CN115491908A - Preparation method of coating based on waste silk nylon fibers - Google Patents
Preparation method of coating based on waste silk nylon fibers Download PDFInfo
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Abstract
本发明公开了一种基于废弃蚕丝尼龙纤维的涂层制备方法,包括如下步骤:(1)制备基体层:取无纺布作为基体层,该无纺布用刺针穿刺后加固而成;(2)制备涂层浆:分别制备涂层层尼龙溶液与涂层层蚕丝溶液,将两者互混后后获得涂层浆;(3)制备涂层层:将涂层浆涂覆在无纺布基体层,形成涂层层。本发明的涂层浆并非采用单一的原料制备,按照比例将两种不同性能的材料混合,功能性增加。该发明有无纺布层和蚕丝/尼龙混合涂层,蚕丝涂层具有良好的亲肤性,透气性,在使用时可贴身使用,有抗菌效果。尼龙涂层有机械强度高,韧性好,耐腐蚀等优点。用混合液做涂层浆进行涂层,二者有点相结合,产品效果更好。
The invention discloses a method for preparing a coating based on waste silk nylon fibers, which comprises the following steps: (1) preparing a base layer: taking a non-woven fabric as the base layer, and the non-woven fabric is formed by puncturing with a needle and then reinforced; (2) ) Prepare the coating slurry: prepare the coating layer nylon solution and the coating layer silk solution respectively, and obtain the coating slurry after mixing the two; (3) prepare the coating layer: coat the coating slurry on the non-woven fabric The base layer forms the coating layer. The coating slurry of the present invention is not prepared by using a single raw material, but two materials with different properties are mixed according to the proportion, so that the functionality is increased. The invention has a non-woven fabric layer and a silk/nylon mixed coating. The silk coating has good skin-friendly properties and air permeability, and can be used next to the skin when used, and has an antibacterial effect. Nylon coating has the advantages of high mechanical strength, good toughness and corrosion resistance. Use the mixed liquid as the coating slurry for coating, and the combination of the two will make the product more effective.
Description
技术领域technical field
本发明属于废旧蚕丝和尼龙的回收利用技术领域,具体涉及了一种基于废弃蚕丝尼龙纤维的涂层制备方法。The invention belongs to the technical field of recycling waste silk and nylon, and in particular relates to a coating preparation method based on waste silk nylon fibers.
背景技术Background technique
蚕丝手感非常细腻光滑,无污染和刺激性,亲肤效果好,具有良好的吸湿、放湿性能,对人体的肌肤有恒温作用,且能迅速吸收人体的汗水并挥发,有效防止螨虫和细菌的滋生,通常被作为直接与人体接触的纺织品。Silk feels very delicate and smooth, non-polluting and irritating, has good skin-friendly effect, has good moisture absorption and moisture release properties, has a constant temperature effect on human skin, and can quickly absorb human sweat and volatilize, effectively preventing mites and bacteria. Breeding, usually as textiles that come into direct contact with the human body.
由于纺织品的需求量增大,废弃的纺织品数量也不断增加,对此的处理方式是焚烧或掩埋,这种方法会污染环境,危害土壤,并且会造成资源浪费。若将废旧纺织品进行回收再利用,可增大对纺织产业的原料供给,节约成本,减少环境污染。蚕丝回收方法有热能回收,蚕丝蛋白降解利用,废旧蚕丝物理转化、化学转化再利用。尼龙的回收一般采用在酸性条件下进行降解,回收乙二酸和乙二胺。Due to the increasing demand for textiles, the amount of discarded textiles is also increasing. The way to deal with this is to incinerate or bury it. This method will pollute the environment, harm the soil, and cause waste of resources. If the waste textiles are recycled and reused, it can increase the supply of raw materials to the textile industry, save costs and reduce environmental pollution. Silk recovery methods include heat energy recovery, silk protein degradation and utilization, waste silk physical transformation, chemical transformation and reuse. The recovery of nylon is generally carried out under acidic conditions to recover oxalic acid and ethylenediamine.
在实际的生产应用中发现,若蚕丝溶解后单独作为涂层剂时,涂层效果不佳。但尼龙废丝溶解后,可在基材表面进行涂层。因此,为了更好的利用蚕丝,将蚕丝和废旧尼龙共混使用,,由于废旧尼龙溶解体系无法溶解蚕丝,因此需要单独溶解蚕丝后与尼龙浆进行共混使用,但在这两个溶解体系共混时,尼龙易析出,可见研究合适的共混方式是当前亟待解决的问题。In actual production and application, it is found that if the silk is dissolved and used as a coating agent alone, the coating effect is not good. However, after the nylon waste silk is dissolved, it can be coated on the surface of the substrate. Therefore, in order to make better use of silk, silk and waste nylon are blended for use. Since the waste nylon dissolving system cannot dissolve silk, it is necessary to dissolve silk separately and then blend it with nylon pulp. When blending, nylon is easy to precipitate, so it can be seen that researching a suitable blending method is an urgent problem to be solved at present.
