CN115921189A - Suspended coating production line for aluminum alloy shells - Google Patents
Suspended coating production line for aluminum alloy shells Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种悬挂式涂装生产线,特别涉及一种适用于铝合金壳体的悬挂式涂装生产线。The invention relates to a hanging coating production line, in particular to a hanging coating production line suitable for aluminum alloy shells.
背景技术Background technique
GIS(Gas Insulated Switchgear,气体绝缘金属封闭开关)设备作为输变电关键设备,以其结构紧凑、占地面积小、运行安全可靠、检修时间短、不受外界环境影响等优势,在电力系统中得到广泛应用。GIS (Gas Insulated Switchgear, gas-insulated metal-enclosed switchgear) equipment, as a key equipment for power transmission and transformation, has the advantages of compact structure, small footprint, safe and reliable operation, short maintenance time, and no influence from the external environment. be widely used.
GIS设备的外壳通常由铝合金材质制成。涂装是铝合金壳体的制造工艺中的一个重要环节。涂装是一个系统工程,它包括涂装前对被涂物表面的处理、涂布工艺和干燥三个基本工序以及设计合理的涂层系统。设计涂装工艺,需要选择适宜的涂料,确定良好的涂装作业环境并进行质量、工艺管控等。The casing of GIS equipment is usually made of aluminum alloy. Coating is an important link in the manufacturing process of aluminum alloy shells. Coating is a systematic project, which includes three basic processes of surface treatment before coating, coating process and drying, as well as a reasonable coating system design. To design the coating process, it is necessary to select the appropriate coating, determine a good coating operation environment, and carry out quality and process control.
现有的铝合金壳体的涂装生产线,会在部分工序使用了悬挂式流水线,但零件在各大工序之间流转需多次上下件,生产效率低且多次上下件有安全和质量隐患等问题。因此,急需设计一种一次上下件就能完成所有作业工序的新型铝合金壳体涂装生产线,解决现有涂装生产线生产效率低、安全和质量隐患等问题。The existing aluminum alloy shell coating production line uses a suspended assembly line in some processes, but parts need to be loaded and unloaded multiple times between major processes, the production efficiency is low, and multiple loading and unloading poses safety and quality risks And other issues. Therefore, there is an urgent need to design a new aluminum alloy shell coating production line that can complete all the work procedures in one loading and unloading, so as to solve the problems of low production efficiency, safety and quality hidden dangers of the existing coating production line.
发明内容Contents of the invention
本发明所要解决现有涂装生产线生产效率低、安全和质量隐患等问题,而提供一种悬挂式涂装生产线。The present invention aims to solve the problems of low production efficiency, safety and quality hidden dangers of the existing coating production line, and provides a suspended coating production line.
本发明通过以下技术方案解决上述技术问题:The present invention solves the above technical problems through the following technical solutions:
本发明提供一种适用于铝合金壳体的悬挂式涂装生产线,所述悬挂式涂装生产线包括:The present invention provides a suspended coating production line suitable for aluminum alloy shells, the suspended coating production line comprising:
在厂房地面规划出的生产区域;The production area planned on the plant floor;
仓库,所述仓库包括原材料库和成品库,所述仓库设置于所述生产区域的侧边;a warehouse, the warehouse includes a raw material warehouse and a finished product warehouse, and the warehouse is arranged on the side of the production area;
悬挂链,所述悬挂链设置于所述生产区域的上方,所述悬挂链用于悬挂并输送所述铝合金壳体;a suspension chain, the suspension chain is arranged above the production area, and the suspension chain is used to suspend and transport the aluminum alloy casing;
若干生产设备,所述生产设备布置于所述生产区域内,若干生产设备沿所述悬挂链的延伸方向设置,所述悬挂链根据对应设置的生产设备的功能依次划分为上件段、涂装前处理段、第一处理段、底漆烘干段、第二处理段、面漆烘干段、涂装后处理段和下件段,所述上件段的入口连接所述原材料库的出口,所述下件段的出口连接所述成品库的入口。A plurality of production equipment, the production equipment is arranged in the production area, and a plurality of production equipment is arranged along the extension direction of the suspension chain, and the suspension chain is divided into the upper section, the coating section and the coating section according to the functions of the corresponding production equipment. Pre-treatment section, first treatment section, primer drying section, second treatment section, topcoat drying section, post-painting treatment section and lower part section, the inlet of the upper part section is connected to the outlet of the raw material warehouse , the outlet of the lower section is connected to the inlet of the finished product warehouse.
