CN116397438B - Durable flame-retardant polyester/cotton blended fabric and preparation method thereof - Google Patents

Durable flame-retardant polyester/cotton blended fabric and preparation method thereof Download PDF

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CN116397438B
CN116397438B CN202310240645.1A CN202310240645A CN116397438B CN 116397438 B CN116397438 B CN 116397438B CN 202310240645 A CN202310240645 A CN 202310240645A CN 116397438 B CN116397438 B CN 116397438B
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polyester
cotton blended
retardant
flame retardant
blended fabric
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CN116397438A (en
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顾靓
程献伟
关晋平
陈国强
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Suzhou University
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/322Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
    • D06M13/44Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen containing nitrogen and phosphorus
    • D06M13/453Phosphates or phosphites containing nitrogen atoms
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/68Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with phosphorus or compounds thereof, e.g. with chlorophosphonic acid or salts thereof
    • D06M11/70Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with phosphorus or compounds thereof, e.g. with chlorophosphonic acid or salts thereof with oxides of phosphorus; with hypophosphorous, phosphorous or phosphoric acids or their salts
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/184Carboxylic acids; Anhydrides, halides or salts thereof
    • D06M13/192Polycarboxylic acids; Anhydrides, halides or salts thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/322Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
    • D06M13/402Amides imides, sulfamic acids
    • D06M13/432Urea, thiourea or derivatives thereof, e.g. biurets; Urea-inclusion compounds; Dicyanamides; Carbodiimides; Guanidines, e.g. dicyandiamides
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02Natural fibres, other than mineral fibres
    • D06M2101/04Vegetal fibres
    • D06M2101/06Vegetal fibres cellulosic
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16Synthetic fibres, other than mineral fibres
    • D06M2101/30Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/32Polyesters
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/30Flame or heat resistance, fire retardancy properties
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

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  • Textile Engineering (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

The invention relates to a durable flame-retardant polyester/cotton blended fabric and a preparation method thereof, belonging to the technical field of textile finishing. The preparation method comprises the following steps that (1) tris (epoxypropyl) isocyanurate reacts with pentaerythritol for 3 to 4 hours at 140 to 150 ℃, and then phosphoric acid is added to continue to react for 3 to 4 hours at 115 to 125 ℃ to obtain a reactive flame retardant; (2) Dissolving a reactive flame retardant, polycarboxylic acid, sodium hypophosphite and dicyandiamide in water, and regulating the pH to 7-8 to obtain a flame retardant finishing liquid; (3) And (3) dipping the polyester/cotton blended fabric into the flame-retardant finishing liquid, and performing padding, pre-baking and baking treatment to obtain the durable flame-retardant polyester/cotton blended fabric. The reactive flame retardant is favorable for forming expanded carbon residue on the surface of the polyester/cotton blended fabric, and has the effect of isolating heat, oxygen and combustible gas. The reactive flame retardant is grafted on the polyester/cotton blended fabric in a plurality of crosslinking modes, so that the flame retardant polyester/cotton blended fabric has higher durable flame retardant property.

Description

一种耐久阻燃涤/棉混纺织物及其制备方法A durable flame-retardant polyester/cotton blended fabric and its preparation method

技术领域Technical field

本发明属于纺织品整理技术领域,尤其涉及一种耐久阻燃涤/棉混纺织物及其制备方法。The invention belongs to the technical field of textile finishing, and in particular relates to a durable flame-retardant polyester/cotton blended fabric and a preparation method thereof.

背景技术Background technique

涤/棉混纺织物具有非常优良的性能,既具有纯棉织物的吸湿性、耐热性,又具有涤纶织物的高弹性、耐磨性、挺括性等特点,在服装、室内家居和装饰、交通工具装饰等领域得到广泛应用。但由于涤/棉混纺织物存在“烛芯效应”,可燃性很高,一旦着火,很容易蔓延,发生火灾,而进行阻燃整理的难度远远大于纯棉和纯涤纶织物。到目前为止,国内外对涤/棉混纺织物的阻燃整理进行了大量研究,但仍未有成熟的商业化耐久阻燃整理工艺。Polyester/cotton blended fabrics have very excellent properties. They have the hygroscopicity and heat resistance of pure cotton fabrics, as well as the high elasticity, wear resistance, and stiffness of polyester fabrics. They are widely used in clothing, indoor home furnishings, decoration, and transportation. It is widely used in tool decoration and other fields. However, due to the "candle wick effect" of polyester/cotton blended fabrics, they are highly flammable. Once they catch fire, they can easily spread and cause fires. The difficulty of flame-retardant finishing is much greater than that of pure cotton and pure polyester fabrics. So far, a lot of research has been done on the flame-retardant finishing of polyester/cotton blended fabrics at home and abroad, but there is still no mature commercialized durable flame-retardant finishing process.

参考文献1(涤棉混纺窗帘织物的阻燃性整理研究[J].成都纺织高等专科学校学报,2016,33(3):94-97.)采用了磷-氮复合系阻燃剂NHPT、树脂等对涤棉混纺织物进行耐久整理;参考文献2(新型阻燃剂在涤棉混纺织物中的应用[J].染整技术,2021,43(10):25-28.)采用涤纶用阻燃剂和棉用阻燃剂复配提高涤/棉混纺织物这种双组份织物的阻燃性能;中国发明专利CN104746338A公开了一种阻燃工作液及应用该阻燃工作液的纯棉织物和/或涤棉混纺织物阻燃整理方法,采用棉和涤纶织物阻燃剂混合制备阻燃整理液,并采用N-羟甲基类交联剂提高阻燃纯棉织物和涤/棉混纺织物的耐水洗性能。将阻燃剂与涤/棉混纺织物通过共价交联有助于提高阻燃涤/棉混纺织物的耐久阻燃性能。然而,该类方法阻燃涤/棉混纺织物采用的N-羟甲基类交联剂使得在整理和应用过程中存在甲醛释放问题。Reference 1 (Research on flame retardant finishing of polyester-cotton blended curtain fabrics [J]. Journal of Chengdu Textile College, 2016, 33(3):94-97.) The phosphorus-nitrogen composite flame retardant NHPT, Resin, etc. for durable finishing of polyester-cotton blended fabrics; Reference 2 (Application of new flame retardants in polyester-cotton blended fabrics [J]. Dyeing and Finishing Technology, 2021, 43(10):25-28.) Polyester is used The combination of flame retardants and cotton flame retardants improves the flame retardant properties of two-component fabrics such as polyester/cotton blended fabrics; Chinese invention patent CN104746338A discloses a flame retardant working fluid and pure cotton using the flame retardant working fluid. A flame-retardant finishing method for fabrics and/or polyester-cotton blended fabrics, which uses flame retardants for cotton and polyester fabrics to prepare a flame-retardant finishing liquid, and uses an N-hydroxymethyl cross-linking agent to improve the flame retardancy of pure cotton fabrics and polyester/cotton blends. The washing resistance of the fabric. Covalent cross-linking of flame retardants with polyester/cotton blended fabrics can help improve the durable flame retardant properties of flame-retardant polyester/cotton blended fabrics. However, the N-hydroxymethyl cross-linking agent used in flame-retardant polyester/cotton blended fabrics caused by this method causes formaldehyde release problems during the finishing and application process.