数码喷印技术是印染行业的主要生产工艺之一,数码喷印中所需的墨水是水溶性的,因此喷印前必须对织物进行上浆处理,以便喷印后的染料固定在织物表面。Digital printing technology is one of the main production processes in the printing and dyeing industry. The ink required in digital printing is water-soluble, so the fabric must be sized before printing so that the dyes after printing can be fixed on the surface of the fabric.
发明内容Contents of the invention
本发明的目的在于提供一种基于废弃蚕丝尼龙纤维的涂层制备方法,以无纺布作为基体层,并采用蚕丝/尼龙混合涂层浆进行涂层整理,将二者优点相结合,产品效果更好。The purpose of the present invention is to provide a coating preparation method based on waste silk nylon fibers, using non-woven fabric as the base layer, and adopting silk/nylon mixed coating slurry for coating finishing, combining the advantages of the two, the product effect better.
为了解决上述技术问题,采用如下技术方案:In order to solve the above technical problems, the following technical solutions are adopted:
一种基于废弃蚕丝尼龙纤维的涂层制备方法,其特征在于包括如下步骤:A kind of coating preparation method based on waste silk nylon fiber is characterized in that comprising the steps:
(1)制备基体层:取无纺布作为基体层,该无纺布用刺针穿刺后加固而成;(1) Prepare matrix layer: take non-woven fabric as matrix layer, and this non-woven fabric is reinforced after being punctured with needle;
(2)制备涂层浆:分别制备涂层层尼龙溶液与涂层层蚕丝溶液,将两者互混后后获得涂层浆;(2) Prepare the coating slurry: prepare the coating layer nylon solution and the coating layer silk solution respectively, and obtain the coating slurry after the two are intermixed;
(3)制备涂层层:将涂层浆涂覆在无纺布基体层,形成涂层层。(3) Preparing the coating layer: coating the coating slurry on the non-woven fabric base layer to form a coating layer.
优选后,所述涂层层尼龙溶液用甲醇/氯化钙对尼龙进行溶解,获得尼龙溶液。After optimization, the nylon solution of the coating layer is dissolved in methanol/calcium chloride to obtain a nylon solution.
优选后,取10~14份尼龙废丝原料,剪碎,将90~110份甲醇,30~45份氯化钙混合并搅拌均匀,升温至65~75℃,接上冷凝管,开始反应后加入尼龙废丝,40~60min后反应完全,获得尼龙溶液。After optimization, take 10-14 parts of nylon waste silk raw materials, cut them into pieces, mix 90-110 parts of methanol and 30-45 parts of calcium chloride and stir evenly, raise the temperature to 65-75°C, connect the condenser tube, and start the reaction Add nylon waste silk, and react completely after 40-60 minutes to obtain nylon solution.
优选后,所述涂层层蚕丝溶液用氯化钙、水、乙醇的三元溶剂对蚕丝进行溶解,获得蚕丝溶液。After optimization, the silk solution of the coating layer is dissolved in a ternary solvent of calcium chloride, water and ethanol to obtain a silk solution.
优选后,称取50~70份氯化钙,72~100份水:40~60份乙醇,将三者混合并搅拌均匀,升温至65~75℃,接上冷凝管,称取7~12份蚕丝布,剪碎后加入三元溶剂中,反应3~5h至完全,获得蚕丝溶液;其中,氯化钙、水与乙醇的摩尔比为1:8:2,浴比为1:20。After optimization, weigh 50-70 parts of calcium chloride, 72-100 parts of water: 40-60 parts of ethanol, mix the three and stir evenly, raise the temperature to 65-75°C, connect the condenser, and weigh 7-12 Parts of silk cloth, shredded and added to the ternary solvent, reacted for 3 to 5 hours until complete to obtain a silk solution; wherein, the molar ratio of calcium chloride, water and ethanol was 1:8:2, and the bath ratio was 1:20.
优选后,所述蚕丝溶液与尼龙溶液的比例为(1~5):5,两种溶液混合后加入填料碳酸钙,混合溶液与加入碳酸钙的质量比为1:(3~5),搅拌混合溶液直至碳酸钙完全溶解获得涂层浆。After optimization, the ratio of the silk solution to the nylon solution is (1-5):5, and after the two solutions are mixed, filler calcium carbonate is added, and the mass ratio of the mixed solution to the addition of calcium carbonate is 1:(3-5), and the mixture is stirred The solution was mixed until the calcium carbonate was completely dissolved to obtain a coating slurry.
