CN116032019A - A rectification electric control device and method for an electric desalination system - Google Patents
A rectification electric control device and method for an electric desalination system Download PDFInfo
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Abstract
本发明涉及一种用于电除盐系统的整流电控装置和方法,包括:供电电源、装置电气控制回路、整流控制器模块和就地手操控制器模块;所述供电电源与装置电气控制回路、整流控制器模块、就地手操控制器模块均电连接;其中,所述装置电气控制回路包括装置电气一次回路和装置电气二次回路。本发明的有益效果是:本发明能实现EDI系统在接收到系统进水断水信号后的快速紧急停机,避免断水状态下的直流电流无法切断而导致生产事故的发生;在远控状态,通过PLC系统的PID调节功能实现系统产水电阻率的长期稳定,减少运行人员的工作量,能实现无人值守。
The invention relates to a rectification electric control device and method for an electric desalination system, comprising: a power supply, a device electrical control circuit, a rectification controller module and an on-site manual controller module; the power supply and the device electrical control The loop, the rectification controller module, and the local manual controller module are all electrically connected; wherein, the electrical control loop of the device includes a primary electrical circuit of the device and a secondary electrical circuit of the device. The beneficial effects of the present invention are: the present invention can realize the rapid emergency stop of the EDI system after receiving the system water supply and water cutoff signal, avoiding the occurrence of production accidents caused by the inability to cut off the DC current in the water cutoff state; in the remote control state, through the PLC The PID adjustment function of the system realizes the long-term stability of the resistivity of the water produced in the system, reduces the workload of the operating personnel, and can realize unattended operation.
Description
技术领域technical field
本发明涉及化学水处理电除盐技术领域,更确切地说,它涉及一种用于电除盐系统的整流电控装置和方法。The invention relates to the technical field of chemical water treatment electric desalination, more precisely, it relates to a rectifying electric control device and method for an electric desalination system.
背景技术Background technique
随着化学水处理电除盐(EDI)技术的逐步推广,对EDI装置的集成度及自动化程度要求越来越高,现行设计中,EDI整流控制器的电流均采用盘柜手动调整为主流,就地面板显示整流模块的电流值,达到调节电流大小的目的。With the gradual promotion of chemical water treatment electric desalination (EDI) technology, the requirements for the integration and automation of EDI devices are getting higher and higher. In the current design, the current of the EDI rectifier controller is manually adjusted by the panel as the mainstream. The local panel displays the current value of the rectifier module to achieve the purpose of adjusting the current.
然而,在EDI装置手动模式情况下,运行人员工作量大,实现远程自动化后,可实现无人值守运行。However, in the manual mode of the EDI device, the workload of the operator is heavy, and after remote automation is realized, unattended operation can be realized.
发明内容Contents of the invention
本发明的目的是克服现有技术中的不足,提供了一种用于电除盐系统的整流电控装置和方法。The purpose of the present invention is to overcome the deficiencies in the prior art, and provide a rectification electric control device and method for an electric desalination system.
第一方面,提供了一种用于电除盐系统的整流电控装置,包括:In the first aspect, a rectification electric control device for an electric desalination system is provided, including:
供电电源、装置电气控制回路、整流控制器模块和就地手操控制器模块;所述供电电源与装置电气控制回路、整流控制器模块、就地手操控制器模块均电连接;其中,所述装置电气控制回路包括装置电气一次回路和装置电气二次回路;所述整流控制器模块包括第一整流控制器U1、第二整流控制器U3和第三整流控制器U5;所述就地手操控制器模块包括第一就地手操控制器U2、第二就地手操控制器U4和第三就地手操控制器U6;Power supply, device electrical control circuit, rectifier controller module, and local manual controller module; the power supply is electrically connected to the device electrical control circuit, rectifier controller module, and local manual controller module; wherein, all The electrical control circuit of the device includes a device electrical primary circuit and a device electrical secondary circuit; the rectification controller module includes a first rectification controller U1, a second rectification controller U3 and a third rectification controller U5; the on-site manual The controller module includes a first local manual controller U2, a second local manual controller U4 and a third local manual controller U6;
