CN116372425A - Reinforced floor deck non-disassembly mesh welding machine - Google Patents
Reinforced floor deck non-disassembly mesh welding machine Download PDFInfo
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- CN116372425A CN116372425A CN202310061366.9A CN202310061366A CN116372425A CN 116372425 A CN116372425 A CN 116372425A CN 202310061366 A CN202310061366 A CN 202310061366A CN 116372425 A CN116372425 A CN 116372425A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/02—Carriages for supporting the welding or cutting element
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/22—Nets, wire fabrics or the like
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
本发明属于钢筋楼承板加工技术领域,公开了一种钢筋楼承板免拆网片焊接机,包括:机架;定位装置,设置于所述机架上,用于对钢筋桁架和网片进行定位,以使所述钢筋桁架和所述网片的相对位置为预设位置;送进装置,可滑动设置于所述机架上,用于对所述定位装置定位后的所述钢筋桁架和所述网片进行压紧和同步送进;焊接装置,设置于所述机架上,用于对所述送进装置送进的所述钢筋桁架和所述网片进行焊接。本发明避免了钢筋桁架没有同步步进导致的遗漏焊点甚至撕裂网片等问题。而且全程自动化焊接,降低了工人的工作强度,提高了生产效率。
The invention belongs to the technical field of steel floor deck processing, and discloses a welder for steel bar deck without dismantling the mesh, comprising: a frame; Positioning so that the relative position of the steel bar truss and the mesh is a preset position; the feeding device can be slidably arranged on the frame for positioning the steel bar truss after the positioning device Compressing and feeding synchronously with the mesh; a welding device is arranged on the frame and used for welding the steel bar truss and the mesh fed by the feeding device. The invention avoids the problems of missing solder joints or even tearing mesh sheets caused by the non-synchronous stepping of steel bar trusses. Moreover, the whole process of automatic welding reduces the work intensity of workers and improves production efficiency.
Description
技术领域technical field
本发明涉及钢筋楼承板加工技术领域,尤其涉及一种钢筋楼承板免拆网片焊接机。The invention relates to the technical field of processing reinforced floor decks, in particular to a welding machine for non-dismantling mesh pieces of reinforced floor decks.
背景技术Background technique
免拆钢筋楼承板通常包括钢筋桁架以及网片,两者通过多个焊点焊接组装起来。The demolition-free reinforced floor deck usually includes steel trusses and mesh sheets, which are assembled by welding multiple spot welds.
现有缺乏对钢筋桁架和网片进行焊接的焊接设备,通常是采用人工找正后逐个焊点焊接,并且在焊接过程中手动步进钢筋桁架和网片,以实现多个焊点的连续焊接,该方式工作强度较大,生产效率低。There is a lack of welding equipment for welding steel trusses and meshes. Usually, manual alignment is used to weld one by one welding spots, and the steel trusses and meshes are manually stepped during the welding process to achieve continuous welding of multiple welding spots. , this way has a high work intensity and low production efficiency.
现有技术中,国内大多数钢筋桁架楼承板都是3根钢筋桁架与网片或者镀锌板构成,因此也有直接采用钢筋桁架和镀锌板的焊接设备来对钢筋桁架和网片进行夹紧步进和焊接,但是由于网片的整体刚度小于镀锌板,在夹紧步进过程中,会出现钢筋桁架未同步步进导致遗漏焊点甚至撕裂网片等问题,也就是说用于镀锌板焊接的焊接设备并不太适用对网片的焊接。In the prior art, most steel truss floor decks in China are composed of three steel trusses and mesh or galvanized sheets, so there are also welding equipment that directly use steel trusses and galvanized sheets to clamp steel trusses and mesh Tight stepping and welding, but because the overall rigidity of the mesh is less than that of the galvanized sheet, during the clamping and stepping process, there will be problems such as the steel truss not stepping synchronously, resulting in missing solder joints or even tearing the mesh. The welding equipment used for welding galvanized sheets is not suitable for welding mesh sheets.
因此,亟需一种钢筋楼承板免拆网片焊接机,来实现对钢筋桁架以及网片的同步步进以及焊接。Therefore, there is an urgent need for a welder for steel floor decks without dismantling the mesh, to realize the synchronous stepping and welding of the steel truss and the mesh.
发明内容Contents of the invention
本发明的目的在于提供一种钢筋楼承板免拆网片焊接机,能够实现钢筋桁架和网片的同步步进以及焊接,降低了工作强度,提高了生产效率。The purpose of the present invention is to provide a welder for steel floor deck without dismantling mesh, which can realize synchronous stepping and welding of steel truss and mesh, reduces work intensity and improves production efficiency.
为达此目的,本发明采用以下技术方案:For reaching this purpose, the present invention adopts following technical scheme:
钢筋楼承板免拆网片焊接机,包括:Reinforced floor deck non-dismantling mesh welding machine, including:
机架;frame;
定位装置,设置于所述机架上,用于对钢筋桁架和网片进行定位,以使所述钢筋桁架和所述网片的相对位置为预设位置;The positioning device is arranged on the frame, and is used for positioning the steel bar truss and the mesh, so that the relative position of the steel bar truss and the mesh is a preset position;
送进装置,可滑动设置于所述机架上,用于对所述定位装置定位后的所述钢筋桁架和所述网片进行压紧和同步送进;The feeding device is slidably arranged on the frame, and is used to compress and synchronously feed the steel bar truss and the mesh after the positioning device has been positioned;
焊接装置,设置于所述机架上,用于对所述送进装置送进的所述钢筋桁架和所述网片进行焊接。The welding device is arranged on the frame and is used for welding the steel bar truss and the mesh sheet fed by the feeding device.
作为优选,所述定位装置包括前网片定位机构,所述前网片定位机构包括安装于所述机架上的前输送辊座,转动设置于所述前输送辊座的若干前输送辊,安装于所述前输送辊座上的前输送面板,以及对称设置且位置可调地安装于所述前输送面板上的前滑动定位板,且所述前滑动定位板的滑动方向与所述网片的输送方向垂直。Preferably, the positioning device includes a front mesh positioning mechanism, the front mesh positioning mechanism includes a front conveying roller seat installed on the frame, and rotates several front conveying rollers arranged on the front conveying roller seat, The front conveying panel installed on the front conveying roller seat, and the front sliding positioning plate installed symmetrically and positionally adjustable on the front conveying panel, and the sliding direction of the front sliding positioning plate is the same as that of the web The conveying direction of the sheet is vertical.
