CN115582016B - Ultralow-temperature desulfurization and denitrification process special for lime kiln - Google Patents

Ultralow-temperature desulfurization and denitrification process special for lime kiln Download PDF

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CN115582016B
CN115582016B CN202211390883.2A CN202211390883A CN115582016B CN 115582016 B CN115582016 B CN 115582016B CN 202211390883 A CN202211390883 A CN 202211390883A CN 115582016 B CN115582016 B CN 115582016B
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lime kiln
flue gas
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CN115582016A (en
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刘健
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Shandong Wanda Environmental Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/48Sulfur compounds
    • B01D53/50Sulfur oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/81Solid phase processes
    • B01D53/82Solid phase processes with stationary reactants
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8621Removing nitrogen compounds
    • B01D53/8625Nitrogen oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0283Flue gases

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Abstract

The invention discloses a special ultralow-temperature desulfurization and denitrification process for a lime kiln, which belongs to the technical field of desulfurization and denitrification, and comprises low-temperature SCR denitration and SDS dry desulfurization; the low-temperature SCR denitration, namely, lime kiln flue gas enters an SCR reactor for denitration after passing through a blower, a calcining zone of the SCR reactor is moved to 27-27.5 m, the coal ratio is controlled to be 7.5-7.8%, and the calcining temperature is controlled to be 180-185 ℃; the SDS dry desulfurization is carried out, the flue gas of the lime kiln after denitration is heated to 125-135 ℃, and then the flue gas is introduced into a dust remover, the temperature of the dust remover is controlled to be 110-270 ℃, and a desulfurizing agent is sprayed into a flue before the dust remover; the invention has stable process performance, low energy consumption, small occupied area, convenient implementation, and can carry out desulfurization at the temperature lower than 140 ℃ and higher than 250 ℃, and can improve the desulfurization efficiency when the sulfur content exceeds 1000mg/Nm 3.

Description

Ultralow-temperature desulfurization and denitrification process special for lime kiln
Technical Field
The invention relates to the technical field of desulfurization and denitrification, in particular to a special ultralow-temperature desulfurization and denitrification process for a lime kiln.
Background
Lime kiln, which is a process form of main equipment for producing lime, occupies a large proportion in the production of lime in China, and with the continuous increase of the atmospheric treatment force in China, the large-area coverage of flue gas treatment in the electric power industry is gradually becoming the important field of flue gas treatment in the non-electric industry.
The flue gas temperature of the lime kiln is generally 180-240 ℃, and the lime kiln industrial tail gas dust contains a large amount of calcium and alkaline earth metals (CaO and K 2O、Na2 O), has small dust particle size, high viscosity, low tail gas denitration temperature and other special conditions, so that the treatment difficulty of nitrogen oxides and sulfur dioxide is high, and the most commonly used treatment method is the combination of an SCR denitration process and SDS dry desulfurization at present.
The principle of the SCR denitration technology is that under the action of a catalyst, a reducing agent NH 3 selectively reduces NO and NO 2 into N 2 at 290-400 ℃, and almost NO oxidation reaction of NH 3 and O 2 occurs, so that the selectivity of N 2 is improved, and the consumption of NH 3 is reduced. That is, in a reactor containing a catalyst, ammonia is used as a reducing agent to remove nitrogen oxides, and NOx in the flue gas generally consists of about 95% NO and 5% NO 2% by volume, and NOx is converted into molecular nitrogen and water vapor through a denitration reaction.
However, the SCR denitration process has some obvious disadvantages: the activation temperature is 220-400 ℃, and secondary heating is generally required; the flue gas tends to have complex components, and certain pollutants can poison the denitration catalyst; the dust particles with high dispersity can cover the surface of the catalyst, so that the activity of the catalyst is reduced; the SCR denitration system has the functions of unreacted NH 3 and SO 2 in the flue gas to generate ammonia sulfate (NH 4)2SO4 and ammonia bisulfate NH 4HSO4 which are easy to corrode and block denitration equipment, and meanwhile the ammonia utilization rate is reduced), the traditional SCR denitration equipment has higher investment and operation cost, liquid ammonia serving as an SCR reducing agent belongs to dangerous chemicals, has certain potential safety hazards in storage and use, the SCR denitration system uses liquid ammonia or ammonia water as a denitration agent, the problem of ammonia escape is difficult to solve to form secondary pollution, the SCR denitration equipment must adopt an expensive catalyst, and the denitration catalyst must be returned to a factory for regeneration or scrapped after a certain time limit is used.