优选后,所述步骤(3)采用干法涂层或湿法涂层将涂层浆涂覆到无纺布基体层:After optimization, the step (3) adopts dry coating or wet coating to apply the coating slurry to the non-woven fabric base layer:
所述干法涂层:将无纺布成品平铺固定,涂层浆沿无纺布宽度方向挤出到无纺布上,用刮刀沿长度方向刮涂均匀,在120℃下烘干;The dry coating method: flatten and fix the finished non-woven fabric, extrude the coating slurry onto the non-woven fabric along the width direction of the non-woven fabric, scrape and coat evenly along the length direction with a scraper, and dry at 120°C;
所述湿法涂层:将制备好的涂层浆倒入托盘中,托盘大小能使无纺布平铺放入,无纺布浸入涂层浆中,使正反两面充分浸入,采用提拉法将无纺布取出,同时去除表面多余的浆料,放入9%的甲醇溶液中使表面浆料凝固后,放入120℃的烘箱中烘干,获得成品。The wet coating: Pour the prepared coating slurry into the tray, the size of the tray can make the non-woven fabric be laid flat, the non-woven fabric is immersed in the coating slurry, so that the front and back sides are fully immersed, and the lifting method is adopted. The non-woven fabric is taken out by the method, and the excess slurry on the surface is removed at the same time, and the surface slurry is solidified in 9% methanol solution, and then dried in an oven at 120° C. to obtain a finished product.
优选后,所述干法涂层在涂层机上完成,该涂层机包括有机台、上浆机构与刮涂机构,所述机台包括两侧的机架以及中间的输送导带,输送导带表面设有导带胶;刮涂机构包括支架与刮刀组件,支架两侧的支座固定在两侧的机架上,刮刀组件包括轴杆、压板、刮刀与电机组,轴杆与压板固定该刮刀,轴杆的两侧连接到两侧的支架中,且其中一侧连接该电机组,由电机组控制轴杆旋转,旋转的角度控制在0-90°之间;上浆机构包括滑台模组、上浆机头、螺杆挤出器、挤出头与浆料斗,滑台模组安装于支架上,上浆机头安装于滑台模组的滑块上;上浆机头用于安装螺杆挤出器,该螺杆挤出器内安装有挤出用螺杆,并采用双螺杆结构,螺杆挤出器的下端连接挤出头,并在侧面设有进料口,进料口处连接下料管件,下料管件的上端连接浆料斗,浆料斗内装填涂层浆;After optimization, the dry coating is completed on a coating machine, which includes an organic platform, a sizing mechanism and a scraping mechanism, and the machine platform includes frames on both sides and a conveying guide belt in the middle, and the conveying guide belt The surface is provided with conductive tape; the scraping mechanism includes a bracket and a scraper assembly, and the supports on both sides of the bracket are fixed on the frames on both sides. Scraper, the two sides of the shaft are connected to the brackets on both sides, and one side is connected to the motor unit, the motor unit controls the rotation of the shaft, and the rotation angle is controlled between 0-90°; the sizing mechanism includes a sliding table mold group, sizing head, screw extruder, extrusion head and slurry hopper, the sliding table module is installed on the bracket, and the sizing head is installed on the slider of the sliding table module; the sizing head is used to install the screw extruder Extruder, the screw extruder is equipped with a screw for extrusion, and adopts a twin-screw structure. The lower end of the screw extruder is connected to the extrusion head, and a feed port is provided on the side, and the feed port is connected to the discharge pipe. , the upper end of the feeding pipe is connected to the slurry hopper, and the slurry hopper is filled with coating slurry;
干法涂层工艺包括:Dry coating processes include:
a、出布:卷装的无纺布安装到涂层机的出布机构上,调节好张力后,将其无纺布前端平整的固定到输送导带上;再启动输送导带;输送导带向前行进L后停止;a. Cloth output: Install the non-woven fabric in the roll on the cloth output mechanism of the coating machine. After adjusting the tension, fix the front end of the non-woven fabric flatly on the conveying guide belt; then start the conveying guide belt; the conveying guide The belt moves forward and stops after L;
b、上浆:此时上浆机头启动,先从支架右侧运动到左侧准备上浆;上浆开始后,上浆机头由左至右直线运动,在运动过程中,螺杆挤出器在无纺布宽度方向上挤出均匀的浆料,挤出完成后,上浆机头复位在右侧支架;b. Sizing: At this time, the sizing machine head starts, and moves from the right side of the bracket to the left side to prepare for sizing; after the sizing starts, the sizing machine head moves linearly from left to right. Extrude uniform slurry in the width direction. After the extrusion is completed, the sizing head is reset to the right bracket;
c、刮浆:然后正向旋转轴杆90°,刮刀朝下,同时再次启动输送导带,输送导带再次向前行进L后停止,在行进过程中刮刀均匀的将涂层浆涂覆在当前L长度段的无纺布上;c. Squeegee: Then rotate the shaft 90° forward, with the scraper facing down, and start the conveyor belt again, and the conveyor belt will move forward again and then stop. During the process, the scraper will evenly coat the coating slurry on the On the non-woven fabric of the current L length section;
d、重复上述上浆与刮浆步骤,直至完成整段无纺布的干法涂层工艺;并反向旋转轴杆90°,刮刀横向放置。d. Repeat the above sizing and scraping steps until the dry coating process of the entire non-woven fabric is completed; and reversely rotate the shaft by 90°, and place the scraper horizontally.
