CN115417618B - Anionic curing expansion microcapsule and preparation method and application thereof - Google Patents

Anionic curing expansion microcapsule and preparation method and application thereof Download PDF

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CN115417618B
CN115417618B CN202211042715.4A CN202211042715A CN115417618B CN 115417618 B CN115417618 B CN 115417618B CN 202211042715 A CN202211042715 A CN 202211042715A CN 115417618 B CN115417618 B CN 115417618B
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anion
curing agent
concrete
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CN115417618A (en
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李润丰
韩康
王帅
刘艳军
涂玉波
康旺
李扬
房桂明
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Beijing Building Materials Academy of Sciences Research Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/0028Aspects relating to the mixing step of the mortar preparation
    • C04B40/0039Premixtures of ingredients
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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Abstract

The invention belongs to the technical field of material science and engineering, and particularly relates to an anion curing expansion microcapsule and a preparation method and application thereof. The anion curing expansion microcapsule comprises a wall material and a core material; wherein the wall material is calcium alginate, and the core material is an anionic curing agent. The anion curing expansion microcapsule has high mechanical property and high anion curing efficiency, and can be rapidly expanded and plugged to play a role in repairing when the salt solution invades; the microcapsule shell can be used as a self-curing material of concrete, can reduce the shrinkage of a matrix, improve the freeze thawing resistance and cracking resistance, and effectively improve the strength of a cement stone matrix; the three-dimensional network structure of the microcapsule shell greatly increases the contact area between the microcapsule shell and the anionic curing agent, increases the anionic curing efficiency, prolongs the curing period, improves the sulfate erosion resistance and chloride ion permeation resistance of the concrete, and improves the durability of the concrete.

Description

阴离子固化膨胀微胶囊及其制备方法与应用Anion-cured expanded microcapsules, preparation method and application thereof

技术领域technical field

本发明属于材料科学与工程技术领域,具体涉及一种阴离子固化膨胀微胶囊及其制备方法与应用。The invention belongs to the technical field of material science and engineering, and in particular relates to an anion-cured expansion microcapsule and its preparation method and application.

背景技术Background technique

混凝土结构广泛应用于各类土木工程,通常以水泥为胶凝材料、以砂石为骨料,添加水和其他外加剂后搅拌而得。钢筋的嵌入可进一步增强混凝土的抗拉强度、延展性和抗裂性等力学性能。然而随着我国海洋产业的兴起和海洋工程的发展,高性能钢筋混凝土结构的需求大幅提高。钢筋在海洋环境中腐蚀问题严重,导致混凝土结构安全性和耐久性下降,造成严重的经济损失、环境污染和资源浪费等。Concrete structures are widely used in various civil engineering projects, and are usually obtained by mixing cement with sand and gravel as aggregate, adding water and other admixtures. The embedding of steel bars can further enhance the mechanical properties of concrete such as tensile strength, ductility and crack resistance. However, with the rise of my country's marine industry and the development of marine engineering, the demand for high-performance reinforced concrete structures has increased significantly. Corrosion of steel bars in the marine environment is serious, leading to a decrease in the safety and durability of concrete structures, causing serious economic losses, environmental pollution, and waste of resources.

未污染的混凝土环境中孔溶液保持高碱性,钢筋表面有一层稳定的钝化膜,腐蚀速率低于0.1μAcm-2。然而海洋环境下腐蚀性氯离子浓度提高,氯离子通过毛细作用、扩散、电化学迁移等多种作用向混凝土内部渗透,从而降低混凝土电阻率、影响局部环境酸碱度、改变钝化膜半导体性质,致使钢筋发生钝化且腐蚀速率提升,最终使得整个钢筋混凝土结构劣化。The pore solution remains highly alkaline in the unpolluted concrete environment, and there is a stable passivation film on the surface of the steel bar, and the corrosion rate is lower than 0.1μAcm -2 . However, the concentration of corrosive chloride ions in the marine environment increases, and the chloride ions penetrate into the concrete through various functions such as capillary action, diffusion, and electrochemical migration, thereby reducing the resistivity of the concrete, affecting the pH of the local environment, and changing the semiconducting properties of the passivation film, resulting in Reinforcement passivation occurs and corrosion rates increase, ultimately deteriorating the entire reinforced concrete structure.

混凝土硫酸盐侵蚀是危害性较大的一种侵蚀性介质破坏,是影响混凝土耐久性的重要因素之一,也是影响因素最复杂、危害性最大的一种环境水侵蚀。硫酸盐侵蚀过程中钙矾石、石膏和钙硅石的产生对混凝土产生膨胀破坏作用,这是引起混凝土腐蚀破坏的主要原因。反应生成的盐类矿物可使硬化水泥石中CH和C-S-H等组分溶出或分解,导致水泥石强度和粘结性能损失。其侵蚀形式可分为化学侵蚀(钙矾石、石膏、碳硫硅钙石结晶)、物理侵蚀(碱金属硫酸盐结晶)以及物理化学侵蚀(硫酸镁溶蚀-结晶)。这一结果使内部机构发生破坏,最终导致混凝土的耐久性降低。Concrete sulphate attack is a kind of erosive medium damage with great harm, and it is one of the important factors affecting the durability of concrete. It is also an environmental water erosion with the most complicated influencing factors and the most harmful. The generation of ettringite, gypsum and wollastonite in the process of sulfate attack will cause expansion and damage to concrete, which is the main cause of concrete corrosion damage. The salt minerals produced by the reaction can dissolve or decompose components such as CH and C-S-H in the hardened cement stone, resulting in the loss of cement stone strength and bonding performance. Its erosion forms can be divided into chemical erosion (ettringite, gypsum, molarite crystallization), physical erosion (alkali metal sulfate crystallization) and physical chemical erosion (magnesium sulfate dissolution-crystallization). This results in the destruction of the internal mechanism, which ultimately leads to a reduction in the durability of the concrete.