In addition, the traditional SCR denitration technology adopts a medium-low temperature SCR denitration technology added at the tail part of a bag-type dust collector, the original flue gas temperature is required to be raised from 50-80 ℃ to 220 ℃ for denitration treatment, the flue gas is required to be heated, the energy consumption is huge, the operation cost is extremely high, the heating cost of a single kiln is required to be 800-1200 ten thousand according to 7.5 ten thousand air quantity calculation, and most of established lime production enterprises only consider flue gas desulfurization and dust removal in the construction period, and the flue gas denitration problem is not considered, so that enough denitration sites cannot be reserved on site.
The SDS dry desulfurization spraying technology is to uniformly spray a high-efficiency desulfurizing agent (particle size is 20-25 mu m) into a pipeline, the desulfurizing agent is thermally activated in the pipeline, the specific surface area is rapidly increased, the desulfurizing agent is fully contacted with acid flue gas in a large area in a limited space of the pipeline, physical and chemical reactions occur, and acid substances such as sulfur dioxide in the flue gas are absorbed and purified. The desulfurizing agent has high removal rate for acidic substances, and has high removal rate for acidic substances such as HCl, SO3, HF and the like; however, the desulfurizing agent in the existing SDS dry desulfurization spray technology has high requirements on the flue gas temperature range, and has to be more than 140 ℃ and less than 250 ℃, and when the sulfur content exceeds 1000mg/Nm 3, the desulfurizing effect is poor.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the ultralow-temperature desulfurization and denitration process special for the lime kiln, which has stable process performance, low energy consumption, small occupied area and convenient implementation, can perform desulfurization at the temperature lower than 140 ℃ and higher than 250 ℃, and can improve the desulfurization efficiency when the sulfur content exceeds 1000mg/Nm 3.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows:
An ultralow-temperature desulfurization and denitrification process special for a lime kiln comprises low-temperature SCR denitration and SDS dry desulfurization;
the low-temperature SCR denitration, namely, lime kiln flue gas enters an SCR reactor for denitration after passing through a blower, a calcining zone of the SCR reactor is moved to 27-27.5 m, the coal ratio is controlled to be 7.5-7.8%, and the calcining temperature is controlled to be 180-185 ℃; adopting periodic continuous feeding, carrying out stone material feeding for 3 times in one hour, and carrying out six times, wherein each time is 1.6-1.8 tons, and the low-temperature SCR denitration is finished to obtain lime kiln flue gas after denitration;
the rotating speed of the blower is 32-35Hz, and the air quantity is 20000-22000m 3/h;
The temperature of the lime kiln flue gas is maintained at 160-170 ℃, the content of particles is 5-5.6g/m 3, the content of sulfur dioxide is 200-1100mg/m 3, the content of nitrogen oxides is 200-350mg/m 3, and the flow is 75000-75500Nm 3/h;
the catalyst in the SCR reactor is of the type of honeycomb WDSCR-22, the manufacturer is Shanghai compound wing environmental protection technology Co., ltd, the initial catalyst volume is 14.9-15.5m 3, the catalyst pore number is 22-25 pores, the catalyst monomer length is 150-155mm, the monomer width is 150-155mm, the monomer height is 1150-1180mm, the specific surface area is 527-530m 2/m3, the volume density is 450-455mg/cm 3, and the void ratio is 74.88-74.95%.
