CN115573048A - A production process for melt direct spinning fine denier PET with high gloss - Google Patents

A production process for melt direct spinning fine denier PET with high gloss Download PDF

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CN115573048A
CN115573048A CN202211152807.8A CN202211152807A CN115573048A CN 115573048 A CN115573048 A CN 115573048A CN 202211152807 A CN202211152807 A CN 202211152807A CN 115573048 A CN115573048 A CN 115573048A
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melt
spinning
pet
fine denier
godet
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CN115573048B (en
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朱闻宇
朱毅
王金海
程志杰
刘金铭
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Jiangsu Jiatong Energy Co ltd
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D11/00Other features of manufacture
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • D01D5/088Cooling filaments, threads or the like, leaving the spinnerettes
    • D01D5/092Cooling filaments, threads or the like, leaving the spinnerettes in shafts or chimneys
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D7/00Collecting the newly-spun products
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/88Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
    • D01F6/92Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyesters
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Artificial Filaments (AREA)
  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)

Abstract

本发明提供的一种生产熔体直纺细旦PET大有光生产工艺,包括PET熔体输送、色浆输送、进入纺丝箱体、FDY纺丝以及FDY整理。其中,熔体直纺细旦PET的纺丝温度为295℃,冷却方式采用环吹,且在环吹风温度21℃、环吹风湿度90%RH、环吹工艺风压力40Pa、环吹风速度为0.35m/s时,产品能连续稳定生产,产品质量稳定、且各项指标均达到优等品。

Figure 202211152807

The present invention provides a production process for producing melt direct spinning fine denier PET, including PET melt conveying, color paste conveying, entering the spinning box, FDY spinning and FDY finishing. Among them, the spinning temperature of melt direct spinning fine denier PET is 295°C, and the cooling method adopts ring blowing, and the ring blowing temperature is 21°C, the ring blowing humidity is 90%RH, the ring blowing process wind pressure is 40Pa, and the ring blowing speed is 0.35 m/s, the product can be produced continuously and stably, the product quality is stable, and all indicators have reached the top grade.

Figure 202211152807

Description

一种生产熔体直纺细旦PET大有光生产工艺A production process for melt direct spinning fine denier PET with high gloss

技术领域technical field

本发明涉及涤纶全拉伸丝技术领域,具体涉及一种生产熔体直纺细旦PET大有光全拉伸丝的生产工艺。The invention relates to the technical field of fully drawn polyester yarns, in particular to a production process for producing melt direct spinning fine denier PET large gloss fully drawn yarns.

背景技术Background technique

涤纶作为合成纤维品种之一,产量大、应用广泛、工艺简单,占世界合成纤维产量的60%以上。其具有优良的物理机械性能和纺织性能,价格便宜、结实耐用、弹性好、不易褶皱变形、耐腐蚀、绝缘挺括、易洗快干,被大量用于四季服装、床上用品、室内装饰、国防军工以及其他行业等。As one of the synthetic fiber varieties, polyester has large output, wide application and simple process, accounting for more than 60% of the world's synthetic fiber production. It has excellent physical and mechanical properties and textile properties, cheap, durable, good elasticity, not easy to wrinkle and deform, corrosion-resistant, crisp insulation, easy to wash and quick-dry, and is widely used in four-season clothing, bedding, interior decoration, national defense and military industry and other industries.

近年来随着全球经济的发展、消费观念的变化以及纤维新产品、新工艺、新技术的出现,人们对四季服饰的追求变得越来越个性化和高档化。涤纶作为所有纺织纤维中使用总量最多的化学纤维品种,产品差别化是其终极发展方向,具有很大的开发潜力和广阔市场。开发差别化涤纶品种,提高产品附加值,进而提高企业经济效益,对整个化纤工业的影响至关重要。以细旦涤纶大有光全拉伸丝(FDY)为原料的机织仿真丝面料以及经编针织面料,手感柔软滑爽,常被用于制做户外运动服装、春夏季高档女式服装、内衣高档服装以及家纺产品。In recent years, with the development of the global economy, changes in consumption concepts, and the emergence of new fiber products, new processes, and new technologies, people's pursuit of four-season clothing has become more and more personalized and high-end. As the most widely used chemical fiber variety among all textile fibers, polyester product differentiation is its ultimate development direction, and it has great development potential and broad market. The development of differentiated polyester varieties, increasing the added value of products, and then improving the economic benefits of enterprises are of great importance to the entire chemical fiber industry. The woven imitation silk fabrics and warp knitted fabrics made of fine denier polyester bright full-drawn yarn (FDY) are soft and smooth, and are often used to make outdoor sportswear, high-end women's clothing in spring and summer, Underwear, high-end clothing and home textile products.

细旦涤纶大有光,以40D/48F FDY为例,现有技术的制备工艺存在下述缺陷:传统细旦全拉伸丝由于纤维自身张力太小,丝条在经过环吹风的时候容易出现抖动问题,如果采用传统工艺参数来生产,容易出现熔体破裂现象,可纺性变差,出现硬头丝等问题。Fine-denier polyester is very glossy. Taking 40D/48F FDY as an example, the preparation process of the prior art has the following defects: the traditional fine-denier fully drawn yarn is easy to appear when it passes through the ring blowing due to the low tension of the fiber itself. Jitter problem, if traditional process parameters are used to produce, it is prone to melt fracture, poor spinnability, and problems such as hard ends.

申请号为201310577811.3的专利文件公开了熔体直纺原液生产POY、FDY复合涤纶丝系统及其制备方法,其中PET熔体塔与熔体冷却器相连通,色浆料仓和熔体冷却器分别与多元耦合器连通,多元耦合器与动态混合器相连通,动态混合器与纺丝箱体相连通,纺丝箱体分别与POY装置和FDY装置相连通,得到熔体直纺原液生产POY、FDY复合涤纶丝系统,该系统结构紧凑,生产工艺流程更短,操作更简便,生产效率更高,能耗损耗更小,质量更稳定,污染物排放减少,生态环保。但是其主要对生产系统进行生产工艺参数不够明确,需要进一步进行调控The patent document with the application number 201310577811.3 discloses the production of POY and FDY composite polyester yarn system and its preparation method by melt direct spinning stock solution, in which the PET melt tower is connected with the melt cooler, and the color paste silo and melt cooler are respectively It is connected with the multi-component coupler, the multi-component coupler is connected with the dynamic mixer, the dynamic mixer is connected with the spinning box, and the spinning box is connected with the POY device and the FDY device respectively, so as to obtain the melt direct spinning stock solution to produce POY, FDY composite polyester yarn system, the system has compact structure, shorter production process, easier operation, higher production efficiency, less energy consumption loss, more stable quality, reduced pollutant discharge, and ecological protection. However, its main production process parameters for the production system are not clear enough, and further regulation is required

有鉴于此,有必要发明一种生产熔体直纺细旦PET大有光生产工艺。In view of this, it is necessary to invent a production process for producing melt direct spinning fine denier PET with high gloss.

