r/min, ventilation rate 1.0 vvm, natural pH value, fermentation temperature 37°C, fermentation culture for 24 hours, after fermentation, the fermentation broth was stored in a 4°C refrigerator for later use. Wherein, the nutrient salt added in the fermentation process consists of the following components: 0.2g/L ammonium sulfate, 0.1g/L urea, and 0.3g/L diammonium hydrogen phosphate.
酒糟浓缩液的混合微生物菌液发酵处理:取枯草芽孢杆菌液(CICC 20445)浓度为3.5×1010CFU/mL,地衣芽孢杆菌液(CICC 20514)浓度为2.8×1010CFU/mL,植物乳杆菌液(CICC6002)浓度为2.6×1010CFU/mL,分别按5%、5%和10%的比例共同接种于酒糟浓缩液发酵罐中进行发酵培养,发酵条件为:转速400r/min,通气量1.5vvm,自然pH值,发酵温度37℃,发酵培养48h,发酵结束后,将发酵液保存在4℃冰箱内备用。其中,发酵过程中添加的营养盐由下述组分组成:0.1g/L的硫酸铵、0.2g/L的尿素、0.1g/L的磷酸氢二铵。Fermentation treatment of distiller's grains concentrated liquid with mixed microbial liquid: take Bacillus subtilis liquid (CICC 20445) concentration of 3.5×10 10 CFU/mL, Bacillus licheniformis liquid (CICC 20514) concentration of 2.8×10 10 CFU/mL, plant milk The concentration of the bacillus liquid (CICC6002) was 2.6×10 10 CFU/mL, and they were co-inoculated in the distiller's grain concentrate fermenter at the ratio of 5%, 5% and 10% respectively for fermentation. The fermentation conditions were: rotation speed 400r/min, ventilation The volume is 1.5vvm, the natural pH value, the fermentation temperature is 37°C, and the fermentation is cultivated for 48 hours. After the fermentation is completed, the fermentation broth is stored in a 4°C refrigerator for later use. Wherein, the nutrient salt added in the fermentation process consists of the following components: 0.1g/L ammonium sulfate, 0.2g/L urea, and 0.1g/L diammonium hydrogen phosphate.
降解呕吐毒素DDGS饲料的制备:通过上述两种途径处理后,将脱毒的湿糟和脱毒的酒糟浓缩液按照6:1的质量比混合,其中,脱毒的湿糟中干物质含量为62%~65%,脱毒的酒糟浓缩液中干物质含量为27%~30%。然后在80℃的烘箱条件下烘干48h,使其水分含量降至15%以下,即可得到已降解呕吐毒素的DDGS饲料,实现DDGS饲料中呕吐毒素含量在1mg/kg以下。Preparation of detoxified DDGS feed: After being treated by the above two methods, the detoxified wet grains and the detoxified distiller's grains concentrate are mixed according to the mass ratio of 6:1, wherein the dry matter content in the detoxified wet grains is 62% to 65%, and the dry matter content in the detoxified distiller's grain concentrate is 27% to 30%. Then dry it in an oven at 80° C. for 48 hours to reduce the moisture content to below 15%, and then obtain the DDGS feed that has degraded the deoxynivalenol, and achieve the content of the deoxynivalenol in the DDGS feed below 1 mg/kg.
对比例1Comparative example 1
与实施例5的区别在于:在人工添加1.2mg/kg呕吐毒素的湿糟和酒糟浓缩液原料中,取枯草芽孢杆菌液(CICC 20445)浓度为1.5×107CFU/mL,地衣芽孢杆菌液(CICC20514)浓度为1.8×107CFU/mL,植物乳杆菌液浓度为1.6×107CFU/mL进行接种,分别进行湿糟和酒糟浓缩液的发酵处理。The difference from Example 5 is that in the raw material of wet grains and distiller's grains concentrate with 1.2 mg/kg vomitoxin artificially added, the concentration of Bacillus subtilis liquid (CICC 20445) is 1.5×10 7 CFU/mL, and the concentration of Bacillus licheniformis liquid (CICC20514) was inoculated at a concentration of 1.8×10 7 CFU/mL, and the concentration of Lactobacillus plantarum was 1.6×10 7 CFU/mL, and the wet grains and distiller's grain concentrate were fermented respectively.
经检测,DDGS饲料中呕吐毒素的含量为0.8mg/kg。After testing, the content of vomitoxin in DDGS feed was 0.8mg/kg.