在本技术方案中,通过设置一条完整的从原材料库的出口连接至成品库的入口的悬挂链,且设置第一处理段、第二处理段分别对铝合金壳体的内壁、底部和外表面进行喷漆,使铝合金壳体在涂装过程中不需要多次上下件,一次上件即可完成铝合金壳体的涂装。In this technical solution, by setting up a complete suspension chain connected from the outlet of the raw material warehouse to the entrance of the finished product warehouse, and setting the first processing section and the second processing section to treat the inner wall, bottom and outer surface of the aluminum alloy shell respectively Painting is carried out, so that the aluminum alloy shell does not need to be loaded and unloaded multiple times during the coating process, and the coating of the aluminum alloy shell can be completed by one loading.
较佳地,所述仓库位于所述生产区域的右上角,所述下件段沿所述生产区域的上边缘设置,所述涂装前处理段的前段沿所述生产区域的右边缘设置,所述涂装前处理段的后段与所述下件段相平行并相对于所述下件段位于内部。Preferably, the warehouse is located at the upper right corner of the production area, the lower section is arranged along the upper edge of the production area, and the front section of the pre-painting treatment section is arranged along the right edge of the production area, The rear section of the pre-painting treatment section is parallel to the lower section and is located inside relative to the lower section.
在本技术方案中,将下件段设置于生产区域的上边缘,可以保证铝合金壳体入库时方便操作人员观察和清点数量;将涂装前处理段的前段、涂装前处理段的后段设置于生产区域的边缘,可以方便施工时的安装,也方便了操作人员的操作以及设备维修。In this technical solution, the lower section is set on the upper edge of the production area, which can ensure that the operator can observe and count the quantity conveniently when the aluminum alloy shell is put into storage; the front section of the pre-painting treatment section, the The back section is set on the edge of the production area, which can facilitate the installation during construction, and also facilitate the operation of operators and equipment maintenance.
较佳地,所述涂装前处理段的前段包括脱脂段、第一水洗段,所述脱脂段、第一水洗段平行于所述生产区域的右边缘设置,所述第一水洗段相对于所述脱脂段位于内部。Preferably, the front section of the pre-painting treatment section includes a degreasing section and a first water washing section, the degreasing section and the first water washing section are arranged parallel to the right edge of the production area, and the first water washing section is opposite to the The degreasing section is located inside.
在本技术方案中,脱脂段、第一水洗段设置于生产区域的右边缘,有利于人员操作和维修,可以最大化地合理使用厂房空间,同时也方便了操作人员的操作。In this technical solution, the degreasing section and the first water washing section are arranged on the right edge of the production area, which is convenient for personnel to operate and maintain, can maximize the reasonable use of workshop space, and is also convenient for operators to operate.
较佳地,所述悬挂式涂装生产线还包括第一人行平台,所述第一人行平台位于所述脱脂段、第一水洗段之间。Preferably, the suspended coating production line further includes a first pedestrian platform, and the first pedestrian platform is located between the degreasing section and the first water washing section.
在本技术方案中,第一人行平台的设置,可供操作人员操作和观察脱脂段、第一水洗段的运行情况。In this technical solution, the setting of the first pedestrian platform can be used by operators to operate and observe the operation conditions of the degreasing section and the first water washing section.