发明内容Contents of the invention

针对现有技术的不足,本发明的目的在于提供一种生产熔体直纺细旦PET大有光生产工艺。Aiming at the deficiencies of the prior art, the object of the present invention is to provide a production process for producing melt direct-spun fine denier PET with high gloss.

本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:

本发明公开了一种生产熔体直纺细旦PET大有光生产工艺的制备方法,包括以下步骤:The invention discloses a preparation method for producing melt direct spinning fine denier PET large glossy production process, comprising the following steps:

步骤(1)、PET熔体输送Step (1), PET melt delivery

将PET熔体塔中的通过聚酯反应制成的PET熔体经由出料泵、保温管道输送到增压泵,PET熔体经增压泵增压输送到熔体冷却器中进行冷却,送到纺丝线上;The PET melt produced by the polyester reaction in the PET melt tower is transported to the booster pump through the discharge pump and the insulation pipeline, and the PET melt is boosted by the booster pump and transported to the melt cooler for cooling. to the spinning line;

步骤(2)、色浆输送Step (2), color paste delivery

在色浆料仓中加入色浆,色浆经由色浆料仓进入多元耦合器中,PET熔体与色浆经过多元耦合器耦合,耦合后通过静态混合器进行混合,经静态混合器搅拌混合实现对聚酯熔体的均匀分散染色;Add the color paste into the color paste silo, the color paste enters the multi-coupler through the color paste silo, the PET melt and the color paste are coupled through the multi-element coupler, after coupling, they are mixed by a static mixer, and then mixed by a static mixer Realize uniform disperse dyeing of polyester melt;

步骤(3)、进入纺丝箱体Step (3), enter the spinning box

经过静态混合器均匀染色后的熔体进入纺丝箱体,纺丝箱体与FDY的纺丝组件相连通;The melt evenly dyed by the static mixer enters the spinning box, and the spinning box is connected with the spinning assembly of FDY;

步骤(4)、FDY纺丝Step (4), FDY spinning

经过步骤(3)后,经纺丝箱体中的喷丝板后,形成全牵伸丝,全牵伸丝经过环吹风冷却装置分丝后,通过甬道出来进入喷油嘴集束装置进行上油,再进入预网络器、经预网络喷嘴进行初步网络化,再经第一导丝盘和第二导丝盘的作用下充分拉伸后,进入主网络网络,再进入卷绕机卷取成型,得到FDY丝饼;After step (3), through the spinneret in the spinning box, fully-drawn filaments are formed. After the fully-drawn filaments are separated by the ring blowing cooling device, they come out through the tunnel and enter the oil nozzle clustering device for oiling. , and then enter the pre-netting device, carry out preliminary networking through the pre-netting nozzle, and then fully stretch under the action of the first godet and the second godet, enter the main network network, and then enter the winding machine for coiling and forming , get FDY silk cake;

其中,喷油嘴集束装置的喷油嘴为V型;Among them, the fuel injectors of the fuel injector cluster device are V-shaped;

所述纺丝箱体内的纺丝温度为295-297℃;The spinning temperature in the spinning box is 295-297°C;

所述环吹风冷却装置内的风速为0.25-0.55m/s,风压为20-60Pa,风温为17-23℃,湿度为65-100%RH;The wind speed in the ring blowing cooling device is 0.25-0.55m/s, the wind pressure is 20-60Pa, the wind temperature is 17-23°C, and the humidity is 65-100%RH;

所述主网络气压为0.2-0.3MPa,且主网络的网络度控制在20-30个/m。The air pressure of the main network is 0.2-0.3MPa, and the network degree of the main network is controlled at 20-30 pieces/m.

步骤(5)、FDY整理入库Step (5), FDY sorting and storage

将上述FDY纺丝进行长丝袜筒判色、外观检验、物理检验,而后将合格产品分级包装,最后将包装成品入成品立体仓库。The above-mentioned FDY spinning is subjected to color judgment, appearance inspection, and physical inspection of stocking tubes, and then the qualified products are graded and packaged, and finally the packaged products are put into the finished product three-dimensional warehouse.

在上述方案的基础上并作为上述方案的优选方案,步骤(1)所述PET熔体的特性黏度为0.635-0.645dL·g,熔点为258-262℃,b值为2.0-6.30,L值为85-90。On the basis of the above scheme and as a preferred scheme of the above scheme, the intrinsic viscosity of the PET melt in step (1) is 0.635-0.645dL g, the melting point is 258-262°C, the b value is 2.0-6.30, and the L value For 85-90.

在上述方案的基础上并作为上述方案的优选方案,在上述方案的基础上并作为上述方案的优选方案,步骤(1)所述的出料泵输出端设置有熔体过滤器。On the basis of the above solution and as a preferred solution of the above solution, the output end of the discharge pump described in step (1) is provided with a melt filter.

在上述方案的基础上并作为上述方案的优选方案,步骤(2)所述色浆料仓与多元耦合器之间设有色浆精确计量装置,且步骤(2)所述静态混合器输出端设有熔体分配阀。On the basis of the above scheme and as a preferred scheme of the above scheme, an accurate metering device for color paste is provided between the color paste silo and the multi-coupler in step (2), and the output end of the static mixer described in step (2) is provided There are melt distribution valves.

在上述方案的基础上并作为上述方案的优选方案,步骤(4)所述的第一导丝盘与第二导丝盘呈上下错位分布,所述的第二导丝盘位于第一导丝盘的上方。On the basis of the above-mentioned scheme and as a preferred scheme of the above-mentioned scheme, the first wire godet and the second wire godet described in step (4) are in a dislocation distribution up and down, and the second godet is located at the first wire guide top of the plate.

