CN115920439A - Integrated multi-effect condensation low temperature evaporation concentration system - Google Patents
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Abstract
Description
技术领域technical field
本发明属于能源环保领域,具体涉及一体式多效冷凝低温蒸发浓缩系统。The invention belongs to the field of energy and environmental protection, and in particular relates to an integrated multi-effect condensation low-temperature evaporation concentration system.
背景技术Background technique
蒸发浓缩是工业领域常见的工艺过程,该过程通过强化溶液中水分的蒸发,来获取高浓度的溶质。目前常用的方法是将溶液加热到溶剂水的沸点温度,通过沸腾使溶剂水变为蒸汽逸出。在没有高品质废热热源或物料对高温敏感的情况下,采用逆卡诺循环热泵真空低温蒸发浓缩系统是目前较为高效的处理方式,该方式物料蒸发操作温度低,一次能源利用率高,已成为蒸发浓缩工艺过程节能降碳的重要技术措施。Evaporation and concentration is a common process in the industrial field. This process obtains a high concentration of solute by enhancing the evaporation of water in the solution. The common method at present is to heat the solution to the boiling point temperature of the solvent water, and the solvent water becomes steam to escape by boiling. When there is no high-quality waste heat source or the material is sensitive to high temperature, the use of reverse Carnot cycle heat pump vacuum low-temperature evaporation concentration system is currently a more efficient treatment method. This method has low operating temperature for material evaporation and high utilization rate of primary energy. It has become a An important technical measure for energy saving and carbon reduction in the evaporation and concentration process.
现有的技术,仍存在一些问题,使热泵真空低温蒸发浓缩技术的优势没有发挥出来,主要体现在以下几个方面:There are still some problems in the existing technology, so that the advantages of heat pump vacuum low-temperature evaporation and concentration technology have not been brought into play, which are mainly reflected in the following aspects:
(1)热泵真空低温蒸发浓缩系统的集成度低,不仅占地面积大,需要抽真空的总容积也大。(1) The heat pump vacuum low-temperature evaporation and concentration system has a low integration level, not only occupies a large area, but also has a large total volume to be vacuumed.
(2)由于热泵循环放热侧比吸热侧多出了压缩机的产热量,为保持热泵循环的冷热平衡,现有的做法是在膨胀阀前附设空气冷却散热设备将这部分热量排放掉,这部分热量未加利用成为热损失,降低了系统能效。(2) Since the heat output side of the heat pump cycle has more heat produced by the compressor than the heat absorption side, in order to maintain the heat and cold balance of the heat pump cycle, the existing practice is to attach an air cooling device in front of the expansion valve to discharge this part of the heat This part of the heat is not used as heat loss, which reduces the energy efficiency of the system.
(3)物料的沸腾需要维持一定的真空度,真空度的维持需要二次蒸汽的高效冷凝和抽真空系统共同实现,现有的系统无法对快速产出的二次蒸汽进行高效冷凝,不仅降低了热泵蒸发器侧的冷凝热回收效果,还增大了抽真空系统的抽气负担,增加了能耗。(3) The boiling of the material needs to maintain a certain degree of vacuum. The maintenance of the degree of vacuum requires the high-efficiency condensation of the secondary steam and the vacuum system. The existing system cannot efficiently condense the rapidly produced secondary steam, which not only reduces the This not only improves the condensation heat recovery effect on the side of the heat pump evaporator, but also increases the pumping burden of the vacuum system and increases energy consumption.
(4)传统工艺在初始启动物料升温过程中,由于未沸腾蒸发,导致换热部件无蒸汽接触,使制冷循环工况恶化,目前一般采取增设辅助电加热器的方式解决这一问题,进一步增加了系统能耗。(4) In the traditional process, during the initial start-up material heating process, due to the non-boiling and evaporation, the heat exchange parts have no steam contact, which makes the refrigeration cycle condition worse. At present, the method of adding auxiliary electric heaters is generally adopted to solve this problem, and further increase system energy consumption.
(5)现有技术未考虑按热能品位梯级利用的问题,因蒸汽温度较高,蒸汽凝结温度与制冷剂蒸发温度间的温度梯度很大,依靠单一的制冷剂冷却方式不能实现梯级冷凝,降低了系统的能效。(5) The existing technology does not consider the problem of cascade utilization according to the grade of heat energy. Due to the high temperature of the steam, the temperature gradient between the condensation temperature of the steam and the evaporation temperature of the refrigerant is very large, and the cascade condensation cannot be realized by relying on a single refrigerant cooling method, reducing the the energy efficiency of the system.
(6)现有热泵真空低温蒸发浓缩技术未充分考虑采用高效二次蒸汽凝结换热方式,导致需要依靠更低的蒸发温度回收凝结热,使热泵循环系统能效偏低。(6) The existing heat pump vacuum low-temperature evaporation concentration technology does not fully consider the use of high-efficiency secondary steam condensation heat exchange, resulting in the need to rely on lower evaporation temperatures to recover condensation heat, resulting in low energy efficiency of the heat pump cycle system.