缓蚀剂专用于阻止或延缓钢筋混凝土锈蚀以提高结构物的耐久性。缓蚀剂主要具备以下基本性能:1、可抑制锈蚀的产生与发展;2、不改变混凝土的基本性能;3、在碱性或中性条件下能保持长期有效;4、对人基本无害。无机钢筋阻锈剂主要包括亚硝酸盐、硝酸盐、铬酸盐、重铬酸盐、磷酸盐、多磷酸盐、硅酸盐、钼酸盐、硼酸盐等。其作用在钢筋表面形成沉淀性的保护膜,抑制氯离子引起的钢筋腐蚀。有机阻锈剂主要以胺类、醛类、炔醇类、有机磷化合物、有机硫化合物、羧酸及其盐类、磺酸及其盐类、杂环化合物等为主,其作用是阻碍有害物质进入到混凝土内部,延长钢筋表面氯离子浓度达到临界值的时间,提高混凝土的使用寿命。但是现有的缓蚀剂与阴离子反应缓慢,对阴离子传递介质无法实现快速封堵,难以从根本上解决钢筋腐蚀问题。Corrosion inhibitors are specially used to prevent or delay the corrosion of reinforced concrete to improve the durability of structures. The corrosion inhibitor mainly has the following basic properties: 1. It can inhibit the occurrence and development of corrosion; 2. It does not change the basic properties of concrete; 3. It can maintain long-term effectiveness under alkaline or neutral conditions; 4. It is basically harmless to people. . Inorganic steel rust inhibitors mainly include nitrite, nitrate, chromate, dichromate, phosphate, polyphosphate, silicate, molybdate, borate, etc. Its role is to form a precipitated protective film on the surface of the steel bar to inhibit the corrosion of the steel bar caused by chloride ions. Organic rust inhibitors are mainly amines, aldehydes, acetylenic alcohols, organophosphorus compounds, organosulfur compounds, carboxylic acids and their salts, sulfonic acids and their salts, heterocyclic compounds, etc. The substance enters the interior of the concrete, prolongs the time when the concentration of chloride ions on the surface of the steel bar reaches a critical value, and improves the service life of the concrete. However, the existing corrosion inhibitors react slowly with anions, and cannot quickly block the anion-transmitting medium, so it is difficult to fundamentally solve the problem of steel bar corrosion.

发明内容Contents of the invention

针对现有技术中存在的缺陷,本发明提供一种阴离子固化膨胀微胶囊及其制备方法与应用。将该阴离子固化膨胀微胶囊力用于混凝土中,可明显提升混凝土抗硫酸盐侵蚀和抗氯离子渗透性能,从根本上解决或缓解钢筋的腐蚀问题,极大的延长了混凝土的结构耐久性。Aiming at the defects existing in the prior art, the present invention provides an anion-cured expanded microcapsule and its preparation method and application. The use of the anion-cured expansion microcapsules in concrete can significantly improve the concrete's resistance to sulfate attack and chloride ion penetration, fundamentally solve or alleviate the corrosion problem of steel bars, and greatly extend the structural durability of concrete.

为达到以上目的,本发明采取的技术方案是:For achieving above object, the technical scheme that the present invention takes is:

一种阴离子固化膨胀微胶囊,其包括壁材和芯材;An anion-cured expanded microcapsule, which includes a wall material and a core material;

其中,所述壁材为海藻酸钙,所述芯材为阴离子固化剂。Wherein, the wall material is calcium alginate, and the core material is an anionic curing agent.

本发明中,所述阴离子固化剂是指对氯离子、硫酸根离子等腐蚀离子具有较强的吸附能力的材料,例如碳酸钡、层间状水滑石等。In the present invention, the anion curing agent refers to a material having strong adsorption capacity for corrosive ions such as chloride ions and sulfate ions, such as barium carbonate, interlayer hydrotalcite, and the like.

本发明的固化膨胀微胶囊以吸水性聚合物海藻酸钙为壁材,阴离子固化剂为芯材,将其应用于混凝土中,当海水等有害流体沿细微裂纹侵入时快速吸水膨胀实现短时间补漏,抑制有害流体持续侵入混凝土内部。海藻酸钙释水时,内嵌在海藻酸钙三维网络状结构中的阴离子固化剂开始吸收环境溶液中的有害阴离子,较大的接触面积与缓慢的释水速度,确保了阴离子固化剂与阴离子的充分反应,实现了特殊应用场景下混凝土对阴离子及其传递介质的“先堵后吸”,从根本上解决或缓解钢筋的腐蚀问题,极大的延长了混凝土的结构耐久性。The cured and expanded microcapsules of the present invention use the water-absorbing polymer calcium alginate as the wall material and the anionic curing agent as the core material, which is applied to concrete. When harmful fluids such as seawater invade along tiny cracks, they quickly absorb water and expand to realize short-term leakage repair. , Inhibit harmful fluids from continuously intruding into the concrete interior. When calcium alginate releases water, the anion curing agent embedded in the three-dimensional network structure of calcium alginate begins to absorb harmful anions in the environmental solution. The large contact area and slow water release speed ensure that the anion curing agent and anion The full response of the concrete realizes the "blocking first and then absorbing" of the anion and its transmission medium in the special application scene, fundamentally solves or alleviates the corrosion problem of the steel bar, and greatly prolongs the structural durability of the concrete.

本发明还发现,采用海藻酸钙作为壁材,所得阴离子固化膨胀微胶囊力学强度>1N,且吸水后具有弹性,在混凝土或砂浆的搅拌过程中很少破裂,而如果以脲醛、苯乙烯或酚醛树脂等为壁材,所得微胶囊脆性大,在搅拌过程中易破碎,从而造成芯材提前释放、微胶囊失效。The present invention also finds that by using calcium alginate as the wall material, the mechanical strength of the obtained anion-cured expanded microcapsules is >1N, and after absorbing water, it has elasticity, and is rarely broken during the stirring process of concrete or mortar, while if it is made of urea-formaldehyde, styrene or Phenolic resin and the like are used as wall materials, and the obtained microcapsules are brittle and easily broken during the stirring process, resulting in early release of the core material and failure of the microcapsules.

