CN116445828A - Ultra-pure austenitic stainless steel and preparation method thereof - Google Patents
Ultra-pure austenitic stainless steel and preparation method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及冶金技术领域,尤其涉及一种超纯奥氏体不锈钢及其制备方法。The invention relates to the technical field of metallurgy, in particular to an ultra-pure austenitic stainless steel and a preparation method thereof.
背景技术Background technique
奥氏体不锈钢因其具有良好的高温强度、塑韧性、耐腐蚀性和焊接性等综合性能,在各行各业中获得了广泛的应用。随着核工业、海洋工程等行业的快速发展,钢铁材料的服役环境日益复杂,一些精密零部件或特种装备可能要求材料同时具备良好的耐蚀性、抗氧化性以及力学性能,特别是核级奥氏体不锈钢要求非金属夹杂物极低,这需要设计和研发专门的奥氏体不锈钢,以满足更为严格的要求。Austenitic stainless steel has been widely used in various industries because of its comprehensive properties such as good high-temperature strength, plastic toughness, corrosion resistance and weldability. With the rapid development of nuclear industry, ocean engineering and other industries, the service environment of steel materials is becoming more and more complex. Some precision parts or special equipment may require materials to have good corrosion resistance, oxidation resistance and mechanical properties at the same time, especially nuclear grade Austenitic stainless steel requires extremely low non-metallic inclusions, which requires the design and development of special austenitic stainless steel to meet more stringent requirements.
316系奥氏体不锈钢是一种CrNiMo系不锈钢,可应用于半导体设备、核电项目的管道和堆内屏蔽棒,为提高其抗高温水晶间应力腐蚀性能,需在钢中添加一定含量的Mo元素,相比其它奥氏体不锈钢而言会更容易形成高温δ-铁素体,导致钢的热加工性、热成型性降低,且使钢由韧变脆,影响其高温持久性能进而降低使用寿命;同时,现有冶炼工艺制备的316系奥氏体不锈钢内部夹杂物≤1.0级,纯净度较低,而半导体及核电用钢要求的纯净度较高,否则在高温使用过程中会在两相的界面处形成裂纹源,造成核泄漏,严重危害人类的生命及财产安全,控制钢中的铁素体含量及夹杂物含量变得尤为重要。因此,研发一种组织致密、塑性好且纯净度高的超纯奥氏体不锈钢具有十分重要的意义。316 series austenitic stainless steel is a kind of CrNiMo stainless steel, which can be used in semiconductor equipment, nuclear power project pipelines and reactor shielding rods. In order to improve its resistance to high temperature stress corrosion resistance between crystals, a certain amount of Mo element needs to be added to the steel Compared with other austenitic stainless steels, it is easier to form high-temperature δ-ferrite, which reduces the hot workability and hot formability of the steel, and makes the steel from tough to brittle, which affects its high-temperature durability and reduces its service life. At the same time, the internal inclusions of 316 series austenitic stainless steel prepared by the existing smelting process are ≤ 1.0, and the purity is low, while the purity required for semiconductor and nuclear power steel is relatively high, otherwise it will be in the two phases during high temperature use. Crack sources are formed at the interface of the steel, causing nuclear leakage and seriously endangering human life and property safety. It is particularly important to control the content of ferrite and inclusions in steel. Therefore, it is of great significance to develop an ultra-pure austenitic stainless steel with compact structure, good plasticity and high purity.
发明内容Contents of the invention
鉴于此,本发明提供一种超纯奥氏体不锈钢及其制备方法,通过设计合金成分,各成分配比合理,实现了铁素体含量<1%的水平,夹杂物含量少,纯度高,同时仍具有良好的延展性、塑性和冲击韧性。In view of this, the present invention provides an ultra-pure austenitic stainless steel and its preparation method. By designing the alloy components, the ratio of each component is reasonable, and the ferrite content is less than 1%. The content of inclusions is small and the purity is high. At the same time, it still has good ductility, plasticity and impact toughness.
为达到上述发明目的,本发明实施例采用了如下的技术方案:In order to achieve the above-mentioned purpose of the invention, the embodiment of the present invention adopts the following technical solutions:
第一方面,本发明提供一种超纯奥氏体不锈钢,按重量百分比计包括如下成分:C≤0.007%,Mn≤0.05%,Si≤0.30%,S≤0.002%,P≤0.01%,Ni:14.5%~15.0%,Cr:16.5%~17.0%,Mo:2.20%~2.50%,Al≤0.01%,H≤0.0002%,O≤0.0015%,N≤0.015%,Cu≤0.10%,余量为Fe和不可避免的杂质。In the first aspect, the present invention provides an ultra-pure austenitic stainless steel, which comprises the following components by weight percentage: C≤0.007%, Mn≤0.05%, Si≤0.30%, S≤0.002%, P≤0.01%, Ni : 14.5%~15.0%, Cr: 16.5%~17.0%, Mo: 2.20%~2.50%, Al≤0.01%, H≤0.0002%, O≤0.0015%, N≤0.015%, Cu≤0.10%, balance For Fe and unavoidable impurities.