较佳地,所述涂装前处理段的后段包括出光段、第二水洗段、钝化段、纯水洗段、吹水段、滴水段、水分烘干段和第一强冷段,所述出光段、第二水洗段、钝化段、纯水洗段和吹水段组成第一直线段,所述滴水段、水分烘干段和第一强冷段组成第二直线段,所述第一直线段、第二直线段平行于所述下件段设置,所述第二直线段相对于所述第一直线段位于内部。Preferably, the rear section of the pre-painting treatment section includes a light extraction section, a second water washing section, a passivation section, a pure water washing section, a water blowing section, a dripping section, a moisture drying section and a first forced cooling section, so The light emitting section, the second washing section, the passivation section, the pure water washing section and the water blowing section form the first straight section, the dripping section, the moisture drying section and the first strong cooling section form the second straight section, and the first A straight line segment and a second straight line segment are arranged parallel to the lower section, and the second straight line segment is located inside relative to the first straight line segment.
在本技术方案中,上述涂装前处理段的后段的设置,可以最大化地合理使用厂房空间,也方便了操作人员的操作,同时水分烘干段还可以与其它烘干段相邻设置,节约了能源。In this technical solution, the setting of the rear section of the above-mentioned pre-painting treatment section can maximize the rational use of workshop space and facilitate the operation of operators. At the same time, the moisture drying section can also be set adjacent to other drying sections, saving energy. energy.
较佳地,所述悬挂式涂装生产线还包括第二人行平台,所述第二人行平台设置于所述第一直线段与所述第二直线段之间。Preferably, the suspended painting production line further includes a second pedestrian platform, and the second pedestrian platform is arranged between the first straight line section and the second straight line section.
在本技术方案中,第二人行平台可供操作人员观察涂装前处理段的后段的运行情况。In this technical solution, the second pedestrian platform can be used by operators to observe the running conditions of the rear section of the pre-painting treatment section.
较佳地,所述底漆烘干段、面漆烘干段相邻设置。Preferably, the primer drying section and the topcoat drying section are arranged adjacently.
在本技术方案中,底漆烘干段、面漆烘干段相邻设置,使底漆烘干段、面漆烘干段散出的热量可以相互补偿,在减少能源浪费的同时还节省了占地面积,最大限度地节省了能源。In this technical solution, the primer drying section and the topcoat drying section are arranged adjacent to each other, so that the heat emitted by the primer drying section and the topcoat drying section can compensate each other, which not only reduces energy waste, but also saves land occupation area, saving energy to the greatest extent.
较佳地,所述涂装前处理段还包括水分烘干段,所述水分烘干段与所述底漆烘干段、面漆烘干段相邻设置。Preferably, the pre-painting treatment section further includes a moisture drying section, and the moisture drying section is arranged adjacent to the primer drying section and the topcoat drying section.
在本技术方案中,水分烘干段与底漆烘干段、面漆烘干段相邻设置,使水分烘干段的热量也可以与底漆烘干段、面漆烘干段的热量相互补偿,减少能源浪费。In this technical solution, the moisture drying section is arranged adjacent to the primer drying section and the topcoat drying section, so that the heat of the moisture drying section can also compensate with the heat of the primer drying section and the topcoat drying section, Reduce energy waste.
较佳地,所述第一处理段和/或第二处理段沿所述生产区域的下边缘设置。Preferably, the first processing section and/or the second processing section are arranged along the lower edge of the production area.
在本技术方案中,第一处理段和/或第二处理段沿生产区域的下边缘设置,使操作人员可以方便地进行喷漆操作,使喷漆自动化有可参观性,且有利于通排风。In this technical solution, the first processing section and/or the second processing section are arranged along the lower edge of the production area, so that the operator can conveniently carry out the painting operation, make the painting automation easy to see, and facilitate ventilation and exhaust.
较佳地,所述涂装后处理段沿所述生产区域的左边缘设置。Preferably, the post-painting treatment section is arranged along the left edge of the production area.
在本技术方案中,将涂装后处理段的主要生产设备设置于生产区域的左边缘,使操作人员可以方便地进行后处理操作,也便于后处理设备的维修。In this technical solution, the main production equipment of the post-painting treatment section is arranged on the left edge of the production area, so that operators can conveniently perform post-processing operations and facilitate maintenance of post-processing equipment.
较佳地,所述底漆烘干段、面漆烘干段位于所述生产区域的中部。Preferably, the primer drying section and the topcoat drying section are located in the middle of the production area.