Heating the flue gas of the lime kiln after denitration to 125-135 ℃, then introducing the flue gas into a dust remover, controlling the temperature of the dust remover to be 110-270 ℃, spraying a desulfurizing agent on a flue before the dust remover, and obtaining the flue gas of the lime kiln after desulfurization;
The preparation method of the desulfurizing agent comprises the following steps: mixing calcium bentonite, magnesium oxide and zeolite powder, performing first ball milling, controlling the ball-material ratio at 10-12:1, the rotation speed at 320-350rpm, the time at 28-32min, obtaining mixed powder after ball milling, adding the mixed powder into surface modification liquid, soaking, controlling the temperature at 50-55 ℃ for 40-45min, filtering after soaking, freezing filter residues at-30 ℃ to-25 ℃ for 35-40min, drying at 120-125 ℃ to obtain a matrix, mixing the matrix, calcium gluconate, calcium citrate, calcium phytate, calcium sulfate, sodium bicarbonate and sodium lignin sulfonate, performing second ball milling, controlling the ball-material ratio at 12-15:1, the rotation speed at 300-320rpm, and the time at 38-42min, and obtaining the desulfurizing agent after the second ball milling;
The surface modification liquid comprises the following components in parts by weight: 4-6 parts of sodium dodecyl benzene sulfonate, 3-4 parts of zwitterionic polyacrylamide, 5-8 parts of stearic acid and 50-52 parts of deionized water.
Wherein the weight ratio of the calcium bentonite to the magnesia to the zeolite powder is 50-52:3-5:6-9;
Wherein, the weight ratio of the matrix to the calcium gluconate to the calcium citrate to the calcium phytate to the calcium sulfate to the sodium bicarbonate to the sodium lignin sulfonate is 50-55:7-10:12-16:10-13:5-8:9-12:3-6.
Compared with the prior art, the invention has the beneficial effects that:
(1) The ultralow-temperature desulfurization and denitrification process special for the lime kiln has stable process performance, low energy consumption, small occupied area and convenient implementation;
(2) The special ultralow-temperature desulfurization and denitrification process for the lime kiln can carry out desulfurization at the temperature lower than 140 ℃ and higher than 250 ℃, and can expand the desulfurization temperature range to 110-270 ℃;
(3) The special ultralow-temperature desulfurization and denitrification process for the lime kiln can improve the desulfurization efficiency when the sulfur content exceeds 1000mg/Nm 3 and remove the lime kiln flue gas with the initial sulfur dioxide content of 200-1100mg/m 3;
(4) According to the ultralow-temperature desulfurization and denitrification process special for the lime kiln, the content of particles in the flue gas of the lime kiln after denitrification and desulfurization is 5.2-6.9mg/m 3, the content of sulfur dioxide is 11.5-30.4mg/m 3, and the content of nitrogen oxides is 6.7-7.5mg/m 3.
Detailed Description
Specific embodiments of the present invention will now be described in order to provide a clearer understanding of the technical features, objects and effects of the present invention.
Example 1
An ultralow temperature desulfurization and denitrification process special for a lime kiln specifically comprises the following steps:
1. Low temperature SCR denitration: the flue gas of the lime kiln enters an SCR reactor to be denitrated after passing through a blower, the rotating speed of the blower is controlled to be 32Hz, the air quantity is controlled to be 20000m 3/h, the calcining zone of the SCR reactor is moved to 27 m, the coal ratio is controlled to be 7.5%, and the calcining temperature is controlled to be 180 ℃; and (3) carrying out periodic continuous feeding, namely carrying out stone feeding for 3 times in one hour, wherein six vehicles are used each time, each vehicle is 1.6 tons, and the low-temperature SCR denitration is finished, so that the lime kiln flue gas after denitration is obtained.
The temperature of the lime kiln flue gas is maintained at 160 ℃, the content of particles is 5g/m 3, the content of sulfur dioxide is 200mg/m 3, the content of nitrogen oxides is 200mg/m 3, and the flow is 75000Nm 3/h;
The catalyst in the SCR reactor is of the type of honeycomb WDSCR-22, the manufacturer is Shanghai compound wing environmental protection technology Co., ltd, the initial catalyst volume is 14.9m 3, the catalyst pore number is 22 pores, the catalyst monomer length is 150mm, the monomer width is 150mm, the monomer height is 1150mm, the specific surface area is 527m 2/m3, the volume density is 450mg/cm 3, and the void ratio is 74.88%.