作为优选,所述定位装置还包括钢筋桁架定位机构,所述钢筋桁架定位机构包括对称设置的两个压料支架,安装于两个所述压料支架之间的压料连接板,安装于所述压料连接板上的压料气缸座,安装于所述压料气缸座上的压料气缸,由所述压料气缸驱动升降的定位压料块,所述定位压料块用于对所述钢筋桁架定位。Preferably, the positioning device further includes a steel bar truss positioning mechanism, the steel bar truss positioning mechanism includes two symmetrically arranged binder brackets, a binder connecting plate installed between the two binder brackets, and a binder connecting plate installed on the The pressing cylinder seat on the pressing connecting plate, the pressing cylinder installed on the pressing cylinder seat, the positioning pressing block driven up and down by the pressing air cylinder, the positioning pressing block is used to align the Positioning of steel trusses.
作为优选,所述压料连接板的截面呈燕尾状,所述压料气缸座一侧开设有调节凹槽,且所述压料气缸座通过螺栓连接有调节块,所述调节块设有调节斜面,所述调节斜面与所述调节凹槽共同形成燕尾槽,所述压料连接板置于所述燕尾槽内,旋拧所述螺栓,所述调节块相对于所述压料气缸座前后移动。As a preference, the section of the pressing connecting plate is dovetail-shaped, an adjustment groove is provided on one side of the pressing cylinder seat, and an adjusting block is connected to the pressing cylinder seat through bolts, and the adjusting block is provided with an adjusting Slope, the adjustment slope and the adjustment groove together form a dovetail groove, the pressing connecting plate is placed in the dovetail groove, and the bolt is screwed, the adjustment block is front and rear relative to the pressure material cylinder seat move.
作为优选,所述钢筋桁架定位机构还包括设置于所述压料支架上的升降驱动件,所述升降驱动件驱动连接于所述压料连接板,以带动所述压料连接板升降。Preferably, the steel bar truss positioning mechanism further includes a lifting drive member arranged on the binder support, and the lift driver is drivingly connected to the binder connecting plate to drive the binder connecting plate to lift.
作为优选,所述定位装置还包括挡板定位机构,所述挡板定位机构包括挡板定位支架,安装于所述挡板定位支架上的挡板定位气缸,由所述挡板定位气缸驱动升降的定位挡板,所述定位挡板上升时,所述钢筋桁架的端部能抵接于所述定位挡板。Preferably, the positioning device further includes a baffle positioning mechanism, the baffle positioning mechanism includes a baffle positioning bracket, a baffle positioning cylinder installed on the baffle positioning bracket, and the baffle positioning cylinder drives the lifting When the positioning baffle is raised, the end of the steel bar truss can abut against the positioning baffle.
作为优选,所述挡板定位机构还包括可拆卸地安装于所述定位挡板一侧的定位板,所述定位板能与所述网片的端部抵接,以使所述钢筋桁架的端部凸出于所述网片的端部。Preferably, the baffle positioning mechanism further includes a positioning plate detachably installed on one side of the positioning baffle, and the positioning plate can abut against the end of the mesh, so that the steel bar truss The end protrudes from the end of the mesh.
作为优选,所述送进装置包括:Preferably, the feeding device includes:
第一步进机构,安装于所述机架上;The first stepping mechanism is installed on the frame;
第二步进机构,设置于所述第一步进机构的下游,所述焊接装置设置于所述第一步进机构和所述第二步进机构之间;The second stepping mechanism is arranged downstream of the first stepping mechanism, and the welding device is arranged between the first stepping mechanism and the second stepping mechanism;
夹紧机构,设置有两组,分别安装于所述第一步进机构和所述第二步进机构上,所述夹紧机构用于压紧夹持所述钢筋桁架以及所述网片,所述第一步进机构或所述第二步进机构能带动对应的夹紧机构共同输送所述钢筋桁架和所述网片。The clamping mechanism is provided with two groups, which are respectively installed on the first stepping mechanism and the second stepping mechanism, and the clamping mechanism is used to compress and clamp the steel bar truss and the mesh, The first stepping mechanism or the second stepping mechanism can drive the corresponding clamping mechanism to jointly transport the steel bar truss and the mesh.
作为优选,所述第一步进机构包括安装于所述机架上的第一步进驱动组件,由所述第一步进驱动组件驱动沿直线移动的第一滑板,所述第一滑板滑动连接于所述机架,其中一组所述夹紧机构安装于所述第一滑板上;Preferably, the first stepping mechanism includes a first stepping drive assembly installed on the frame, the first stepping drive assembly drives the first sliding plate that moves in a straight line, and the first sliding plate slides connected to the frame, wherein one set of clamping mechanisms is mounted on the first slide;
和/或,所述第二步进机构包括安装于所述机架上的第二步进驱动组件,由所述第二步进驱动组件驱动沿直线移动的第二滑板,所述第二滑板滑动连接于所述机架,其中一组所述夹紧机构安装于所述第二滑板上。And/or, the second stepping mechanism includes a second stepping drive assembly installed on the frame, and the second stepping drive assembly drives a second sliding plate that moves in a straight line, and the second sliding plate Slidingly connected to the frame, wherein a set of clamping mechanisms is installed on the second slide.
作为优选,所述夹紧机构包括压板,对称设置于所述压板两侧的两个夹紧支架,安装于两个夹紧支架之间的夹紧连接板,安装于所述夹紧连接板上的若干夹紧座,安装于所述夹紧座上的夹紧气缸,由所述夹紧气缸驱动升降的夹紧压料架,以及安装于所述夹紧压料架上的夹紧压料块,所述夹紧压料块和所述压板配合能压紧夹持钢筋桁架以及所述网片。Preferably, the clamping mechanism includes a pressure plate, two clamping brackets symmetrically arranged on both sides of the pressure plate, a clamping connection plate installed between the two clamping brackets, and a clamping connection plate installed on the clamping connection plate A number of clamping seats, a clamping cylinder installed on the clamping seat, a clamping press frame driven up and down by the clamping cylinder, and a clamping press material installed on the clamping press frame block, the clamping pressing block and the pressing plate can be used to compress and clamp the steel bar truss and the mesh.