参考文献3(磷/氮阻燃剂对涤纶/棉混纺织物的阻燃整理[J].纺织学报,2022,43(6):94-99,106)采用植酸和尿素合成植酸铵盐,通过轧-烘-焙工艺对涤纶/棉混纺织物进行无甲醛阻燃整理,植酸铵在双氰胺的催化下可与棉纤维产生共价键交联,然而在高温焙烘的过程中,磷酸铵基团易分解生成磷酸根和氨气,导致无法构筑磷/氮协同阻燃效应,阻燃剂阻燃效率降低,整理涤/棉混纺织物的耐水洗性能较差,经水洗后失去阻燃效果。Reference 3 (Flame-retardant finishing of polyester/cotton blended fabrics with phosphorus/nitrogen flame retardants [J]. Acta Textile Sinica, 2022, 43(6):94-99,106) uses phytic acid and urea to synthesize ammonium phytate. The rolling-baking-baking process performs formaldehyde-free flame retardant finishing on polyester/cotton blended fabrics. Ammonium phytate can produce covalent cross-linking with cotton fibers under the catalysis of dicyandiamide. However, during the high-temperature baking process, phosphoric acid The ammonium group easily decomposes to generate phosphate and ammonia, which results in the inability to build the phosphorus/nitrogen synergistic flame retardant effect, reducing the flame retardant efficiency of the flame retardant. The finished polyester/cotton blended fabric has poor water resistance and loses flame retardancy after washing. Effect.

因此,开发一种高效的反应型磷/氮协效阻燃剂并用于制备阻燃耐久性能优异的涤/棉混纺织物,且在整理和应用过程中不存在甲醛释放问题,具有十分重要的意义。Therefore, it is of great significance to develop a high-efficiency reactive phosphorus/nitrogen synergistic flame retardant and use it to prepare polyester/cotton blended fabrics with excellent flame retardant and durable properties, and without the problem of formaldehyde release during finishing and application. .

发明内容Contents of the invention

为解决上述技术问题,本发明提供了一种耐久阻燃涤/棉混纺织物及其制备方法。涤/棉混纺织物的棉纤维组份与纯棉织物相比较少,因此如何高效地将阻燃剂接枝在棉纤维组份上,从而赋予涤/棉混纺织物耐久的阻燃性能是一个难点。合成集多种阻燃基团、多种反应型基团于一体,开发高效的反应型阻燃剂,同时通过多种交联方式高效地将阻燃剂接枝在涤/棉混纺织物上,有助于提高其耐久阻燃性能。另外,不同反应型基团的反应条件如反应温度、酸碱度存在较大差异,阻燃基团之间的兼容性也是制备多反应型基团阻燃剂的难点。In order to solve the above technical problems, the present invention provides a durable flame-retardant polyester/cotton blended fabric and a preparation method thereof. Polyester/cotton blended fabrics have less cotton fiber components than pure cotton fabrics. Therefore, how to efficiently graft flame retardants onto the cotton fiber components to give polyester/cotton blended fabrics durable flame retardant properties is a difficult point. . Synthesis integrates multiple flame retardant groups and multiple reactive groups to develop efficient reactive flame retardants. At the same time, the flame retardants are efficiently grafted onto polyester/cotton blended fabrics through multiple cross-linking methods. Helps improve its durable flame retardant properties. In addition, the reaction conditions of different reactive groups, such as reaction temperature and pH, are quite different. The compatibility between flame retardant groups is also a difficulty in preparing multi-reactive group flame retardants.

本发明的第一个目的是提供一种耐久阻燃涤/棉混纺织物的制备方法,包括以下步骤,The first object of the present invention is to provide a preparation method of durable flame-retardant polyester/cotton blended fabric, which includes the following steps:

(1)三(环氧丙基)异氰尿酸酯和季戊四醇于140℃-150℃下反应3h-4h,后加入磷酸于115℃-125℃下继续反应3h-4h,得到反应型阻燃剂;(1) Tris(epoxypropyl)isocyanurate and pentaerythritol react at 140℃-150℃ for 3h-4h, then add phosphoric acid and continue the reaction at 115℃-125℃ for 3h-4h to obtain reactive flame retardant agent;

(2)将步骤(1)所述的反应型阻燃剂、多元羧酸、次亚磷酸钠和双氰胺溶于水,调节pH为7-8,得到阻燃整理液;(2) Dissolve the reactive flame retardant, polycarboxylic acid, sodium hypophosphite and dicyandiamide described in step (1) in water, adjust the pH to 7-8, and obtain a flame retardant finishing liquid;

(3)将涤/棉混纺织物浸渍于步骤(2)所述的阻燃整理液中,经浸轧-预烘-焙烘处理,得到耐久阻燃涤/棉混纺织物。(3) Dip the polyester/cotton blended fabric into the flame-retardant finishing liquid described in step (2), and undergo padding-prebaking-baking treatment to obtain a durable flame-retardant polyester/cotton blended fabric.

在本发明的一个实施例中,在步骤(1)中,所述反应型阻燃剂同时含有酸源、气源和碳源,三者结合可有效构筑膨胀型阻燃剂,具有较高的阻燃性能;另外,该阻燃剂具有多种反应型基团,可通过多种交联方式与涤/棉混纺织物同时进行交联,解决单一活性基团接枝效率差、阻燃耐久性不佳的问题。反应型阻燃剂的结构如下所示:In one embodiment of the present invention, in step (1), the reactive flame retardant contains an acid source, a gas source and a carbon source at the same time. The combination of the three can effectively construct an intumescent flame retardant with higher Flame retardant properties; in addition, the flame retardant has a variety of reactive groups, which can be cross-linked with polyester/cotton blended fabrics through multiple cross-linking methods at the same time to solve the problem of poor grafting efficiency of a single active group and flame retardant durability. Bad question. The structure of reactive flame retardants is as follows:

在本发明的一个实施例中,在步骤(1)中,所述三(环氧丙基)异氰尿酸酯、季戊四醇和磷酸的摩尔比为1:1-1.3:2-2.3。三(环氧丙基)异氰尿酸酯和季戊四醇的摩尔比为1:1-1.3,是三(环氧丙基)异氰尿酸酯的环氧基团和季戊四醇的羟基发生环氧开环加成反应,季戊四醇稍微过量有助于提高反应效率,但过高则浪费。三(环氧丙基)异氰尿酸酯和磷酸的摩尔比为1:2-2.3,是三(环氧丙基)异氰尿酸酯剩余的两个环氧基团和磷酸根可发生环氧开环加成反应,磷酸稍微过量有助于提高反应效率,但过高则浪费。In one embodiment of the present invention, in step (1), the molar ratio of tris(epoxypropyl)isocyanurate, pentaerythritol and phosphoric acid is 1:1-1.3:2-2.3. The molar ratio of tris(epoxypropyl)isocyanurate and pentaerythritol is 1:1-1.3, which is the epoxy opening of the epoxy group of tris(epoxypropyl)isocyanurate and the hydroxyl group of pentaerythritol. In the cycloaddition reaction, a slight excess of pentaerythritol will help improve the reaction efficiency, but too much will be wasteful. The molar ratio of tris(epoxypropyl)isocyanurate and phosphoric acid is 1:2-2.3, which is the remaining two epoxy groups and phosphate groups of tris(epoxypropyl)isocyanurate. In the epoxy ring-opening addition reaction, a slight excess of phosphoric acid will help improve the reaction efficiency, but too much will be wasteful.

在本发明的一个实施例中,在步骤(1)中,140℃-150℃下反应3h-4h,140℃-150℃高于三(环氧丙基)异氰尿酸酯的熔点,在该温度条件下三(环氧丙基)异氰尿酸酯为液体,有助于反应的进行;反应时间为3h-4h,反应温度的升高和时间的延长有助于合成反应的进行,但过高则浪费。In one embodiment of the present invention, in step (1), the reaction is performed at 140°C-150°C for 3h-4h, and 140°C-150°C is higher than the melting point of tris(epoxypropyl)isocyanurate. Under this temperature condition, tris(epoxypropyl)isocyanurate is liquid, which is helpful for the reaction; the reaction time is 3h-4h, and the increase in reaction temperature and the extension of time are helpful for the synthesis reaction. But too high is a waste.

在本发明的一个实施例中,在步骤(1)中,115℃-125℃下继续反应3h-4h,反应温度的升高和时间的延长有助于合成反应的进行,但过高则浪费。In one embodiment of the present invention, in step (1), the reaction is continued for 3h-4h at 115°C-125°C. The increase in reaction temperature and the extension of time are helpful for the synthesis reaction, but if it is too high, it will be wasteful. .

在本发明的一个实施例中,在步骤(1)中,还包括对所述反应型阻燃剂进行提纯的步骤,具体包括:对所述的磷酸酯阻燃剂先进行真空干燥,然后采用甲醇和甲苯进行提纯,反应型阻燃剂的产率为74%-77%。In one embodiment of the present invention, step (1) also includes the step of purifying the reactive flame retardant, which specifically includes: vacuum drying the phosphate ester flame retardant first, and then using Methanol and toluene are used for purification, and the yield of reactive flame retardant is 74%-77%.

在本发明的一个实施例中,在步骤(2)中,所述多元羧酸为1,2,3,4-丁烷四羧酸和/或柠檬酸。In one embodiment of the present invention, in step (2), the polycarboxylic acid is 1,2,3,4-butanetetracarboxylic acid and/or citric acid.

在本发明的一个实施例中,在步骤(2)中,所述阻燃整理液中反应型阻燃剂的浓度为100g/L-200g/L。反应型阻燃剂用量升高有助于提高涤/棉混纺织物的阻燃性能,但涤/棉混纺织物上阻燃剂的含量会达到饱和,过多则浪费。In one embodiment of the present invention, in step (2), the concentration of the reactive flame retardant in the flame retardant finishing liquid is 100g/L-200g/L. Increasing the dosage of reactive flame retardants will help improve the flame retardant properties of polyester/cotton blended fabrics, but the content of flame retardants on polyester/cotton blended fabrics will reach saturation, and excessive amounts will be wasted.

在本发明的一个实施例中,在步骤(2)中,所述反应型阻燃剂和多元羧酸的摩尔比为1:1.3-1.5;双氰胺的质量为反应型阻燃剂的5%-10%;次亚磷酸钠的质量为多元羧酸的40%-50%。In one embodiment of the present invention, in step (2), the molar ratio of the reactive flame retardant and the polycarboxylic acid is 1:1.3-1.5; the mass of dicyandiamide is 5 times that of the reactive flame retardant. %-10%; the quality of sodium hypophosphite is 40%-50% of polycarboxylic acid.

在本发明的一个实施例中,在步骤(2)中,pH的调节剂为氨水,在该pH条件下使得磷酸根基团转变为磷酸铵根基团,有助于与棉纤维发生共价键交联。In one embodiment of the present invention, in step (2), the pH adjuster is ammonia water. Under this pH condition, the phosphate group is converted into an ammonium phosphate group, which is helpful for covalent bonding with the cotton fiber. Union.

在本发明的一个实施例中,在步骤(3)中,所述浸轧后的轧余率为100%-110%。轧余率越高,涤/棉混纺织物的带液量越高,有助于提高阻燃性能,但过高织物上的阻燃剂含量会达到饱和,造成浪费。In one embodiment of the present invention, in step (3), the rolling residue rate after padding is 100%-110%. The higher the residual rate, the higher the liquid content of the polyester/cotton blended fabric, which helps to improve the flame retardant performance. However, if the flame retardant content on the fabric is too high, it will reach saturation, causing waste.

在本发明的一个实施例中,在步骤(3)中,所述预烘的温度为70℃-80℃,时间为2min-4min;所述焙烘的温度为160℃-170℃,时间为3min-5min。焙烘温度升高有助于促进反应型阻燃剂的磷酸铵基团与棉纤维的羟基发生酯化交联反应,且有助于多元羧酸与反应型阻燃剂、棉纤维发生酯化交联反应,但过高则浪费,且易导致织物的物理性能受到损伤。In one embodiment of the present invention, in step (3), the pre-baking temperature is 70°C-80°C and the time is 2min-4min; the baking temperature is 160°C-170°C and the time is 3min-5min. The increase in baking temperature will help promote the esterification cross-linking reaction between the ammonium phosphate group of the reactive flame retardant and the hydroxyl group of the cotton fiber, and will also help the esterification of the polycarboxylic acid, the reactive flame retardant, and the cotton fiber. Cross-linking reaction, but if it is too high, it will be wasteful and may easily cause damage to the physical properties of the fabric.