此外,采用海藻酸钙作为壁材,所述海藻酸钙还可作为混凝土内养护材料,在混凝土自然养护过程中能够减轻基体收缩并改善抗冻融、抗开裂性能,有效提高水泥石基体强度。In addition, calcium alginate is used as the wall material, and the calcium alginate can also be used as a concrete internal maintenance material, which can reduce matrix shrinkage and improve freeze-thaw resistance and crack resistance during the natural maintenance process of concrete, and effectively increase the strength of cement stone matrix.

作为优选,以所述阴离子固化膨胀微胶囊的重量计,所述芯材的含量为30%~55%。本发明发现,控制芯材含量在上述范围,通过芯材锁住吸水树脂即海藻酸钙,导致其无法自由膨胀,从而可避免本发明的阴离子固化膨胀微胶囊过度吸水溶胀形成孔隙而造成混凝土力学强度下降。Preferably, based on the weight of the anion-cured expanded microcapsules, the content of the core material is 30%-55%. The present invention finds that controlling the content of the core material within the above-mentioned range locks the water-absorbing resin, namely calcium alginate, through the core material, causing it to be unable to expand freely, thus avoiding the excessive water-absorbing and swelling of the anion-curing expansion microcapsules of the present invention to form pores and cause concrete mechanical problems. Decreased intensity.

作为优选,所述阴离子固化剂选自碳酸钡、缓蚀水滑石中的一种或两种。本发明发现,相比其他阴离子固化剂,采用碳酸钡、缓蚀水滑石,所得阴离子固化膨胀微胶囊的阴离子固化性能更优,且生产成本更低。水滑石是一种由带正电荷的金属氢氧化物和层间填充带负电荷的阴离子构成的层间化合物,利用层间离子可交换性,将具有防腐蚀能力的阴离子,通过化学合成,插入到水滑石层间即制备出缓蚀水滑石。Preferably, the anionic curing agent is selected from one or both of barium carbonate and corrosion-inhibiting hydrotalcite. The present invention finds that compared with other anion curing agents, barium carbonate and corrosion-inhibiting hydrotalcite are used, and the obtained anion-curing expanded microcapsules have better anion-curing performance and lower production cost. Hydrotalcite is an interlayer compound composed of positively charged metal hydroxides and negatively charged anions filled between the layers. Using interlayer ion exchangeability, the anions with anti-corrosion ability are chemically synthesized and inserted into the Corrosion-inhibiting hydrotalcite is prepared between the hydrotalcite layers.

进一步优选的,所述缓蚀水滑石选自铝镁钡水滑石、铝锌钼水滑石中的一种或两种。Further preferably, the corrosion-inhibiting hydrotalcite is selected from one or both of aluminum-magnesium-barium hydrotalcite and aluminum-zinc-molybdenum hydrotalcite.

最优选的,所述阴离子固化剂为质量比2:1~5:1的碳酸钡、缓蚀水滑石的混合物。实验发现,采用上述两者复配,所得微胶囊的抗硫酸盐侵蚀和抗氯离子渗透性能最优。Most preferably, the anionic curing agent is a mixture of barium carbonate and corrosion-inhibiting hydrotalcite in a mass ratio of 2:1 to 5:1. Experiments have found that the compounding of the above two can obtain the best performance of the obtained microcapsules in resistance to sulfate attack and chloride ion penetration.

所述缓蚀水滑石优选通过共沉淀法制备得到。The corrosion-inhibiting hydrotalcite is preferably prepared by co-precipitation.

本发明还提供一种制备上述阴离子固化膨胀微胶囊的方法,包括以下步骤:The present invention also provides a method for preparing the above-mentioned anion-cured expanded microcapsules, comprising the following steps:

(1)将阴离子固化剂、分散剂和去离子水混合,采用球磨法混合均匀,得到混合液;(1) Mix anionic curing agent, dispersant and deionized water, and mix uniformly by ball milling to obtain a mixed solution;

(2)将海藻酸钠溶于去离子水中,得到壁材水溶液;(2) Sodium alginate is dissolved in deionized water to obtain an aqueous wall material solution;

(3)将所述混合液与所述壁材水溶液混合,得到混合物;(3) mixing the mixed solution with the wall material aqueous solution to obtain a mixture;

(4)将步骤(3)所得混合物与钙盐溶液混合,经过滤、洗涤、干燥,即得所述阴离子固化膨胀微胶囊。(4) Mix the mixture obtained in step (3) with calcium salt solution, filter, wash, and dry to obtain the anion-cured expanded microcapsules.

作为优选,步骤(1)中,所述阴离子固化剂与去离子水的质量比为1:1~1:2。Preferably, in step (1), the mass ratio of the anionic curing agent to deionized water is 1:1˜1:2.

作为优选,步骤(1)中,所述分散剂的用量为所述阴离子固化剂用量的2wt%。As a preference, in the step (1), the amount of the dispersant is 2wt% of the amount of the anion curing agent.

作为优选,步骤(1)中,所述分散剂为聚丙烯酸铵和/或六偏磷酸钠,本发明发现,采用上述分散剂制备的阴离子固化微胶囊形状最均匀。Preferably, in step (1), the dispersant is ammonium polyacrylate and/or sodium hexametaphosphate, and the present invention finds that the anion-cured microcapsules prepared by using the above-mentioned dispersant have the most uniform shape.

作为优选,步骤(1)中,所述球磨法为滚筒式球磨,球料比为2:1,球磨时间为12~36小时。Preferably, in step (1), the ball milling method is drum milling, the ball-to-material ratio is 2:1, and the ball milling time is 12 to 36 hours.