在本技术方案中,底漆烘干段、面漆烘干段位于生产区域的中部,实现了生产线的合理布局,同时底漆烘干段、面漆烘干段散发的热量也可以与其它设备共用,以及供厂房取暖,节省了能源。In this technical solution, the primer drying section and the topcoat drying section are located in the middle of the production area, which realizes a reasonable layout of the production line. At the same time, the heat emitted by the primer drying section and the topcoat drying section can also be compared with other equipment Shared, and used for factory heating, saving energy.
较佳地,所述悬挂式涂装生产线还包括半成品储存线和线体转挂装置,所述线体转挂装置设置于所述半成品储存线与所述悬挂链之间,所述半成品储存线用于悬挂并储存所述铝合金壳体,所述线体转挂装置用于将所述铝合金壳体在所述半成品储存线、悬挂链之间进行运输。Preferably, the suspended coating production line also includes a semi-finished product storage line and a line body transfer device, the line body transfer device is arranged between the semi-finished product storage line and the suspension chain, and the semi-finished product storage line It is used for hanging and storing the aluminum alloy shell, and the wire body transfer device is used for transporting the aluminum alloy shell between the semi-finished product storage line and the suspension chain.
在本技术方案中,通过设置半成品储存线,可以将未完成涂装的铝合金壳体暂时存储在半成品储存线上,使铝合金壳体保持悬挂状态,不需要将铝合金壳体取下再存储,提高了生产效率。In this technical solution, by setting up a semi-finished product storage line, the unpainted aluminum alloy casing can be temporarily stored on the semi-finished product storage line, so that the aluminum alloy casing remains in a suspended state, and there is no need to remove the aluminum alloy casing storage, improving production efficiency.
较佳地,所述半成品储存线延伸至所述悬挂链的上方,所述半成品储存线与所述悬挂链在竖直方向部分重合。Preferably, the storage line for semi-finished products extends above the suspension chain, and the storage line for semi-finished products partially overlaps with the suspension chain in the vertical direction.
在本技术方案中,将半成品储存线设置于悬挂链的上方,不影响生产的同时,也节省了厂房面积。In this technical solution, the semi-finished product storage line is arranged above the suspension chain, which does not affect the production and saves the workshop area.
较佳地,所述悬挂式涂装生产线还包括上层楼板,所述上层楼板横向插入所述半成品储存线、悬挂链之间,所述上层楼板将所述半成品储存线、悬挂链沿竖直方向隔离。Preferably, the suspended coating production line also includes an upper floor, the upper floor is horizontally inserted between the semi-finished product storage line and the suspension chain, and the upper floor vertically connects the semi-finished product storage line and the suspension chain. isolation.
在本技术方案中,设置上层楼板,保证了半成品储存线下方的设备安全和人员安全;同时,操作人员也可以走到上层楼板上,对半成品储存线进行操作或维修。In this technical solution, the upper floor is set to ensure the safety of equipment and personnel under the semi-finished product storage line; at the same time, operators can also go to the upper floor to operate or maintain the semi-finished product storage line.
较佳地,所述第一处理段包括底漆前遮蔽段和实施段,所述底漆前遮蔽段用于对所述铝合金壳体的部分表面进行遮蔽,所述实施段用于对所述铝合金壳体的表面进行喷漆;所述线体转挂装置设置于所述底漆前遮蔽段、实施段之间。Preferably, the first treatment section includes a pre-primer masking section and an implementation section, the primer pre-masking section is used for masking part of the surface of the aluminum alloy casing, and the implementation section is used for The surface of the aluminum alloy shell is sprayed; the wire body transfer device is arranged between the shielding section before the primer and the implementation section.
在本技术方案中,铝合金壳体,经第一处理段的底漆前遮蔽段进行遮蔽处理后,可选择进入第一处理段的实施段进行喷漆处理,也可以选择从线体转挂装置转移至半成品储存线上,暂时先存储在半成品储存线上,避免了第一处理段的实施段出现零件积压的问题。In this technical solution, after the aluminum alloy shell is shielded by the primer shielding section of the first treatment section, it can choose to enter the implementation section of the first treatment section for painting treatment, or it can be selected from the wire body transfer device Transfer to the semi-finished product storage line, and temporarily store it on the semi-finished product storage line, avoiding the problem of backlog of parts in the implementation section of the first processing section.