本发明设计有涂层机,该涂层机通过上浆机构实现自动上浆功能,刮浆机构配合输送导带的输送动作实现实现自动刮浆到无纺布的功能,从而达到连续的、自动机械化的干法涂层的目的,无需人为操作,显著提升干法涂层的效率,避免人为操作中必然存在的失误与错漏等,提高干法涂层的效果。The present invention is designed with a coating machine, the coating machine realizes the automatic sizing function through the sizing mechanism, and the squeegee mechanism cooperates with the conveying action of the conveying guide belt to realize the function of automatically squeegeeing the sizing to the non-woven fabric, thereby achieving continuous and automatic mechanization. The purpose of dry coating is to significantly improve the efficiency of dry coating without manual operation, avoid errors and omissions that must exist in human operation, and improve the effect of dry coating.
上浆机构采用螺杆机构挤出具有粘度的浆料,定向的输送给挤出头,从而均匀且有序的挤出到无纺布上;上浆机头通过滑台模组实现左右的匀速直线运动,结构简单,设计巧妙。The sizing mechanism uses a screw mechanism to extrude viscous slurry, which is delivered to the extrusion head in a directional manner, so that it can be uniformly and orderly extruded onto the non-woven fabric; the sizing head realizes the left and right uniform linear motion through the sliding table module, Simple structure and ingenious design.
刮涂结构的刮刀组件连接有电机组,电机组中的电机为双向异步电机,可正反转,并连接有减速器用于调节转速;基于该电机组赋予刮刀组件可旋转的特点,且该旋转范围限定在0-90°的范围内,使得刮刀组件能够切换工作与非工作状态,结构设计巧妙,在刮刀组件不工作时,保护刮刀。The scraper assembly of the scraping structure is connected with a motor unit. The motor in the motor unit is a bidirectional asynchronous motor, which can be rotated forward and reverse, and is connected with a reducer for adjusting the speed; The range is limited within the range of 0-90°, so that the scraper assembly can switch between working and non-working states. The structural design is ingenious, and the scraper is protected when the scraper assembly is not working.
输送导带表面设有导带胶,使其具有一定的粘性,能够粘附无纺布,使其平铺在输送导带上,防止涂浆过程中无纺布出现折皱。The surface of the conveying guide belt is equipped with a guide belt glue, which makes it have a certain viscosity and can adhere to the non-woven fabric so that it can be laid flat on the conveying guide belt to prevent the non-woven fabric from wrinkling during the grouting process.
优选后,该涂层机的机台上还设有压布机构,压布机构相较于上浆机构更靠近出布机构,该压布机构包括压布架、压布气缸、压布板以及压布导杆,压布气缸安装于压布架上,压布气缸的下端连接有压布板,该压布导杆为伸缩结构,其一端固定于压布板,另一端固定于压布架;After optimization, the machine table of the coating machine is also provided with a cloth pressing mechanism, which is closer to the cloth outlet mechanism than the sizing mechanism. The cloth pressing mechanism includes a cloth pressing frame, a cloth pressing cylinder, a cloth pressing plate and a cloth pressing mechanism. The cloth guide rod and the cloth pressing cylinder are installed on the cloth pressing frame, and the lower end of the cloth pressing cylinder is connected with the cloth pressing plate. The cloth pressing guide rod is a telescopic structure, one end of which is fixed on the cloth pressing plate, and the other end is fixed on the cloth pressing frame;
在干法涂层的步骤b上浆过程中,同步的启动该压布气缸,控制压布板下压,使其挤压无纺布3s,3s后压布气缸与压布板复位;在每次上浆过程中重复上述压布过程。During the sizing process of step b of the dry coating, start the cloth press cylinder synchronously, control the cloth press plate to press down, make it squeeze the non-woven fabric for 3 seconds, and reset the cloth press cylinder and the cloth press plate after 3 seconds; Repeat the above cloth pressing process during the sizing process.
压布机构实现自动化的压布作业,使得无纺布紧贴输送导带,且该压布机构配合上浆过程同步作业,达到间隔性压布的目的,使得无纺布在输送导带上始终保持平整输送,提升刮浆的均匀性。The cloth pressing mechanism realizes the automatic cloth pressing operation, so that the non-woven fabric is close to the conveyor belt, and the cloth pressing mechanism works synchronously with the sizing process to achieve the purpose of interval pressing, so that the non-woven fabric is always kept on the conveyor belt Smooth conveying, improve the uniformity of scraping.