在上述方案的基础上并作为上述方案的优选方案,所述第一导丝盘的温度为90-100℃,速度为1750-1950m/min;所述第二导丝盘的温度为130-140℃,速度为4750-4950m/min。On the basis of the above scheme and as a preferred scheme of the above scheme, the temperature of the first godet is 90-100°C, and the speed is 1750-1950m/min; the temperature of the second godet is 130-140 ℃, the speed is 4750-4950m/min.

在上述方案的基础上并作为上述方案的优选方案,步骤(4)所述卷绕机的卷绕速度为4600-5000m/min。On the basis of the above solution and as a preferred solution of the above solution, the winding speed of the winding machine in step (4) is 4600-5000m/min.

与现有技术相比,本发明的技术方案获得了如下有益效果:Compared with the prior art, the technical solution of the present invention has obtained the following beneficial effects:

经过多次对生产工艺以及参数的优化,本发明生产的熔体直纺细旦PET大有光与传统细旦全拉伸丝相比,丝条在经过环吹风的时候不容易出现抖动问题,且可纺性好,不出现熔体破裂、硬头丝等问题。经过多次对生产工艺以及参数的优化,该品种已实现连续稳定生产,产品质量指标均达到优等品。After many times of optimization of the production process and parameters, compared with the traditional fine denier full-drawn yarn, the melt direct spinning fine denier PET Dayouguang produced by the present invention is less likely to shake when it passes through the ring blowing. And the spinnability is good, and there are no problems such as melt fracture and hard ends. After many times of optimization of the production process and parameters, the variety has achieved continuous and stable production, and the product quality indicators have reached the top grade.

应当理解,前述构思以及在下面更加详细地描述的额外构思的所有组合只要在这样的构思不相互矛盾的情况下都可以被视为本发明主题公开的一部分。It should be understood that all combinations of the foregoing concepts as well as additional concepts described in more detail below may be considered part of the present subject disclosure, provided such concepts are not mutually inconsistent.

从下面的描述中可以更加全面地理解本发明教导的前述和其他方面、实施例和特征。本发明的其他附加方面例如示例性实施方式的特征和/或有益效果将在下面的描述中显见,或通过根据本发明教导的具体实施方式的实践中得知。The foregoing and other aspects, embodiments and features of the present teachings can be more fully understood from the following description. Other additional aspects of the invention, such as the features and/or advantages of the exemplary embodiments, will be apparent from the description below, or learned by practice of specific embodiments in accordance with the teachings of the invention.

附图说明Description of drawings

本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and comprehensible from the description of the embodiments in conjunction with the following drawings, wherein:

图1是本发明结构图;Fig. 1 is a structural diagram of the present invention;

图2是本发明工艺流程图。Fig. 2 is a process flow diagram of the present invention.

其中,1、PET熔体塔;2、出料泵;3、保温管道;4、增压泵;5、熔体输送冷却器;6、熔体冷却器;7、多元耦合器;8、色浆料仓;9、色浆精确计量装置;10、静态混合器;11、熔体分配阀;12、纺丝箱体;13、环吹风冷却装置;14、喷油嘴集束上油装置;15、预网络器;16、第一导丝盘;17、第二导丝盘;18、主网络;19、卷绕机。Among them, 1. PET melt tower; 2. Discharge pump; 3. Insulation pipeline; 4. Booster pump; 5. Melt conveying cooler; 6. Melt cooler; 7. Multi-component coupler; Slurry warehouse; 9. Accurate metering device for color paste; 10. Static mixer; 11. Melt distribution valve; 12. Spinning box; 13. Ring air cooling device; 14. Oil nozzle cluster oiling device; 15 1. Pre-network device; 16. First godet; 17. Second godet; 18. Main network; 19. Winding machine.

具体实施方式detailed description

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明的实施例,对本发明的技术方案进行清楚、完整地描述。显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于所描述的本发明的实施例,本领域普通技术人员在无需创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。除非另作定义,此处使用的技术术语或者科学术语应当为本发明所属领域内具有一般技能的人士所理解的通常意义。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Apparently, the described embodiments are some, not all, embodiments of the present invention. Based on the described embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention. Unless otherwise defined, the technical terms or scientific terms used herein shall have the usual meanings understood by those skilled in the art to which the present invention belongs.

本发明专利申请说明书以及权利要求书中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。同样,除非上下文清楚地指明其它情况,否则单数形式的“一个”“一”或者“该”等类似词语也不表示数量限制,而是表示存在至少一个。“包括”或者“包含”等类似的词语意指出现在“包括”或者“包含”前面的元件或者物件涵盖出现在“包括”或者“包含”后面列举的特征、整体、步骤、操作、元素和/或组件,并不排除一个或多个其它特征、整体、步骤、操作、元素、组件和/或其集合的存在或添加。“上”“下”“左”“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也可能相应地改变。"First", "second" and similar words used in the patent application specification and claims of the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. Also, unless the context clearly dictates otherwise, the singular forms "a", "an" or "the" and similar words do not imply a limitation of number but rather mean that there is at least one. "comprises" or "comprises" and similar words mean that the elements or items presented before "comprises" or "comprises" include the features, integers, steps, operations, elements and/or items listed after "comprises" or "comprises" or component, does not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or collections thereof. "Up", "Down", "Left" and "Right" are only used to indicate relative positional relationship. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

作为具有高附加值的纺织原料,细旦涤纶大有光织成的织物轻簿具有优良柔软和滑爽的手感,光泽柔和,透气性和悬垂性好,具有独具匠心的风格。本发明通过控制优化相应的生产工艺参数,生产出质量稳定、性能优异的细旦涤纶大有光的PET-FDY产品(以40D/48F为例),增加企业产品的多样性和差别化率,提高企业的市场竞争力。下面将结合实例进行详细的描述。As a high value-added textile raw material, the light fabric woven from fine denier polyester has excellent soft and smooth feel, soft luster, good air permeability and drape, and has a unique style. By controlling and optimizing the corresponding production process parameters, the present invention produces PET-FDY products (taking 40D/48F as an example) of fine denier polyester with stable quality and excellent performance (taking 40D/48F as an example), increasing the diversity and differentiation rate of enterprise products, Improve the market competitiveness of enterprises. A detailed description will be given below with reference to examples.