本发明的有益效果:通过定位装置对钢筋桁架和网片定位,以使钢筋桁架和网片的相对位置为所需的预设位置(也就是标准焊接位置),随后通过送进装置对钢筋桁架和网片进行压紧和同步送进,并且通过焊接装置对钢筋桁架和网片进行焊接,避免了钢筋桁架没有同步步进导致的遗漏焊点甚至撕裂网片等问题。而且全程自动化焊接,降低了工人的工作强度,提高了生产效率。Beneficial effects of the present invention: the steel bar truss and the mesh are positioned by the positioning device, so that the relative position of the steel bar truss and the mesh is the required preset position (that is, the standard welding position), and then the steel bar truss is adjusted by the feeding device It is pressed and fed synchronously with the mesh, and the steel truss and mesh are welded by the welding device, which avoids the problems of missing solder joints or even tearing the mesh caused by the lack of synchronous stepping of the steel truss. Moreover, the whole process of automatic welding reduces the work intensity of workers and improves production efficiency.
附图说明Description of drawings
图1是本发明提供的钢筋楼承板免拆网片焊接机的一个视角的结构示意图;Fig. 1 is the structure schematic diagram of an angle of view of the non-dismantling mesh welding machine for reinforced floor deck provided by the present invention;
图2是本发明提供的钢筋楼承板免拆网片焊接机的另一个视角的结构示意图;Fig. 2 is the structure schematic diagram of another angle of view of the reinforced floor deck non-dismantling mesh welding machine provided by the present invention;
图3是本发明提供的前网片定位机构的结构示意图;Fig. 3 is the structural representation of the front mesh positioning mechanism provided by the present invention;
图4是本发明提供的钢筋桁架定位机构的结构示意图;Fig. 4 is a schematic structural view of a steel bar truss positioning mechanism provided by the present invention;
图5是本发明提供的钢筋桁架定位机构的压料气缸以及压料块的配合结构示意图;Fig. 5 is a schematic diagram of the matching structure of the binder cylinder and the binder block of the steel bar truss positioning mechanism provided by the present invention;
图6是本发明提供的钢筋桁架定位机构的压料气缸座与调节块的配合结构示意图;Fig. 6 is a schematic diagram of the cooperative structure of the pressing cylinder seat and the adjusting block of the steel bar truss positioning mechanism provided by the present invention;
图7是本发明提供的挡板定位机构的结构示意图;Fig. 7 is a structural schematic diagram of the baffle positioning mechanism provided by the present invention;
图8是本发明提供的后网片定位机构的结构示意图;Fig. 8 is a schematic structural view of the rear mesh positioning mechanism provided by the present invention;
图9是本发明提供的送进装置安装于机架上的结构示意图;Fig. 9 is a structural schematic view of the feeding device provided by the present invention installed on the frame;
图10是本发明提供的第一步进机构的结构示意图;Fig. 10 is a schematic structural view of the first stepping mechanism provided by the present invention;
图11是本发明提供的第二步进机构的结构示意图;Fig. 11 is a schematic structural view of the second stepping mechanism provided by the present invention;
图12是本发明提供的夹紧机构的结构示意图;Fig. 12 is a schematic structural view of the clamping mechanism provided by the present invention;
图13是本发明提供的夹紧压料架和夹紧压料块的配合结构示意图;Fig. 13 is a schematic diagram of the cooperation structure of the clamping binder frame and the clamping binder block provided by the present invention;
图14是本发明提供的夹紧座的结构示意图;Fig. 14 is a schematic structural view of the clamping seat provided by the present invention;
图15是本发明提供的焊接装置安装于机架上的结构示意图;Fig. 15 is a structural schematic view of the welding device provided by the present invention installed on the frame;
图16是本发明提供的上电极机构的结构示意图;Fig. 16 is a schematic structural view of the upper electrode mechanism provided by the present invention;
图17是本发明提供的下电极机构的结构示意图;Fig. 17 is a schematic structural view of the lower electrode mechanism provided by the present invention;
图18是本发明提供的钢筋桁架与网片的焊接后的结构示意图。Fig. 18 is a structural schematic diagram of the welded steel bar truss and the mesh provided by the present invention.