在本发明的一个实施例中,在步骤(3)中,所述涤/棉混纺织物为35/65、40/60或45/55的涤/棉混纺织物。In one embodiment of the present invention, in step (3), the polyester/cotton blended fabric is a 35/65, 40/60 or 45/55 polyester/cotton blended fabric.

在本发明的一个实施例中,反应型阻燃剂的磷酸铵根基团在双氰胺的催化下可与棉纤维的羟基发生酯化交联反应;多元羧酸作为交联剂可与反应型阻燃剂的羟基以及棉纤维的羟基发生酯化反应,有助于将反应型阻燃剂通过共价键接枝在涤/棉混纺织物上;多元羧酸稍微过量,有助于提高交联效率,过高则浪费;次亚磷酸钠为催化剂,促进多元羧酸的羧基与反应型阻燃剂、棉纤维的羟基发生酯化交联反应。In one embodiment of the present invention, the ammonium phosphate group of the reactive flame retardant can undergo an esterification cross-linking reaction with the hydroxyl group of the cotton fiber under the catalysis of dicyandiamide; polycarboxylic acid as a cross-linking agent can react with the reactive flame retardant The esterification reaction of the hydroxyl group of the flame retardant and the hydroxyl group of the cotton fiber helps to graft the reactive flame retardant onto the polyester/cotton blended fabric through covalent bonds; a slight excess of polycarboxylic acid helps to increase cross-linking If the efficiency is too high, it will be wasted; sodium hypophosphite acts as a catalyst to promote the esterification and cross-linking reaction between the carboxyl groups of polycarboxylic acids and the reactive flame retardants and the hydroxyl groups of cotton fibers.

本发明的第二个目的是提供一种所述的方法制备得到的耐久阻燃涤/棉混纺织物。The second object of the present invention is to provide a durable flame-retardant polyester/cotton blended fabric prepared by the method.

在本发明的一个实施例中,耐久阻燃涤/棉混纺织物的阻燃性能为:极限氧指数(LOI)为29.5%-32.8%,损毁长度为11.5-8.9cm,无熔滴产生(未改性涤/棉混纺织物的LOI为17.3%,损毁长度为30cm);经200g/L阻燃剂整理燃涤/棉混纺织物可耐40次水洗,表明改性涤纶织物具有高效耐久的阻燃功能。In one embodiment of the present invention, the flame retardant properties of the durable flame-retardant polyester/cotton blended fabric are: the limiting oxygen index (LOI) is 29.5%-32.8%, the damage length is 11.5-8.9cm, and no melt droplets are generated (not yet The LOI of the modified polyester/cotton blended fabric is 17.3%, and the damage length is 30cm); the polyester/cotton blended fabric treated with 200g/L flame retardant can withstand 40 times of washing, indicating that the modified polyester fabric has efficient and durable flame retardancy. Function.

本发明的原理如下:The principle of the present invention is as follows:

本发明采用三(环氧丙基)异氰尿酸酯为中间体将活性羟基和磷酸根基团结合与一体,同时含有含氮杂环阻燃基团,与含磷阻燃基团有机结合构筑磷/氮协同阻燃效应,具有较高的阻燃效率。采用双氰胺催化磷酸铵根与棉纤维的羟基发生酯化反应,生成磷酸酯键;同时采用多元羧酸作为交联剂,多元羧酸与阻燃剂的羟基和棉纤维的羟基发生反应,通过多种交联方式将阻燃剂通过共价键固定在涤/棉混纺织物上,达到耐久的阻燃效果。活性羟基和磷酸根基团这两种反应型基团反应条件相似,均可在高温焙烘条件下与涤/棉混纺织物产生交联。本发明的磷酸铵根在双氰胺的催化下可与棉纤维的羟基发生酯化反应,另外多元羧酸作为阻燃剂和棉纤维之间的交联剂也有助于进一步将阻燃剂接枝在涤/棉混纺织物上,两种交联手段均不会产生甲醛。The invention uses tris(epoxypropyl)isocyanurate as an intermediate to combine active hydroxyl groups and phosphate groups into one body. It also contains nitrogen-containing heterocyclic flame retardant groups and is organically combined with phosphorus-containing flame retardant groups to construct a structure. Phosphorus/nitrogen synergistic flame retardant effect, with high flame retardant efficiency. Dicyandiamide is used to catalyze the esterification reaction between ammonium phosphate radicals and the hydroxyl groups of cotton fibers to generate phosphate ester bonds; at the same time, polycarboxylic acids are used as cross-linking agents, and the polycarboxylic acids react with the hydroxyl groups of the flame retardant and the hydroxyl groups of the cotton fibers. The flame retardant is fixed on the polyester/cotton blended fabric through covalent bonds through various cross-linking methods to achieve a durable flame retardant effect. The reaction conditions of the two reactive groups, active hydroxyl group and phosphate group, are similar, and both can produce cross-linking with polyester/cotton blended fabrics under high-temperature baking conditions. The ammonium phosphate radical of the present invention can undergo an esterification reaction with the hydroxyl group of cotton fiber under the catalysis of dicyandiamide. In addition, the polycarboxylic acid serves as a cross-linking agent between the flame retardant and the cotton fiber, which also helps to further connect the flame retardant. On polyester/cotton blended fabrics, neither cross-linking method will produce formaldehyde.

然而,单独利用阻燃剂的羟基和磷酸铵根基团对涤/棉混纺织物进行接枝时,阻燃耐久性差。这是因为单独利用阻燃剂磷酸铵根和羟基/多元羧酸进行交联时,参与交联的阻燃剂的饱和度较低,无法将足量阻燃剂通过共价键接枝在涤/棉混纺织物上。而通过双交联的方式可以提高交联阻燃剂的饱和度,使得棉纤维上参与反应的羟基更多。同时,通过双交联的阻燃剂在涤/棉混纺织物上的耐久性更好,因为使得磷酸酯和羧酸酯共价键同时断裂所需要的条件更为苛刻。However, when polyester/cotton blended fabrics are grafted using the hydroxyl and ammonium phosphate groups of flame retardants alone, the flame retardant durability is poor. This is because when the flame retardant ammonium phosphate and hydroxyl/polycarboxylic acid are used alone for cross-linking, the saturation degree of the flame retardant participating in the cross-linking is low, and a sufficient amount of flame retardant cannot be grafted on the polyester through covalent bonds. /cotton blend fabric. The saturation degree of the cross-linked flame retardant can be increased through double cross-linking, so that more hydroxyl groups on the cotton fiber participate in the reaction. At the same time, the durability of double-crosslinked flame retardants on polyester/cotton blended fabrics is better because the conditions required to break the covalent bonds of phosphate esters and carboxylate esters simultaneously are more stringent.