实施例1Example 1

本实施例生产熔体直纺细旦PET大有光生产工艺的制备方法,包括以下步骤:The present embodiment produces the preparation method of melt direct spinning fine denier PET big bright production process, comprises the following steps:

(1)、PET熔体输送(1), PET melt conveying

将PET熔体塔中的通过聚酯反应制成的PET熔体经由出料泵、保温管道输送到增压泵,PET熔体经增压泵增压输送到熔体冷却器中进行冷却,送到纺丝线上;其中PET熔体的特性黏度为0.640dL·g,熔点为260℃,b值为4.0,L值为88;The PET melt produced by the polyester reaction in the PET melt tower is transported to the booster pump through the discharge pump and the insulation pipeline, and the PET melt is boosted by the booster pump and transported to the melt cooler for cooling. to the spinning line; wherein the PET melt has an intrinsic viscosity of 0.640dL·g, a melting point of 260°C, a b value of 4.0, and an L value of 88;

(2)、色浆输送(2), color paste delivery

在色浆料仓中加入色浆,色浆经由色浆料仓进入多元耦合器中,PET熔体与色浆经过多元耦合器耦合,耦合后通过静态混合器进行混合,经静态混合器搅拌混合实现对聚酯熔体的均匀分散染色;Add the color paste into the color paste silo, the color paste enters the multi-coupler through the color paste silo, the PET melt and the color paste are coupled through the multi-element coupler, after coupling, they are mixed by a static mixer, and then mixed by a static mixer Realize uniform disperse dyeing of polyester melt;

(3)、进入纺丝箱体(3), enter the spinning box

经过静态混合器均匀染色后的熔体进入纺丝箱体,纺丝箱体与FDY的纺丝组件相连通;The melt evenly dyed by the static mixer enters the spinning box, and the spinning box is connected with the spinning assembly of FDY;

(4)、FDY纺丝(4), FDY spinning

经过步骤(3)后,经纺丝箱体中的喷丝板后,形成全牵伸丝,全牵伸丝经过环吹风冷却装置分丝后,通过甬道出来进入喷油嘴集束装置进行上油,再进入预网络器、经预网络喷嘴进行初步网络化,再经第一导丝盘和第二导丝盘的作用下充分拉伸后,进入主网络网络,再进入卷绕机卷取成型,得到FDY丝饼;After step (3), through the spinneret in the spinning box, fully-drawn filaments are formed. After the fully-drawn filaments are separated by the ring blowing cooling device, they come out through the tunnel and enter the oil nozzle clustering device for oiling. , and then enter the pre-netting device, carry out preliminary networking through the pre-netting nozzle, and then fully stretch under the action of the first godet and the second godet, enter the main network network, and then enter the winding machine for coiling and forming , get FDY silk cake;

其中,所述纺丝箱体内的纺丝温度为295℃;所述环吹风冷却装置内的风速为0.35m/s,风压为40Pa,风温为21℃,湿度为90%RH;纺丝温度为295℃,冷却方式采用环吹;丝条上油率控制在0.8%;所述主网络气压为0.2MPa,且主网络的网络度控制在25个/m。Wherein, the spinning temperature in the spinning box is 295°C; the wind speed in the ring blowing cooling device is 0.35m/s, the wind pressure is 40Pa, the wind temperature is 21°C, and the humidity is 90%RH; The temperature is 295°C, and the cooling method adopts ring blowing; the oiling rate of the filaments is controlled at 0.8%; the air pressure of the main network is 0.2 MPa, and the network degree of the main network is controlled at 25 pieces/m.

步骤(5)、FDY整理入库Step (5), FDY sorting and storage

将上述FDY纺丝进行长丝袜筒判色、外观检验、物理检验,而后将合格产品分级包装,最后将包装成品入成品立体仓库。The above-mentioned FDY spinning is subjected to color judgment, appearance inspection, and physical inspection of stocking tubes, and then the qualified products are graded and packaged, and finally the packaged products are put into the finished product three-dimensional warehouse.

进一步的,所述第一导丝盘的温度为95℃,速度为1850m/min;所述第二导丝盘的温度为135℃,速度为4850m/min;步骤(4)所述卷绕机的卷绕速度为4800m/min。Further, the temperature of the first godet is 95°C and the speed is 1850m/min; the temperature of the second godet is 135°C and the speed is 4850m/min; the winding machine described in step (4) The winding speed is 4800m/min.

实施例2Example 2

本实施例生产熔体直纺细旦PET大有光生产工艺的制备方法,包括以下步骤:The present embodiment produces the preparation method of melt direct spinning fine denier PET big bright production process, comprises the following steps:

(1)、PET熔体输送(1), PET melt conveying

将PET熔体塔中的通过聚酯反应制成的PET熔体经由出料泵、保温管道输送到增压泵,PET熔体经增压泵增压输送到熔体冷却器中进行冷却,送到纺丝线上;其中PET熔体的特性黏度为0.645dL·g,熔点为261℃,b值为5.0,L值为88;The PET melt produced by the polyester reaction in the PET melt tower is transported to the booster pump through the discharge pump and the insulation pipeline, and the PET melt is boosted by the booster pump and transported to the melt cooler for cooling. to the spinning line; wherein the PET melt has an intrinsic viscosity of 0.645dL·g, a melting point of 261°C, a b value of 5.0, and an L value of 88;

(2)、色浆输送(2), color paste delivery

在色浆料仓中加入色浆,色浆经由色浆料仓进入多元耦合器中,PET熔体与色浆经过多元耦合器耦合,耦合后通过静态混合器进行混合,经静态混合器搅拌混合实现对聚酯熔体的均匀分散染色;Add the color paste into the color paste silo, the color paste enters the multi-coupler through the color paste silo, the PET melt and the color paste are coupled through the multi-element coupler, after coupling, they are mixed by a static mixer, and then mixed by a static mixer Realize uniform disperse dyeing of polyester melt;