优选后,该涂层机还配备有烘干机,刮浆后的无纺布从输送导带上剥落,并在最前端的无纺布上连接引布,通过引布,将无纺布从烘干机的进布口送入,烘干机内的温度保持120℃;随着连续刮浆作业,无纺布在涂层机上行进,烘干机内的无纺布相应的向前行进并最终从烘干机的出布口送出,送出的无纺布绕卷到卷辊上,从而形成上浆-刮浆-烘干的连续作业。本发明的烘干机配合涂层机使用,在涂层完成后,通过进布口送入到烘干机内,跟随上浆的行进节奏,进行行进式烘干,从而实现上浆-刮浆-烘干的一体式连续作业,刮浆完成后能够直接进行烘干,无需搬移与等待烘干,显著提升干法涂层的效率与效果。After optimization, the coating machine is also equipped with a dryer. The non-woven fabric after the squeegee is peeled off from the conveying guide belt, and the leading cloth is connected on the frontmost non-woven fabric. The cloth inlet of the dryer is fed in, and the temperature inside the dryer is maintained at 120°C; with the continuous scraping operation, the non-woven fabric advances on the coating machine, and the non-woven fabric in the dryer advances accordingly and Finally, it is sent out from the cloth outlet of the dryer, and the sent out non-woven fabric is wound onto a roll, thus forming a continuous operation of sizing-squeegee-drying. The drying machine of the present invention is used in conjunction with the coating machine. After the coating is completed, it is fed into the drying machine through the cloth inlet, and it follows the advancing rhythm of sizing to perform traveling drying, thereby realizing sizing-squeegee-drying The dry one-piece continuous operation can be dried directly after the squeegee is completed, without moving and waiting for drying, which significantly improves the efficiency and effect of dry coating.
由于采用上述技术方案,具有以下有益效果:Owing to adopting above-mentioned technical scheme, have following beneficial effect:
本发明的涂层浆并非采用单一的原料制备,按照比例将两种不同性能的材料混合,功能性增加。该发明有无纺布层和蚕丝/尼龙混合涂层,蚕丝涂层具有良好的亲肤性,透气性,在使用时可贴身使用,有抗菌效果。尼龙涂层有机械强度高,韧性好,耐腐蚀等优点。用混合液做涂层浆进行涂层,二者有点相结合,产品效果更好。The coating slurry of the present invention is not prepared by using a single raw material, but two materials with different properties are mixed according to the proportion, so that the functionality is increased. The invention has a non-woven fabric layer and a silk/nylon mixed coating. The silk coating has good skin-friendly properties and air permeability, can be used next to the skin, and has an antibacterial effect. Nylon coating has the advantages of high mechanical strength, good toughness and corrosion resistance. Use the mixed liquid as the coating slurry for coating, and the combination of the two will make the product more effective.
本发明设计有涂层机,该涂层机通过上浆机构实现自动上浆功能,刮浆机构配合输送导带的输送动作实现实现自动刮浆到无纺布的功能,从而达到连续的、自动机械化的干法涂层的目的,无需人为操作,显著提升干法涂层的效率,避免人为操作中必然存在的失误与错漏等,提高干法涂层的效果。The present invention is designed with a coating machine, the coating machine realizes the automatic sizing function through the sizing mechanism, and the squeegee mechanism cooperates with the conveying action of the conveying guide belt to realize the function of automatically squeegeeing the sizing to the non-woven fabric, thereby achieving continuous and automatic mechanization. The purpose of dry coating is to significantly improve the efficiency of dry coating without manual operation, avoid errors and omissions that must exist in human operation, and improve the effect of dry coating.
本发明的烘干机配合涂层机使用,在涂层完成后,通过进布口送入到烘干机内,跟随上浆的行进节奏,进行行进式烘干,从而实现上浆-刮浆-烘干的一体式连续作业,刮浆完成后能够直接进行烘干,无需搬移与等待烘干,显著提升干法涂层的效率与效果。The drying machine of the present invention is used in conjunction with the coating machine. After the coating is completed, it is fed into the drying machine through the cloth inlet, and it follows the advancing rhythm of sizing to perform traveling drying, thereby realizing sizing-squeegee-drying The dry one-piece continuous operation can be dried directly after the squeegee is completed, without moving and waiting for drying, which significantly improves the efficiency and effect of dry coating.