作为优选,步骤(2)具体为:将所述去离子水加热至55~70℃,在搅拌下缓慢加入海藻酸钠粉末,并持续搅拌获得壁材水溶液。Preferably, the step (2) specifically includes: heating the deionized water to 55-70° C., slowly adding sodium alginate powder under stirring, and continuously stirring to obtain an aqueous wall material solution.

进一步优选的,步骤(2)中,所述海藻酸钠粉末与去离子水的质量比为1:50~1:125,所述持续搅拌的时间为30~90分钟。Further preferably, in step (2), the mass ratio of the sodium alginate powder to the deionized water is 1:50-1:125, and the continuous stirring time is 30-90 minutes.

作为优选,步骤(3)具体为:将所述混合液进行超声分散一段时间,然后将超声后的混合液缓慢加入所述壁材水溶液中,持续搅拌一段时间。Preferably, the step (3) specifically includes: ultrasonically dispersing the mixed solution for a period of time, and then slowly adding the ultrasonically mixed solution into the wall material aqueous solution, and continuously stirring for a period of time.

进一步优选的,步骤(3)中,所述超声分散的功率为250W,超声分散的时间为5~10分钟。Further preferably, in step (3), the power of the ultrasonic dispersion is 250W, and the ultrasonic dispersion time is 5-10 minutes.

进一步优选的,步骤(3)中,所述混合液中的阴离子固化剂与所述壁材水溶液中的海藻酸钠的质量比为3.0~6.0:1,所述持续搅拌的时间为30~90分钟。Further preferably, in step (3), the mass ratio of the anionic curing agent in the mixed solution to the sodium alginate in the wall material aqueous solution is 3.0-6.0:1, and the continuous stirring time is 30-90 minute.

作为优选,步骤(4)具体为:将步骤(3)所得混合物滴入钙盐溶液中,经过滤、洗涤、干燥后得到阴离子固化膨胀微胶囊。Preferably, the step (4) specifically includes: dropping the mixture obtained in the step (3) into the calcium salt solution, filtering, washing, and drying to obtain anion-cured expanded microcapsules.

作为优选,步骤(4)中,所述钙盐溶液为硝酸钙溶液和乳酸钙溶液中的一种或两种,所述钙盐溶液的浓度为1~2%,所述干燥的温度为30~40℃。As preferably, in step (4), the calcium salt solution is one or both of calcium nitrate solution and calcium lactate solution, the concentration of the calcium salt solution is 1-2%, and the drying temperature is 30 ~40°C.

综上,本发明优选通过球磨-超声技术制备混合液,将混合液与壁材水溶液混合均匀,并通过锐孔成形凝固浴法制备阴离子固化膨胀微胶囊。采用上述方法制备的微胶囊芯材含量高,微胶囊力学强度高,同时制备工艺简单。To sum up, the present invention preferably prepares the mixed liquid by ball milling-ultrasonic technology, mixes the mixed liquid with the wall material aqueous solution evenly, and prepares the anion-cured expanded microcapsules by the orifice forming coagulation bath method. The microcapsule prepared by the method has high content of core material, high mechanical strength of the microcapsule and simple preparation process.

本发明还提供上述的阴离子固化膨胀微胶囊,或上述制备方法制备得到的阴离子固化膨胀微胶囊在混凝土领域中的应用,尤其是在防海水腐蚀的钢筋混凝土结构中的应用。The present invention also provides the application of the above-mentioned anion-cured expansion microcapsules, or the anion-cured expansion microcapsules prepared by the above-mentioned preparation method in the field of concrete, especially the application in reinforced concrete structures for preventing seawater corrosion.

本发明的有益效果至少在于:The beneficial effects of the present invention are at least:

1)本发明提供的阴离子固化膨胀微胶囊,将阴离子固化剂包覆在吸水性聚合物海藻酸钙中,发挥“先堵后吸”作用,提高混凝土抗硫酸盐侵蚀和抗氯离子渗透,为海洋工程等特殊环境应用提供了有力的技术支持。1) The anion-cured expansion microcapsules provided by the present invention, the anion-curing agent is coated in the water-absorbing polymer calcium alginate, exerts the function of "blocking first and then absorbing", and improves the resistance of concrete to sulfate erosion and chloride ion penetration, and is Provide strong technical support for special environment applications such as marine engineering.

2)本发明提供的阴离子固化膨胀微胶囊,力学强度>1N,且吸水后具有弹性,在混凝土或砂浆的搅拌过程中减少破裂;2) The anion-cured expanded microcapsules provided by the present invention have mechanical strength>1N, and have elasticity after absorbing water, and reduce cracking during the mixing process of concrete or mortar;

3)本发明提供的阴离子固化膨胀微胶囊,在混凝土中可作为内养护材料,起到一定的抗裂、抗收缩作用,从而提高混凝土的耐久性;3) The anion-cured expansion microcapsules provided by the present invention can be used as an internal curing material in concrete, which has certain anti-cracking and anti-shrinkage effects, thereby improving the durability of concrete;

4)本发明提供的阴离子固化膨胀微胶囊,吸水率控制在40%~90%,避免过度吸水溶胀形成孔隙而造成的混凝土力学强度下降。4) The water absorption rate of the anion-cured expansion microcapsules provided by the present invention is controlled at 40% to 90%, so as to avoid the reduction of the mechanical strength of concrete caused by excessive water absorption and swelling to form pores.

附图说明Description of drawings

图1是实施例1制备的阴离子固化微胶囊(单粒);Fig. 1 is the anion-cured microcapsule (single grain) that embodiment 1 prepares;

图2是实施例1制备的阴离子固化微胶囊(多粒);Fig. 2 is the anion-cured microcapsule (multiple grain) that embodiment 1 prepares;

图3是实施例1制备的阴离子固化微胶囊筛分结果;Fig. 3 is the sieving result of the anion-cured microcapsules that embodiment 1 prepares;

图4是对比例1制备的阴离子固化微胶囊(单粒)。Figure 4 is the anion-cured microcapsule (single grain) prepared in Comparative Example 1.