发明内容Contents of the invention
本发明旨在解决现有技术存在的问题和缺点,本发明提供了一体式多效冷凝低温蒸发浓缩系统。The invention aims to solve the problems and shortcomings of the prior art, and the invention provides an integrated multi-effect condensation low-temperature evaporation and concentration system.
本申请的一体式多效冷凝低温蒸发浓缩系统,包括冷凝低温蒸发浓缩罐、热泵循环压缩机,初级换热器、蒸发冷却设备,其中,The integrated multi-effect condensing low-temperature evaporation and concentration system of the present application includes a condensing low-temperature evaporation and concentration tank, a heat pump cycle compressor, a primary heat exchanger, and evaporative cooling equipment, wherein,
所述冷凝低温蒸发浓缩罐的内部设有加热盘管、搅拌片、消泡装置、初级冷凝盘管、雾化喷头、蒸发器盘管、分隔筒板、散流翅片;The interior of the condensing low-temperature evaporation concentration tank is equipped with a heating coil, a stirring plate, a defoaming device, a primary condensation coil, an atomizing nozzle, an evaporator coil, a partition plate, and a diffuser fin;
所述分隔筒板的底板与所述冷凝低温蒸发浓缩罐内壁焊接为一体,形成中空环状筒形构造,所述分隔筒板的圆筒为蒸汽流道;The bottom plate of the separating tube plate is welded together with the inner wall of the condensing low-temperature evaporation concentration tank to form a hollow annular cylindrical structure, and the cylinder of the separating tube plate is a steam flow channel;
所述散流翅片设置于所述分隔筒板的圆筒的顶部;The diffusion fins are arranged on the top of the cylinder of the partition plate;
所述消泡装置设置于物料液面与分隔筒板底板之间;The defoaming device is arranged between the liquid surface of the material and the bottom plate of the separating cylinder plate;
所述蒸发器盘管设置于所述分隔筒板与所述多效冷凝低温蒸发浓缩罐内壁之间;The evaporator coil is arranged between the partition tube plate and the inner wall of the multi-effect condensation low-temperature evaporation concentration tank;
通过热泵循环压缩机将高温高压制冷剂泵入所述加热盘管,在真空条件下加热送入所述冷凝低温蒸发浓缩罐的稀物料,在加热过程中,所述搅拌片不断搅动稀物料,产生的二次蒸汽经消所述泡装置净化,通过所述分隔筒板的圆筒和散流翅片后进行冷凝;The high-temperature and high-pressure refrigerant is pumped into the heating coil through the heat pump cycle compressor, and the dilute material sent to the condensing low-temperature evaporation concentration tank is heated under vacuum conditions. During the heating process, the agitating blade continuously stirs the dilute material, The generated secondary steam is purified by the defoaming device, and condensed after passing through the cylinder of the separating cylinder plate and the diffuser fins;
所述初级冷凝盘管利用所述蒸发冷却设备产出的冷却水,对二次蒸汽进行梯级冷凝换热;The primary condensing coil utilizes the cooling water produced by the evaporative cooling equipment to perform cascade condensation heat exchange on the secondary steam;
降温后的制冷剂送入所述初级换热器,并循环至所述冷凝低温蒸发浓缩罐内的所述蒸发器盘管进行热回收,然后再送至所述热泵循环压缩机,稀物料经加热产生的蒸汽经所述初级冷凝盘管预冷却,产生部分凝结水,然后经雾化喷头喷淋的雾化水直接接触冷凝吸收,再喷淋至所述蒸发器盘管,经冷却后储存于所述分隔筒板的底部;The cooled refrigerant is sent to the primary heat exchanger, and circulated to the evaporator coil in the condensing low-temperature evaporation concentration tank for heat recovery, and then sent to the heat pump cycle compressor, and the dilute material is heated The generated steam is pre-cooled by the primary condensing coil to generate part of condensed water, and then the atomized water sprayed by the atomizing nozzle is directly contacted for condensation and absorption, and then sprayed to the evaporator coil, and stored in the bottom of the dividing tube plate;
所述冷凝低温蒸发浓缩罐带有凝结水泵,所述凝结水泵的进水管连接所述分隔筒板的底板上部,出水管连接所述雾化喷头,所述雾化喷头将冷凝水雾化为细小液滴,直接接触冷凝吸收水蒸气;The condensate low-temperature evaporation concentration tank is equipped with a condensate pump, the inlet pipe of the condensate pump is connected to the upper part of the bottom plate of the partition plate, and the outlet pipe is connected to the atomizing nozzle, which atomizes the condensed water into fine particles. Liquid droplets, direct contact with condensation to absorb water vapor;
所述蒸发冷却设备产生的冷却水输入所述初级冷凝盘管,对所述多效冷凝低温蒸发浓缩罐蒸发出的二次蒸汽进行预冷却。The cooling water generated by the evaporative cooling equipment is input into the primary condensing coil to pre-cool the secondary steam evaporated from the multi-effect condensing low-temperature evaporative concentration tank.