相对于现有技术,本发明提供的超纯奥氏体不锈钢,具有以下优势:Compared with the prior art, the ultra-pure austenitic stainless steel provided by the present invention has the following advantages:
本发明通过设计合金成分,各成分配比合理,将Cr元素含量控制在16.5%~17.0%,将Mo元素含量控制在2.20%~2.50%,将Ni元素含量控制在14.5%~15.0%,Mo、Ni和Cr元素协同,可以显著提高奥氏体不锈钢的耐腐蚀能力,且适当的Cr/Ni/Mo比例,有利于从根本上减少铁素体的形成及控制其含量;同时,通过严格控制有害元素及残余元素,实现了超纯奥氏体不锈钢铁素体含量<1%的水平,夹杂物含量少,纯度高,同时仍具有良好的延展性、塑性和冲击韧性。The present invention controls the content of the Cr element at 16.5% to 17.0%, controls the content of the Mo element at 2.20% to 2.50%, controls the content of the Ni element at 14.5% to 15.0%, and controls the content of the Ni element at 14.5% to 15.0%. The synergy of , Ni and Cr elements can significantly improve the corrosion resistance of austenitic stainless steel, and the appropriate Cr/Ni/Mo ratio is conducive to fundamentally reducing the formation of ferrite and controlling its content; at the same time, through strict control Harmful elements and residual elements have achieved the ferrite content of ultra-pure austenitic stainless steel <1%, with less inclusion content and high purity, while still having good ductility, plasticity and impact toughness.
本发明提供的超纯奥氏体不锈钢成分基于以下思路进行设计:The composition of the ultra-pure austenitic stainless steel provided by the present invention is designed based on the following ideas:
C:碳是奥氏体元素,能够抑制铁素体生成并提高材料强度,同时易与铬元素结合形成碳化物,降低钢中固溶铬元素含量,并在碳化物周围形成原电池,进而降低奥氏体不锈钢的耐蚀性。因此,本发明将钢中C元素含量的上限值定为0.007%。C: Carbon is an austenite element, which can inhibit the formation of ferrite and increase the strength of the material. At the same time, it is easy to combine with chromium to form carbides, reduce the content of solid-solution chromium in steel, and form primary batteries around carbides, thereby reducing Corrosion resistance of austenitic stainless steels. Therefore, the present invention sets the upper limit of C element content in steel as 0.007%.
Mn:锰是奥氏体元素,可以稳定奥氏体相,扩大奥氏体相区;但是,焊接时在熔化金属表面会产生蒸气压低的有害气体,有害气体凝固后附着在管材内壁,并在焊接热影响区富集Mn,形成氧化物,产生局部腐蚀。因此,本发明将钢中Mn元素含量的上限值定为0.05%。Mn: Manganese is an austenite element, which can stabilize the austenite phase and expand the austenite phase zone; however, during welding, harmful gases with low vapor pressure will be generated on the surface of the molten metal, and the harmful gases will adhere to the inner wall of the pipe after solidification, and Mn is enriched in the heat-affected zone of welding to form oxides and cause localized corrosion. Therefore, the present invention sets the upper limit of the content of Mn element in steel as 0.05%.
Ni:镍是奥氏体不锈钢中主要的合金元素,可以形成并稳定奥氏体相,提高合金的机加工性能、不锈性和耐腐蚀性能,同时,Ni与Cr组合在严苛性腐蚀环境中对奥氏体不锈钢来说具有协同作用;但是,镍含量的增加会导致奥氏体不锈钢的晶间腐蚀敏感性增加。因此,本发明将钢中Ni元素含量控制为14.5%~15.0%。Ni: Nickel is the main alloying element in austenitic stainless steel, which can form and stabilize the austenite phase, and improve the machinability, rust resistance and corrosion resistance of the alloy. At the same time, Ni and Cr are combined in severe corrosion environments There is a synergistic effect for austenitic stainless steels; however, increased nickel content leads to increased susceptibility to intergranular corrosion in austenitic stainless steels. Therefore, the present invention controls the Ni element content in the steel to be 14.5%-15.0%.