附图说明Description of drawings
下面结合附图对本发明作进一步说明:The present invention will be further described below in conjunction with accompanying drawing:
图1为本发明涂层机的结构示意图;Fig. 1 is the structural representation of coating machine of the present invention;
图2为上浆机构与刮涂机构的结构示意图;Fig. 2 is the structural representation of sizing mechanism and scraping mechanism;
图3为刮涂机构的结构示意图;Fig. 3 is the structural representation of scraping mechanism;
图4为上浆机构的结构示意图;Fig. 4 is the structural representation of sizing mechanism;
图5为压布机构的结构示意图;Fig. 5 is a structural schematic diagram of a cloth pressing mechanism;
图6为烘干机的结构示意图。Figure 6 is a schematic structural view of the dryer.
具体实施方式detailed description
本发明旨在提供一种基于废弃蚕丝尼龙纤维的涂层制备方法,以无纺布作为基体层,并采用蚕丝/尼龙混合涂层浆进行涂层整理,将二者优点相结合,产品效果更好。The present invention aims to provide a coating preparation method based on waste silk nylon fibers, using non-woven fabric as the base layer, and adopting silk/nylon mixed coating slurry for coating finishing, combining the advantages of the two, and the product effect is better it is good.
下面结合具体的实施例对本发明作进一步说明:The present invention will be further described below in conjunction with specific embodiment:
实施例1Example 1
步骤一、采用尼龙废丝溶解制备成尼龙废丝溶液,包括:Step 1, using nylon waste silk to dissolve to prepare a nylon waste silk solution, including:
取12份尼龙废丝原料,剪碎,将100份甲醇,35份氯化钙混合搅拌均匀,水浴温度升至70℃,接上冷凝管,开始反应一段时间后将尼龙废丝放入,45min后反应完全,取出溶液为溶液A。Take 12 parts of nylon waste silk raw materials, cut them into pieces, mix 100 parts of methanol and 35 parts of calcium chloride and stir evenly, raise the temperature of the water bath to 70°C, connect the condenser, and put the nylon waste silk in after a period of reaction, 45min After the reaction is complete, the solution is taken out as solution A.
步骤二、采用蚕丝布制备蚕丝溶液,包括:
制备氯化钙水溶液,称取55.5份的氯化钙,按照氯化钙:水:乙醇的摩尔比为1:8:2称取82份水,46份乙醇,将三者混合后搅拌均匀,水浴温度升至70℃,接上冷凝管,按照浴比1:20,称取9份蚕丝布,剪碎,加入混合溶液中反应,4h后反应完全,取出溶液为溶液B。Prepare calcium chloride aqueous solution, weigh 55.5 parts of calcium chloride, weigh 82 parts of water and 46 parts of ethanol according to the molar ratio of calcium chloride: water: ethanol of 1:8:2, mix the three and stir evenly, The temperature of the water bath was raised to 70°C, and a condenser was connected. According to the bath ratio of 1:20, 9 parts of silk cloth were weighed, cut into pieces, and added to the mixed solution for reaction. After 4 hours, the reaction was complete, and the solution was taken out as solution B.
步骤三、制备涂层浆,将溶液A和溶液B按照不同比例混合后加入填料,包括:Step 3, prepare coating slurry, mix solution A and solution B according to different proportions and add fillers, including:
取100份混合溶液A与100份溶液B混合,两种溶液混合后加入50份填料碳酸钙,搅拌混合溶液1h直至碳酸钙完全溶解获得涂层浆。Mix 100 parts of mixed solution A with 100 parts of solution B, add 50 parts of filler calcium carbonate after the two solutions are mixed, and stir the mixed solution for 1 hour until the calcium carbonate is completely dissolved to obtain a coating slurry.
步骤四、采用干法涂层将涂层浆涂覆到无纺布基体层:Step 4. Apply the coating slurry to the non-woven fabric substrate layer by dry coating:
所述干法涂层:将无纺布成品平铺固定,涂层浆沿无纺布宽度方向挤出到无纺布上,用刮刀沿长度方向刮涂均匀,在120℃下烘干,获得成品;The dry coating method: flatten and fix the finished non-woven fabric, extrude the coating slurry onto the non-woven fabric along the width direction of the non-woven fabric, apply it evenly along the length direction with a scraper, and dry it at 120°C to obtain finished product;
实施例2Example 2
步骤一、采用尼龙废丝溶解制备成尼龙废丝溶液,包括:Step 1, using nylon waste silk to dissolve to prepare a nylon waste silk solution, including:
取12份尼龙废丝原料,剪碎,将100份甲醇,35份氯化钙混合搅拌均匀,水浴温度升至70℃,接上冷凝管,开始反应一段时间后将尼龙废丝放入,45min后反应完全,取出溶液为溶液A。Take 12 parts of nylon waste silk raw materials, cut them into pieces, mix 100 parts of methanol and 35 parts of calcium chloride and stir evenly, raise the temperature of the water bath to 70°C, connect the condenser, and put the nylon waste silk in after a period of reaction, 45min After the reaction is complete, the solution is taken out as solution A.