根据本申请的一体式多效冷凝低温蒸发浓缩系统,其中,所述系统包括抽真空单元,将经所述多效冷凝低温蒸发浓缩罐处理后的不凝性气体,经抽真空排出。According to the integrated multi-effect condensation low-temperature evaporation and concentration system of the present application, the system includes a vacuum unit to discharge the non-condensable gas treated by the multi-effect condensation low-temperature evaporation and concentration tank through vacuuming.
根据本申请的一体式多效冷凝低温蒸发浓缩系统,其中,所述抽真单元包括抽真空循环泵、水箱、真空射流器,其中,According to the integrated multi-effect condensation low-temperature evaporation and concentration system of the present application, the pumping unit includes a vacuum circulating pump, a water tank, and a vacuum ejector, wherein,
所述水箱内设有多孔管,并浸没于水中;The water tank is provided with a porous pipe and immersed in water;
抽真空循环泵抽取水箱中的水,一部分经真空射流器抽吸稀物料蒸发冷凝后的不凝气体,然后通过多孔管排入水箱;另一部分则送入所述初级换热器与制冷剂换热。The vacuum circulation pump draws the water in the water tank, a part of the non-condensable gas after the evaporation and condensation of dilute materials is sucked by the vacuum ejector, and then discharged into the water tank through the porous pipe; the other part is sent to the primary heat exchanger to exchange with the refrigerant. hot.
根据本申请的一体式多效冷凝低温蒸发浓缩系统,其中,在所述真空射流器的抽真空管路吸入口设置有阻液挡板。According to the integrated multi-effect condensation low-temperature evaporation and concentration system of the present application, a liquid blocking baffle is arranged at the suction port of the vacuuming pipeline of the vacuum ejector.
根据本申请的一体式多效冷凝低温蒸发浓缩系统,其中,所述抽真空单元还包括循环水温控装置,用于调控水箱内水温。According to the integrated multi-effect condensation low-temperature evaporation concentration system of the present application, the vacuum unit further includes a circulating water temperature control device for regulating the water temperature in the water tank.
根据本申请的一体式多效冷凝低温蒸发浓缩系统,其中,所述冷凝低温蒸发浓缩罐的外部连接有稀料液进管和浓料液出管。According to the integrated multi-effect condensation low-temperature evaporation and concentration system of the present application, the outside of the condensation and low-temperature evaporation and concentration tank is connected with a thin feed liquid inlet pipe and a concentrated feed liquid outlet pipe.
根据本申请的一体式多效冷凝低温蒸发浓缩系统,其中,所述一体式多效冷凝低温蒸发浓缩罐的外壁设置有保温层。According to the integrated multi-effect condensation low-temperature evaporation and concentration system of the present application, the outer wall of the integrated multi-effect condensation low-temperature evaporation and concentration tank is provided with an insulation layer.
根据本申请的一体式多效冷凝低温蒸发浓缩系统,其中,所述凝结水泵进水管连接所述分隔筒板的底板上部,出水管连接所述雾化喷头。According to the integrated multi-effect condensation low-temperature evaporation and concentration system of the present application, the water inlet pipe of the condensate pump is connected to the upper part of the bottom plate of the partition plate, and the water outlet pipe is connected to the atomizing nozzle.
根据本申请的一体式多效冷凝低温蒸发浓缩系统,其中,所述加热盘管和所述蒸发器盘管为管内增强换热的内肋管。According to the integrated multi-effect condensation low-temperature evaporation and concentration system of the present application, the heating coil and the evaporator coil are inner finned tubes that enhance heat exchange in the tubes.
根据本申请的一体式多效冷凝低温蒸发浓缩系统,其中,所述系统还包括太阳能物料预热单元,所述太阳能物料预热单元包括太阳能集热器、稀料液预热罐、预热循环泵、预热罐温控装置,其中,所述太阳能集热器提供热源,经所述稀料液预热罐内的预热盘管内的热水循环加热达到设定温度,送入所述多效冷凝低温蒸发浓缩罐中,所述预热罐温控装置用于控制所述预热盘管的进水温度,所述预热循环泵用于提供热水循环动力。According to the integrated multi-effect condensation low-temperature evaporation concentration system of the present application, the system further includes a solar material preheating unit, and the solar material preheating unit includes a solar collector, a dilute liquid preheating tank, and a preheating circulation pump . The temperature control device of the preheating tank, wherein the solar heat collector provides a heat source, and the hot water in the preheating coil in the thinner liquid preheating tank is heated by circulation to reach the set temperature, and then sent to the multi-effect condensing In the low-temperature evaporation concentration tank, the temperature control device of the preheating tank is used to control the temperature of the inlet water of the preheating coil, and the preheating circulation pump is used to provide hot water circulation power.