Si元素和Al元素是奥氏体不锈钢的脱氧元素,硅和铝能够协同改善夹杂物形态和减少钢液中气体元素含量,细化晶粒,保证钢的脱氧效果。因此,本发明将钢中Al元素含量的上限值定为0.01%,Si元素含量的上限值定为0.30%。Si element and Al element are deoxidizing elements of austenitic stainless steel. Silicon and aluminum can synergistically improve the shape of inclusions and reduce the content of gas elements in molten steel, refine grains, and ensure the deoxidation effect of steel. Therefore, the present invention sets the upper limit of the content of Al in the steel as 0.01%, and the upper limit of the content of Si as 0.30%.
S:硫是钢中有害元素杂质之一,易与钢中的锰元素结合形成硬度较低的A类夹杂物(硫化物),提高钢的开裂风险。因此,本发明将钢中S元素含量的上限值定为0.002%。S: Sulfur is one of the harmful element impurities in steel. It is easy to combine with manganese in steel to form A-type inclusions (sulfides) with low hardness, which increases the cracking risk of steel. Therefore, the present invention sets the upper limit of S element content in steel as 0.002%.
P:磷是钢中有害元素杂质之一,会增加钢的冷脆性,使焊接性能变坏,降低塑性,并且磷对辐照脆化也特别敏感。因此,本发明将钢中P元素含量的上限值定为0.01%。P: Phosphorus is one of the harmful element impurities in steel, which will increase the cold brittleness of steel, deteriorate the welding performance, reduce plasticity, and phosphorus is also particularly sensitive to radiation embrittlement. Therefore, the present invention sets the upper limit of P element content in steel as 0.01%.
Cr:铬能够提高不锈钢的耐腐蚀性和强度,然而铬元素是强烈的铁素体形成元素,高铬奥氏体不锈钢中需添加大量镍、锰、氮等奥氏体形成元素。因此,本发明将钢中Cr元素含量控制为16.5%~17.0%。Cr: Chromium can improve the corrosion resistance and strength of stainless steel. However, chromium is a strong ferrite-forming element. A large amount of austenite-forming elements such as nickel, manganese, and nitrogen need to be added to high-chromium austenitic stainless steel. Therefore, the present invention controls the Cr element content in the steel to be 16.5%-17.0%.
Mo:钼可以提高钢在氯化物环境中的抗点蚀和缝隙腐蚀性能,还可提高钢在盐酸和稀硫酸等还原性环境中的耐蚀性,且在铬元素的作用下,钢中钼的有益作用会显著增加;但是,钼元素参与有害二次相的形成,促进奥氏体不锈钢形成高温δ-铁素体,导致钢的热加工性、热成型性降低,而且会形成不稳定的高温氧化物,对耐高温氧化性能产生不利影响。因此,本发明将钢中Mo元素含量控制为2.2%~2.5%。Mo: Molybdenum can improve the pitting corrosion resistance and crevice corrosion resistance of steel in chloride environment, and can also improve the corrosion resistance of steel in reducing environment such as hydrochloric acid and dilute sulfuric acid, and under the action of chromium, molybdenum in steel However, the molybdenum element participates in the formation of harmful secondary phases and promotes the formation of high-temperature δ-ferrite in austenitic stainless steel, resulting in a decrease in the hot workability and hot formability of the steel, and the formation of unstable High-temperature oxides have adverse effects on high-temperature oxidation resistance. Therefore, the present invention controls the Mo element content in the steel to be 2.2%-2.5%.
第二方面,本发明还提供上述超纯奥氏体不锈钢的制备方法,包括如下步骤:In a second aspect, the present invention also provides a method for preparing the above-mentioned ultra-pure austenitic stainless steel, comprising the following steps:
步骤一、按预设比例将各原料混合,经真空感应炉冶炼、浇铸、电渣重熔和真空自耗重熔,控制各元素的含量达到所述超纯奥氏体不锈钢的要求,得钢锭;Step 1. Mix the raw materials according to the preset ratio, smelt in a vacuum induction furnace, cast, electroslag remelting and vacuum self-consumption remelting, control the content of each element to meet the requirements of the ultra-pure austenitic stainless steel, and obtain a steel ingot ;
步骤二、将所述钢锭经加热、锻造和热处理,得所述超纯奥氏体不锈钢。Step 2: heating, forging and heat treating the steel ingot to obtain the ultra-pure austenitic stainless steel.