较佳地,所述悬挂式涂装生产线还包括人流通道,所述人流通道用于供操作人员行走及物流运输,所述人流通道环绕所述生产区域的边缘设置。Preferably, the suspended coating production line further includes a human flow channel, which is used for operators to walk and transport goods, and the human flow channel is arranged around the edge of the production area.
在本技术方案中,将操作要求较高的生产设备都设置于生产区域的边缘,再在生产区域的边缘设置环绕的人流通道,保证了操作人员行走和物流运输的便捷度,提高了生产效率。In this technical solution, all the production equipment with high operation requirements are arranged on the edge of the production area, and then a surrounding human flow channel is set up on the edge of the production area, which ensures the convenience of the operator's walking and logistics transportation, and improves the production efficiency. efficiency.
在符合本领域常识的基础上,上述各优选条件,可任意组合,即得本发明各较佳实例。On the basis of conforming to common knowledge in the field, the above-mentioned preferred conditions can be combined arbitrarily to obtain preferred examples of the present invention.
本发明的积极进步效果在于:The positive progress effect of the present invention is:
上述适用于铝合金壳体的悬挂式涂装生产线,通过设置一条完整的从原材料库的出口连接至成品库的入口的悬挂链,且设置第一处理段、第二处理段分别对铝合金壳体的内壁、底部和外表面进行喷漆,使铝合金壳体在涂装过程中不需要重复上下件,一次上件即可完成铝合金壳体的涂装,极大地提高了铝合金壳体涂装的生产效率和产品质量,缩短了制造周期,提升了人均产值。The above-mentioned suspended coating production line suitable for aluminum alloy shells is provided with a complete suspension chain connected from the outlet of the raw material warehouse to the entrance of the finished product warehouse, and the first processing section and the second processing section are respectively set to treat the aluminum alloy shell The inner wall, bottom and outer surface of the body are sprayed, so that the aluminum alloy shell does not need to be repeatedly loaded and unloaded during the coating process, and the coating of the aluminum alloy shell can be completed by one piece of loading, which greatly improves the coating quality of the aluminum alloy shell. The production efficiency and product quality of packaging are improved, the manufacturing cycle is shortened, and the per capita output value is increased.
附图说明Description of drawings
图1为本发明适用于铝合金壳体的悬挂式涂装生产线的布局示意图。Fig. 1 is a schematic layout diagram of a hanging coating production line applicable to aluminum alloy shells according to the present invention.
图2为图1所示的悬挂式涂装生产线的局部放大图。Fig. 2 is a partially enlarged view of the hanging coating production line shown in Fig. 1 .
图3为图1所示的悬挂式涂装生产线的半成品储存线、悬挂链的竖直方向的示意图。Fig. 3 is a schematic view in the vertical direction of the semi-finished product storage line and the suspension chain of the hanging coating production line shown in Fig. 1 .
附图标记说明Explanation of reference signs
生产区域1Production area 1
仓库2Warehouse 2
悬挂链3hanging
上件段31
涂装前处理段32
脱脂段321
第一水洗段322The
出光段323
第二水洗段324The
钝化段325
纯水洗段326Pure
吹水段327Blowing
滴水段328
水分烘干段329
第一强冷段3210The first forced
第一处理段33
底部遮蔽段331
顶部遮蔽段332
侧部遮蔽段333
孔遮蔽段334
喷内壁漆段335Spray interior
喷底漆段336
底漆流平段337
底漆烘干段34
第二处理段35
底漆强冷段351Primer forced
底漆打磨段352
底漆清理段353
底漆清洁段354
面漆前遮蔽段355Masking section before
喷面漆段356
补喷面漆段357
面漆流平段358
面漆烘干段36
涂装后处理段37
面漆强冷段371Topcoat forced
去遮蔽段372
面漆打磨段373
面漆清理段374
面漆清洁段375
下件段38
第一人行平台4First Pedestrian Platform 4
第二人行平台5Second pedestrian platform 5
半成品储存线6Semi-finished
线体转挂装置7Line body transfer device 7
上层楼板8
人流通道9Passageway 9
具体实施方式Detailed ways
下面通过实施例的方式进一步说明本发明,但并不因此将本发明限制在所述的实施例范围之中。The present invention is further illustrated below by means of examples, but the present invention is not limited to the scope of the examples.