具体实施方式Detailed ways

以下实施例用于说明本发明,但不用来限制本发明的范围。在不背离本发明精神和实质的情况下,对本发明方法、步骤或条件所做的修改或替换,均属于本发明的范围。The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention. Without departing from the spirit and essence of the present invention, any modifications or substitutions made to the methods, steps or conditions of the present invention fall within the scope of the present invention.

实施例中未注明具体技术或条件者,按照本领域内的文献所描述的技术或条件,或者按照产品说明书进行。所有试剂或仪器未注明生产厂商者,均为可通过正规渠道商购买得到的常规产品。If no specific technique or condition is indicated in the examples, it shall be carried out according to the technique or condition described in the literature in this field, or according to the product specification. All reagents or instruments that do not indicate the manufacturer are conventional products that can be purchased through regular channels.

以下实施例中,In the following examples,

所用镁铝钡水滑石的制备方法:将质量比20:5:3的铝质材料、钡质材料和镁质材料在水中溶解,调整pH为9,65℃下进行反应,然后250℃下高温焙烧,得到铝镁钡水滑石;所述铝质材料为硝酸铝,所述镁质材料为硝酸镁,所述钡质材料为硝酸钡。The preparation method of the magnesium aluminum barium hydrotalcite used: dissolve the aluminum material, barium material and magnesium material with a mass ratio of 20:5:3 in water, adjust the pH to 9, react at 65°C, and then heat at 250°C Roasting to obtain aluminum magnesium barium hydrotalcite; the aluminum material is aluminum nitrate, the magnesium material is magnesium nitrate, and the barium material is barium nitrate.

所用铝锌钼水滑石的制备方法:将质量比20:4.5:6的铝质材料、锌质材料和钼质材料在水中溶解,调整pH为9,65℃下进行反应,然后250℃下高温焙烧,得到铝锌钼水滑石;所述铝质材料为硝酸铝,所述锌质材料为硝酸锌,所述钼质材料为硝酸钼。The preparation method of the aluminum-zinc-molybdenum hydrotalcite used: dissolve the aluminum material, zinc material and molybdenum material with a mass ratio of 20:4.5:6 in water, adjust the pH to 9, react at 65°C, and then heat at 250°C roasting to obtain aluminum-zinc-molybdenum hydrotalcite; the aluminum material is aluminum nitrate, the zinc material is zinc nitrate, and the molybdenum material is molybdenum nitrate.

分散剂为六偏磷酸钠。The dispersant is sodium hexametaphosphate.

实施例1Example 1

按2:1的质量比分别称取碳酸钡和镁铝钡水滑石粉共60份、去离子水90份,分散剂1.2份,玛瑙球120份,放入球磨罐中滚筒球磨混合36小时后得到阴离子固化剂混合溶液。称取500份去离子水于反应釜中,将反应釜加热至60℃并保持恒温,在670r/min的搅拌速度下,缓慢加入8份海藻酸钠粉末后持续搅拌90分钟得海藻酸钠溶液。将阴离子固化剂溶液倒入烧杯中,于250W超声震荡下保持10min得到分散均匀的阴离子固化剂混合液。按阴离子固化剂与海藻酸钠的质量比为5.5的比例,加入110份阴离子固化剂混合液并持续搅拌60分钟得到乳白色混合溶液。配制足量浓度为2%的硝酸钙溶液,将乳白色混合溶液滴入硝酸钙溶液中,经过滤、水洗、醇洗和30℃条件下干燥后获得阴离子固化膨胀微胶囊ACM-50。其阴离子固化剂含量为52.37wt%,强度为2.3N(微力学试验机)。Weigh 60 parts of barium carbonate and magnesium-aluminum-barium hydrotalcite powder, 90 parts of deionized water, 1.2 parts of dispersant, and 120 parts of agate balls in a mass ratio of 2:1, put them into a ball mill jar and roll and mill for 36 hours. An anion curing agent mixed solution is obtained. Weigh 500 parts of deionized water into the reaction kettle, heat the reaction kettle to 60°C and keep the constant temperature, at a stirring speed of 670r/min, slowly add 8 parts of sodium alginate powder and continue stirring for 90 minutes to obtain sodium alginate solution . Pour the anion curing agent solution into a beaker, and keep it under 250W ultrasonic vibration for 10 minutes to obtain a uniformly dispersed anion curing agent mixture. According to the mass ratio of the anionic curing agent to sodium alginate being 5.5, 110 parts of the anionic curing agent mixed solution were added and stirred continuously for 60 minutes to obtain a milky white mixed solution. Prepare a calcium nitrate solution with a sufficient concentration of 2%, drop the milky white mixed solution into the calcium nitrate solution, filter, wash with water, wash with alcohol and dry at 30°C to obtain anion-cured expanded microcapsules ACM-50. Its anionic curing agent content is 52.37wt%, and its strength is 2.3N (micromechanical testing machine).

图1展示了实施例1制备的阴离子固化微胶囊(单粒),微胶囊呈现均匀乳白色,形状呈球体。Figure 1 shows the anion-cured microcapsules (single grain) prepared in Example 1. The microcapsules are uniform milky white and spherical in shape.

图2展示了实施例1制备的阴离子固化微胶囊(多粒)。Figure 2 shows the anion-cured microcapsules (multiple particles) prepared in Example 1.

图3展示了实施例1制备的阴离子固化微胶囊筛分结果,由图可知尺寸0~1.18mm的微胶囊占总量质量比的1.4%,尺寸1.18~2.36mm的微胶囊占总量质量比的69.7%,尺寸2.36~4mm的微胶囊占总质量比的28.9%。Figure 3 shows the sieving results of the anion-cured microcapsules prepared in Example 1. It can be seen from the figure that the microcapsules with a size of 0-1.18mm account for 1.4% of the total mass ratio, and the microcapsules with a size of 1.18-2.36mm account for the total mass ratio The microcapsules with a size of 2.36-4mm accounted for 28.9% of the total mass ratio.