本发明的技术方案相比现有技术具有以下优点:The technical solution of the present invention has the following advantages compared with the existing technology:

(1)本发明所述的制备方法含磷阻燃基团、含氮杂环、多元醇基团通过共价键结合,合成含三种基团为一体的反应型阻燃剂,不会因焙烘导致氮元素流失;反应型阻燃剂中的磷酸根充当酸源、含氮杂环充当气源、多元醇充当碳源,三者结合可有效构筑膨胀型阻燃剂;在燃烧过程当中,反应型阻燃剂有助于在涤/棉混纺织物表面形成膨胀型残炭,起到隔绝热量、氧气和可燃性气体的功效,具有有优良的阻燃性能。(1) The preparation method of the present invention combines phosphorus-containing flame retardant groups, nitrogen-containing heterocycles, and polyol groups through covalent bonds to synthesize a reactive flame retardant containing the three groups as one body. Baking leads to the loss of nitrogen; the phosphate in the reactive flame retardant acts as an acid source, the nitrogen-containing heterocycle acts as a gas source, and the polyol acts as a carbon source. The combination of the three can effectively construct an intumescent flame retardant; during the combustion process , the reactive flame retardant helps to form expanded carbon residue on the surface of the polyester/cotton blended fabric, which can insulate heat, oxygen and flammable gases, and has excellent flame retardant properties.

(2)本发明所述的制备方法反应型阻燃剂与氨水通过离子键反应形成磷酸铵盐,在双氰胺催化剂和高温的作用下,磷酸铵根与棉纤维的羟基发生酯化反应;反应型阻燃剂具有两个磷酸根活性位点,与棉纤维具有较高的反应性能,反应型阻燃剂通过共价键与涤/棉混纺织物中的棉纤维反应;另外,多元羧酸在该条件下也可与反应型阻燃剂以及棉纤维发生酯化交联反应,通过多种交联方式将反应型阻燃剂接枝在涤/棉混纺织物上,因此阻燃涤/棉混纺织物具有较高的耐水洗性能。(2) In the preparation method of the present invention, the reactive flame retardant reacts with ammonia to form an ammonium phosphate salt through an ionic bond reaction. Under the action of the dicyandiamide catalyst and high temperature, an esterification reaction occurs between the ammonium phosphate root and the hydroxyl group of the cotton fiber; Reactive flame retardants have two phosphate active sites and have high reactivity with cotton fibers. Reactive flame retardants react with cotton fibers in polyester/cotton blended fabrics through covalent bonds; in addition, polycarboxylic acids Under this condition, esterification cross-linking reaction can also occur with reactive flame retardants and cotton fibers. The reactive flame retardants can be grafted onto polyester/cotton blended fabrics through various cross-linking methods. Therefore, flame retardant polyester/cotton blended fabrics Blended fabrics have higher wash resistance.

附图说明Description of the drawings

为了使本发明的内容更容易被清楚地理解,下面根据本发明的具体实施例并结合附图,对本发明作进一步详细的说明,其中:In order to make the content of the present invention easier to understand clearly, the present invention will be further described in detail below based on specific embodiments of the present invention and in conjunction with the accompanying drawings, wherein:

图1为本发明实施例1中的反应型阻燃剂的13C核磁共振光谱Figure 1 is the 13 C nuclear magnetic resonance spectrum of the reactive flame retardant in Example 1 of the present invention.

图2为本发明未经阻燃改性的涤/棉混纺织物、实施例1的耐久阻燃涤/棉混纺织物经0次和40次水洗后的垂直燃烧测试图。Figure 2 is a vertical burning test chart of the polyester/cotton blended fabric without flame retardant modification of the present invention and the durable flame retardant polyester/cotton blended fabric of Example 1 after 0 and 40 times of washing.

具体实施方式Detailed ways

下面结合附图和具体实施例对本发明作进一步说明,以使本领域的技术人员可以更好地理解本发明并能予以实施,但所举实施例不作为对本发明的限定。The present invention will be further described below in conjunction with the accompanying drawings and specific examples, so that those skilled in the art can better understand and implement the present invention, but the examples are not intended to limit the present invention.

实施例1Example 1

一种耐久阻燃涤/棉混纺织物及其制备方法,具体包括以下步骤:A durable flame-retardant polyester/cotton blended fabric and its preparation method, specifically including the following steps:

(1)将0.1mol三(环氧丙基)异氰尿酸酯加入三口烧瓶中,加热至145℃后加入0.12mol季戊四醇反应3.5h,然后加入0.22mol磷酸于120℃下继续反应3.5h,经真空干燥后采用甲醇和甲苯进行提纯,制得反应型阻燃剂,产率为76%。(1) Add 0.1 mol of tris(epoxypropyl) isocyanurate into a three-necked flask, heat to 145°C, add 0.12 mol of pentaerythritol and react for 3.5 hours, then add 0.22 mol of phosphoric acid and continue the reaction at 120°C for 3.5 hours. After vacuum drying, methanol and toluene were used for purification to obtain a reactive flame retardant with a yield of 76%.

(2)将反应型阻燃剂、1,2,3,4-丁烷四羧酸、次亚磷酸钠和双氰胺溶于水,加入氨水调节溶液调节pH为8,得到阻燃整理液;阻燃整理液中反应型阻燃剂的浓度为200g/L;反应型阻燃剂和1,2,3,4-丁烷四羧酸的摩尔比为1:1.5;双氰胺的质量为反应型阻燃剂的8%;次亚磷酸钠的质量为1,2,3,4-丁烷四羧酸的50%。(2) Dissolve the reactive flame retardant, 1,2,3,4-butanetetracarboxylic acid, sodium hypophosphite and dicyandiamide in water, add ammonia water to adjust the solution to adjust the pH to 8, and obtain a flame retardant finishing liquid ; The concentration of reactive flame retardant in the flame retardant finishing liquid is 200g/L; the molar ratio of reactive flame retardant and 1,2,3,4-butanetetracarboxylic acid is 1:1.5; the mass of dicyandiamide It is 8% of reactive flame retardant; the mass of sodium hypophosphite is 50% of 1,2,3,4-butanetetracarboxylic acid.

(3)将45/55的涤/棉混纺织物浸渍于阻燃整理液中,经浸轧后轧余率为105%;然后将涤/棉混纺织物在75℃条件下预烘3min,最后在165℃条件下焙烘4min,制得耐久阻燃涤/棉混纺织物。(3) Dip the 45/55 polyester/cotton blended fabric into the flame-retardant finishing liquid. After padding, the padding rate is 105%; then pre-dry the polyester/cotton blended fabric at 75°C for 3 minutes, and finally After baking at 165°C for 4 minutes, a durable flame-retardant polyester/cotton blended fabric was obtained.