(3)、进入纺丝箱体(3), enter the spinning box

经过静态混合器均匀染色后的熔体进入纺丝箱体,纺丝箱体与FDY的纺丝组件相连通;The melt evenly dyed by the static mixer enters the spinning box, and the spinning box is connected with the spinning assembly of FDY;

(4)、FDY纺丝(4), FDY spinning

经过步骤(3)后,经纺丝箱体中的喷丝板后,形成全牵伸丝,全牵伸丝经过环吹风冷却装置分丝后,通过甬道出来进入喷油嘴集束装置进行上油,再进入预网络器、经预网络喷嘴进行初步网络化,再经第一导丝盘和第二导丝盘的作用下充分拉伸后,进入主网络网络,再进入卷绕机卷取成型,得到FDY丝饼;After step (3), through the spinneret in the spinning box, fully-drawn filaments are formed. After the fully-drawn filaments are separated by the ring blowing cooling device, they come out through the tunnel and enter the oil nozzle clustering device for oiling. , and then enter the pre-netting device, carry out preliminary networking through the pre-netting nozzle, and then fully stretch under the action of the first godet and the second godet, enter the main network network, and then enter the winding machine for coiling and forming , get FDY silk cake;

其中,所述纺丝箱体内的纺丝温度为296℃;所述环吹风冷却装置内的风速为0.30m/s,风压为50Pa,风温为22℃,湿度为95%RH;纺丝温度为296℃,冷却方式采用环吹,丝条上油率控制在0.7%;所述主网络气压为0.3MPa,且主网络的网络度控制在30个/m。Wherein, the spinning temperature in the spinning box is 296°C; the wind speed in the ring blowing cooling device is 0.30m/s, the wind pressure is 50Pa, the wind temperature is 22°C, and the humidity is 95%RH; The temperature is 296°C, the cooling method adopts ring blowing, and the oiling rate of the filaments is controlled at 0.7%; the air pressure of the main network is 0.3 MPa, and the network degree of the main network is controlled at 30 pieces/m.

步骤(5)、FDY整理入库Step (5), FDY sorting and storage

将上述FDY纺丝进行长丝袜筒判色、外观检验、物理检验,而后将合格产品分级包装,最后将包装成品入成品立体仓库。The above-mentioned FDY spinning is subjected to color judgment, appearance inspection, and physical inspection of stocking tubes, and then the qualified products are graded and packaged, and finally the packaged products are put into the finished product three-dimensional warehouse.

进一步的,所述第一导丝盘的温度为93℃,速度为1950m/min;所述第二导丝盘的温度为135℃,速度为4950m/min;步骤(4)所述卷绕机的卷绕速度为4900m/min。Further, the temperature of the first godet is 93°C and the speed is 1950m/min; the temperature of the second godet is 135°C and the speed is 4950m/min; the winding machine described in step (4) The winding speed is 4900m/min.

对比例1Comparative example 1

随机抽取市售细旦涤纶大有光40D/48F的FDY进行性能测试。The commercially available FDY of fine denier polyester Dayouguang 40D/48F is randomly selected for performance testing.

性能测试:Performance Testing:

(1)线密度(1) Linear density

根据GB/T 14343-2008《化学纤维长丝线密度试验方法》,对样品进行线密度的测试。According to GB/T 14343-2008 "Test Method for Linear Density of Chemical Fiber Filament", test the linear density of the sample.

(2)强度测试(2) Strength test

根据GB/T 14344-2008《化学纤维长丝拉伸性能试验方法》,对样品进行断裂强度、断裂伸长率等性能测试。According to GB/T 14344-2008 "Test Method for Tensile Properties of Chemical Fiber Filament", the samples were tested for properties such as breaking strength and elongation at break.

(3)条干不匀率(3) Evenness unevenness

根据GB/T 14346-2015《化学纤维长丝条干不匀率试验方法电容法》,对样品进行条干不匀率的性能测试。According to GB/T 14346-2015 "Chemical Fiber Filament Filament Yarn Irregularity Test Method Capacitance Method", the sample is tested for evenness unevenness.

(4)热收缩性能测试(4) Heat shrinkage performance test

根据GB/T 6505-2017《化学纤维长丝热收缩率试验方法(处理后)》,对样品进行热收缩性能测试。According to GB/T 6505-2017 "Test method for heat shrinkage rate of chemical fiber filament (after treatment)", the heat shrinkage performance test was carried out on the sample.

(5)染色均匀度(5) Dyeing uniformity

根据GB/T 6508-2015《涤纶长丝染色均匀度试验方法》,对样品进行热收缩性能测试。According to GB/T 6508-2015 "Test Method for Dyeing Uniformity of Polyester Filament", the heat shrinkage performance test was carried out on the sample.

按照相关性能测试标准,取样,取将上述实施例1-2及对比例的样品,而后进行线密度、强度、条干不匀率、热收缩染色均匀度等性能测试,其物性对比如下表所示:According to the relevant performance testing standards, sampling, taking the samples of the above-mentioned examples 1-2 and comparative examples, and then performing performance tests such as linear density, strength, unevenness, heat shrinkage and dyeing uniformity, and their physical properties are compared in the following table Show:

Figure BDA0003857063020000101
Figure BDA0003857063020000101

结合上表数据分析以及通过对涤纶FDY 40D/48F系列工艺过程的研究,得出以下最佳生产工艺参数:Combining the data analysis in the above table and the research on the process of polyester FDY 40D/48F series, the following optimal production process parameters are obtained:

1)纺丝温度为295℃,冷却方式采用环吹,冷却条件:环吹风温度21℃,环吹风湿度90%RH,环吹工艺风压力40Pa,环吹风速度0.35m/s;丝条上油率控制在0.7-0.9%。1) The spinning temperature is 295°C, the cooling method adopts ring blowing, the cooling conditions: the ring blowing temperature is 21°C, the ring blowing humidity is 90%RH, the ring blowing process wind pressure is 40Pa, the ring blowing speed is 0.35m/s; the filaments are oiled The rate is controlled at 0.7-0.9%.