图中:In the picture:
1、机架;1. Rack;
2、定位装置;2. Positioning device;
21、前网片定位机构;211、前输送辊座;212、前输送辊;213、前输送面板;214、前滑动定位板;21. Front mesh positioning mechanism; 211. Front conveying roller seat; 212. Front conveying roller; 213. Front conveying panel; 214. Front sliding positioning plate;
22、钢筋桁架定位机构;221、压料支架;222、压料连接板;223、压料气缸座;2231、调节凹槽;224、压料气缸;225、定位压料块;226、调节块;2261、调节斜面;227、升降驱动件;2271、手轮;2272、丝杠;22. Rebar truss positioning mechanism; 221. Binder bracket; 222. Binder connecting plate; 223. Binder cylinder seat; 2231. Regulating groove; 224. Binder cylinder; ; 2261, adjusting the inclined plane; 227, the lifting drive; 2271, the handwheel; 2272, the lead screw;
23、挡板定位机构;231、挡板定位支架;232、挡板定位气缸;233、定位挡板;234、定位板;23, baffle positioning mechanism; 231, baffle positioning bracket; 232, baffle positioning cylinder; 233, positioning baffle; 234, positioning plate;
24、后网片定位机构;241、后输送辊座;242、后输送辊;243、后输送面板;244、后滑动定位板;24. Rear mesh positioning mechanism; 241. Rear conveying roller seat; 242. Rear conveying roller; 243. Rear conveying panel; 244. Rear sliding positioning plate;
3、送进装置;3. Feeding device;
31、第一步进机构;311、第一步进驱动组件;3111、电机支架;3112、电机;3113、滚珠丝杠;3114、步进丝杠母座;3115、第一滑块;3116、第一滑轨;3117、联轴器;3118、第一丝杠支撑座;3119、第二丝杠支撑座;3110、丝杠母;312、第一滑板;313、第一输送辊;31. The first stepping mechanism; 311. The first stepping drive assembly; 3111. The motor bracket; 3112. The motor; 3113. The ball screw; 3114. The stepping screw female seat; 3115. The first slider; 3116. The first slide rail; 3117, shaft coupling; 3118, the first screw support seat; 3119, the second screw support seat; 3110, the screw nut; 312, the first slide plate; 313, the first conveying roller;
32、第二步进机构;321、第二滑板;322、第二驱动气缸;323、鱼眼轴承;324、连接轴;325、第二滑块;326、第二滑轨;327、气缸座;328、第二输送辊;32. The second stepping mechanism; 321. The second slide plate; 322. The second drive cylinder; 323. The fisheye bearing; 324. The connecting shaft; 325. The second slider; 326. The second slide rail; 327. The cylinder seat ; 328, the second conveying roller;
33、夹紧机构;331、压板;332、夹紧支架;333、夹紧连接板;334、夹紧座;3341、燕尾槽;3342、螺纹孔;335、夹紧气缸;336、夹紧压料架;337、夹紧压料块;33, clamping mechanism; 331, pressure plate; 332, clamping bracket; 333, clamping connecting plate; 334, clamping seat; 3341, dovetail groove; 3342, threaded hole; 335, clamping cylinder; 336, clamping pressure Material rack; 337, clamping pressing block;
4、焊接装置;4. Welding device;
41、上电极机构;411、上气缸座;412、上气缸连接座;413、焊接气缸;414、导柱;415、上连接座;416、上电极座;417、上电极条;41. Upper electrode mechanism; 411. Upper cylinder seat; 412. Upper cylinder connection seat; 413. Welding cylinder; 414. Guide post; 415. Upper connection seat; 416. Upper electrode seat; 417. Upper electrode strip;
42、下电极机构;421、下电极座;422、下电极块;423、下电极罩;424、导线;42, the lower electrode mechanism; 421, the lower electrode seat; 422, the lower electrode block; 423, the lower electrode cover; 424, the wire;
43、变压器;43. Transformer;
5、前输送架;6、后输送架;5. Front conveyor frame; 6. Rear conveyor frame;
100、钢筋桁架;101、底脚;200、网片。100, steel bar truss; 101, footing; 200, mesh.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释本发明,而非对本发明的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本发明相关的部分而非全部结构。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, but not to limit the present invention. In addition, it should be noted that, for the convenience of description, only some structures related to the present invention are shown in the drawings but not all structures.