本申请的技术方案的优点:The advantage of the technical solution of the present application:
针对上述现有技术的问题,本申请提供了一种改进型热泵真空低温蒸发浓缩系统,该系统将物料加热蒸发和蒸汽冷凝集成在一个容器罐内,并采用了三级蒸汽冷凝方案,换热部件传热效果好、蒸汽凝结效率高、运行能耗低,维护成本低、使用寿命长,同时有效利用太阳能、自然冷源等不同品位的能源提升系统能效。该系统可高效冷凝二次蒸汽以维持真空度,还可改善初始启动时蒸发器侧换热环境。相比现有技术,该系统可达到节能减排降碳的目的。Aiming at the above-mentioned problems in the prior art, this application provides an improved heat pump vacuum low-temperature evaporation and concentration system, which integrates material heating, evaporation and steam condensation in a container tank, and adopts a three-stage steam condensation scheme, heat exchange The heat transfer effect of the components is good, the steam condensation efficiency is high, the energy consumption is low, the maintenance cost is low, and the service life is long. At the same time, different grades of energy such as solar energy and natural cooling sources are effectively used to improve the system energy efficiency. The system efficiently condenses secondary steam to maintain vacuum and improves the heat transfer environment on the evaporator side during initial start-up. Compared with the existing technology, the system can achieve the purpose of energy saving, emission reduction and carbon reduction.
1、将物料的加热蒸发和二次蒸汽的冷凝集成在一个容器罐内,缩短了蒸汽的流程,降低了需要维持真空度的空间容积,减小了系统的总体占地面积。1. Integrating the heating evaporation of the material and the condensation of the secondary steam in a container tank, shortening the flow of the steam, reducing the space volume that needs to maintain the vacuum degree, and reducing the overall footprint of the system.
2、充分利用压缩机的做功产热量加热物料,在保证热泵循环冷热平衡的前提下,增加了物料加热的热量。2. Make full use of the heat produced by the compressor to heat the material. On the premise of ensuring the heat and cold balance of the heat pump cycle, the heat of material heating is increased.
3、分别通过初级冷凝盘管、雾化喷头水喷雾和蒸发器盘管对二次蒸汽进行冷凝,三级冷凝可以快速、高效吸收物料沸腾产出的二次蒸汽,降低大量蒸汽产出对真空容器内真空度的扰动,减轻抽真空系统的抽汽负荷。3. The secondary steam is condensed through the primary condensation coil, the water spray of the atomizing nozzle and the evaporator coil respectively. The three-stage condensation can quickly and efficiently absorb the secondary steam produced by the boiling of the material, reducing the impact of a large amount of steam output on vacuum The disturbance of the vacuum degree in the container reduces the steam extraction load of the vacuum system.
4、设置了凝结水循环喷雾部件,在系统初始启动时,无可吸收蒸汽热量阶段,可以循环喷淋蒸发器盘管,实现热泵循环的正常运行。4. The condensed water circulation spraying part is set up. When the system is initially started, there is no stage of absorbing steam heat, and the evaporator coil can be sprayed circularly to realize the normal operation of the heat pump cycle.
5、考虑了按热能品位梯级利用的技术措施,高温蒸汽首先采用蒸发冷却设备产生的高温冷却水进行冷凝,然后再采用冷凝水喷雾直接接触冷凝,最后由低温蒸发器盘管进一步吸热冷凝,降低了传热温度梯度,提升了能效水平。5. Taking into account the technical measures of cascaded utilization of heat energy, the high-temperature steam is first condensed with high-temperature cooling water generated by evaporative cooling equipment, and then directly contacted with condensed water spray to condense, and finally the low-temperature evaporator coil is further absorbed and condensed. The heat transfer temperature gradient is reduced and the energy efficiency level is improved.
6、采用冷凝水喷雾直接接触冷凝的高效吸收方式,提高了蒸汽的吸收效率和冷凝换热效率。6. The high-efficiency absorption method of direct contact with condensation by condensate spray is adopted, which improves the absorption efficiency of steam and the efficiency of condensation heat exchange.
7、采用太阳能集热量对稀物料进行预热,减少了稀物料在一体式多效冷凝低温蒸发浓缩罐中的显热升温环节,热泵循环系统的加热盘管直接进行沸腾蒸发换热,提高了物料蒸发的传热效率。7. Using solar energy to preheat the dilute material reduces the sensible heat heating link of the dilute material in the integrated multi-effect condensation low-temperature evaporation concentration tank. The heating coil of the heat pump circulation system directly performs boiling evaporation heat exchange, which improves the The heat transfer efficiency of material evaporation.