图1所示为本发明适用于铝合金壳体的悬挂式涂装生产线的一实施例。该悬挂式涂装生产线,包括生产区域1、仓库2、悬挂链3和若干生产设备,生产区域1在厂房地面规划出,仓库2包括原材料库和成品库,仓库2设置于生产区域1的侧边;悬挂链3设置于生产区域1的上方,悬挂链3用于悬挂并输送铝合金壳体;生产设备布置于生产区域1内,若干生产设备沿悬挂链3的延伸方向设置,悬挂链3根据对应设置的生产设备的功能依次划分为上件段31、涂装前处理段32、第一处理段33、底漆烘干段34、第二处理段35、面漆烘干段36、涂装后处理段37和下件段38,上件段31的入口连接原材料库的出口,下件段38的出口连接成品库的入口。Fig. 1 shows an embodiment of the present invention applicable to a hanging coating production line for aluminum alloy shells. The suspended coating production line includes production area 1, warehouse 2,
该悬挂式涂装生产线,通过设置一条完整的从原材料库的出口连接至成品库的入口的悬挂链3,且设置第一处理段33、第二处理段35分别对铝合金壳体的内壁、底部和外表面进行喷漆,使铝合金壳体在涂装过程中不需要重复上下件,一次上件即可完成铝合金壳体的涂装。In this hanging coating production line, a
涂装前处理段32可分为前段和后段,涂装前处理段32的前段根据对应的生产设备的功能依次划分为脱脂段321、第一水洗段322;涂装前处理段32的后段根据对应的生产设备的功能依次划分为出光段323、第二水洗段324、钝化段325、纯水洗段326、吹水段327、滴水段328、水分烘干段329和第一强冷段3210。第一处理段33包括底漆前遮蔽段和实施段,底漆前遮蔽段用于对铝合金壳体的部分表面进行遮蔽,实施段用于对铝合金壳体的表面进行喷漆;底漆前遮蔽段根据对应的生产设备的功能依次划分为底部遮蔽段331、顶部遮蔽段332、侧部遮蔽段333、孔遮蔽段334,实施段根据对应的生产设备的功能依次划分为喷内壁漆段335、喷底漆段336、底漆流平段337。底漆烘干段34用于底漆烘干。第二处理段35根据对应的生产设备的功能依次划分为底漆强冷段351、底漆打磨段352、底漆清理段353、底漆清洁段354、面漆前遮蔽段355、喷面漆段356、补喷面漆段357和面漆流平段358。面漆烘干段36用于面漆烘干。涂装后处理段37根据对应的生产设备的功能依次划分为面漆强冷段371、去遮蔽段372、面漆打磨段373、面漆清理段374和面漆清洁段375。通过上述生产线的工艺流程的布置,可以较佳地实现铝合金壳体的涂装;当然,也可以根据具体的工艺需求对上述功能模块进行调整,以达到更佳的涂装效果。The
如图1所示,仓库2位于生产区域1的右上角,下件段38沿生产区域1的上边缘设置,涂装前处理段32的前段沿生产区域1的右边缘设置,涂装前处理段32的后段与下件段38相平行并相对于下件段38位于内部。通过将涂装前处理段32的前段、涂装前处理段32的后段设置于生产区域1的边缘,可以方便施工时的安装,也方便了操作人员的操作以及设备维修。As shown in Figure 1, the warehouse 2 is located at the upper right corner of the production area 1, the
其中,涂装前处理段32的前段的脱脂段321、第一水洗段322平行于生产区域1的右边缘设置,第一水洗段322相对于脱脂段321位于内部。在脱脂段321、第一水洗段322之间还设置有第一人行平台4,第一人行平台4可供操作人员操作和观察脱脂段321、第一水洗段322的运行情况。Wherein, the
其中,涂装前处理段32的后段的出光段323、第二水洗段324、钝化段325、纯水洗段326和吹水段327组成第一直线段,滴水段328、水分烘干段329和第一强冷段3210组成第二直线段,第一直线段、第二直线段平行于下件段38设置,第二直线段相对于第一直线段位于内部。在第一直线段与第二直线段之间还设置有第二人行平台5,第二人行平台5可供操作人员观察涂装前处理段32的后段的运行情况。Wherein, the
如图1和图2所示,底漆烘干段34、面漆烘干段36位于生产区域1的中部。由于烘干设备所需要的人工操作较少,将底漆烘干段34、面漆烘干段36放置于生产区域1的中部,可以使整个生产线的布局更加紧凑的同时,也不影响生产线的生产效率和操作便捷度。As shown in FIGS. 1 and 2 , the