在所述装置电气一次回路中,设置了一次回路断路器Q1和交流接触器KM1,用于通断整流控制器模块的供电,并在相间设置通电指示灯H1,用于指示整流控制器模块是否处于通电状态;In the electrical primary circuit of the device, a primary circuit breaker Q1 and an AC contactor KM1 are set up to switch the power supply of the rectifier controller module, and a power-on indicator H1 is set between phases to indicate whether the rectifier controller module is is powered on;
在所述装置电气二次回路中,设置有二次回路断路器Q2用于通断二次回路电源,二位旋钮S1用于切换就地或远程控制,其常开辅助触点用于远程状态指示,第一带灯按钮S2用于就地盘控启动整流器,第二带灯按钮S3用于就地盘控停止整流器,按钮S4串联入第一带灯按钮S2、第二带灯按钮S3和按钮S4的自锁回路,用于整流器报警就地盘控复位;第一中间继电器K1的线圈串联连接断水流量开关常开触点;第二中间继电器K2、第三中间继电器K3和第四中间继电器K4的线圈分别串联第一整流控制器U1、第二整流控制器U3和第三整流控制器U5的报警常开触点,第二中间继电器K2、第三中间继电器K3和第四中间继电器K4的其中一付常开触点用于自锁,一付常开触点串联入第二指示灯D2、第三指示灯D3和第四指示灯D4回路用于指示,一付常开触点用于输出信号至远端控制系统,另外一付常闭触点串联入第一整流控制器U1、第二整流控制器U3和第三整流控制器U5的断水停机端口。In the electrical secondary circuit of the device, there is a secondary circuit breaker Q2 for switching on and off the secondary circuit power supply, the two-position knob S1 is used for switching local or remote control, and its normally open auxiliary contact is used for remote status Indication, the first illuminated button S2 is used to start the rectifier by local panel control, the second illuminated button S3 is used to stop the rectifier by local panel control, and the button S4 is connected in series to the first illuminated button S2, the second illuminated button S3 and the button S4 The self-locking circuit of the rectifier alarm is used for local panel control and reset; the coil of the first intermediate relay K1 is connected in series with the normally open contact of the water flow switch; the coils of the second intermediate relay K2, the third intermediate relay K3 and the fourth intermediate relay K4 The alarm normally open contacts of the first rectification controller U1, the second rectification controller U3 and the third rectification controller U5 are respectively connected in series, and one of the second intermediate relay K2, the third intermediate relay K3 and the fourth intermediate relay K4 Normally open contacts are used for self-locking, a pair of normally open contacts are connected in series to the circuits of the second indicator light D2, the third indicator light D3 and the fourth indicator light D4 for indication, and a pair of normally open contacts are used to output signals to In the remote control system, another pair of normally closed contacts are connected in series to the water cut-off ports of the first rectification controller U1, the second rectification controller U3 and the third rectification controller U5.
作为优选,第一整流控制器U1、第二整流控制器U3和第三整流控制器U5的电源分别取至交流接触器KM1的输出侧;第一整流控制器U1、第二整流控制器U3和第三整流控制器U5的第一接线端子板JP1的9、10端子为整流器故障报警输出端子,1、2端子为断水停运输入端子;第二接线端子板JP2的1、2、3、4端子为第一就地手操控制器U2、第二就地手操控制器U4和第三就地手操控制器U6的信号转换端子;第三接线端子板JP3为供电输出端子,通过电缆连接至EDI模块;As a preference, the power supplies of the first rectification controller U1, the second rectification controller U3 and the third rectification controller U5 are respectively taken to the output side of the AC contactor KM1; the first rectification controller U1, the second rectification controller U3 and the
第一就地手操控制器U2、第二就地手操控制器U4和第三就地手操控制器U6的1、2端子为供电端子,3、4端子为远程电流给定端子,5、6、7、8为与整流控制器信号交换端子。
作为优选,整流电控装置预留有远程状态监视和控制的接口端子。Preferably, the rectification electric control device is reserved with an interface terminal for remote status monitoring and control.
作为优选,所述供电电源为交流AC380V电源。Preferably, the power supply is an AC AC380V power supply.