The content of particles in the flue gas of the lime kiln after denitration is 10mg/m 3, the content of sulfur dioxide is 190mg/m 3, and the content of nitrogen oxides is 10mg/m 3.
SDS dry desulfurization: heating the denitrated lime kiln flue gas to 125 ℃, then introducing the flue gas into a dust remover, controlling the temperature of the dust remover to be 110 ℃, spraying a desulfurizing agent on a front flue of the dust remover, and absorbing and purifying SO 2 and other acidic media in the lime kiln flue gas by the desulfurizing agent to obtain desulfurized lime kiln flue gas;
The preparation method of the desulfurizing agent comprises the following steps: mixing calcium bentonite, magnesium oxide and zeolite powder, performing first ball milling, controlling the ball-material ratio at 10:1, the rotation speed at 320rpm and the time at 28min, obtaining mixed powder after ball milling, adding the mixed powder into surface modification liquid, soaking, controlling the temperature at 50 ℃ and the time at 40min, filtering after soaking, freezing filter residues at-30 ℃ for 35min, drying at 120 ℃ to obtain a matrix, mixing the matrix, calcium gluconate, calcium citrate, calcium phytate, calcium sulfate, sodium bicarbonate and sodium lignin sulfonate, performing second ball milling, controlling the ball-material ratio at 12:1, the rotation speed at 300rpm and the time at 38min, and obtaining a desulfurizing agent after the second ball milling;
The surface modification liquid comprises the following components in parts by weight: 4 parts of sodium dodecyl benzene sulfonate, 3 parts of zwitterionic polyacrylamide, 5 parts of stearic acid and 50 parts of deionized water.
Wherein the weight ratio of the calcium bentonite to the magnesia to the zeolite powder is 50:3:6;
Wherein, the weight ratio of the matrix to the calcium gluconate to the calcium citrate to the calcium phytate to the calcium sulfate to the sodium bicarbonate to the sodium lignin sulfonate is 50:7:12:10:5:9:3.
The content of particles in the flue gas of the lime kiln after desulfurization is 6mg/m 3, the content of sulfur dioxide is 12mg/m 3, and the content of nitrogen oxides is 7mg/m 3.
Example 2
An ultralow temperature desulfurization and denitrification process special for a lime kiln specifically comprises the following steps:
1. Low temperature SCR denitration: the flue gas of the lime kiln enters an SCR reactor for denitration after passing through a blower, the rotating speed of the blower is controlled to be 33Hz, the air quantity is controlled to be 21000m 3/h, the calcining zone of the SCR reactor is moved to 27.1 m, the coal ratio is controlled to be 7.6%, and the calcining temperature is controlled to be 182 ℃; and (3) carrying out periodic continuous feeding, namely carrying out stone feeding for 3 times in one hour, wherein six vehicles are used each time, each vehicle is 1.6 tons, and the low-temperature SCR denitration is finished, so that the lime kiln flue gas after denitration is obtained.
The temperature of the lime kiln flue gas is maintained at 163 ℃, the content of particulate matters is 5.2g/m 3, the content of sulfur dioxide is 650mg/m 3, the content of nitrogen oxides is 240mg/m 3, and the flow is 75100Nm 3/h;
The catalyst in the SCR reactor is of the type of honeycomb WDSCR-22, the manufacturer is Shanghai compound wing environmental protection technology Co., ltd, the initial catalyst volume is 15.1m 3, the catalyst hole number is 22 holes, the catalyst monomer length is 152mm, the monomer width is 151mm, the monomer height is 1160mm, the specific surface area is 528m 2/m3, the volume density is 451mg/cm 3, and the void ratio is 74.92%.
The content of particles in the flue gas of the lime kiln after denitration is 11mg/m 3, the content of sulfur dioxide is 634mg/m 3, and the content of nitrogen oxides is 11mg/m 3.