实施例2Example 2

按5:1的质量比分别称取碳酸钡和铝锌钼水滑石粉共60份、去离子水60份,分散剂1.2份,玛瑙球120份,放入球磨罐中滚筒球磨混合12小时后得到阴离子固化剂混合溶液。称取400份去离子水于反应釜中,将反应釜加热至70℃并保持恒温,在670r/min的搅拌速度下,缓慢加入8份海藻酸钠粉末后持续搅拌90分钟得海藻酸钠溶液。将阴离子固化剂溶液倒入烧杯中,于250W超声震荡下保持5min得到分散均匀的阴离子固化剂混合液。按阴离子固化剂与海藻酸钠的质量比为3.2的比例,加入52份阴离子固化剂混合液并持续搅拌90分钟得到乳白色混合溶液。配制足量浓度为1%的硝酸钙溶液,将乳白色混合溶液滴入硝酸钙溶液中,经过滤、水洗、醇洗和30℃条件下干燥后获得阴离子固化膨胀微胶囊ACZ-30。其阴离子固化剂含量为30.4wt%,强度为1.9N。Weigh 60 parts of barium carbonate and aluminum-zinc-molybdenum hydrotalcite powder, 60 parts of deionized water, 1.2 parts of dispersant, and 120 parts of agate balls in a mass ratio of 5:1, put them into a ball mill jar and roll and mill for 12 hours. An anion curing agent mixed solution is obtained. Weigh 400 parts of deionized water into the reactor, heat the reactor to 70°C and keep the temperature constant, slowly add 8 parts of sodium alginate powder at a stirring speed of 670r/min and continue stirring for 90 minutes to obtain a sodium alginate solution . Pour the anionic curing agent solution into a beaker, and keep it under 250W ultrasonic vibration for 5 minutes to obtain a uniformly dispersed anionic curing agent mixed solution. According to the mass ratio of the anionic curing agent to sodium alginate being 3.2, 52 parts of the anionic curing agent mixed solution were added and stirred continuously for 90 minutes to obtain a milky white mixed solution. Prepare a calcium nitrate solution with a sufficient concentration of 1%, drop the milky white mixed solution into the calcium nitrate solution, filter, wash with water, wash with alcohol and dry at 30°C to obtain anion-cured expanded microcapsules ACZ-30. Its anionic curing agent content is 30.4wt%, and its strength is 1.9N.

实施例3Example 3

按2:0.5:0.5的质量比分别称取碳酸钡、镁铝钡水滑石、铝锌钼水滑石粉共60份、去离子水120份,分散剂1.2份,玛瑙球120份,放入球磨罐中滚筒球磨混合12小时后得到阴离子固化剂混合溶液。称取1000份去离子水于反应釜中,将反应釜加热至55℃并保持恒温,在670r/min的搅拌速度下,缓慢加入8份海藻酸钠粉末后持续搅拌90分钟得海藻酸钠溶液。将阴离子固化剂溶液倒入烧杯中,于250W超声震荡下保持5min得到分散均匀的阴离子固化剂混合液。按阴离子固化剂与海藻酸钠的质量比为4.5的比例,加入108份阴离子固化剂混合液并持续搅拌30分钟得到乳白色混合溶液。配制足量浓度为1%的乳酸钙溶液,将乳白色混合溶液滴入硝酸钙溶液中,经过滤、水洗、醇洗和30℃条件下干燥后获得阴离子固化膨胀微胶囊ACC-40。其阴离子固化剂含量为42.55wt%,强度为2.9N。Weigh 60 parts of barium carbonate, magnesium aluminum barium hydrotalcite, aluminum zinc molybdenum hydrotalcite powder, 120 parts of deionized water, 1.2 parts of dispersant, and 120 parts of agate balls according to the mass ratio of 2:0.5:0.5, and put them into the ball mill After mixing for 12 hours by roller ball milling in a tank, an anion curing agent mixed solution was obtained. Weigh 1,000 parts of deionized water into the reactor, heat the reactor to 55°C and keep the temperature constant, slowly add 8 parts of sodium alginate powder at a stirring speed of 670r/min and continue stirring for 90 minutes to obtain a sodium alginate solution . Pour the anionic curing agent solution into a beaker, and keep it under 250W ultrasonic vibration for 5 minutes to obtain a uniformly dispersed anionic curing agent mixed solution. According to the mass ratio of the anionic curing agent to sodium alginate being 4.5, 108 parts of the anionic curing agent mixed solution were added and stirred continuously for 30 minutes to obtain a milky white mixed solution. Prepare a calcium lactate solution with a sufficient concentration of 1%, drop the milky white mixed solution into the calcium nitrate solution, filter, wash with water, wash with alcohol and dry at 30°C to obtain anion-cured expanded microcapsules ACC-40. Its anionic curing agent content is 42.55wt%, and its strength is 2.9N.

实施例4Example 4

与实施例1的区别仅在于:所用阴离子固化剂原料为碳酸钡60份。The only difference with Example 1 is that the anion curing agent raw material used is 60 parts of barium carbonate.

经处理后获得阴离子固化膨胀微胶囊AB-50。其碳酸钡含量为52.87wt%。Anion-cured expanded microcapsules AB-50 were obtained after treatment. Its barium carbonate content is 52.87wt%.

实施例5Example 5

与实施例1的区别仅在于:所用阴离子固化剂原料为镁铝钡水滑石粉60份。The only difference from Example 1 is that the raw material of the anion curing agent used is 60 parts of magnesium aluminum barium hydrotalcite powder.