第二方面,提供了一种用于电除盐系统的整流电控方法,由第一方面任一所述的用于电除盐系统的整流电控装置执行,包括:In the second aspect, there is provided a rectification electric control method for an electric desalination system, which is performed by the rectification electric control device for an electric desalination system described in any one of the first aspects, including:
步骤1、系统上电:闭合一次回路断路器Q1和二次回路断路器Q2,此时通电指示灯H1点亮,表示本装置的供电电源已上电完成;
步骤2、系统启动:将二位旋钮S1打到就地侧,通过就地手操控制器来手动调节整流器的直流输出大小;在调试完成后,将二位旋钮S1打到远控侧,PLC系统根据整流器电流给定信号,通过就地手操控制器自动调节整流器的直流输出大小;
步骤3、系统停机:包括保护停机、就地停机和远程停机;
步骤3.1、保护停机:当EDI进水流量开关检测到流量不足,断水后,使第一中间继电器K1得电,辅助触点出发整流器自保护,自动切断直流输出;装置上第一指示灯D1点亮报警;当3套整流器其中任意1套发生故障,第一接线端子板JP1的9、10端子送出去短脉冲信号,使第二中间继电器K2、第三中间继电器K3或第四中间继电器K4得电后自锁,第二指示灯D2、第三指示灯D3或第四指示灯D4点亮;此时PLC系统接收到整流器故障信号后触发停运顺控,远程侧回路失电,交流接触器KM1线圈失电,主触头断开,一次回路断开,第二带灯按钮S3点亮,整流器失电,系统停运;Step 3.1, protection shutdown: When the EDI water inlet flow switch detects insufficient flow and the water is cut off, the first intermediate relay K1 is energized, the auxiliary contact triggers the rectifier self-protection, and automatically cuts off the DC output; the first indicator light on the device is at D1 When any one of the 3 sets of rectifiers fails,
步骤3.2、二位旋钮S1处于就地侧时,当按下第二带灯按钮S3,交流接触器KM1线圈失电,主触头断开,一次回路断开,第二带灯按钮S3的指示灯点亮,整流器失电,系统停运;Step 3.2. When the two-position knob S1 is on the local side, when the second illuminated button S3 is pressed, the coil of the AC contactor KM1 loses power, the main contact is disconnected, the primary circuit is disconnected, and the second illuminated button S3 indicates The lamp lights up, the rectifier loses power, and the system shuts down;
步骤3.3、远程停机:当运行人员在上位机上软手操触发停机指令后,PLC系统触发停运顺控,远程侧回路失电,交流接触器KM1线圈失电,主触头断开,一次回路断开,第二带灯按钮S3的指示灯点亮,整流器失电,系统停运。Step 3.3, remote shutdown: When the operator triggers the shutdown command on the upper computer, the PLC system triggers the shutdown sequence control, the remote side circuit loses power, the AC contactor KM1 coil loses power, the main contact is disconnected, and the primary circuit disconnect, the indicator light of the second illuminated button S3 lights up, the rectifier loses power, and the system shuts down.
作为优选,步骤2包括:Preferably,
步骤2.1、手动启动:将二位旋钮S1打到就地侧,此时二次回路就地侧回路打通,按下第一带灯按钮S2,交流接触器KM1线圈得电吸合,一次回路中的交流接触器KM1主触点闭合,辅助触点闭合自锁住二次回路,一次回路通电,第一带灯按钮S2的指示灯点亮,整流器在判断系统处于非断水状态后启动输出,第三接线端子板JP3端子输出默认的直流电流,驱动EDI模块产水,产水电阻率通过EDI系统产水管路上的电阻率表检测后实现就地和远程的显示;运行及调试人员通过电阻率表来判断出水电阻率是否符合要求,如未达到要求,通过第一就地手操控制器U2、第二就地手操控制器U4、第三就地手操控制器U6面板上的上下箭头按钮来手动调节整流器的直流输出大小,使EDI系统产水电阻率能达标;Step 2.1, manual start: Turn the two-position knob S1 to the local side, at this time the secondary circuit local side circuit is opened, press the first button S2 with light, the AC contactor KM1 coil is energized and closed, and the primary circuit The main contact of the AC contactor KM1 is closed, the auxiliary contact is closed to self-lock the secondary circuit, the primary circuit is energized, the indicator light of the first illuminated button S2 is lit, and the rectifier starts output after judging that the system is in a non-water-cut state, and the second The JP3 terminal of the three-wire terminal board outputs the default DC current to drive the EDI module to produce water. The resistivity of the produced water is detected by the resistivity meter on the water production pipeline of the EDI system to realize local and remote display; the operation and debugging personnel pass the resistivity meter To judge whether the resistivity of the outlet water meets the requirements, if it does not meet the requirements, use the up and down arrow buttons on the panels of the first local manual controller U2, the second local manual controller U4, and the third local manual controller U6 Manually adjust the DC output of the rectifier so that the resistivity of the water produced by the EDI system can reach the standard;