对比例1Comparative example 1

基本同实施例1,不同之处在于步骤(2)不加入双氰胺,通过1,2,3,4-丁烷四羧酸进行单交联。It is basically the same as Example 1, except that step (2) does not add dicyandiamide and performs single cross-linking through 1,2,3,4-butanetetracarboxylic acid.

对比例2Comparative example 2

基本同实施例1,不同之处在于步骤(2)不加入1,2,3,4-丁烷四羧酸,通过双氰胺进行单交联。It is basically the same as Example 1, except that step (2) does not add 1,2,3,4-butanetetracarboxylic acid and performs single cross-linking through dicyandiamide.

实施例2Example 2

(1)将0.1mol三(环氧丙基)异氰尿酸酯加入三口烧瓶中,加热至140℃后加入0.1mol季戊四醇反应4h,然后加入0.2mol磷酸于115℃下继续反应4h,经真空干燥后采用甲醇和甲苯进行提纯,制得反应型阻燃剂,产率为75%。(1) Add 0.1 mol of tris(epoxypropyl) isocyanurate into a three-necked flask, heat to 140°C, then add 0.1 mol of pentaerythritol to react for 4 hours, then add 0.2 mol of phosphoric acid and continue the reaction for 4 hours at 115°C, then vacuum After drying, methanol and toluene are used for purification to obtain a reactive flame retardant with a yield of 75%.

(2)将反应型阻燃剂、1,2,3,4-丁烷四羧酸、次亚磷酸钠和双氰胺溶于水,加入氨水调节溶液调节pH为7,得到阻燃整理液;阻燃整理液中反应型阻燃剂的浓度为170g/L;反应型阻燃剂和1,2,3,4-丁烷四羧酸的摩尔比为1:1.3;双氰胺的质量为反应型阻燃剂的6%;次亚磷酸钠的质量为1,2,3,4-丁烷四羧酸的40%。(2) Dissolve the reactive flame retardant, 1,2,3,4-butanetetracarboxylic acid, sodium hypophosphite and dicyandiamide in water, add ammonia water to adjust the solution to adjust the pH to 7, and obtain a flame retardant finishing liquid ; The concentration of the reactive flame retardant in the flame retardant finishing liquid is 170g/L; the molar ratio of the reactive flame retardant and 1,2,3,4-butanetetracarboxylic acid is 1:1.3; the mass of dicyandiamide It is 6% of the reactive flame retardant; the mass of sodium hypophosphite is 40% of 1,2,3,4-butanetetracarboxylic acid.

(3)将40/60的涤/棉混纺织物浸渍于阻燃整理液中,经浸轧后轧余率为110%;然后将涤/棉混纺织物在70℃条件下预烘4min,最后在160℃条件下焙烘5min,制得耐久阻燃涤/棉混纺织物。(3) Dip the 40/60 polyester/cotton blended fabric into the flame-retardant finishing solution. After padding, the padding rate is 110%; then pre-dry the polyester/cotton blended fabric at 70°C for 4 minutes, and finally Bake at 160°C for 5 minutes to obtain durable flame-retardant polyester/cotton blended fabric.

实施例3Example 3

(1)将0.1mol三(环氧丙基)异氰尿酸酯加入三口烧瓶中,加热至150℃后加入0.13mol季戊四醇反应3h,然后加入0.23mol磷酸于125℃下继续反应3h,经真空干燥后采用甲醇和甲苯进行提纯,制得反应型阻燃剂,产率为77%。(1) Add 0.1 mol of tris(epoxypropyl) isocyanurate into a three-necked flask, heat to 150°C, then add 0.13 mol of pentaerythritol to react for 3 hours, then add 0.23 mol of phosphoric acid and continue the reaction for 3 hours at 125°C, then vacuum After drying, methanol and toluene are used for purification to obtain a reactive flame retardant with a yield of 77%.

(2)将反应型阻燃剂、柠檬酸、次亚磷酸钠和双氰胺溶于水,加入氨水调节溶液调节pH为7.5,得到阻燃整理液;阻燃整理液中反应型阻燃剂的浓度为125g/L;反应型阻燃剂和柠檬酸的摩尔比为1:1.5;双氰胺的质量为反应型阻燃剂的10%;次亚磷酸钠的质量为柠檬酸的45%。(2) Dissolve the reactive flame retardant, citric acid, sodium hypophosphite and dicyandiamide in water, add ammonia to adjust the solution to adjust the pH to 7.5, and obtain a flame retardant finishing liquid; the reactive flame retardant in the flame retardant finishing liquid The concentration is 125g/L; the molar ratio of reactive flame retardant and citric acid is 1:1.5; the mass of dicyandiamide is 10% of the reactive flame retardant; the mass of sodium hypophosphite is 45% of the citric acid .

(3)将35/65的涤/棉混纺织物浸渍于阻燃整理液中,经浸轧后轧余率为100%;然后将涤/棉混纺织物在80℃条件下预烘2min,最后在170℃条件下焙烘3min,制得耐久阻燃涤/棉混纺织物。(3) Dip the 35/65 polyester/cotton blended fabric into the flame-retardant finishing solution. After padding, the padding rate is 100%; then pre-dry the polyester/cotton blended fabric at 80°C for 2 minutes, and finally After baking for 3 minutes at 170°C, a durable flame-retardant polyester/cotton blended fabric was obtained.

实施例4Example 4

(1)将0.1mol三(环氧丙基)异氰尿酸酯加入三口烧瓶中,加热至147℃后加入0.12mol季戊四醇反应3.5h,然后加入0.21mol磷酸于122℃下继续反应3.6h,经真空干燥后采用甲醇和甲苯进行提纯,制得反应型阻燃剂,产率为74%。(1) Add 0.1 mol of tris(epoxypropyl) isocyanurate into a three-necked flask, heat to 147°C, add 0.12 mol of pentaerythritol and react for 3.5 hours, then add 0.21 mol of phosphoric acid and continue the reaction at 122°C for 3.6 hours. After vacuum drying, methanol and toluene were used for purification to obtain a reactive flame retardant with a yield of 74%.