在本发明的描述中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected" and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integrated ; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, a first feature being "on" or "under" a second feature may include direct contact between the first and second features, and may also include the first and second features Not in direct contact but through another characteristic contact between them. Moreover, "above", "above" and "above" the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. "Below", "beneath" and "under" the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
在本实施例的描述中,术语“上”、“下”、“右”、等方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述和简化操作,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅仅用于在描述上加以区分,并没有特殊的含义。In the description of this embodiment, the terms "up", "down", "right", and other orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of description and simplification of operations, rather than indicating Or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first" and "second" are only used to distinguish in description, and have no special meaning.
本发明提供一种钢筋楼承板免拆网片焊接机,其能够实现全程自动化焊接,降低了工人的工作强度,提高了生产效率。而且避免了钢筋桁架100没有同步步进导致的遗漏焊点甚至撕裂网片200等问题。本实施例的钢筋桁架100和网片200的结构如图18所示,可以看出钢筋桁架100的底脚101紧贴于网片200的上方,其与网片200之间接触的部分会被焊接固定。The invention provides a welding machine for steel floor deck without removing mesh pieces, which can realize automatic welding in the whole process, reduces the work intensity of workers, and improves production efficiency. Moreover, problems such as missed solder joints or even tearing of the
如图1和图2所示,该钢筋楼承板免拆网片焊接机包括机架1、定位装置2、送进装置3以及焊接装置4,其中定位装置2安装于机架1上,能够对钢筋桁架100和网片200进行定位,以使得钢筋桁架100和网片200的相对位置为预设位置。本实施例中,预设位置指的是钢筋桁架100和网片200形成焊点的位置。送进装置3滑动设置于机架1上,用于对定位装置2定位后的钢筋桁架100和网片200进行压紧和同步送进。焊接装置4设置于机架1上,用于对送进装置3送进的钢筋桁架100和网片200进行焊接。As shown in Figures 1 and 2, the non-disassembly mesh welding machine for reinforced floor decks includes a
本实施例中,上述定位装置2包括前网片定位机构21、钢筋桁架定位机构22、挡板定位机构23以及后网片定位机构24,沿钢筋桁架100的输送方向,前网片定位机构21、钢筋桁架定位机构22、挡板定位机构23以及后网片定位机构24依次设置于机架1上。其中:In the present embodiment, the above-mentioned
前网片定位机构21用于在焊接装置4焊接前对网片200进行定位,以使得网片200处于合适的位置。如图3所示,该前网片定位机构21包括前输送辊座211、前输送辊212、前输送面板213以及前滑动定位板214,其中前输送辊座211安装于机架1上,且前输送辊座211位于送进装置3的上游。前输送辊212设置有若干个,若干个前输送辊212间隔且转动地设置于前输送辊座211上。通过若干个前输送辊212,能够实现对网片200的支撑和输送,且前输送辊212的设置,能够减少网片200输送过程中的摩擦阻力。The front
前输送面板213置于前输送辊座211上,且前输送面板213开设有对应前输送辊212的孔,前输送辊212的部分突出于该孔外。通过该前输送面板213,能够防止网片200因刚性不足,在输送过程中垂落或挂绊于前输送辊212之间的间隙内,导致无法输送网片200或者网片200被损坏。The front conveying
上述前滑动定位板214设置有两个,两个前滑动定位板214对称设置且位置可调的安装于前输送面板213两侧,且前滑动定位板214的滑动方向与网片200的输送方向相垂直,当网片200输送至前输送辊212上后,通过调整两个前滑动定位板214的位置,使得两个前滑动定位板214分别抵接于网片200的两侧,进而使得网片200在宽度方向上被两个前滑动定位板214定位。通过位置可调的前滑动定位板214,能够实现对不同规格网片200的定位。The above-mentioned front sliding
可参照图4,上述钢筋桁架定位机构22包括两个压料支架221、压料连接板222、压料气缸座223、压料气缸224以及定位压料块225,其中两个压料支架221对称设置,压料连接板222连接于两个压料支架221之间,压料气缸座223安装于压料连接板222上,压料气缸224安装于压料气缸座223上,定位压料块225连接于压料气缸224的输出端。通过压料气缸224驱动定位压料块225向下移动,定位压料块225能够对钢筋桁架100定位找正。具体的,定位压料块225开设有V形槽,当网片200被前网片定位装置21定位后,钢筋桁架100置于网片200上的位置可能与所需位置有小范围的偏差,此时通过定位压料块225的下移,V形槽逐渐接触钢筋桁架100的顶筋和腹筋连接的位置处,通过V形槽,能够使得钢筋桁架100的位置摆正,以达到对钢筋桁架100定位的目的。此外,本实施例的定位压料块225还可以防止钢筋桁架100和网片200在焊接动作中发生翘起。With reference to Fig. 4, the above-mentioned reinforcement
优选地,上述压料气缸座223以及压料气缸224设置有多个,多个压料气缸座223间隔设置于压料连接板222上,以实现对网片200上多个钢筋桁架100的定位。Preferably, the above-mentioned