步骤2.2、远程启动:系统调试完成后,切换至自动运行模式;将二位旋钮S1打到远控侧,此时二次回路远控侧回路打通,运行人员在上位计算机手操按下启动按钮,PLC系统即发送远程启动长脉冲指令到X1端子排的7、8号端子,交流接触器KM1线圈得电吸合,一次回路通电,第一带灯按钮S2的指示灯点亮,整流器在判断系统处于非断水状态后启动输出,第三接线端子板JP3端子输出默认的直流电流,驱动EDI模块产水,产水电阻率通过EDI系统产水管路上的电阻率表检测后实现就地和远程的显示;PLC系统根据就地电阻率表送过来的4-20mA信号,与提前设置在PID调节器中的目标电阻率值进行比较计算后,发送4-20mA整流器电流给定信号到第一就地手操控制器U2、第二就地手操控制器U4和第三就地手操控制器U6的3、4接线柱来实时调节整流器的直流输出大小,使EDI的产水电阻率越来越接近PID调节器内的初始目标值。Step 2.2, remote start: After the system debugging is completed, switch to the automatic operation mode; turn the two-position knob S1 to the remote control side, at this time the secondary circuit remote control side circuit is opened, and the operator presses the start button on the upper computer , the PLC system sends a remote start long pulse command to
本发明的有益效果是:本发明解决了EDI系统远程无人值守的要求,能实现EDI系统在接收到系统进水断水信号后的快速紧急停机,避免断水状态下的直流电流无法切断而导致生产事故的发生;在远控状态,通过PLC系统的PID调节功能实现系统产水电阻率的长期稳定,减少运行人员的工作量,能实现无人值守。The beneficial effects of the present invention are: the present invention solves the requirement of remote unattended EDI system, and can realize the rapid emergency shutdown of the EDI system after receiving the system water supply and water cut-off signal, avoiding the failure of the DC current in the water cut-off state to cause production Accidents occur; in the remote control state, the long-term stability of the system water resistivity is realized through the PID adjustment function of the PLC system, which reduces the workload of the operating personnel and can be unattended.
附图说明Description of drawings
图1为电气控制回路图;Figure 1 is an electrical control circuit diagram;
图2为第一整流控制器U1和第一就地手操控制器U2的电路原理图;Fig. 2 is the schematic circuit diagram of the first rectification controller U1 and the first local manual controller U2;
图3为第二整流控制器U3和第二就地手操控制器U4的电路原理图;Fig. 3 is the circuit schematic diagram of the second rectification controller U3 and the second local manual controller U4;
图4为第三整流控制器U5和第三就地手操控制器U6的电路原理图;Fig. 4 is the schematic circuit diagram of the third rectification controller U5 and the third local manual controller U6;
附图标记说明:一次回路断路器Q1、二次回路断路器Q2、交流接触器KM1、二位旋钮S1、第一带灯按钮S2、第二带灯按钮S3、按钮S4、第一中间继电器K1、第二中间继电器K2、第三中间继电器K3、第四中间继电器K4、第一整流控制器U1、第二整流控制器U3、第三整流控制器U5、第一就地手操控制器U2、第二就地手操控制器U4、第三就地手操控制器U6、第一指示灯D1、第二指示灯D2、第三指示灯D3、第四指示灯D4、通电指示灯H1、第一接线端子板JP1、第二接线端子板JP2、第三接线端子板JP3。Explanation of reference signs: primary circuit breaker Q1, secondary circuit breaker Q2, AC contactor KM1, two-position knob S1, first illuminated button S2, second illuminated button S3, button S4, first intermediate relay K1 , the second intermediate relay K2, the third intermediate relay K3, the fourth intermediate relay K4, the first rectification controller U1, the second rectification controller U3, the third rectification controller U5, the first local manual controller U2, The second on-site manual controller U4, the third on-site manual controller U6, the first indicator light D1, the second indicator light D2, the third indicator light D3, the fourth indicator light D4, the power-on indicator H1, the second indicator light A terminal board JP1, a second terminal board JP2, and a third terminal board JP3.