附图说明Description of drawings
图1为本发明的一体式多效冷凝低温蒸发浓缩系统的结构示意图;Fig. 1 is the structural representation of the integrated multi-effect condensation low-temperature evaporation concentration system of the present invention;
附图标记:Reference signs:
1:一体式多效冷凝低温蒸发浓缩罐,11:搅拌电机,12:消泡装置,13:搅拌片,14:稀料液进管,15:浓料液出管,16:分隔筒板,161:分隔筒板底板,162:分隔筒板圆筒,17:散流翅片,18:凝结水泵,19:凝结水出流管,110:雾化喷头,111:保温层,1: Integrated multi-effect condensation low-temperature evaporation concentration tank, 11: Stirring motor, 12: Defoaming device, 13: Stirring plate, 14: Thin material liquid inlet pipe, 15: Concentrated material liquid outlet pipe, 16: Separation tube plate, 161 : Separation tube plate bottom plate, 162: Separation tube plate cylinder, 17: Diffusion fins, 18: Condensate water pump, 19: Condensate water outlet pipe, 110: Atomizing nozzle, 111: Insulation layer,
2:压缩机,21:加热盘管,22:膨胀阀,23:初级换热器,24:蒸发器盘管,3:蒸发冷却设备,31:冷却水泵,32:冷却水温控装置,33:初级冷凝盘管,2: Compressor, 21: Heating coil, 22: Expansion valve, 23: Primary heat exchanger, 24: Evaporator coil, 3: Evaporative cooling equipment, 31: Cooling water pump, 32: Cooling water temperature control device, 33 : primary condensing coil,
4:抽真空循环泵,41:射流器,42:阻液挡板,43:多孔管,44:水箱,45:循环水温控装置,4: Vacuum circulating pump, 41: Ejector, 42: Liquid blocking baffle, 43: Porous tube, 44: Water tank, 45: Circulating water temperature control device,
5:稀料液预热罐,51:预热盘管,52:预热循环泵,53:太阳能集热器,54:预热罐温控装置,55:预热罐通气口,56:稀料液泵,57:预热罐保温。5: thinner liquid preheating tank, 51: preheating coil, 52: preheating circulation pump, 53: solar collector, 54: temperature control device for preheating tank, 55: preheating tank vent, 56: thinner liquid Pump, 57: preheat tank insulation.
具体实施方式Detailed ways
以下结合具体实施例详细描述本申请的技术方案。The technical solutions of the present application are described in detail below in conjunction with specific embodiments.
本申请的一体式多效冷凝低温蒸发浓缩系统包括冷凝低温蒸发浓缩罐、热泵循环压缩机,初级换热器、蒸发冷却设备,其中,所述冷凝低温蒸发浓缩罐的内部设有加热盘管、搅拌片、消泡装置、初级冷凝盘管、雾化喷头、蒸发器盘管、分隔筒板、散流翅片。The integrated multi-effect condensation low-temperature evaporation and concentration system of the present application includes a condensation low-temperature evaporation concentration tank, a heat pump cycle compressor, a primary heat exchanger, and an evaporative cooling device, wherein the inside of the condensation low-temperature evaporation concentration tank is provided with a heating coil, Stirring plate, defoaming device, primary condensing coil, atomizing nozzle, evaporator coil, separating tube plate, diffuser fin.
所述多效冷凝低温蒸发浓缩罐的外部上方设置有搅拌电机,用于驱动所述搅拌片。A stirring motor is arranged above the exterior of the multi-effect condensation low-temperature evaporation concentration tank for driving the stirring blades.
所述多效冷凝低温蒸发浓缩罐的外部连接有稀料液进管和浓料液出管。The outside of the multi-effect condensation low-temperature evaporation concentration tank is connected with a thin feed liquid inlet pipe and a concentrated feed liquid outlet pipe.
所述冷凝低温蒸发浓缩罐内设置有分隔筒板和散流翅片,形成蒸汽流动和处理通道。所述散流翅片设置于所述分隔筒板圆筒的顶部,用于蒸汽散流。所述冷凝低温蒸发浓缩罐带有凝结水泵、雾化喷头和凝结水出流管,用于蒸汽的直接接触凝结和过余凝结水的排出。所述消泡装置设置于物料液面与分隔筒板底板之间。所述凝结水泵进水管连接所述分隔筒板底板上部,出水管连接所述雾化喷头,所述雾化喷头将冷凝水雾化为细小液滴,直接接触冷凝吸收水蒸气。The condensing low-temperature evaporation concentration tank is provided with a partition tube plate and diffuser fins to form steam flow and treatment channels. The diffuser fins are arranged on the top of the partition plate cylinder for steam diffuser. The condensing low-temperature evaporation concentration tank is equipped with a condensate pump, an atomizing nozzle and a condensate outflow pipe, which are used for direct contact condensation of steam and discharge of excess condensate. The defoaming device is arranged between the liquid surface of the material and the bottom plate of the separating cylinder plate. The water inlet pipe of the condensed water pump is connected to the upper part of the bottom plate of the partition tube, and the water outlet pipe is connected to the atomizing nozzle, which atomizes the condensed water into fine droplets and directly contacts the condensation to absorb water vapor.