SDS dry desulfurization: heating the denitrated lime kiln flue gas to 128 ℃, then introducing the flue gas into a dust remover, controlling the temperature of the dust remover to 130 ℃, spraying a desulfurizing agent on a front flue of the dust remover, and absorbing and purifying SO 2 and other acidic media in the lime kiln flue gas by the desulfurizing agent to obtain desulfurized lime kiln flue gas;
The preparation method of the desulfurizing agent comprises the following steps: mixing calcium bentonite, magnesium oxide and zeolite powder, performing first ball milling, controlling the ball-material ratio at 11:1, the rotation speed at 330rpm and the time at 29min, obtaining mixed powder after ball milling, adding the mixed powder into surface modification liquid, soaking, controlling the temperature at 51 ℃ for 41min, filtering after soaking, freezing filter residues at-30 ℃ for 36min, drying at 122 ℃ to obtain a matrix, mixing the matrix, calcium gluconate, calcium citrate, calcium phytate, calcium sulfate, sodium bicarbonate and sodium lignin sulfonate, performing second ball milling, controlling the ball-material ratio at 13:1, the rotation speed at 310rpm and the time at 39min, and obtaining a desulfurizing agent after the second ball milling;
The surface modification liquid comprises the following components in parts by weight: 5 parts of sodium dodecyl benzene sulfonate, 3.2 parts of zwitterionic polyacrylamide, 6 parts of stearic acid and 51 parts of deionized water.
Wherein the weight ratio of the calcium bentonite to the magnesia to the zeolite powder is 51:4:7;
Wherein, the weight ratio of the matrix to the calcium gluconate to the calcium citrate to the calcium phytate to the calcium sulfate to the sodium bicarbonate to the sodium lignin sulfonate is 51:7.5:13:11:6:9.5:3.5.
The content of particles in the flue gas of the lime kiln after desulfurization is 6.2mg/m 3, the content of sulfur dioxide is 25.5mg/m 3, and the content of nitrogen oxides is 7.2mg/m 3.
Example 3
An ultralow temperature desulfurization and denitrification process special for a lime kiln specifically comprises the following steps:
1. Low temperature SCR denitration: the flue gas of the lime kiln enters an SCR reactor to be denitrated after passing through a blower, the rotating speed of the blower is controlled to be 34Hz, the air quantity is controlled to be 21500m 3/h, the calcining zone of the SCR reactor is moved to 27.2 m, the coal ratio is controlled to be 7.7%, and the calcining temperature is controlled to be 184 ℃; and (3) carrying out periodic continuous feeding, namely carrying out stone feeding for 3 times in one hour, wherein six vehicles are used each time, each vehicle is 1.7 tons, and the low-temperature SCR denitration is finished, so that the lime kiln flue gas after denitration is obtained.
The temperature of the lime kiln flue gas is maintained at 165 ℃, the content of particulate matters is 5.3g/m 3, the content of sulfur dioxide is 900mg/m 3, the content of nitrogen oxides is 280mg/m 3, and the flow is 75200Nm 3/h;
The catalyst in the SCR reactor is of the type of honeycomb WDSCR-22, the manufacturer is Shanghai compound wing environmental protection technology Co., ltd, the initial catalyst volume is 15.3m 3, the catalyst pore number is 24 pores, the catalyst monomer length is 153mm, the monomer width is 152mm, the monomer height is 1170mm, the specific surface area is 529m 2/m3, the volume density is 452mg/cm 3, and the void ratio is 74.93%.
The content of particles in the flue gas of the lime kiln after denitration is 13mg/m 3, the content of sulfur dioxide is 875mg/m 3, and the content of nitrogen oxides is 12mg/m 3.
SDS dry desulfurization: heating the denitrated lime kiln flue gas to 130 ℃, then introducing the flue gas into a dust remover, controlling the temperature of the dust remover to be 200 ℃, spraying a desulfurizing agent on a front flue of the dust remover, and absorbing and purifying SO 2 and other acidic media in the lime kiln flue gas by the desulfurizing agent to obtain desulfurized lime kiln flue gas;
The preparation method of the desulfurizing agent comprises the following steps: mixing calcium bentonite, magnesium oxide and zeolite powder, performing first ball milling, controlling the ball-material ratio at 11:1, the rotating speed at 340rpm, and the time at 30min, obtaining mixed powder after ball milling, adding the mixed powder into surface modification liquid, soaking, controlling the temperature at 53 ℃ for 43min, filtering after soaking, freezing filter residues at-28 ℃ for 37min, drying at 124 ℃ to obtain a matrix, mixing the matrix, calcium gluconate, calcium citrate, calcium phytate, calcium sulfate, sodium bicarbonate and sodium lignin sulfonate, performing second ball milling, controlling the ball-material ratio at 14:1, the rotating speed at 315rpm, and the time at 40min, and obtaining the desulfurizing agent after the second ball milling;
the surface modification liquid comprises the following components in parts by weight: 5.5 parts of sodium dodecyl benzene sulfonate, 3.5 parts of zwitterionic polyacrylamide, 7 parts of stearic acid and 51.5 parts of deionized water.