2)经过多次工艺调整后,第一、第二热辊温度95℃和135℃,第一、第二热辊速度为1850m/min和4850m/min;拉伸倍数为2.2~2.8倍,细旦涤纶大有光40D/48F FDY丝通常气压在0.2-0.3MPa下网络度控制在20~30个/m;卷绕速度选为4800m/min左右。2) After multiple process adjustments, the temperatures of the first and second hot rollers are 95°C and 135°C, the speeds of the first and second hot rollers are 1850m/min and 4850m/min; the draw ratio is 2.2 to 2.8 times, and the fine Denier polyester bright 40D/48F FDY yarn is usually controlled at 20-30 pieces/m under the air pressure of 0.2-0.3MPa; the winding speed is selected to be about 4800m/min.

综合本发明的实施例1-2参数调整可知,影响细旦涤纶大有光连续稳定生产、产品质量稳定且质量优等的影响因素包括:纺丝温度、冷却成型参数、上油量、热辊温度、拉伸倍数、主网络压力及卷绕速度。Based on the parameter adjustment of Examples 1-2 of the present invention, it can be known that the influencing factors affecting the continuous and stable production of fine denier polyester with high gloss, stable product quality and excellent quality include: spinning temperature, cooling molding parameters, oiling amount, temperature of hot roller , stretching ratio, main network pressure and winding speed.

纺丝温度Spinning temperature

在熔体直纺生产过程中,纺丝温度作为最重要的工艺条件,其选择十分重要。纺丝温度选择是否恰当,将直接影响纤维的质量以及纺丝的正常进行。合适的纺丝温度下熔体均匀性和流变性好,可纺性好,生产的产品稳定。纺丝温度过高,热分解加剧,分子量降低,低分子物含量增加,熔体粘度下降;易产生毛丝断裂,断头率增加,飘丝多,粘板严重以及出现气泡丝等,可纺性变差,并且生产的成品丝质量指标降低,严重影响纤维质量。反之纺丝温度过低,会使熔体粘度过高,熔体的均匀性和流动性变差,增加泵的输送负担,能耗增加不经济;从纺丝组件挤出的熔体出口胀大现象趋于产重,甚至会出现熔体破裂现象,可纺性变差,硬头丝出现概率增加,生产的成品丝发白,光泽暗淡,手感发硬,后道工序卷绕拉伸时断头增加,甚至不能拉伸,导致纺丝断头和毛丝的数量增加。因此在纺制细旦涤纶大有光40D/48F FDY时必须严格控制好纺丝温度。In the melt direct spinning production process, the spinning temperature is the most important process condition, and its selection is very important. Whether the spinning temperature is properly selected will directly affect the quality of the fiber and the normal spinning. At a suitable spinning temperature, the melt uniformity and rheology are good, the spinnability is good, and the produced product is stable. If the spinning temperature is too high, the thermal decomposition will intensify, the molecular weight will decrease, the content of low molecular substances will increase, and the melt viscosity will decrease; The performance becomes worse, and the quality index of the finished silk produced is reduced, which seriously affects the fiber quality. On the contrary, if the spinning temperature is too low, the viscosity of the melt will be too high, the uniformity and fluidity of the melt will be deteriorated, the delivery burden of the pump will be increased, and the energy consumption will increase uneconomically; the outlet of the melt extruded from the spinning assembly will expand The phenomenon tends to be heavy, and even melt fracture will occur, the spinnability will deteriorate, and the probability of hard ends will increase. The number of ends increases, and it cannot even be stretched, resulting in an increase in the number of spinning ends and wool. Therefore, the spinning temperature must be strictly controlled when spinning fine denier polyester bright 40D/48F FDY.

冷却成型cooling forming

冷却成型是熔体纺丝的重要过程之一,在纺丝生产中是通过冷却环吹风,使熔体变为固态。条干不匀率既是纤维内在物理指标不匀性地集中反映,也是衡量FDY质量水平的一个重要指标。风的温度、湿度、风速、压力等冷却条件对纤维条干不匀率有着不同的影响。Cooling molding is one of the important processes of melt spinning. In spinning production, the melt is turned into a solid state by blowing air through the cooling ring. The unevenness of evenness is not only a concentrated reflection of the unevenness of the inherent physical indicators of the fiber, but also an important indicator to measure the quality level of FDY. Wind temperature, humidity, wind speed, pressure and other cooling conditions have different effects on fiber evenness.

上油量oil quantity

细旦丝的比表面积大,在纺丝过程中纤维与空气以及纤维与金属设备间的摩擦力,纤维上静电多,使丝束严重抖动不利单丝集束导致无法生产。因此在实际生产中,采用V形油嘴进行纤维上油集束,使油剂在丝的表面形成一层均匀的油膜来降低纤维与空气的摩擦阻力以及纤维与金属设备间的摩擦力,提高纤维间的抱合力、抗静电性能,改善丝条在拉伸时排布的均匀性。因此要求油剂的渗透力、铺展宽度和油膜强度要好;在实际生产中使用的是本集团自主生产TK-3588型油剂。The specific surface area of fine denier yarn is large. During the spinning process, the friction between the fiber and the air and between the fiber and the metal equipment, and the static electricity on the fiber will cause the tow to vibrate seriously, which is unfavorable for the single filament bundle and cannot be produced. Therefore, in actual production, a V-shaped oil nozzle is used for fiber oiling and clustering, so that the oil agent forms a uniform oil film on the surface of the silk to reduce the frictional resistance between the fiber and the air and the friction between the fiber and the metal equipment, and improve the fiber. Excellent cohesive force and antistatic properties, improve the uniformity of the arrangement of the filaments during stretching. Therefore, the penetration, spreading width and oil film strength of the oil agent are required to be better; in the actual production, the TK-3588 oil agent independently produced by the Group is used.