(2)将反应型阻燃剂、柠檬酸、次亚磷酸钠和双氰胺溶于水,加入氨水调节溶液调节pH为7,得到阻燃整理液;阻燃整理液中反应型阻燃剂的浓度为100g/L;反应型阻燃剂和柠檬酸的摩尔比为1:1.4;双氰胺的质量为反应型阻燃剂的5%;次亚磷酸钠的质量为柠檬酸的43%。(2) Dissolve the reactive flame retardant, citric acid, sodium hypophosphite and dicyandiamide in water, add ammonia to adjust the solution to adjust the pH to 7, and obtain a flame retardant finishing liquid; the reactive flame retardant in the flame retardant finishing liquid The concentration is 100g/L; the molar ratio of reactive flame retardant and citric acid is 1:1.4; the mass of dicyandiamide is 5% of the reactive flame retardant; the mass of sodium hypophosphite is 43% of the citric acid .

(3)将40/60的涤/棉混纺织物浸渍于阻燃整理液中,经浸轧后轧余率为105%;然后将涤/棉混纺织物在75℃条件下预烘3min,最后在165℃条件下焙烘4min,制得耐久阻燃涤/棉混纺织物。(3) Dip the 40/60 polyester/cotton blended fabric into the flame-retardant finishing liquid. After padding, the padding rate is 105%; then pre-dry the polyester/cotton blended fabric at 75°C for 3 minutes, and finally After baking at 165°C for 4 minutes, a durable flame-retardant polyester/cotton blended fabric was obtained.

测试例1Test example 1

对实施例1制备的反应型阻燃剂进行表征,结果如图1所示。从图1可以看出,151.7和150.5ppm处的化学位移是由氮杂环上C=O结构的碳原子引起的,57.4和48.0ppm处的化学位移是由季戊四醇C-OH结构的碳原子和中心碳原子引起的,45.1ppm处的化学位移是由与环氧基团相连接C-N结构的碳原子引起的;66.9ppm和63.5ppm处的化学位移是由反应型阻燃剂结构中环氧基团反应后生成的C-O-P和C-OH结构的碳原子引起的,表明环氧基团与磷酸根发生了反应。74.8ppm处的化学位移是由环氧基团与季戊四醇羟基反应后C-O结构中的碳原子引起的。上述结构表明成功地合成了反应型阻燃剂。The reactive flame retardant prepared in Example 1 was characterized, and the results are shown in Figure 1. It can be seen from Figure 1 that the chemical shifts at 151.7 and 150.5 ppm are caused by the carbon atoms of the C=O structure on the nitrogen heterocycle, and the chemical shifts at 57.4 and 48.0 ppm are caused by the carbon atoms of the C-OH structure of pentaerythritol and Caused by the central carbon atom, the chemical shift at 45.1ppm is caused by the carbon atoms of the C-N structure connected to the epoxy group; the chemical shifts at 66.9ppm and 63.5ppm are caused by the epoxy group in the reactive flame retardant structure It is caused by the carbon atoms of the C-O-P and C-OH structures generated after the group reaction, indicating that the epoxy group reacted with the phosphate group. The chemical shift at 74.8 ppm is caused by the carbon atoms in the C-O structure after the epoxy group reacted with the pentaerythritol hydroxyl group. The above structure shows that the reactive flame retardant was successfully synthesized.

测试例2Test example 2

对未整理涤/棉混纺织物、实施例1-4和对比例1-2的整理后涤/棉混纺织物的阻燃性能进行测试。The flame retardant properties of the unfinished polyester/cotton blended fabrics, the finished polyester/cotton blended fabrics of Examples 1-4 and Comparative Examples 1-2 were tested.

织物的极限氧指数(LOI)按照GB/T5454-1997《纺织品燃烧性能实验氧指数法》标准测定。The limiting oxygen index (LOI) of the fabric is measured according to the standard GB/T5454-1997 "Textile Combustion Performance Experimental Oxygen Index Method".

采用热分析测试方法在氮气条件下测试阻燃涤/棉混纺织物和未整理涤/棉混纺织物的残炭量。The thermal analysis test method was used to test the carbon residue amount of flame-retardant polyester/cotton blended fabrics and unfinished polyester/cotton blended fabrics under nitrogen conditions.

织物的损毁长度按照GB/T5455-2014《纺织品燃烧性能垂直方向损毁长度阴燃和续燃时间的测定》标准测定。The damage length of the fabric is measured in accordance with the standard GB/T5455-2014 "Determination of smoldering and afterburning time of vertical damage length of textile combustion properties".

织物的燃烧性能按照GB/T17591-2006《阻燃织物》标准评定。The burning performance of the fabric is evaluated in accordance with the GB/T17591-2006 "Flame Retardant Fabrics" standard.

水洗方法参照AATCC61-2006《家用和商用耐洗涤色牢度的加速试验》。The washing method refers to AATCC61-2006 "Accelerated Test of Color Fastness to Washing for Household and Commercial Use".

图2为未经阻燃改性的涤/棉混纺织物、实施例1的耐久阻燃涤/棉混纺织物经0次和40次水洗后的垂直燃烧测试图:Figure 2 is a vertical burning test chart of the polyester/cotton blended fabric without flame retardant modification and the durable flame retardant polyester/cotton blended fabric of Example 1 after 0 and 40 times of washing:

表1所示为最终测得涤/棉混纺织物的相关性能参数:Table 1 shows the final measured relevant performance parameters of polyester/cotton blended fabrics:

表1Table 1

试样sample LOI/%LOI/% 700℃残炭量/%Carbon residue/% at 700℃ 损毁长度/cmDamaged length/cm 耐水洗次数Washing resistance 未整理涤/棉混纺织物Unfinished polyester/cotton blended fabric 17.3%17.3% 8.38.3 3030 00 实施例1Example 1 32.832.8 35.335.3 8.98.9 4040 对比例1Comparative example 1 32.432.4 34.134.1 9.29.2 1010 对比例2Comparative example 2 32.632.6 34.534.5 9.09.0 1515 实施例2Example 2 31.931.9 30.930.9 9.79.7 3535 实施例3Example 3 30.730.7 26.226.2 10.810.8 3030 实施例4Example 4 29.529.5 22.722.7 11.511.5 2525