于本实施例中,优选地,上述压料气缸座223位置可调的安装于压料连接板222上。具体的,如图6所示,可以是压料连接板222的截面呈燕尾状,也就是说压料连接板222为燕尾板,压料气缸座223一侧开设有调节凹槽2231,且压料气缸座223通过螺栓连接有调节块226,调节块226设有调节斜面2261,调节斜面2261与调节凹槽2231共同形成燕尾槽,压料连接板222置于燕尾槽内。通过旋拧螺栓,使得调节块226相对于压料气缸座223前后移动,以实现调节块226相对于压料气缸座223的松动或者固定。也就是说需要调整压料气缸座223的位置时,通过旋拧螺栓,使得调节块226相对于压料气缸座223松动,此时调节斜面2261与压料连接板222之间的摩擦力减小,即可调整压料气缸座223在压料连接板222上的位置,在调整结束后,反向旋拧螺栓,使得调节块226靠近固定压料气缸座223,增大了调节斜面2261和压料连接板222之间的摩擦力,进而将压料气缸座223的位置固定。通过压料气缸座223的位置可调,能够实现对不同预设位置的钢筋桁架100的找正定位,适用多种排列位置的钢筋桁架100。In this embodiment, preferably, the above-mentioned
如图4所示,本实施例在压料支架221上设有升降驱动件227,该升降驱动件227驱动连接于压料连接板222,两个压料支架221上的升降驱动件227同步驱动压料连接板222升降,以调整压料连接板222高度方向上的位置,进而适用不同规格的钢筋桁架100的定位。As shown in Figure 4, the present embodiment is provided with a
可选地,本实施例的升降驱动件227包括手轮2271,由手轮2271驱动螺纹连接于压料连接板222上的丝杠2272,通过转动手轮2271,能够使得压料连接板222被丝杠2272驱动升降。当然可以理解的是,丝杠2272也可以由电动机构驱动转动。Optionally, the
可参照图7,本实施例的挡板定位机构23包括挡板定位支架231、挡板定位气缸232以及定位挡板233,其中挡板定位支架231安装于机架1上,挡板定位气缸232安装于挡板定位支架231上,且挡板定位气缸232的输出端由下至上穿过挡板定位支架231,挡板定位气缸232的输出端连接于定位挡板233,以驱动定位挡板233升降,该定位挡板233用于钢筋桁架100与网片200的初始定位,具体的,当钢筋桁架100与网片200向前输送时,定位挡板233上升,钢筋桁架100与网片200输送至定位挡板233处时,其端部会被定位挡板233抵接住,此时钢筋桁架100与网片200于输送方向的初始位置即被定位,该初始位置刚好为钢筋桁架100和网片200的第一个焊点处于焊接装置4处。当定位结束后,挡板定位气缸232驱动定位挡板233下移,此时焊接装置4即可对钢筋桁架100和网片200的第一个焊点进行焊接,且不影响钢筋桁架100和网片200的后续输送。Referring to Fig. 7, the
优选地,针对部分需要钢筋桁架100的端部凸出于网片200的钢筋楼承板,本实施例的挡板定位机构23还包括可拆卸地安装于定位挡板233一侧的定位板234,在钢筋桁架100和网片200的端部到达定位挡板233位置处时,网片200的端部先抵接于定位板234,此时钢筋桁架100的端部还未接触到定位挡板233,钢筋桁架100继续往前输送时,钢筋桁架100的端部抵接于定位挡板233,此时钢筋桁架100的端部凸出于网片200的端部。当然,如果不需要钢筋桁架100的端部凸出于网片200,则可将定位板234拆卸下来。Preferably, for some reinforced floor decks that require the end of the
本实施例中,后网片定位机构24安装于机架1的后端,且位于焊接装置4的下游,该后网片定位机构24用于对焊接后的钢筋桁架100和网片200进行支撑和定位。该后网片定位机构24的结构与前网片定位机构21的结构基本相同,如图8所示,后网片定位机构24包括后输送辊座241、后输送辊242、后输送面板243以及后滑动定位板244,其中后输送辊座241安装于机架1上,且后输送辊座241位于焊接装置4的下游。后输送辊242设置有若干个,若干个后输送辊242间隔且转动地设置于后输送辊座241上。通过若干个后输送辊242,能够实现对网片200的支撑和输送,且后输送辊242的设置,能够减少网片200输送过程中的摩擦阻力。In this embodiment, the rear
后输送面板243置于后输送辊座241上,且后输送面板243开设有对应后输送辊242的孔,后输送辊242的部分突出于该孔外。通过该后输送面板243,能够进一步辅助网片200的输送,且能够进一步预防网片200挂绊于后输送辊242之间的间隙内。The
上述后滑动定位板244设置有两个,两个后滑动定位板244对称设置且位置可调的安装于后输送面板243两侧,且后滑动定位板244的滑动方向与网片200的输送方向相垂直,当网片200输送至后输送辊242上后,通过调整两个后滑动定位板244的位置,使得两个后滑动定位板244分别抵接于网片200的两侧,进而使得网片200在宽度方向上被后立板245和后滑动定位板244定位,以防止焊接步进过程中钢筋桁架100和网片200错位。通过位置可调的后滑动定位板244,能够实现对不同规格网片200的定位。The above-mentioned rear sliding
如图9所示,该送进装置3包括第一步进机构31、第二步进机构32以及夹紧机构33,其中第一步进机构31和第二步进机构32均设置于机架1上,且第一步进机构31和第二步进机构32设置于焊接装置4的两侧,第一步进机构31和第二步进机构32上均设有一组夹紧机构33,夹紧机构33用于压紧夹持钢筋桁架100以及网片200,第一步进机构31用于钢筋桁架100和网片200由第一处焊点开始至倒数第二处焊点的的同步送进,第二步进机构32位于第一步进机构31的下游,用于钢筋桁架100和网片200进行最后一处焊点的同步送进。此外,于自动焊接过程中,在第一步进机构31退回原位前,第二步进机构32上的夹紧机构33会先压紧夹持钢筋桁架100以及网片200,随后第一步进机构32上的夹紧机构33再解除对钢筋桁架100和网片200的压紧,以防止钢筋桁架100以及网片200被摩擦力带动发生位移。在第一步进机构31准备步进前,第一步进机构31上的夹紧机构33会先压紧夹持钢筋桁架100和网片200后,随后第二步进机构32上的夹紧机构33再解除对钢筋桁架100和网片200的压紧,也即是,在钢筋桁架100和网片200步进和焊接过程中,始终有一个夹紧机构33对钢筋桁架100和网片200压紧,以确保钢筋桁架100和网片200的焊接效果。As shown in Figure 9, the
本实施例中,如图10所示,第一步进机构31包括第一步进驱动组件311以及第一滑板312,其中第一步进驱动组件311安装于机架1上,第一滑板312滑动连接于机架1,第一步进驱动组件311驱动第一滑板312相对于机架1沿直线滑动。夹紧机构33安装于第一滑板312上,并能随第一滑板312滑动。通过该结构,当夹紧机构33压紧夹持钢筋桁架100以及网片200后,第一步进驱动组件311驱动第一滑板312滑动,同时带动安装于第一滑板312上的夹紧机构33以及由夹紧机构33压紧的钢筋桁架100和网片200同步滑动,以使得钢筋桁架100和网片200同步步进至焊接装置4处。In this embodiment, as shown in FIG. 10 , the
本实施例中,上述第一步进驱动组件311包括电机支架3111、电机3112、滚珠丝杠3113、丝杠母3110以及步进丝杠母座3114,其中电机支架3111安装于机架1的前端,电机3112安装于电机支架3111上。电机3112的输出端驱动连接于滚珠丝杠3113,优选地,电机3112的输出端可通过联轴器3117连接于滚珠丝杠3113。在电机支架3111的一侧设置有第一丝杠支撑座3118,在机架1上安装有第二丝杠支撑座3119,滚珠丝杠3113可转动地穿设于第一丝杠支撑座3118和第二丝杠支撑座3119上,丝杠母3110螺纹连接于滚珠丝杠3113,丝杠母3110通过螺栓固定连接于步进丝杠母座3114,且步进丝杠母座3114固定连接于第一滑板312,在第一滑板312两侧底部设有第一滑块3115,在机架1上设有第一滑轨3116,该第一滑轨3116平行于滚珠丝杠3113的轴线,第一滑块3115滑动设置于第一滑轨3116上。在电机3112驱动滚珠丝杠3113转动时,步进丝杠母座3114相对于滚珠丝杠3113直线移动,也就带动第一滑板312沿直线移动,此时安装于第一滑板312上的夹紧机构33以及由夹紧机构33压紧的钢筋桁架100和网片200也会被带动移动。In this embodiment, the above-mentioned first stepping