具体实施方式Detailed ways
下面结合实施例对本发明做进一步描述。下述实施例的说明只是用于帮助理解本发明。应当指出,对于本技术领域的普通人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The present invention will be further described below in conjunction with the examples. The description of the following examples is provided only to aid the understanding of the present invention. It should be pointed out that for those skilled in the art, some modifications can be made to the present invention without departing from the principles of the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.
实施例1:Example 1:
一种用于电除盐系统的整流电控装置,如图1所示,包括:A rectifying electric control device for an electric desalination system, as shown in Figure 1, including:
供电电源、装置电气控制回路、整流控制器模块和就地手操控制器模块;供电电源为交流AC380V电源,供电电源与装置电气控制回路、整流控制器模块、就地手操控制器模块均电连接;其中,装置电气控制回路包括装置电气一次回路和装置电气二次回路;整流控制器模块包括第一整流控制器U1、第二整流控制器U3和第三整流控制器U5;就地手操控制器模块包括第一就地手操控制器U2、第二就地手操控制器U4和第三就地手操控制器U6;Power supply, device electrical control circuit, rectifier controller module and local manual controller module; power supply is AC380V power supply, power supply and device electrical control circuit, rectifier controller module, local manual controller module connection; wherein, the device electrical control circuit includes the device electrical primary circuit and the device electrical secondary circuit; the rectification controller module includes the first rectification controller U1, the second rectification controller U3 and the third rectification controller U5; on-site manual operation The controller module includes a first local manual controller U2, a second local manual controller U4 and a third local manual controller U6;
在装置电气一次回路中,设置了一次回路断路器Q1和交流接触器KM1,用于通断整流控制器模块的供电,并在相间设置通电指示灯H1,用于指示整流控制器模块是否处于通电状态;In the electrical primary circuit of the device, a primary circuit breaker Q1 and an AC contactor KM1 are set up to switch the power supply of the rectifier controller module, and a power-on indicator H1 is set between phases to indicate whether the rectifier controller module is powered on state;
在装置电气二次回路中,设置有二次回路断路器Q2用于通断二次回路电源,二位旋钮S1用于切换就地或远程控制,其常开辅助触点用于远程状态指示,第一带灯按钮S2用于就地盘控启动整流器,第二带灯按钮S3用于就地盘控停止整流器,按钮S4串联入第一带灯按钮S2、第二带灯按钮S3和按钮S4的自锁回路,用于整流器报警就地盘控复位;第一中间继电器K1的线圈串联连接断水流量开关常开触点;第二中间继电器K2、第三中间继电器K3和第四中间继电器K4的线圈分别串联第一整流控制器U1、第二整流控制器U3和第三整流控制器U5的报警常开触点,第二中间继电器K2、第三中间继电器K3和第四中间继电器K4的其中一付常开触点用于自锁,一付常开触点串联入第二指示灯D2、第三指示灯D3和第四指示灯D4回路用于指示,一付常开触点用于输出信号至远端控制系统,另外一付常闭触点串联入第一整流控制器U1、第二整流控制器U3和第三整流控制器U5的断水停机端口。In the electrical secondary circuit of the device, there is a secondary circuit breaker Q2 for switching on and off the secondary circuit power supply, the two-position knob S1 is used for switching local or remote control, and its normally open auxiliary contact is used for remote status indication. The first illuminated button S2 is used to start the rectifier by local panel control, the second illuminated button S3 is used to stop the rectifier by local panel control, and the button S4 is connected in series to the first illuminated button S2, the second illuminated button S3 and the button S4. The lock circuit is used for rectifier alarm local panel control reset; the coil of the first intermediate relay K1 is connected in series with the normally open contact of the water flow switch; the coils of the second intermediate relay K2, the third intermediate relay K3 and the fourth intermediate relay K4 are respectively connected in series The alarm normally open contacts of the first rectifier controller U1, the second rectifier controller U3 and the third rectifier controller U5, one of the second intermediate relay K2, the third intermediate relay K3 and the fourth intermediate relay K4 is normally open The contacts are used for self-locking, a pair of normally open contacts are connected in series to the circuit of the second indicator light D2, the third indicator light D3 and the fourth indicator light D4 for indication, and a pair of normally open contacts are used to output signals to the remote end In the control system, another pair of normally closed contacts are connected in series to the water cut-off shutdown ports of the first rectification controller U1, the second rectification controller U3 and the third rectification controller U5.