为了最大限度地节省能源,底漆烘干段34、面漆烘干段36相邻设置,使底漆烘干段34、面漆烘干段36散出的热量可以相互补偿,在减少能源浪费的同时还节省了占地面积。同时,涂装前处理段32的水分烘干段329,也可以设置为与底漆烘干段34、面漆烘干段36相邻设置,使水分烘干段329的热量也可以与底漆烘干段34、面漆烘干段36的热量相互补偿,减少能源浪费。In order to save energy to the greatest extent, the
如图1所示,第一处理段33沿生产区域1的下边缘设置。具体而言,第一处理段33的喷内壁漆段335、喷底漆段336靠生产区域1的下边缘设置,第一处理段33的底漆前遮蔽段(即底部遮蔽段331、顶部遮蔽段332、侧部遮蔽段333、孔遮蔽段334)设置于第一处理段33的实施段与涂装前处理段32的后段之间。将喷内壁漆段335、喷底漆段336设置于生产区域1的下边缘,使操作人员可以方便地进行喷漆操作。而底部遮蔽段331、顶部遮蔽段332、侧部遮蔽段333、孔遮蔽段334设置于相对较内的区域,可以在保证生产效率的同时也节省了空间。As shown in FIG. 1 , the
如图1所示,第二处理段35沿生产区域1的下边缘设置。具体而言,第二处理段35的底漆打磨段352、底漆清理段353、底漆清洁段354、面漆前遮蔽段355、喷面漆段356、补喷面漆段357沿生产区域1的下边缘设置,底漆强冷段351向内弯曲连接底漆打磨段352和底漆烘干段34,面漆流平段358向内弯曲连接补喷面漆段357和面漆烘干段36。将第二处理段35的主要生产设备设置于生产区域1的下边缘,使操作人员可以方便地进行喷漆操作,也便于喷漆设备的维修。As shown in FIG. 1 , the
如图1所示,涂装后处理段37沿生产区域1的左边缘设置。具体而言,去遮蔽段372、面漆打磨段373、面漆清理段374、面漆清洁段375沿生产区域1的左边缘设置,面漆强冷段371向内弯折连接面漆烘干段36和去遮蔽段372。将涂装后处理段37的主要生产设备设置于生产区域1的左边缘,使操作人员可以方便地进行后处理操作,也便于后处理设备的维修。As shown in FIG. 1 , the
从整体布局上看,涂装前处理段32的后段位于生产区域1的上边缘,涂装前处理段32的前段位于生产区域1的右边缘,第一处理段33的实施段、第二处理段35位于生产区域1的下边缘,涂装后处理段37位于生产区域1的左边缘,使该涂装生产线的操作要求较高的生产设备都位于生产区域1的边缘,方便了操作人员的操作和设备维护。而,底漆烘干段34、面漆烘干段36位于中部,并与涂装前处理段32的水分烘干段329相邻设置,解决了烘干炉散热导致的能源浪费的问题,最大限度地节省了能源,达到了节能环保的目的。From the overall layout, the rear section of the
如图1和图3所示,悬挂式涂装生产线还包括半成品储存线6和线体转挂装置7,线体转挂装置7设置于半成品储存线6与悬挂链3之间,半成品储存线6用于悬挂并储存铝合金壳体,线体转挂装置7用于将铝合金壳体在半成品储存线6、悬挂链3之间进行运输。当铝合金壳体在涂装过程中出现积压,无法流到下一个工序时,可以通过线体转挂装置7将铝合金壳体从悬挂链3转移至半成品储存线6上。铝合金壳体,先悬挂在半成品储存线6上,待后续工序的积压现象消失,再从半成品储存线6转移到悬挂链3上,流入到下一个工序。当需要暂停生产时,也可以将未完成涂装的铝合金壳体通过线体转挂装置7从悬挂链3转移至半成品储存线6上,使未完成涂装的铝合金壳体暂时存放在半成品储存线6上。As shown in Figures 1 and 3, the suspended coating production line also includes a semi-finished
为了节省厂房面积,半成品储存线6可延伸至悬挂链3的上方,半成品储存线6与悬挂链3在竖直方向部分重合。将铝合金壳体通过半成品储存线6移动至悬挂链3的上方,不影响生产的同时,也节省了厂房面积。In order to save the workshop area, the semi-finished
为了避免半成品储存线6的铝合金壳体掉落造成危险,该生产线还设置有上层楼板8,该上层楼板8横向插入半成品储存线6、悬挂链3之间,上层楼板8将半成品储存线6、悬挂链3沿竖直方向隔离。即使发生意外,铝合金壳体从半成品储存线6上掉落,也只会掉落到上层楼板8上,不会掉落到下方的悬挂链3及周围的生产设备上,保证了半成品储存线6下方的设备安全和人员安全;同时,操作人员也可以走到上层楼板8上,对半成品储存线6进行操作或维修。In order to avoid the danger caused by the falling of the aluminum alloy shell of the semi-finished