经处理后获得阴离子固化膨胀微胶囊AM-50。其镁铝钡水滑石含量为51.36wt%。Anion-cured expanded microcapsules AM-50 were obtained after treatment. Its magnesium aluminum barium hydrotalcite content is 51.36wt%.

对比例1Comparative example 1

按2:1的质量比分别称取碳酸钡和镁铝钡水滑石粉共60份、去离子水90份,无分散剂,玛瑙球120份,放入球磨罐中滚筒球磨混合36小时后得到阴离子固化剂混合溶液。称取500份去离子水于反应釜中,将反应釜加热至60℃并保持恒温,在670r/min的搅拌速度下,缓慢加入8份海藻酸钠粉末后持续搅拌90分钟得海藻酸钠溶液。将阴离子固化剂溶液倒入烧杯中,于250W超声震荡下保持10min得到分散均匀的阴离子固化剂混合液。按阴离子固化剂与海藻酸钠的质量比为4.5的比例,加入108份阴离子固化剂混合液并持续搅拌30分钟得到混合溶液。配制足量浓度为2%的氯化钙溶液,将混合溶液滴入氯化钙溶液中,经过滤、水洗、醇洗和30℃条件下干燥后获得阴离子固化膨胀微胶囊DBL-50。According to the mass ratio of 2:1, weigh 60 parts of barium carbonate and magnesium aluminum barium hydrotalcite powder, 90 parts of deionized water, no dispersant, and 120 parts of agate balls, put them into a ball mill jar and roll and ball mill them for 36 hours to obtain Anionic curing agent mixed solution. Weigh 500 parts of deionized water into the reaction kettle, heat the reaction kettle to 60°C and keep the constant temperature, at a stirring speed of 670r/min, slowly add 8 parts of sodium alginate powder and continue stirring for 90 minutes to obtain sodium alginate solution . Pour the anion curing agent solution into a beaker, and keep it under 250W ultrasonic vibration for 10 minutes to obtain a uniformly dispersed anion curing agent mixture. According to the mass ratio of anion curing agent to sodium alginate being 4.5, 108 parts of anion curing agent mixed solution were added and stirred continuously for 30 minutes to obtain a mixed solution. Prepare a calcium chloride solution with a sufficient concentration of 2%, drop the mixed solution into the calcium chloride solution, filter, wash with water, wash with alcohol and dry at 30°C to obtain anion-cured expanded microcapsules DBL-50.

图4展示了对比例1制备的阴离子固化微胶囊(单粒),与实施例1制备的均匀乳白色微胶囊不同,对比例1制备的微胶囊颜色不均匀,形状不稳定。说明阴离子固化剂分散不均匀,会极大影响阴离子固化效果,同时对混凝土性能造成不良影响。另外对比例1采用氯化钙溶液固化微胶囊同样会导致微胶囊内的阴离子固化剂失效。Figure 4 shows the anion-cured microcapsules (single grain) prepared in Comparative Example 1. Different from the uniform milky white microcapsules prepared in Example 1, the microcapsules prepared in Comparative Example 1 are uneven in color and unstable in shape. It shows that the uneven dispersion of anionic curing agent will greatly affect the effect of anionic curing, and at the same time cause adverse effects on the performance of concrete. In addition, the use of calcium chloride solution in Comparative Example 1 to solidify the microcapsules will also lead to the failure of the anion curing agent in the microcapsules.

实验例1(海工混凝土性能测试)Experimental Example 1 (Marine Concrete Performance Test)

测试所用的海工混凝土的原材料如下所示:The raw materials of the marine concrete used in the test are as follows:

原材料采用:P.I 42.5水泥,河砂细度模数2.8,石灰岩骨料(5-10mm和10-20mm两级级配即小石子和大石子),聚羧酸减水剂,本发明阴离子固化膨胀剂ACM-50、ACZ-30、ACC-40、AB-50、AM-50以及DBL-50。所述的海工混凝土的配方如下表1所示。Raw materials used: P.I 42.5 cement, river sand fineness modulus 2.8, limestone aggregate (5-10mm and 10-20mm two-stage gradation, i.e. pebbles and big pebbles), polycarboxylate water reducer, anion curing expansion of the present invention Agents ACM-50, ACZ-30, ACC-40, AB-50, AM-50 and DBL-50. The formulation of the marine concrete is shown in Table 1 below.

表1海工混凝土配合比(kg/m3)Table 1 Marine concrete mix ratio (kg/m 3 )

水泥cement 砂子sand 小石子Pebbles 大石子Dashizi water 减水剂Superplasticizer 阴离子固化微胶囊Anionically Cured Microcapsules 420420 745745 447447 670670 168168 2.82.8 12.612.6

空白海工混凝土的配方如下表2所示。The formula of the blank marine concrete is shown in Table 2 below.

表2海工混凝土空白样配合比(kg/m3)Table 2 Mixing ratio of marine concrete blank sample (kg/m 3 )

水泥cement 砂子sand 小石子Pebbles 大石子Dashizi water 减水剂Superplasticizer 420420 745745 447447 670670 168168 2.82.8

按照GB50082-2016测试干湿循环120次后混凝土的抗硫酸盐侵蚀系数以及RMC法测试抗氯离子渗透系数,结果如表3所示。According to GB50082-2016, the sulfate corrosion resistance coefficient of concrete after 120 wet and dry cycles and the chloride ion permeability coefficient were tested by RMC method. The results are shown in Table 3.