所述加热盘管、初级冷凝盘管、雾化喷头、蒸发器盘管均设置于所述一体式多效冷凝低温蒸发浓缩罐内,实现加热蒸发和二次蒸汽冷凝的空间集成。所述加热盘管和所述蒸发器盘管采用管内增强换热的内肋管。The heating coil, primary condensation coil, atomizing nozzle, and evaporator coil are all arranged in the integrated multi-effect condensation low-temperature evaporation concentration tank to realize spatial integration of heating evaporation and secondary steam condensation. The heating coil and the evaporator coil employ inner finned tubes that enhance heat transfer within the tubes.
所述冷凝低温蒸发浓缩罐的外壁设置有保温层。The outer wall of the condensation low-temperature evaporation concentration tank is provided with an insulation layer.
通过热泵压缩机、加热盘管、膨胀阀、初级换热器、蒸发器盘管实现热泵循环,其中,所述热泵压缩机提供热泵循环的动力,所述加热盘管设置在所述冷凝低温蒸发浓缩罐内,用于加热物料,所述蒸发器盘管设置于所述分隔筒板与多效冷凝低温蒸发浓缩罐内壁之间,用于冷却凝结水并进一步降膜吸收蒸汽;所述初级换热器用于冷却抽真空单元的循环水。所述热泵压缩机出口处的高温高压制冷剂进入所述一体式多效冷凝低温蒸发浓缩罐内的加热盘管内,加热物料,然后经膨胀阀节流后送入所述初级换热器内,然后经蒸发器盘管进一步吸热后返回压缩机。The heat pump cycle is realized by a heat pump compressor, heating coil, expansion valve, primary heat exchanger, and evaporator coil, wherein the heat pump compressor provides power for the heat pump cycle, and the heating coil is set at the condensing low-temperature evaporation In the concentration tank, it is used to heat the material. The evaporator coil is arranged between the separation cylinder plate and the inner wall of the multi-effect condensation low-temperature evaporation concentration tank, and is used to cool the condensed water and further absorb the steam by falling film; the primary exchange The heater is used to cool the circulating water of the vacuum unit. The high-temperature and high-pressure refrigerant at the outlet of the heat pump compressor enters the heating coil in the integrated multi-effect condensation low-temperature evaporation concentration tank, heats the material, and then sends it into the primary heat exchanger after being throttled by the expansion valve. It then goes through the evaporator coil for further heat absorption and returns to the compressor.
所述冷凝低温蒸发浓缩罐用于储存进行沸腾蒸发的稀物料,送入所述冷凝低温蒸发浓缩罐的稀物料在真空条件下加热到沸点开始沸腾蒸发,在加热过程中,搅拌电机旋转驱动搅拌片对料液不断搅动,产生的二次蒸汽经消泡装置净化,通过分隔筒板圆筒和散流翅片后进行冷凝。The condensing low-temperature evaporation concentration tank is used to store the dilute material that undergoes boiling evaporation. The dilute material fed into the condensing low-temperature evaporation concentration tank is heated to the boiling point under vacuum conditions and begins to boil and evaporate. During the heating process, the stirring motor rotates to drive the stirring The sheet continuously stirs the material liquid, and the secondary steam generated is purified by the defoaming device, and then condensed after passing through the separating cylinder, plate cylinder and diffuser fins.
通过蒸发冷却设备、冷却水泵、冷却水温控装置和初级冷凝盘管实现初级冷凝,对所述冷凝低温蒸发浓缩罐蒸发出的二次蒸汽进行初级冷凝,以保证所述热泵循环的冷热平衡,所述蒸发冷却设备制取循环冷却水,所述冷却水泵提供冷却水循环动力,所述冷却水温控装置用于在室外气象条件变化时控制初级冷凝盘管进水温度,以控制其散热量。所述初级冷凝盘管设置于二次蒸汽冷凝处理的前段,利用所述蒸发冷却设备产出的冷却水,对二次蒸汽进行梯级冷凝换热。Primary condensation is realized through evaporative cooling equipment, cooling water pump, cooling water temperature control device and primary condensation coil, and primary condensation is performed on the secondary steam evaporated from the condensing low-temperature evaporation concentration tank to ensure the cold and heat balance of the heat pump cycle , the evaporative cooling equipment produces circulating cooling water, the cooling water pump provides cooling water circulation power, and the cooling water temperature control device is used to control the inlet water temperature of the primary condensing coil when the outdoor weather conditions change, so as to control its heat dissipation . The primary condensing coil is arranged in the front stage of the secondary steam condensation treatment, and uses the cooling water produced by the evaporative cooling equipment to perform cascade condensation heat exchange on the secondary steam.
所述蒸发冷却设备,产生低于蒸汽温度的冷却水,经冷却水泵送入所述的初级冷凝盘管中,并通过所述的冷却水温控制装置调节散热量。The evaporative cooling equipment generates cooling water lower than the temperature of the steam, which is pumped into the primary condensation coil, and the heat dissipation is adjusted by the cooling water temperature control device.