如图2-图4所示,第一整流控制器U1、第二整流控制器U3和第三整流控制器U5的电源分别取至交流接触器KM1的输出侧;第一整流控制器U1、第二整流控制器U3和第三整流控制器U5的第一接线端子板JP1的9、10端子为整流器故障报警输出端子,1、2端子为断水停运输入端子;第二接线端子板JP2的1、2、3、4端子为第一就地手操控制器U2、第二就地手操控制器U4和第三就地手操控制器U6的信号转换端子;第三接线端子板JP3为供电输出端子,通过电缆连接至EDI模块;As shown in Figure 2-Figure 4, the power supplies of the first rectification controller U1, the second rectification controller U3 and the third rectification controller U5 are respectively taken to the output side of the AC contactor KM1; the first rectification controller U1, the second rectification
第一就地手操控制器U2、第二就地手操控制器U4和第三就地手操控制器U6的1、2端子为供电端子,3、4端子为远程电流给定端子,5、6、7、8为与整流控制器信号交换端子。
此外,整流电控装置预留有远程状态监视和控制的接口端子。In addition, the rectifier electronic control device is reserved with interface terminals for remote status monitoring and control.
本实施例中电气控制回路包含3套整流控制器的控制,当系统需要更多时可根据具体情况调整。In this embodiment, the electrical control circuit includes the control of 3 sets of rectifier controllers, which can be adjusted according to specific conditions when the system needs more.
实施例2:Example 2:
一种用于电除盐系统的整流电控装置的安装方法,包括:A method for installing a rectification electric control device for an electric desalination system, comprising:
步骤1、将用于电除盐系统的整流电控装置安装在电除盐滑架上,通过电缆接入电源;
步骤1中用于电控装置电源是否正常通过通电指示灯H1显示在本装置面板上,电源为交流AC380V电源;In
步骤2、将#1EDI模块通过电缆接入到X3端子排的1、2号端子,其中1号端子排为正极;将#2EDI模块通过电缆接入到X3端子排的7、8号端子,其中7号端子排为正极;将#3EDI模块通过电缆接入到X3端子排的13、14号端子,其中13号端子排为正极;将X1端子排的其余信号分别通过电缆接入到远程可编程控制器(PLC)中;
步骤3、将EDI系统的进水流量开关的常开触点接入到X1端子排的9、10号端子;
步骤4、闭合一次回路断路器Q1,此时指示灯H1点亮,一次回路已处于通电状态。
步骤5、闭合二次回路断路器Q2,此时二次回路已处于通电状态。
实施例3:Example 3:
一种用于电除盐系统的整流电控方法,由用于电除盐系统的整流电控装置执行,包括:A rectification electric control method for an electric desalination system, performed by a rectification electric control device for an electric desalination system, comprising:
步骤1、系统上电:闭合一次回路断路器Q1和二次回路断路器Q2,此时通电指示灯H1点亮,表示本装置的供电电源已上电完成;
步骤2、系统启动:将二位旋钮S1打到就地侧,通过就地手操控制器来手动调节整流器的直流输出大小;在调试完成后,将二位旋钮S1打到远控侧,PLC系统根据整流器电流给定信号,通过就地手操控制器自动调节整流器的直流输出大小;
步骤2包括:
步骤2.1、手动启动:将二位旋钮S1打到就地侧,此时二次回路就地侧回路打通,按下第一带灯按钮S2,交流接触器KM1线圈得电吸合,一次回路中的交流接触器KM1主触点闭合,辅助触点闭合自锁住二次回路,一次回路通电,第一带灯按钮S2的指示灯点亮,整流器在判断系统处于非断水状态后启动输出,第三接线端子板JP3端子输出默认的直流电流,驱动EDI模块产水,产水电阻率通过EDI系统产水管路上的电阻率表检测后实现就地和远程的显示;运行及调试人员通过电阻率表来判断出水电阻率是否符合要求,如未达到要求,通过第一就地手操控制器U2、第二就地手操控制器U4、第三就地手操控制器U6面板上的上下箭头按钮来手动调节整流器的直流输出大小,使EDI系统产水电阻率能达标;Step 2.1, manual start: Turn the two-position knob S1 to the local side, at this time the secondary circuit local side circuit is opened, press the first button S2 with light, the AC contactor KM1 coil is energized and closed, and the primary circuit The main contact of the AC contactor KM1 is closed, the auxiliary contact is closed to self-lock the secondary circuit, the primary circuit is energized, the indicator light of the first illuminated button S2 is lit, and the rectifier starts output after judging that the system is in a non-water-cut state, and the second The JP3 terminal of the three-wire terminal board outputs the default DC current to drive the EDI module to produce water. The resistivity of the produced water is detected by the resistivity meter on