本实施例中,上述第一滑块3115和第一滑轨3116的设置,不仅限制第一滑板312绕滚珠丝杠3113回转轴的回转运动,确保第一滑板312仅在滚珠丝杠3113回转轴轴线方向运动,而且有效减小了运动过程中的摩擦力,降低了能量损耗。In this embodiment, the arrangement of the above-mentioned
本实施例中,上述电机3112可以为伺服电机,相较于普通电机来说,采用伺服电机具有可控与精度高的优点,而且伺服电机响应速度快,能够实现频繁正反转,以调整第一滑板312的位置。该电机3112的输出轴的轴线与滚珠丝杠3113的轴线重合。In this embodiment, the above-mentioned
可以理解的是,本实施例的第一步进驱动组件311还可以是第一驱动气缸,第一驱动气缸的输出端驱动连接于第一滑板312,以带动第一滑板312移动。It can be understood that the first
本实施例中,还可以在第一滑板312远离电机3112的一侧转动设置第一输送辊313,网片200能置于第一输送辊313上,以便于钢筋桁架100和网片200的移动。In this embodiment, the first conveying
如图11所示,第二步进机构32包括第二步进驱动组件以及第二滑板321,其中第二步进驱动组件安装于机架1上,第二滑板321滑动连接于机架1,第二步进驱动组件驱动第二滑板321相对于机架1沿直线滑动。夹紧机构33安装于第二滑板321上,并能随第二滑板321滑动。通过该结构,当夹紧机构33压紧夹持钢筋桁架100以及网片200后,第二步进驱动组件驱动第二滑板321滑动,同时带动安装于第二滑板321上的夹紧机构33以及由夹紧机构33压紧的钢筋桁架100和网片200同步滑动,以使得钢筋桁架100和网片200同步步进至焊接装置4处。As shown in Figure 11, the
示例性地,第二步进驱动组件包括安装于机架1后端的气缸座327,安装于气缸座327上的第二驱动气缸322,连接于第二驱动气缸322输出端的鱼眼轴承323,连接于鱼眼轴承323的连接轴324,连接轴324的轴线垂直于第二驱动气缸322输出端的轴线,第二滑板321固接于连接轴324。通过第二驱动气缸322伸缩,能够带动第二滑板321沿直线移动。Exemplarily, the second stepping drive assembly includes a
优选地,在第二滑板321底部两侧设有第二滑块325,机架1设有第二滑轨326,第二滑块325滑动于第二滑轨326上,第二滑轨326平行于第二驱动气缸322输出端的轴线。Preferably, a
本实施例中,还可以在第二滑板321远离第二驱动气缸322的一侧转动设置第二输送辊328,网片200能置于第二输送辊328上,以便于钢筋桁架100和网片200的移动。In this embodiment, the second conveying
可选地,上述第二步进驱动组件的结构也可以和第一步进驱动组件311的结构相同,即通过伺服电机驱动滚珠丝杠的方式实现第二滑板321的直线移动。Optionally, the structure of the second stepping drive assembly may also be the same as that of the first
本实施例中,夹紧机构33设置有两组,分别安装于第一滑板312和第二滑板321上,如图12和图13所示,夹紧机构33包括压板331、两个夹紧支架332、夹紧连接板333、夹紧座334、夹紧气缸335、夹紧压料架336以及夹紧压料块337,其中:In this embodiment, the
上述两个夹紧支架332安装于第一滑板312或第二滑板321上,且对称地设置于第一滑板312或第二滑板321的两侧,压板331固定安装于对应的第一滑板312或第二滑板321上且置于两个夹紧支架332之间,夹紧连接板333安装于两个夹紧支架332之间,夹紧座334设有若干个,若干个夹紧座334间隔安装于夹紧连接板333上,每个夹紧座334上均固定安装一个夹紧气缸335,且夹紧气缸335的输出端向下设置。夹紧气缸335的输出端连接有上述夹紧压料架336,夹紧压料架336底部固定连接有夹紧压料块337,夹紧压料块337正对压板331设置。通过夹紧气缸335带动夹紧压料架336向下移动,夹紧压料架336带动夹紧压料块337向下移动,并将钢筋桁架100的底脚101和网片200压紧于压板331上。当夹紧气缸335带动夹紧压料架336以及夹紧压料块337向上移动后,钢筋桁架100和网片200的输送不会受夹紧压料块337的影响。The above two clamping
本实施例中,优选地,夹紧座334位置可调的安装于夹紧连接板333上。具体的,如图14所示,可以是夹紧连接板333的截面呈燕尾状,也就是说夹紧连接板333为燕尾板,夹紧座334一侧开设有燕尾槽3341,夹紧连接板333置于燕尾槽3341内。在夹紧连接板333上开设若干长型孔,夹紧座334上开设有螺纹孔3342,螺栓穿过长型孔螺纹连接于夹紧座334。通过旋松螺栓,即可调整夹紧座334在夹紧连接板333上的位置,在调整结束后,反向旋拧螺栓,将夹紧座334固定于夹紧连接板333上。通过夹紧座334的位置可调,能够实现夹紧机构33对不同规格型号的钢筋桁架100以及网片200的压紧夹持。In this embodiment, preferably, the clamping
示例性地,本实施例的夹紧压料架336可以呈类似倒置的U字形的结构,在夹紧压料架336的两个底脚处均设置一个夹紧压料块337,以便更好的对钢筋桁架100的底脚101和网片200压紧夹持。Exemplarily, the clamping
本实施例中,优选地,上述夹紧压料块337位置可调的安装于夹紧压料架336的底部,示例性地,可以是夹紧压料架336的底部设置长型孔,螺栓穿过长型孔并且调整位置后,螺纹连接于夹紧压料块337,以将夹紧压料块337固定于夹紧压料架336上。通过夹紧压料块337的位置可调,能够适用多种规格的钢筋桁架100。In this embodiment, preferably, the position of the clamping
更为优选地,夹紧压料块337的底面设置有若干槽,以提高该底面的摩擦力,保证对钢筋桁架100和网片200的压紧效果。More preferably, the bottom surface of the clamping
可选地,夹紧压料架336与夹紧压料块337在进料方向的一侧设置有倒角,能有效预防钢筋桁架100在步进过程中出现卡绊问题。夹紧压料块337与压板331表面进行淬火处理,有效提升了夹紧效果,同时增加了使用寿命。Optionally, chamfers are provided on one side of the clamping
需要指出的是,本实施例中,于自动焊接过程中,当第二步进机构32上的夹紧机构33对钢筋桁架100和网片200进行压紧时,钢筋桁架定位机构22同步对钢筋桁架100进行压紧定位,进而通过对钢筋桁架100和网片200前后两个位置的压紧固定,可以有效防止钢筋桁架100和网片200在焊接动作中发生翘起。It should be pointed out that in this embodiment, during the automatic welding process, when the