冷凝低温蒸发浓缩罐内净化后的蒸汽经初级冷凝盘管冷凝散热,以保证热量平衡,初级冷凝后的过余蒸汽经雾化喷头形成的喷淋液滴吸收,然后经所述蒸发器盘管进一步降膜吸收和冷却后形成低温凝结水,储存于所述分隔筒板底板处用于循环喷淋,过余凝结水通过所述凝结水出流管排出。Condensation The purified steam in the low-temperature evaporation concentration tank is condensed and dissipated by the primary condensation coil to ensure heat balance. The excess steam after the primary condensation is absorbed by the spray droplets formed by the atomizing nozzle, and then passed through the evaporator coil. After further falling film absorption and cooling, low-temperature condensed water is formed, which is stored at the bottom plate of the partition tube plate for circulating spraying, and excess condensed water is discharged through the condensed water outlet pipe.
抽真空循环泵、射流器、阻液挡板、多孔管、水箱、循环水温控装置实现抽真空,用于形成负压,以抽吸所述一体式多效冷凝低温蒸发浓缩罐中的过余蒸汽和不凝性气体,保证所述冷凝低温蒸发浓缩罐内的真空环境。抽真空循环泵抽取循环水经射流器喷射抽取所述一体式多效冷凝低温蒸发浓缩罐内经冷凝过程后的过余蒸汽和不凝性气体。阻液挡板设置于抽真空管吸入口处用于防止吸入冷凝水,所述多孔管设置于水箱中并浸没于循环水中,所述抽真空循环泵同时将部分循环水送入初级换热器换热,在为水箱散热的同时增加热泵循环系统吸热量。所述真空射流器的分支接抽真空管路,所述真空射流器的出水管连接所述多孔管,所述多孔管的底部封闭,四周设置有多个射流圆孔。Vacuum circulating pump, ejector, liquid blocking baffle, porous pipe, water tank, circulating water temperature control device realize vacuuming, and are used to form negative pressure, so as to suck the excess water in the integrated multi-effect condensation low-temperature evaporation concentration tank. Remaining steam and non-condensable gas ensure the vacuum environment in the condensing low-temperature evaporation concentration tank. The vacuum circulating pump extracts the circulating water and sprays it through the ejector to extract the excess steam and non-condensable gas after the condensation process in the integrated multi-effect condensation low-temperature evaporation concentration tank. The liquid blocking baffle is set at the suction port of the vacuum tube to prevent the suction of condensed water. The porous tube is set in the water tank and immersed in the circulating water, and the vacuum circulating pump sends part of the circulating water to the primary heat exchanger at the same time. Heat, increase the heat absorption of the heat pump circulation system while dissipating heat for the water tank. The branch of the vacuum jet is connected to the vacuum pipeline, the outlet pipe of the vacuum jet is connected to the porous pipe, the bottom of the porous pipe is closed, and a plurality of jet round holes are arranged around it.
还包括太阳能物料预热单元,所述太阳能物料预热单元包括太阳能集热器、稀料液预热罐、预热循环泵、预热罐温控装置、稀料液泵,其中,所述太阳能集热器提供热源,经所述稀料液预热罐内的预热盘管内的热水循环加热达到设定温度,送入所述多效冷凝低温蒸发浓缩罐中,所述预热罐温控装置用于控制所述预热盘管的进水温度,所述预热循环泵用于提供热水循环动力。所述太阳能物料预热单元利用太阳能集热器产出的热水预热待浓缩的稀物料,以降低热泵循环系统的加热负荷。It also includes a solar material preheating unit, the solar material preheating unit includes a solar collector, a thinner liquid preheating tank, a preheating circulation pump, a temperature control device for the preheating tank, and a thinner liquid pump, wherein the solar heat collection The heat source is provided by the device, and the hot water in the preheating coil in the thinner liquid preheating tank is heated to the set temperature by circulation, and then sent to the multi-effect condensation low-temperature evaporation concentration tank, and the temperature control device of the preheating tank is used In order to control the water inlet temperature of the preheating coil, the preheating circulation pump is used to provide hot water circulation power. The solar material preheating unit uses the hot water produced by the solar collector to preheat the diluted material to be concentrated, so as to reduce the heating load of the heat pump circulation system.
以下结合附图描述本申请的技术方案。The technical solutions of the present application are described below in conjunction with the accompanying drawings.