从表1和图2可以看出,耐久阻燃涤/棉混纺织物的阻燃性能为:极限氧指数(LOI)为29.5%-32.8%,损毁长度为11.5-8.9cm,无熔滴产生(未改性涤/棉混纺织物的LOI为17.3%,损毁长度为30cm);经200g/L阻燃剂整理燃涤/棉混纺织物可耐40次水洗,表明改性涤/棉混纺织物具有高效耐久的阻燃功能。对比例1可耐10次水洗,对比例2可耐15次水洗,表明通过反应型阻燃剂通过多元羧酸与涤/棉混纺织物产生的单交联、反应型阻燃剂的磷酸根与涤/棉混纺织物产生的单交联的耐水洗性能均较差,通过实施例中的双交联可赋予涤/棉混纺织物优异的耐水洗性能。As can be seen from Table 1 and Figure 2, the flame retardant properties of durable flame-retardant polyester/cotton blended fabrics are: limiting oxygen index (LOI) is 29.5%-32.8%, damage length is 11.5-8.9cm, and no melt droplets are generated ( The LOI of the unmodified polyester/cotton blended fabric is 17.3% and the damaged length is 30cm); the polyester/cotton blended fabric treated with 200g/L flame retardant can withstand 40 times of washing, indicating that the modified polyester/cotton blended fabric has high efficiency Durable flame retardant feature. Comparative Example 1 can withstand 10 times of water washing, and Comparative Example 2 can withstand 15 times of water washing, indicating that the single cross-linking and reactive flame retardant phosphate groups produced by the reactive flame retardant through polycarboxylic acid and polyester/cotton blended fabrics are Polyester/cotton blended fabrics produced by single cross-linking have poor water-washing resistance. Double cross-linking in the embodiments can give polyester/cotton blended fabrics excellent water-washing resistance.

显然,上述实施例仅仅是为清楚地说明所作的举例,并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引申出的显而易见的变化或变动仍处于本发明创造的保护范围之中。Obviously, the above-mentioned embodiments are only examples for clear explanation and are not intended to limit the implementation. For those of ordinary skill in the art, other changes or modifications may be made based on the above description. An exhaustive list of all implementations is neither necessary nor possible. The obvious changes or modifications derived therefrom are still within the protection scope of the present invention.

Claims (9)

1.一种耐久阻燃涤/棉混纺织物的制备方法,其特征在于,包括以下步骤,1. A method for preparing durable flame-retardant polyester/cotton blended fabric, which is characterized by comprising the following steps: (1)三(环氧丙基)异氰尿酸酯和季戊四醇于140℃-150℃下反应3h-4h,后加入磷酸于115℃-125℃下继续反应3h-4h,得到反应型阻燃剂;所述反应型阻燃剂的结构如下所示:(1) Tris(epoxypropyl)isocyanurate and pentaerythritol react at 140℃-150℃ for 3h-4h, then add phosphoric acid and continue the reaction at 115℃-125℃ for 3h-4h to obtain reactive flame retardant agent; the structure of the reactive flame retardant is as follows: ; (2)将步骤(1)所述的反应型阻燃剂、多元羧酸、次亚磷酸钠和双氰胺溶于水,调节pH为7-8,得到阻燃整理液;(2) Dissolve the reactive flame retardant, polycarboxylic acid, sodium hypophosphite and dicyandiamide described in step (1) in water, adjust the pH to 7-8, and obtain a flame retardant finishing liquid; (3)将涤/棉混纺织物浸渍于步骤(2)所述的阻燃整理液中,经浸轧-预烘-焙烘处理,得到耐久阻燃涤/棉混纺织物。(3) Dip the polyester/cotton blended fabric into the flame-retardant finishing liquid described in step (2), and undergo padding-prebaking-baking treatment to obtain a durable flame-retardant polyester/cotton blended fabric. 2.根据权利要求1所述的耐久阻燃涤/棉混纺织物的制备方法,其特征在于,在步骤(1)中,所述三(环氧丙基)异氰尿酸酯、季戊四醇和磷酸的摩尔比为1:1-1.3:2-2.3。2. The preparation method of durable flame-retardant polyester/cotton blended fabric according to claim 1, characterized in that, in step (1), the tris(epoxypropyl)isocyanurate, pentaerythritol and phosphoric acid The molar ratio is 1:1-1.3:2-2.3. 3.根据权利要求1所述的耐久阻燃涤/棉混纺织物的制备方法,其特征在于,在步骤(2)中,所述多元羧酸为1,2,3,4-丁烷四羧酸和/或柠檬酸。3. The preparation method of durable flame-retardant polyester/cotton blended fabric according to claim 1, characterized in that, in step (2), the polycarboxylic acid is 1,2,3,4-butanetetracarboxylic acid. acid and/or citric acid. 4.根据权利要求1所述的耐久阻燃涤/棉混纺织物的制备方法,其特征在于,在步骤(2)中,所述阻燃整理液中反应型阻燃剂的浓度为100g/L-200g/L。4. The preparation method of durable flame-retardant polyester/cotton blended fabric according to claim 1, characterized in that, in step (2), the concentration of the reactive flame retardant in the flame-retardant finishing liquid is 100g/L -200g/L. 5.根据权利要求1所述的耐久阻燃涤/棉混纺织物的制备方法,其特征在于,在步骤(2)中,所述反应型阻燃剂和多元羧酸的摩尔比为1:1.3-1.5;双氰胺的质量为反应型阻燃剂的5%-10%;次亚磷酸钠的质量为多元羧酸的40%-50%。5. The preparation method of durable flame-retardant polyester/cotton blended fabric according to claim 1, characterized in that, in step (2), the molar ratio of the reactive flame retardant and the polycarboxylic acid is 1:1.3 -1.5; the mass of dicyandiamide is 5%-10% of the reactive flame retardant; the mass of sodium hypophosphite is 40%-50% of the polycarboxylic acid. 6.根据权利要求1所述的耐久阻燃涤/棉混纺织物的制备方法,其特征在于,在步骤(3)中,所述浸轧后的轧余率为100%-110%。6. The preparation method of durable flame-retardant polyester/cotton blended fabric according to claim 1, characterized in that in step (3), the padding rate after padding is 100%-110%. 7.根据权利要求1所述的耐久阻燃涤/棉混纺织物的制备方法,其特征在于,在步骤(3)中,所述预烘的温度为70℃-80℃,时间为2min-4min;所述焙烘的温度为160℃-170℃,时间为3min-5min。7. The preparation method of durable flame-retardant polyester/cotton blended fabric according to claim 1, characterized in that in step (3), the pre-baking temperature is 70°C-80°C and the time is 2min-4min ; The baking temperature is 160℃-170℃, and the baking time is 3min-5min. 8.根据权利要求1所述的耐久阻燃涤/棉混纺织物的制备方法,其特征在于,在步骤(3)中,所述涤/棉混纺织物为35/65、40/60或45/55的涤/棉混纺织物。8. The preparation method of durable flame-retardant polyester/cotton blended fabric according to claim 1, characterized in that in step (3), the polyester/cotton blended fabric is 35/65, 40/60 or 45/ 55% polyester/cotton blended fabric. 9.一种权利要求1-8任一项所述的方法制备得到的耐久阻燃涤/棉混纺织物。9. A durable flame-retardant polyester/cotton blended fabric prepared by the method of any one of claims 1-8.
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