对比例2Comparative example 2
与实施例5的区别在于:在人工添加1.2mg/kg呕吐毒素的湿糟和酒糟浓缩液原料中,仅取两种菌进行接种,分别取枯草芽孢杆菌液(CICC 20445)浓度为3.5×1010CFU/mL,地衣芽孢杆菌液(CICC 20514)2.8×1010CFU/mL进行接种。The difference from Example 5 is that only two kinds of bacteria are used for inoculation in the raw material of wet grains and distiller's grains concentrate with artificially added 1.2 mg/kg vomitoxin, and the concentration of Bacillus subtilis liquid (CICC 20445) is 3.5×10 10 CFU/mL, Bacillus licheniformis solution (CICC 20514) 2.8×10 10 CFU/mL for inoculation.
经检测,DDGS饲料中呕吐毒素的含量为0.6mg/kg。After testing, the content of vomitoxin in DDGS feed was 0.6mg/kg.
从以上的描述中,可以看出,本发明上述的实施例实现了如下技术效果:From the above description, it can be seen that the above-mentioned embodiments of the present invention have achieved the following technical effects:
(1)本申请中使用的枯草芽孢杆菌、地衣芽孢杆菌和植物乳杆菌均被证明是能够降解呕吐毒素的微生物,并且上述微生物均符合中华人民共和国农业部公告第2045号《饲料添加剂品种目录(2013)》中允许添加的微生物性饲料添加剂的要求。(1) The Bacillus subtilis, Bacillus licheniformis and Lactobacillus plantarum used in this application are all proved to be microorganisms capable of degrading vomitoxin, and the above-mentioned microorganisms are all in line with the Ministry of Agriculture Announcement No. 2013) "Requirements for microbial feed additives allowed to be added.
(2)本申请中使用的枯草芽孢杆菌、地衣芽孢杆菌和植物乳杆菌均属于益生菌,枯草芽孢杆菌能够促进动物生长在动物体内合成多种酶类物质和多种B族维生素,从而提高饲料消化吸收利用率。地衣芽孢杆菌能产生多种活性酶,如蛋白酶、淀粉酶、脂肪酶、果胶酶、葡聚糖酶、纤维素酶等,同时还能产生多种酶促因子,增强动物消化酶的活性。植物乳杆菌的益生作用广泛,能提高动物生长速度和机体免疫力、降低机体胆固醇含量、合成不饱和脂肪酸和多糖及减少氧化应激等。(2) Bacillus subtilis, Bacillus licheniformis and Lactobacillus plantarum used in the application all belong to probiotics, Bacillus subtilis can promote animal growth and synthesize multiple enzyme substances and multiple B vitamins in the animal body, thereby improving feed Digestion and absorption utilization. Bacillus licheniformis can produce a variety of active enzymes, such as protease, amylase, lipase, pectinase, glucanase, cellulase, etc., and can also produce a variety of enzymatic factors to enhance the activity of animal digestive enzymes. Lactobacillus plantarum has a wide range of probiotic effects, which can improve the growth rate of animals and the body's immunity, reduce the body's cholesterol content, synthesize unsaturated fatty acids and polysaccharides, and reduce oxidative stress.
(3)本申请的枯草芽孢杆菌、地衣芽孢杆菌和植物乳杆菌降解呕吐毒素的方法操作简单,对饲料和环境没有污染,有效地解决了传统去毒方法存在的问题。(3) The method for degrading vomitoxin by Bacillus subtilis, Bacillus licheniformis and Lactobacillus plantarum of the present application is simple to operate, does not pollute feed and the environment, and effectively solves the problems existing in traditional detoxification methods.
(4)本申请中使用的枯草芽孢杆菌、地衣芽孢杆菌和植物乳杆菌的生物活性高,经过高密度培养后能使各菌液浓度达到2×1010CFU/mL~4×1010CFU/mL,达到高效降解DDGS饲料中呕吐毒素的目的,实现DDGS饲料中呕吐毒素含量在1mg/kg以下。(4) The Bacillus subtilis, Bacillus licheniformis and Lactobacillus plantarum used in this application have high biological activity, and after high-density culture, the concentration of each bacterial solution can reach 2×10 10 CFU/mL~4×10 10 CFU/mL mL, to achieve the purpose of efficiently degrading the vomitoxin in DDGS feed, and to achieve the content of vomitoxin in DDGS feed below 1mg/kg.
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above descriptions are only preferred embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, there may be various modifications and changes in the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of this application shall be included within the protection scope of this application.
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