在本实施例中,上件段31设置在二楼,下件段38设置在一楼,半成品储存线6设置于最顶端,相当于三楼。In this embodiment, the
在本实施例中,半成品储存线6主要位于涂装前处理段32、底漆烘干段34的上方;在其他的实施例中,半成品储存线6也可以根据生产设备的高度和工艺流程的要求,设置于其它区域。In this embodiment, the semi-finished
在本实施例中,由于第一处理段33的实施段是较容易出现积压的工艺环节,因此,线体转挂装置7设置于第一处理段33的底漆前遮蔽段、实施段之间。铝合金壳体,经涂装前处理段32进行表面处理后,再经第一处理段33的底漆前遮蔽段进行遮蔽处理。此后,可选择进入第一处理段33的实施段进行喷漆处理,也可以选择从线体转挂装置7转移至半成品储存线6上,暂时先存储在半成品储存线6上。In this embodiment, since the implementation section of the
如图1所示,悬挂式涂装生产线还包括人流通道9,人流通道9用于供操作人员行走及物流运输,人流通道9环绕生产区域1的边缘设置。将操作要求较高的生产设备都设置于生产区域1的边缘,再在生产区域1的边缘设置环绕的人流通道9,保证了操作人员行走和物流运输的便捷度,提高了生产效率。As shown in FIG. 1 , the suspended coating production line also includes a human flow channel 9 , which is used for the walking of operators and logistics transportation, and the human flow channel 9 is arranged around the edge of the production area 1 . All the production equipment with high operation requirements are arranged on the edge of the production area 1, and then the surrounding human flow channel 9 is set on the edge of the production area 1, which ensures the convenience of the operators' walking and logistics transportation, and improves the production efficiency.
本发明不局限于上述实施方式,不论在其形状或结构上作任何变化,均落在本发明的保护范围之内。本发明的保护范围是由所附权利要求书限定的,本领域的技术人员在不背离本发明的原理和实质的前提下,可以对这些实施方式做出多种变更或修改,但这些变更和修改均落入本发明的保护范围。The present invention is not limited to the above-mentioned embodiments, and any changes in its shape or structure fall within the protection scope of the present invention. The protection scope of the present invention is defined by the appended claims. Those skilled in the art can make various changes or modifications to these embodiments without departing from the principle and essence of the present invention, but these changes and Modifications all fall within the protection scope of the present invention.
Claims (16)
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