步骤二、采用蚕丝布制备蚕丝溶液,包括:
制备氯化钙水溶液,称取55.5份的氯化钙,按照氯化钙:水:乙醇的摩尔比为1:8:2称取82份水,46份乙醇,将三者混合后搅拌均匀,水浴温度升至70℃,接上冷凝管,按照浴比1:20,称取9份蚕丝布,剪碎,加入混合溶液中反应,4h后反应完全,取出溶液为溶液B。Prepare calcium chloride aqueous solution, weigh 55.5 parts of calcium chloride, weigh 82 parts of water and 46 parts of ethanol according to the molar ratio of calcium chloride: water: ethanol of 1:8:2, mix the three and stir evenly, The temperature of the water bath was raised to 70°C, and a condenser was connected. According to the bath ratio of 1:20, 9 parts of silk cloth were weighed, cut into pieces, and added to the mixed solution for reaction. After 4 hours, the reaction was complete, and the solution was taken out as solution B.
步骤三、制备涂层浆:取100份混合溶液A与80份溶液B混合,两种溶液混合后加入50份填料碳酸钙,搅拌混合溶液1h直至碳酸钙完全溶解获得涂层浆。Step 3. Preparation of coating slurry: Mix 100 parts of mixed solution A with 80 parts of solution B, add 50 parts of filler calcium carbonate after the two solutions are mixed, and stir the mixed solution for 1 hour until the calcium carbonate is completely dissolved to obtain a coating slurry.
步骤四、采用湿法涂层将涂层浆涂覆到无纺布基体层:Step 4. Apply the coating slurry to the non-woven fabric substrate layer by wet coating:
所述湿法涂层:将制备好的涂层浆倒入托盘中,托盘大小能使无纺布平铺放入,无纺布浸入涂层浆中,使正反两面充分浸入,采用提拉法将无纺布取出,同时去除表面多余的浆料,放入9%的甲醇溶液中使表面浆料凝固后,放入120℃的烘箱中烘干,获得成品。The wet coating: Pour the prepared coating slurry into the tray, the size of the tray can make the non-woven fabric be laid flat, the non-woven fabric is immersed in the coating slurry, so that the front and back sides are fully immersed, and the lifting method is adopted. The non-woven fabric is taken out by the method, and the excess slurry on the surface is removed at the same time, and the surface slurry is solidified in 9% methanol solution, and then dried in an oven at 120° C. to obtain a finished product.
实施例3Example 3
将实施例1中的干法涂层在涂层机上完成;The dry coating in embodiment 1 is finished on coating machine;
该涂层机包括有机台1、上浆机构3与刮涂机构2,所述机台1包括两侧的机架11以及中间的输送导带13,两侧的机架11用于安装在输送导带13,输送导带13表面设有导带胶,使其表面具有一定的粘性。机架11的前端设有出布机构14,出布机构14用于安装卷装的无纺布,并设有相应的张力辊,以调节张力。此外,输送导带13的下方还可以安装清洗机构与烘干机构,将输送导带13表面残留的浆料的洗去,并快速烘干以投入到下次上浆、刮浆工序中。输送导带13表面设有导带胶,使其具有一定的粘性,能够粘附无纺布,使其平铺在输送导带13上,防止涂浆过程中无纺布出现折皱。The coating machine includes an organic platform 1, a sizing mechanism 3 and a
刮涂机构2包括支架21与刮刀组件22,支架21两侧的支座211固定在两侧的机架11上,两侧的支座211之间连接有横轴杆212,横轴杆212下方形成安装刮刀组件22的空间;刮刀组件22包括轴杆221、压板223、刮刀222与电机组,轴杆221与压板223固定该刮刀222,轴杆221的两侧连接到两侧的支架21中,且其中一侧连接该电机组,由电机组控制轴杆221旋转,旋转的角度控制在0-90°之间;The
刮刀组件22连接有电机组,电机组中的电机为双向异步电机,可正反转,并连接有减速器用于调节转速;基于该电机组赋予刮刀组件22可旋转的特点,且该旋转范围限定在0-90°的范围内,使得刮刀组件22能够切换工作与非工作状态,结构设计巧妙,在刮刀组件22不工作时,保护刮刀222。The
上浆机构3包括滑台模组31、上浆机头32、螺杆挤出器35、挤出头36与浆料斗33,滑台模组31安装于支架21上,上浆机头32安装于滑台模组31的滑块上;上浆机头32的前侧安装有螺杆挤出器35,该螺杆挤出器35内安装有挤出用螺杆,并采用双螺杆结构,螺杆挤出器35的下端连接挤出头36,并在侧面设有进料口,进料口处连接下料管件34,下料管件34的上端连接浆料斗33,浆料斗33内装填涂层浆。The sizing mechanism 3 includes a sliding