Wherein the weight ratio of the calcium bentonite to the magnesia to the zeolite powder is 51.5:4.5:8;
Wherein, the weight ratio of the matrix to the calcium gluconate to the calcium citrate to the calcium phytate to the calcium sulfate to the sodium bicarbonate to the sodium lignin sulfonate is 53:9:15:12:7:11:5.
The content of particles in the flue gas of the lime kiln after desulfurization is 5.2mg/m 3, the content of sulfur dioxide is 27.5mg/m 3, and the content of nitrogen oxides is 6.7mg/m 3.
Example 4
An ultralow temperature desulfurization and denitrification process special for a lime kiln specifically comprises the following steps:
1. Low temperature SCR denitration: the flue gas of the lime kiln enters an SCR reactor for denitration after passing through a blower, the rotating speed of the blower is controlled to be 35Hz, the air quantity is controlled to be 22000m 3/h, the calcining zone of the SCR reactor is moved to be 27.5 m, the coal ratio is controlled to be 7.8%, and the calcining temperature is controlled to be 185 ℃; and (3) carrying out periodic continuous feeding, namely carrying out stone feeding for 3 times in one hour, wherein six vehicles are used each time, each vehicle is 1.8 tons, and the low-temperature SCR denitration is finished, so that the lime kiln flue gas after denitration is obtained.
The temperature of the lime kiln flue gas is maintained at 170 ℃, the content of particulate matters is 5.6g/m 3, the content of sulfur dioxide is 1100mg/m 3, the content of nitrogen oxides is 350mg/m 3, and the flow is 75500Nm 3/h;
The catalyst in the SCR reactor is of the type of honeycomb WDSCR-22, the manufacturer is Shanghai compound wing environmental protection technology Co., ltd, the initial catalyst volume is 15.5m 3, the catalyst hole number is 25 holes, the catalyst monomer length is 155mm, the monomer width is 155mm, the monomer height is 1180mm, the specific surface area is 530m 2/m3, the volume density is 455mg/cm 3, and the void ratio is 74.95%.
The content of particles in the flue gas of the lime kiln after denitration is 15mg/m 3, the content of sulfur dioxide is 1054mg/m 3, and the content of nitrogen oxides is 14mg/m 3.
SDS dry desulfurization: heating the denitrated lime kiln flue gas to 135 ℃, then introducing the flue gas into a dust remover, controlling the temperature of the dust remover to 270 ℃, spraying a desulfurizing agent on a front flue of the dust remover, and absorbing and purifying SO 2 and other acidic media in the lime kiln flue gas by the desulfurizing agent to obtain desulfurized lime kiln flue gas;
The preparation method of the desulfurizing agent comprises the following steps: mixing calcium bentonite, magnesium oxide and zeolite powder, performing first ball milling, controlling the ball-material ratio at 12:1, the rotation speed at 350rpm and the time at 32min, obtaining mixed powder after ball milling, adding the mixed powder into surface modification liquid, soaking, controlling the temperature at 55 ℃ and the time at 45min, filtering after soaking, freezing filter residues at-25 ℃ for 40min, drying at 125 ℃ to obtain a matrix, mixing the matrix, calcium gluconate, calcium citrate, calcium phytate, calcium sulfate, sodium bicarbonate and sodium lignin sulfonate, performing second ball milling, controlling the ball-material ratio at 15:1, the rotation speed at 320rpm and the time at 42min, and obtaining a desulfurizing agent after the second ball milling;
The surface modification liquid comprises the following components in parts by weight: 6 parts of sodium dodecyl benzene sulfonate, 4 parts of zwitterionic polyacrylamide, 8 parts of stearic acid and 52 parts of deionized water.