表3阴离子固化微胶囊在海工混凝土中的应用效果Table 3 Application effect of anion-cured microcapsules in marine concrete

Figure BDA0003821062130000101
Figure BDA0003821062130000101

由表3可知,与空白样相比,实施例1至实施例4的抗硫酸腐蚀系数均有所提升,说明微胶囊的阴离子固化剂含量对混凝土的抗蚀能力具有积极影响,且通过微胶囊膨胀堵塞裂缝和阴离子固化功能协同作用混凝土的抗硫酸蚀系数有较大的提升。实施例1、实施例2、实施例3以及实施例5的氯离子渗透系数均有下降,说明载有水滑石阴离子固化剂的微胶囊对氯离子具有明显的吸附作用。通过对比实施例1、实施例4和实施例5可知,碳酸钡的硫酸盐固化能力优于水滑石,氯离子固化能力劣于水滑石,通过将其复配制成微胶囊可全面提升混凝土的抗腐蚀能力。在混凝土搅拌过程中,微胶囊会吸收一定的水分并膨胀导致混凝土实际水胶比会在一定程度上下降,导致塌落度降低,但是影响不显著。另外微胶囊的自养护作用可以提升混凝土的抗压强度。然而,对比例1的DBL-50微胶囊未加入分散剂,结果形状不标准、阴离子固化剂分布不均匀,导致混凝土抗压强度和抗蚀系数均有一定下降。It can be seen from Table 3 that compared with the blank sample, the sulfuric acid corrosion resistance coefficients of Examples 1 to 4 are all improved, indicating that the content of anionic curing agent in microcapsules has a positive impact on the corrosion resistance of concrete, and through microcapsules The coefficient of sulfuric acid corrosion resistance of concrete has been greatly improved due to the synergistic effect of expansion plugging cracks and anion curing function. The chloride ion permeability coefficients of Example 1, Example 2, Example 3 and Example 5 all decreased, indicating that the microcapsules loaded with hydrotalcite anion curing agent had obvious adsorption to chloride ions. By comparing Example 1, Example 4 and Example 5, it can be known that the sulfate curing ability of barium carbonate is better than hydrotalcite, and the chloride ion curing ability is inferior to hydrotalcite. By compounding it into microcapsules, it can comprehensively improve the resistance of concrete Corrosion ability. During the concrete mixing process, the microcapsules will absorb a certain amount of water and expand, resulting in a decrease in the actual water-binder ratio of the concrete to a certain extent, resulting in a decrease in slump, but the effect is not significant. In addition, the self-curing effect of microcapsules can improve the compressive strength of concrete. However, the DBL-50 microcapsules in Comparative Example 1 did not add dispersant, resulting in non-standard shape and uneven distribution of anionic curing agent, resulting in a certain decrease in the compressive strength and corrosion resistance coefficient of concrete.

以上的实施例仅仅是对本发明的优选实施方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通工程技术人员对本发明的技术方案作出的各种变型和改进,均应落入本发明的权利要求书确定的保护范围内。The above embodiments are only descriptions of preferred implementations of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, ordinary engineers and technicians in the field may make various modifications to the technical solutions of the present invention. and improvements, all should fall within the scope of protection determined by the claims of the present invention.

Claims (11)

1. An anionically solidified expanded microcapsule comprising a wall material and a core material;
wherein the wall material is calcium alginate, and the core material is an anionic curing agent;
the anionic curing agent is a mixture of barium carbonate and corrosion inhibition hydrotalcite in a mass ratio of 2:1-5:1;
the corrosion inhibition hydrotalcite is one or two selected from aluminum-magnesium-barium hydrotalcite and aluminum-zinc-molybdenum hydrotalcite.
2. The anionically cured expanded microcapsule according to claim 1, wherein the core material is present in an amount of 30% to 55% by weight of the anionically cured expanded microcapsule.
3. A process for preparing an anionically solidified expanded microcapsule according to claim 1 or 2, comprising the steps of:
(1) Mixing an anionic curing agent, a dispersing agent and deionized water, and uniformly mixing by adopting a ball milling method to obtain a mixed solution;
(2) Dissolving sodium alginate in deionized water to obtain a wall material aqueous solution;
(3) Mixing the mixed solution with the wall material aqueous solution to obtain a mixture;
(4) And (3) mixing the mixture obtained in the step (3) with a calcium salt solution, filtering, washing and drying to obtain the anion curing expansion microcapsule.
4. The method according to claim 3, wherein in the step (1), the mass ratio of the anionic curing agent to deionized water is 1:1-1:2;
and/or the dispersant is used in an amount of 2wt% of the amount of the anionic curing agent;
and/or the ball milling method is roller type ball milling, the ball-material ratio is 2:1, and the ball milling time is 12-36 hours.
5. The method according to claim 3 or 4, wherein step (2) comprises: and heating the deionized water to 55-70 ℃, slowly adding sodium alginate powder under stirring, and continuously stirring to obtain a wall material aqueous solution.
6. The preparation method of claim 5, wherein the mass ratio of the sodium alginate powder to the deionized water is 1:50-1:125, and the continuous stirring time is 30-90 minutes.
7. The method according to claim 3 or 4, wherein step (3) comprises: performing ultrasonic dispersion on the mixed solution for a period of time, slowly adding the mixed solution after ultrasonic treatment into the wall material aqueous solution, and continuously stirring for a period of time;
and/or the mass ratio of the anionic curing agent in the mixed solution to the sodium alginate in the wall material aqueous solution is 3.0-6.0: and 1, continuously stirring for 30-90 minutes.
8. The method according to claim 7, wherein the power of the ultrasonic dispersion is 250W and the time of the ultrasonic dispersion is 5 to 10 minutes.
9. The method according to claim 3 or 4, wherein step (4) comprises: dripping the mixture obtained in the step (3) into a calcium salt solution, and filtering, washing and drying to obtain the anion curing expansion microcapsule;
and/or in the step (4), the calcium salt solution is one or two of a calcium nitrate solution and a calcium lactate solution, the concentration of the calcium salt solution is 1-2%, and the drying temperature is 30-40 ℃.
10. Use of an anionically cured expandable microcapsule according to claim 1 or 2, or prepared by a method according to any of claims 3-9, in the field of concrete.
11. Use of an anionically cured expanded microcapsule according to claim 1 or 2, or prepared by a method according to any one of claims 3-9, in reinforced concrete structures that are resistant to seawater corrosion.
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