如图1所示,稀物料在进入冷凝低温蒸发浓缩罐1前进行预热处理,使之达到所设计真空度下的沸点温度,预热处理利用太阳能集热器53提供的热源,经稀料液预热罐5内预热盘管51内的热水循环加热达到设定温度,通过稀料液泵56送入冷凝低温蒸发浓缩罐1中。预热罐温控装置54用于控制预热盘管51的进水温度,以防止温度过高。预热循环泵52用于提供热水循环动力。As shown in Figure 1, the dilute material is preheated before entering the condensing low-temperature
送入冷凝低温蒸发浓缩罐1的稀物料,在真空条件下,经由加热盘管21加热到沸点开始沸腾蒸发,在加热过程中,搅拌电机11旋转驱动搅拌片13对料液不断搅动,在增强换热和蒸汽逸出的同时降低粘结和结焦,产生的蒸汽经消泡装置12净化后,通过分隔筒板16和散流翅片17形成的流道进入冷凝环节。达到处理要求的浓缩物料经浓料液出管15排出。The dilute material sent to the condensing low-temperature
产生的蒸汽经初级冷凝盘管33预冷却后温度降低并产生部分凝结水,然后经雾化喷头110喷淋的雾化水直接接触冷凝吸收,再喷淋至蒸发器盘管24,经冷却后储存于分隔筒板16的底部,凝结水泵18提供凝结水循环动力。过余凝结水经凝结水出流管19排出。系统运行前,应首先向分隔筒板16的底部补满自来水,以保证蒸发器盘管24能够吸热实现热泵循环。The generated steam is pre-cooled by the
热泵压缩机2出口的高温高压制冷剂进入所述加热盘管21加热物料,然后经膨胀阀22节流后送入所述初级换热器23和蒸发器盘管24进行热回收。所述加热盘管21浸没于所述冷凝低温蒸发浓缩罐1的物料中。优选的,所述加热盘管21和所述蒸发器盘管24采用管内增强换热的内肋管。The high-temperature and high-pressure refrigerant at the outlet of the
用于初级冷凝盘管33冷却的初级冷凝系统冷源,采用高效的蒸发冷却方式,通过蒸发冷却设备3产生的冷却水对一体式多效冷凝低温蒸发浓缩罐1蒸发出的二次蒸汽进行预冷却,以保证热泵循环系统的冷热平衡,在室外气象条件变化时,冷却水温控装置32用于控制所述初级冷凝盘管33的进水温度,以控制其冷却量。The cold source of the primary condensation system used for the cooling of the
经所述冷凝低温蒸发浓缩罐1处理后的剩余蒸汽、空气等不凝性气体,经抽真空排出,抽真空循环泵4抽取水箱44中的水,一部分经真空射流器41抽吸上述成分后通过多孔管43排入水箱44,另一部分则送入初级换热器23与制冷剂换热,增加热泵系统回收热量的同时降低水箱44内水温。在所述真空射流器41的抽真空管路吸入口设置有阻液挡板42,以防止吸入凝结水,所述多孔管43设置于所述水箱44内,并浸没于水中,用于直接吸收剩余蒸汽。循环水温控装置45用于调控水箱44内水温使之处于较低水平,以提高抽真空系统的效率。The remaining steam, air and other non-condensable gases processed by the condensed low-temperature
根据本申请的一体式多效冷凝低温蒸发浓缩系统,其中,所述抽真空系统的阻液挡板设置于抽真空管吸入口处用于防止吸入冷凝水,所述多孔管设置于水箱中并浸没于循环水中,所述抽真空循环泵同时将部分循环水送入初级换热器换热,在为水箱散热的同时增加热泵循环系统吸热量。According to the integrated multi-effect condensation low-temperature evaporation and concentration system of the present application, the liquid blocking baffle of the vacuum pumping system is arranged at the suction port of the vacuum pumping pipe to prevent the suction of condensed water, and the porous pipe is arranged in the water tank and submerged In the circulating water, the vacuum circulating pump simultaneously sends part of the circulating water to the primary heat exchanger for heat exchange, which increases the heat absorption of the heat pump circulating system while dissipating heat for the water tank.
根据本申请的一体式多效冷凝低温蒸发浓缩系统,其中,所述真空射流器的分支接抽真空管路,所述真空射流器的出水管连接所述多孔管,所述多孔管的底部封闭,四周设置有多个射流圆孔。According to the integrated multi-effect condensation low-temperature evaporation concentration system of the present application, the branch of the vacuum ejector is connected to the vacuum pipeline, the outlet pipe of the vacuum ejector is connected to the porous pipe, and the bottom of the porous pipe is closed, A plurality of jet circular holes are arranged around.
分隔筒板底板边沿与一体式多效冷凝低温蒸发浓缩罐1的内壁焊接密封,二次蒸汽通过分隔筒板圆筒的内部上升到散流翅片处,经散流翅片散流后,折回至初级冷凝盘管33进行冷凝。分隔筒板底板、分隔筒板圆筒和一体式多效冷凝低温蒸发浓缩罐1内壁围合成的圆环形腔体,用于容纳初级冷凝盘管33、雾化喷头110和蒸发器盘管24,同时分隔筒板底板处承接凝结水。The edge of the bottom plate of the partition tube plate is welded and sealed with the inner wall of the integrated multi-effect condensation low-temperature
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
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| CN116789212A (en) * | 2023-05-29 | 2023-09-22 | 常州大学 | Low-temperature evaporation concentration system and method based on solar phase-change energy-storage heat pump |
| CN118526803A (en) * | 2024-07-25 | 2024-08-23 | 山西鸿生化工股份有限公司 | Sodium cyanide evaporation concentration equipment |
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