上浆机构3采用螺杆机构挤出具有粘度的浆料,定向的输送给挤出头36,从而均匀且有序的挤出到无纺布上;上浆机头32通过滑台模组31实现左右的匀速直线运动,结构简单,设计巧妙。挤出头36采用弯曲结构,其挤出端部向刮刀组件22倾斜,使得浆料的挤出位置位于刮刀222附近,避免在无纺布上出现浆料未涂覆的区域。The sizing mechanism 3 uses a screw mechanism to extrude the viscous slurry, which is delivered to the
基于该涂层机的干法涂层工艺包括:The dry coating process based on this coating machine includes:
a、出布:卷装的无纺布安装到涂层机的出布机构14上,调节好张力后,将其无纺布前端平整的固定到输送导带13上;再启动输送导带13;输送导带13向前行进L后停止;a. Cloth output: Install the non-woven fabric in the roll on the
b、上浆:此时上浆机头32启动,先从支架21右侧运动到左侧准备上浆;上浆开始后,上浆机头32由左至右直线运动,在运动过程中,螺杆挤出器35在无纺布宽度方向上挤出均匀的浆料,挤出完成后,上浆机头32复位在右侧支架21;b. Sizing: At this time, the sizing
c、刮浆:然后正向旋转轴杆221 90°,刮刀222朝下,同时再次启动输送导带13,输送导带13再次向前行进L后停止,在行进过程中刮刀222均匀的将涂层浆涂覆在当前L长度段的无纺布上;c. Squeegee: Then rotate the
d、重复上述上浆与刮浆步骤,直至完成整段无纺布的干法涂层工艺;并反向旋转轴杆221 90°,刮刀222横向放置。d. Repeat the above sizing and scraping steps until the dry coating process of the entire non-woven fabric is completed; and reversely rotate the
本发明设计有涂层机,该涂层机通过上浆机构3实现自动上浆功能,刮浆机构配合输送导带13的输送动作实现实现自动刮浆到无纺布的功能,从而达到连续的、自动机械化的干法涂层的目的,无需人为操作,显著提升干法涂层的效率,避免人为操作中必然存在的失误与错漏等,提高干法涂层的效果。The present invention is designed with a coating machine, the coating machine realizes the automatic sizing function through the sizing mechanism 3, and the squeegee mechanism cooperates with the conveying action of the conveying
该涂层机的机台1上还设有压布机构4,压布机构4相较于上浆机构3更靠近出布机构14,该压布机构4包括压布架41、压布气缸42、压布板43以及压布导杆44,压布气缸42安装于压布架41上,压布气缸42的下端连接有压布板43,该压布导杆44为伸缩结构,其一端固定于压布板43,另一端固定于压布架41;The machine platform 1 of the coating machine is also provided with a cloth pressing mechanism 4, which is closer to the
在干法涂层的步骤b上浆过程中,同步的启动该压布气缸42,控制压布板43下压,使其挤压无纺布3s,3s后压布气缸42与压布板43复位;在每次上浆过程中重复上述压布过程。During the sizing process of step b of the dry coating, start the
压布机构4实现自动化的压布作业,使得无纺布紧贴输送导带13,且该压布机构4配合上浆过程同步作业,达到间隔性压布的目的,使得无纺布在输送导带13上始终保持平整输送,提升刮浆的均匀性。The cloth pressing mechanism 4 realizes the automatic cloth pressing operation, so that the non-woven fabric is close to the conveying
该涂层机还配备有烘干机5,刮浆后的无纺布从输送导带13上剥落,并在最前端的无纺布上连接引布,通过引布,将无纺布从烘干机5的进布口51送入,烘干机5内的温度保持120℃;随着连续刮浆作业,无纺布在涂层机上行进,烘干机5内的无纺布相应的向前行进并最终从烘干机5的出布口送出,送出的无纺布绕卷到卷辊上,从而形成上浆-刮浆-烘干的连续作业。本发明的烘干机5配合涂层机使用,在涂层完成后,通过进布口51送入到烘干机5内,跟随上浆的行进节奏,进行行进式烘干,从而实现上浆-刮浆-烘干的一体式连续作业,刮浆完成后能够直接进行烘干,无需搬移与等待烘干,显著提升干法涂层的效率与效果。This coating machine is also equipped with a
以上仅为本发明的具体实施例,但本发明的技术特征并不局限于此。任何以本发明为基础,为解决基本相同的技术问题,实现基本相同的技术效果,所作出地简单变化、等同替换或者修饰等,皆涵盖于本发明的保护范围之中。The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent replacements or modifications based on the present invention to solve basically the same technical problems and achieve basically the same technical effects are covered by the protection scope of the present invention.
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