热辊温度Hot roller temperature

涤纶FDY的拉伸是在G1导丝盘和G2导丝盘之间完成的,第一热辊速度影响着丝束的拉伸倍数,需要根据纺丝性能及丝束伸度大小而定。通过本发明的制备工艺实践表明,第一热辊温度必须高于玻璃转变化温度10℃-20℃,经过多次工艺调整后,最终确定第一、第二热辊温度95℃和135℃,第一、第二热辊速度为1850m/min和4850m/min。该过程为冷拉伸,使用未加热导丝盘,为弥补长丝的后松弛现象通过G2热辊进行热定型,热辊使用特殊热媒进行加热,当卷绕张力在0.15cN/dtex时,能得到0.4~0.85的松弛率,且卷装成形良好。The stretching of polyester FDY is completed between G1 godet and G2 godet. The speed of the first hot roller affects the draw ratio of the tow, which needs to be determined according to the spinning performance and the elongation of the tow. The practice of the preparation process of the present invention shows that the temperature of the first hot roller must be higher than the glass transition temperature by 10°C-20°C. After multiple process adjustments, the temperatures of the first and second hot rollers are finally determined to be 95°C and 135°C. The speeds of the first and second hot rollers are 1850m/min and 4850m/min. The process is cold stretching, using unheated godet, in order to compensate for the post-relaxation of the filament, it is heat-set by G2 hot roller, and the hot roller is heated by a special heat medium. When the winding tension is 0.15cN/dtex, A relaxation rate of 0.4 to 0.85 can be obtained, and the package formation is good.

拉伸倍数Stretch ratio

两个导丝盘的速度比即为拉伸倍数,涤纶纤维的强度随着拉伸倍数的增加而提高,伸度则相应降低,这是由于在张力作用下,纤维内的大分子沿纤维轴向规整排列取向度提高的缘故。纤维的强力主要是由大分子的取向程度决定发生滑移和断裂,使取向度降低,强力下降。一方面由于dpf较小,喷丝头拉伸比变大,容易造成自然拉伸断裂;另一方面,单根纤维根数多,纺程张力大,卷绕前的张力也较大,断头会加多。因此必须选择合适的拉伸比,才能保证生产稳定,质量可靠。实践表明,涤纶FDY的拉伸倍数为2.2~2.8倍左右。The speed ratio of the two godets is the draw ratio. The strength of the polyester fiber increases with the increase of the draw ratio, and the elongation decreases accordingly. This is because under the action of tension, the macromolecules in the fiber move The reason is that the degree of orientation to regular alignment is improved. The strength of the fiber is mainly determined by the degree of orientation of the macromolecules. Slip and fracture occur, which reduces the degree of orientation and the strength. On the one hand, due to the small dpf, the draw ratio of the spinneret becomes larger, which is easy to cause natural tensile fracture; Will add more. Therefore, an appropriate stretch ratio must be selected to ensure stable production and reliable quality. Practice shows that the stretching ratio of polyester FDY is about 2.2 to 2.8 times.

主网络压力Main Network Pressure

细旦涤纶大有光40D/48F FDY主要是用作下游织造高档面料的原料,例如经编针织、高密机织面料等。因而要求丝条抱合性好。细旦丝的卷绕张力较大,且由于单纤数量多,抱合性能会变差。并且高速卷绕过程中无法进行加捻,因此在卷绕牵伸辊后装有网络喷嘴进行网络加工,使丝束抱合缠结而提升丝条抱合力,改善抱合性能,保证退卷顺利。细旦丝的dpf小,网络加工时丝条的扭矩作用小,因此在较低的空气压力下即可得到较高的网络度。根据后道用户要求并结合现场生产情况,细旦涤纶大有光40D/48F FDY丝通常气压在0.2-0.3MPa下网络度控制在20~30个/m。Fine denier polyester Dayouguang 40D/48F FDY is mainly used as raw material for weaving high-grade fabrics downstream, such as warp knitting, high-density woven fabrics, etc. Therefore, good thread cohesion is required. The winding tension of fine denier yarn is relatively high, and due to the large number of single fibers, the cohesion performance will be deteriorated. Moreover, twisting cannot be performed during the high-speed winding process. Therefore, after winding the drafting roller, a network nozzle is installed to carry out network processing, so that the filament bundles are entangled and entangled to enhance the cohesion of the filaments, improve the cohesion performance, and ensure smooth unwinding. The dpf of the fine denier yarn is small, and the torque effect of the yarn is small during the network processing, so a higher network degree can be obtained at a lower air pressure. According to the requirements of the downstream users and combined with the on-site production situation, the fine-denier polyester bright 40D/48F FDY yarn is usually controlled at 20-30 pieces/m under the air pressure of 0.2-0.3MPa.

卷绕速度Winding speed

由于高速纺丝继而高速拉伸,丝中应力较难松弛,改变不同的拉伸倍数,均可得到断裂伸长达35%以上的全拉伸丝。原则上卷绕头的速度必须低于第二拉伸的转速,这样可以保证拉伸后的丝得到一定程度的低张力收缩,以获得满意的成品质量和卷装。结合现场生产情况,涤纶FDY的卷绕速度选为4800m/min左右。Due to high-speed spinning followed by high-speed stretching, it is difficult to relax the stress in the filament, and changing different stretching ratios can obtain fully drawn filaments with a breaking elongation of more than 35%. In principle, the speed of the winding head must be lower than the rotation speed of the second stretching, so as to ensure that the stretched filaments can be shrunk to a certain extent under low tension, so as to obtain satisfactory finished product quality and package. Combined with the on-site production situation, the winding speed of polyester FDY is selected as about 4800m/min.

经过下游生产厂商的使用反馈,本发明使用的熔体直纺细旦PET大有光生产工艺所生产的FDY产品符合纺织品的织造、染整,效果很好,完全满足后加工的要求。After feedback from downstream manufacturers, the FDY product produced by the melt direct spinning fine denier PET Dayouguang production process used in the present invention is suitable for weaving, dyeing and finishing of textiles, the effect is very good, and fully meets the requirements of post-processing.

以上详细描述了本发明的较佳具体实施例。应当理解,本领域的普通技术人员无需创造性劳动就可以根据本发明的构思做出诸多修改和变化。因此,凡本技术领域中技术人员依本发明的构思在现有技术的基础上通过逻辑分析、推理或者有限的实验可以得到的技术方案,皆应在由权利要求书所确定的保护范围内。The preferred specific embodiments of the present invention have been described in detail above. It should be understood that those skilled in the art can make many modifications and changes according to the concept of the present invention without creative effort. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of the present invention through logical analysis, reasoning or limited experiments on the basis of the prior art shall be within the scope of protection defined by the claims.