Wherein the weight ratio of the calcium bentonite to the magnesia to the zeolite powder is 52:5:9;
Wherein, the weight ratio of the matrix to the calcium gluconate to the calcium citrate to the calcium phytate to the calcium sulfate to the sodium bicarbonate to the sodium lignin sulfonate is 55:10:16:13:8:12:6.
The content of particles in the flue gas of the lime kiln after desulfurization is 6.9mg/m 3, the content of sulfur dioxide is 30.4mg/m 3, and the content of nitrogen oxides is 7.5mg/m 3.
The percentages used in the present invention are mass percentages unless otherwise indicated.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (4)

1. The ultralow-temperature desulfurization and denitrification process special for the lime kiln is characterized by comprising low-temperature SCR denitration and SDS dry desulfurization;
the low-temperature SCR denitration is carried out, and the lime kiln flue gas enters an SCR reactor for denitration after passing through a blower; after the low-temperature SCR denitration is finished, lime kiln flue gas after denitration is obtained;
The temperature of the lime kiln flue gas is maintained at 160-170 ℃, the content of particles is 5-5.6g/m 3, the content of sulfur dioxide is 200-1100mg/m 3, the content of nitrogen oxides is 200-350mg/m 3, and the flow is 75000-75500Nm 3/h;
the SCR reactor is internally provided with a honeycomb catalyst, the volume of the initial catalyst is 14.9-15.5m 3, the number of catalyst holes is 22-25 holes, the length of a catalyst monomer is 150-155mm, the width of the monomer is 150-155mm, the height of the monomer is 1150-1180mm, the specific surface area is 527-530m 2/m3, the volume density is 450-455mg/cm 3, and the void ratio is 74.88-74.95%;
heating the flue gas of the lime kiln after denitration to 125-135 ℃, then introducing the flue gas into a dust remover, controlling the temperature of the dust remover to be 110-270 ℃, spraying a desulfurizing agent on a flue before the dust remover, and obtaining the flue gas of the lime kiln after desulfurization;
The preparation method of the desulfurizing agent comprises the following steps: mixing calcium bentonite, magnesium oxide and zeolite powder, performing first ball milling, controlling the ball-material ratio at 10-12:1, the rotation speed at 320-350rpm, the time at 28-32min, obtaining mixed powder after ball milling, adding the mixed powder into surface modification liquid, soaking, controlling the temperature at 50-55 ℃ for 40-45min, filtering after soaking, freezing filter residues at-30 ℃ to-25 ℃ for 35-40min, drying at 120-125 ℃ to obtain a matrix, mixing the matrix, calcium gluconate, calcium citrate, calcium phytate, calcium sulfate, sodium bicarbonate and sodium lignin sulfonate, performing second ball milling, controlling the ball-material ratio at 12-15:1, the rotation speed at 300-320rpm, and the time at 38-42min, and obtaining the desulfurizing agent after the second ball milling;
The surface modification liquid comprises the following components in parts by weight: 4-6 parts of sodium dodecyl benzene sulfonate, 3-4 parts of zwitterionic polyacrylamide, 5-8 parts of stearic acid and 50-52 parts of deionized water.
2. The ultralow temperature desulfurization and denitrification process special for the lime kiln according to claim 1, wherein the rotating speed of the air blower is 32-35Hz, and the air quantity is 20000-22000m 3/h.
3. The ultralow temperature desulfurization and denitrification process special for a lime kiln according to claim 1, wherein the weight ratio of the calcium bentonite to the magnesia to the zeolite powder is 50-52:3-5:6-9.
4. The ultralow temperature desulfurization and denitrification process special for a lime kiln according to claim 1, wherein the weight ratio of the matrix to the calcium gluconate to the calcium citrate to the calcium phytate to the calcium sulfate to the sodium bicarbonate to the sodium lignin sulfonate is 50-55:7-10:12-16:10-13:5-8:9-12:3-6.
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