本实施例的上述送进装置3在使用时,在定位装置2对钢筋桁架100和网片200定位后,钢筋桁架100和网片200的第一处焊点(需要说明的是,一个网片200上放置多个钢筋桁架100,因此会存在多个第一处焊点,焊接装置4也设置有多组以对多个第一处焊点进行焊接)刚好位于焊接装置4处。通过第一步进机构31上的夹紧机构33的夹紧压料块337压紧钢筋桁架100和网片200于压板331上,在第一处焊点焊接完成后,通过第一步进机构31步进,使得钢筋桁架100和网片200的下一处(同样为多个下一处焊点)焊点置于焊接装置4处,此时第二步进机构32上的夹紧机构33对钢筋桁架100和网片200进行压紧(第二步进机构32未动作),与此同时钢筋桁架定位机构22同步对钢筋桁架100进行压紧,第一步进机构31上的夹紧机构33松开对钢筋桁架100和网片200的压紧,随后由焊接装置4进行焊接,与此同时第一步进机构31退回至原位(由于第二步进机构32上的夹紧机构33已经对钢筋桁架100和网片200进行压紧,也就能避免第一步进机构31退回原位的过程中因摩擦力导致钢筋桁架100和网片200随第一步进机构31退回的情况发生,进而保证钢筋桁架100和网片200的焊接顺利进行),第一步进机构31上的夹紧机构33对钢筋桁架100和网片200进行压紧,第二步进机构32上的夹紧机构33与钢筋桁架定位机构22松开对钢筋桁架100和网片200的压紧,第一步进机构31进行下一次送进,使得下一处焊点置于焊接装置4处,如此往复循环,直至倒数第二处焊点焊接完成时,此时第一步进机构31退回至原位后无法继续对钢筋桁架100和网片200送进,钢筋桁架定位机构22松开对钢筋桁架100和网片200的压紧,由第二步进机构32对钢筋桁架100和网片200进行送进,使得剩余的最后一处焊点置于焊接装置4处,完成焊接。When the above-mentioned
本实施例中,如图15所示,上述焊接装置4设置于第一步进机构31和第二步进机构32之间,用于对钢筋桁架100和网片200的焊点进行焊接。该焊接装置4包括上电极机构41、下电极机构42以及变压器43,其中如图16所示,上电极机构41包括安装于机架1上的上气缸座411,安装于上气缸座411上的上气缸连接座412,安装于上气缸连接座412上的焊接气缸413,焊接气缸413的输出端连接于滑动穿设于上气缸座411的导柱414,导柱414的另一端连接有上连接座415,上连接座415上设有与其电连接的上电极座416,上电极座416底部设有与其电连接的上电极条417,上述上连接座415通过软导线连接于变压器43的一极。In this embodiment, as shown in FIG. 15 , the above-mentioned
可选地,上述上气缸座411位置可调的设置于机架1上,以便适用不同规格的钢筋桁架100在不同焊点位置的焊接。Optionally, the above-mentioned
如图17所示,上述下电极机构42包括下电极座421以及电连接地安装于下电极座421顶部的下电极块422,下电极座421通过导线424连接于变压器43的另一极。优选地,下电极机构42还包括下电极罩423,下电极罩423罩设于下电极块422外,在下电极罩423开设有开口,下电极块422的顶面露出于开口处。通过该下电极罩423,能够防止网片200在输送过程中出现卡绊等问题。As shown in FIG. 17 , the
当需要焊接钢筋桁架100和网片200时,焊接气缸413伸出,带动上电极条417压紧钢筋桁架100和网片200,使得网片200与下电极块422接触,形成闭合回路,利用低电压的强电流流经钢筋桁架100与网片200接触面及邻近区域,产生的电阻热将接触部位(也就是焊点位置)加热到熔化或塑性状态,进行焊接。When it is necessary to weld the
本实施例中,钢筋楼承板免拆网片焊接机还包括前输送架5和后输送架6,前输送架5用于放置网片200以及钢筋桁架100,并且将网片200和钢筋桁架100输送至挡板定位机构23处。后输送架6用于放置焊接后的钢筋桁架100和网片200,并将焊接后的成品输送至下一工位。In the present embodiment, the steel floor deck non-removable mesh welding machine also includes a
本实施例的钢筋楼承板免拆网片焊接机在使用时,首先通过前输送架5将网片200和钢筋桁架100向前输送时,定位挡板233上升,钢筋桁架100与网片200输送至定位挡板233处时,其端部会被定位挡板233抵接住,此时钢筋桁架100与网片200于输送方向的初始位置即被定位,初始定位结束后,定位挡板233缩回。在此过程中,钢筋桁架100和网片200会经过前网片定位机构21,前滑动定位板214对网片200进行宽度方向的定位,随后钢筋桁架定位机构22对钢筋桁架100进行精确位置定位,此时钢筋桁架100和网片200的第一处焊点置于焊接装置4处。通过第一步进机构31上的夹紧机构33的夹紧压料块337压紧钢筋桁架100和网片200于压板331上,在第一处焊点焊接完成后,通过第一步进机构31步进,使得钢筋桁架100和网片200的下一处焊点置于焊接装置4处,此时第二步进机构32上的夹紧机构33对钢筋桁架100和网片200进行压紧(第二步进机构32未动作),与此同时钢筋桁架定位机构22同步对钢筋桁架100进行压紧,第一步进机构31上的夹紧机构33松开对钢筋桁架100和网片200的压紧,随后由焊接装置4进行焊接,与此同时第一步进机构31退回至原位,第一步进机构31上的夹紧机构33对钢筋桁架100和网片200进行压紧,第二步进机构32上的夹紧机构33与钢筋桁架定位机构22松开对钢筋桁架100和网片200的压紧,第一步进机构31进行下一次送进,使得下一个焊点置于焊接装置4处,如此往复循环,直至倒数第二处焊点焊接完成时,此时第一步进机构31退回至原位后无法继续对钢筋桁架100和网片200送进,钢筋桁架定位机构22松开对钢筋桁架100和网片200的压紧,由第二步进机构32对钢筋桁架100和网片200进行送进,使得剩余的最后一处焊点置于焊接装置4处,完成焊接,此时焊接后的钢筋桁架100和网片200置于后输送架6上,第二步进机构32上的夹紧机构33解除对钢筋桁架100与网片200的压紧。When the reinforced floor deck non-disassembly mesh welding machine of this embodiment is in use, when the
显然,本发明的上述实施例仅仅是为了清楚说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,能够进行各种明显的变化、重新调整和替代而不会脱离本发明的保护范围。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。Apparently, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, rather than limiting the implementation of the present invention. Various obvious changes, readjustments, and substitutions will occur to those skilled in the art without departing from the scope of the present invention. It is not necessary and impossible to exhaustively list all the implementation manners here. All modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included within the protection scope of the claims of the present invention.
Claims (10)
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