Claims (7)

1.一种生产熔体直纺细旦PET大有光生产工艺,其特征在于,包括以下步骤:1. a production melt direct spinning fine denier PET big bright production process is characterized in that, comprises the following steps: 步骤(1)、PET熔体输送Step (1), PET melt delivery 将PET熔体塔中的通过聚酯反应制成的PET熔体经由出料泵、保温管道输送到增压泵,PET熔体经增压泵增压输送到熔体冷却器中进行冷却,送到纺丝线上;The PET melt produced by the polyester reaction in the PET melt tower is transported to the booster pump through the discharge pump and the insulation pipeline, and the PET melt is boosted by the booster pump and transported to the melt cooler for cooling. to the spinning line; 步骤(2)、色浆输送Step (2), color paste delivery 在色浆料仓中加入色浆,色浆经由色浆料仓进入多元耦合器中,PET熔体与色浆经过多元耦合器耦合,耦合后通过静态混合器进行混合,经静态混合器搅拌混合实现对聚酯熔体的均匀分散染色;Add the color paste into the color paste silo, the color paste enters the multi-coupler through the color paste silo, the PET melt and the color paste are coupled through the multi-element coupler, after coupling, they are mixed by a static mixer, and then mixed by a static mixer Realize uniform disperse dyeing of polyester melt; 步骤(3)、进入纺丝箱体Step (3), enter the spinning box 经过静态混合器均匀染色后的熔体进入纺丝箱体,纺丝箱体与FDY的纺丝组件相连通;The melt evenly dyed by the static mixer enters the spinning box, and the spinning box is connected with the spinning assembly of FDY; 步骤(4)、FDY纺丝Step (4), FDY spinning 经过步骤(3)后,经纺丝箱体中的喷丝板后,形成全牵伸丝,全牵伸丝经过环吹风冷却装置分丝后,通过甬道出来进入喷油嘴集束装置进行上油,再进入预网络器、经预网络喷嘴进行初步网络化,再经第一导丝盘和第二导丝盘的作用下充分拉伸后,进入主网络网络,再进入卷绕机卷取成型,得到FDY丝饼;After step (3), through the spinneret in the spinning box, fully-drawn filaments are formed. After the fully-drawn filaments are separated by the ring blowing cooling device, they come out through the tunnel and enter the oil nozzle clustering device for oiling. , and then enter the pre-netting device, carry out preliminary networking through the pre-netting nozzle, and then fully stretch under the action of the first godet and the second godet, enter the main network network, and then enter the winding machine for coiling and forming , get FDY silk cake; 其中,喷油嘴集束装置的喷油嘴为V型;Among them, the fuel injectors of the fuel injector cluster device are V-shaped; 所述纺丝箱体内的纺丝温度为295-297℃;The spinning temperature in the spinning box is 295-297°C; 所述环吹风冷却装置内的风速为0.25-0.55m/s,风压为20-60Pa,风温为17-23℃,湿度为65-100%RH;The wind speed in the ring blowing cooling device is 0.25-0.55m/s, the wind pressure is 20-60Pa, the wind temperature is 17-23°C, and the humidity is 65-100%RH; 所述主网络气压为0.2-0.3MPa,且主网络的网络度控制在20-30个/m。The air pressure of the main network is 0.2-0.3MPa, and the network degree of the main network is controlled at 20-30 pieces/m. 步骤(5)、FDY整理入库Step (5), FDY sorting and storage 将上述FDY纺丝进行长丝袜筒判色、外观检验、物理检验,而后将合格产品分级包装,最后将包装成品入成品立体仓库。The above-mentioned FDY spinning is subjected to color judgment, appearance inspection, and physical inspection of stocking tubes, and then the qualified products are graded and packaged, and finally the packaged products are put into the finished product three-dimensional warehouse. 2.根据权利要求1所述的一种生产熔体直纺细旦PET大有光生产工艺,其特征在于,步骤(1)所述PET熔体的特性黏度为0.635-0.645dL·g,熔点为258-262℃,b值为2.0-6.30,L值为85-90。2. A kind of production process for producing melt direct spinning fine denier PET according to claim 1, characterized in that, the intrinsic viscosity of the PET melt in step (1) is 0.635-0.645dL g, and the melting point The temperature is 258-262°C, the b value is 2.0-6.30, and the L value is 85-90. 3.根据权利要求1所述的一种生产熔体直纺细旦PET大有光生产工艺,其特征在于,步骤(1)所述的出料泵输出端设置有熔体过滤器。3. A production process for producing melt direct spinning fine denier PET bright light according to claim 1, characterized in that a melt filter is provided at the output end of the discharge pump described in step (1). 4.根据权利要求1所述的一种生产熔体直纺细旦PET大有光生产工艺,其特征在于,步骤(2)所述色浆料仓与多元耦合器之间设有色浆精确计量装置,且步骤(2)所述静态混合器输出端设有熔体分配阀。4. A kind of production process of melt direct spinning fine denier PET according to claim 1, characterized in that, the accurate metering of color paste is set between the color paste silo and multi-element coupler in step (2) device, and the output end of the static mixer in step (2) is provided with a melt distributing valve. 5.根据权利要求1所述的一种生产熔体直纺细旦PET大有光生产工艺,其特征在于,步骤(4)所述的第一导丝盘与第二导丝盘呈上下错位分布,所述的第二导丝盘位于第一导丝盘的上方。5. A kind of production process for producing melt direct spinning fine denier PET according to claim 1, characterized in that, the first godet and the second godet described in step (4) are dislocated up and down distribution, the second godet is located above the first godet. 6.根据权利要求5所述的一种生产熔体直纺细旦PET大有光生产工艺,其特征在于,所述第一导丝盘的温度为90-100℃,速度为1750-1950m/min;所述第二导丝盘的温度为130-140℃,速度为4750-4950m/min。6. A production process for melt direct spinning fine denier PET according to claim 5, characterized in that, the temperature of the first godet is 90-100°C, and the speed is 1750-1950m/ min; the temperature of the second godet is 130-140° C., and the speed is 4750-4950 m/min. 7.根据权利要求1所述的一种生产熔体直纺细旦PET大有光生产工艺,其特征在于,步骤(4)所述卷绕机的卷绕速度为4600-5000m/min。7 . A production process for producing melt direct spinning fine denier PET bright light according to claim 1 , wherein the winding speed of the winding machine in step (4) is 4600-5000 m/min.
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