the water production pipeline of the EDI system to realize local and remote display; the operation and debugging personnel pass the resistivity meter To judge whether the resistivity of the outlet water meets the requirements, if it does not meet the requirements, use the up and down arrow buttons on the panels of the first local manual controller U2, the second local manual controller U4, and the third local manual controller U6 Manually adjust the DC output of the rectifier so that the resistivity of the water produced by the EDI system can reach the standard;
步骤2.2、远程启动:系统调试完成后,切换至自动运行模式;将二位旋钮S1打到远控侧,此时二次回路远控侧回路打通,运行人员在上位计算机手操按下启动按钮,PLC系统即发送远程启动长脉冲指令到X1端子排的7、8号端子,交流接触器KM1线圈得电吸合,一次回路通电,第一带灯按钮S2的指示灯点亮,整流器在判断系统处于非断水状态后启动输出,第三接线端子板JP3端子输出默认的直流电流,驱动EDI模块产水,产水电阻率通过EDI系统产水管路上的电阻率表检测后实现就地和远程的显示;PLC系统根据就地电阻率表送过来的4-20mA信号,与提前设置在PID调节器中的目标电阻率值进行比较计算后,发送4-20mA整流器电流给定信号到第一就地手操控制器U2、第二就地手操控制器U4和第三就地手操控制器U6的3、4接线柱来实时调节整流器的直流输出大小,使EDI的产水电阻率越来越接近PID调节器内的初始目标值,达到系统自动运行的目的。Step 2.2, remote start: After the system debugging is completed, switch to the automatic operation mode; turn the two-position knob S1 to the remote control side, at this time the secondary circuit remote control side circuit is opened, and the operator presses the start button on the upper computer , the PLC system sends a remote start long pulse command to
步骤3、系统停机:包括保护停机、就地停机和远程停机;
步骤3包括:
步骤3.1、保护停机:当EDI进水流量开关检测到流量不足,断水后,使第一中间继电器K1得电,辅助触点出发整流器自保护,自动切断直流输出;装置上第一指示灯D1点亮报警;当3套整流器其中任意1套发生故障,第一接线端子板JP1的9、10端子送出去短脉冲信号,使第二中间继电器K2、第三中间继电器K3或第四中间继电器K4得电后自锁,第二指示灯D2、第三指示灯D3或第四指示灯D4点亮,方便运行人员判断使哪台整流器故障;此时PLC系统接收到整流器故障信号后触发停运顺控,远程侧回路失电,交流接触器KM1线圈失电,主触头断开,一次回路断开,第二带灯按钮S3点亮,整流器失电,系统停运;Step 3.1, protection shutdown: When the EDI water inlet flow switch detects insufficient flow and the water is cut off, the first intermediate relay K1 is energized, the auxiliary contact triggers the rectifier self-protection, and automatically cuts off the DC output; the first indicator light on the device is at D1 When any one of the 3 sets of rectifiers fails,
步骤3.2、二位旋钮S1处于就地侧时,当按下第二带灯按钮S3,交流接触器KM1线圈失电,主触头断开,一次回路断开,第二带灯按钮S3的指示灯点亮,整流器失电,系统停运;Step 3.2. When the two-position knob S1 is on the local side, when the second illuminated button S3 is pressed, the coil of the AC contactor KM1 loses power, the main contact is disconnected, the primary circuit is disconnected, and the second illuminated button S3 indicates The lamp lights up, the rectifier loses power, and the system shuts down;
步骤3.3、远程停机:当运行人员在上位机上软手操触发停机指令后,PLC系统触发停运顺控,远程侧回路失电,交流接触器KM1线圈失电,主触头断开,一次回路断开,第二带灯按钮S3的指示灯点亮,整流器失电,系统停运。Step 3.3, remote shutdown: When the operator triggers the shutdown command on the upper computer, the PLC system triggers the shutdown sequence control, the remote side circuit loses power, the AC contactor KM1 coil loses power, the main contact is disconnected, and the primary circuit disconnect, the indicator light of the second illuminated button S3 lights up, the rectifier loses power, and the system shuts down.
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