相对于现有技术,本发明提供的超纯奥氏体不锈钢的制备方法,具有以下优势:Compared with the prior art, the preparation method of the ultra-pure austenitic stainless steel provided by the present invention has the following advantages:
本发明通过采用真空感应+电渣重熔+真空自耗三联冶炼工艺,可以有效控制钢中晶粒的形态和分布,大幅度提高合金内部的纯净度,实现合金内部超纯净化的控制。制备得到的超纯奥氏体不锈钢具有组织致密、塑性好、纯净度高及性能优异等优点,非金属夹杂物B、D类细系夹杂0.5级以下,其余类型夹杂物无,晶粒度级别6.5级以上,抗拉强度Rm≥490MPa,屈服强度Rp0.2≥220MPa,断面收缩率Ψ≥80%,能够满足高端半导体及核电关键设备的使用需求,具有广阔的市场应用前景。By adopting vacuum induction + electroslag remelting + vacuum self-consumption triple smelting process, the present invention can effectively control the shape and distribution of crystal grains in steel, greatly improve the purity inside the alloy, and realize the control of ultra-purification inside the alloy. The prepared ultra-pure austenitic stainless steel has the advantages of dense structure, good plasticity, high purity and excellent performance. The non-metallic inclusions B and D fine series inclusions are below 0.5, and the other types of inclusions are none. The grain size level Grade 6.5 or above, tensile strength R m ≥ 490MPa, yield strength Rp 0.2 ≥ 220MPa, reduction of area Ψ ≥ 80%, which can meet the needs of high-end semiconductors and key nuclear power equipment, and has broad market application prospects.
可选的,步骤一中,所述真空感应炉冶炼过程具体为:将各原料混合后在真空感应炉中依次进行熔化处理、精炼处理和微调成分处理,然后出钢得合金钢液;其中,所述熔化处理中,全熔的温度为1530℃~1550℃;所述精炼处理中,真空度≤3Pa,精炼温度为1540℃~1570℃,精炼时间为30min~70min。优选的真空感应炉冶炼工艺有利于将钢液中杂质元素控制在较低水平,减少钢液中夹杂物数量,提高钢液的纯净度,从而有利于不锈钢力学性能的提高。Optionally, in step 1, the vacuum induction furnace smelting process specifically includes: after mixing the raw materials, performing melting treatment, refining treatment and fine-tuning treatment in the vacuum induction furnace, and then tapping to obtain molten alloy steel; wherein, In the melting treatment, the temperature of complete melting is 1530°C-1550°C; in the refining treatment, the vacuum degree is ≤3Pa, the refining temperature is 1540°C-1570°C, and the refining time is 30min-70min. The optimal vacuum induction furnace smelting process is conducive to controlling the impurity elements in molten steel at a low level, reducing the number of inclusions in molten steel, improving the purity of molten steel, and thus improving the mechanical properties of stainless steel.
可选的,步骤一中,所述浇铸的温度为1540℃~1560℃。Optionally, in step 1, the casting temperature is 1540°C-1560°C.
可选的,步骤一中,所述电渣重熔过程中,熔速为5.0kg/min~6.0kg/min,熔炼用渣采用DRZ-1910渣系。Optionally, in step 1, during the electroslag remelting process, the melting rate is 5.0kg/min-6.0kg/min, and the slag used for smelting is DRZ-1910 slag series.
可选的,所述DRZ-1910渣系按重量百分比计包括如下成分:CaF2:50%~70%,CaO:5%~15%,Al2O3:15%~20%,MgO:5%~15%。优选的渣系对夹杂物有很好的吸附作用,能够减少钢水增氧和夹杂物含量,提高电极锭钢水纯净度。Optionally, the DRZ-1910 slag system includes the following components by weight percentage: CaF 2 : 50%-70%, CaO: 5%-15%, Al 2 O 3 : 15%-20%, MgO: 5% % ~ 15%. The preferred slag system has a good adsorption effect on inclusions, can reduce the oxygenation of molten steel and the content of inclusions, and improve the purity of molten steel for electrode ingots.
可选的,步骤一中,所述真空自耗重熔过程中,真空度≤0.5Pa,起弧阶段电流为4.0kA~10.5kA,熔炼稳定阶段熔速为2.5kg/min~6.5kg/min,补缩阶段电流为2.5kA~6.0kA。Optionally, in step 1, in the vacuum self-consumption remelting process, the vacuum degree is ≤0.5Pa, the current in the arcing stage is 4.0kA-10.5kA, and the melting rate in the smelting stable stage is 2.5kg/min-6.5kg/min , The feeding phase current is 2.5kA ~ 6.0kA.
可选的,步骤二中,所述加热过程具体为:将所述钢锭加热至600℃~650℃,保温1h~2h,然后以80℃/h~100℃/h的升温速率升温至800℃~810℃,保温1.5h~2h,再以80℃/h~100℃/h的升温速率升温至1160℃~1180℃,保温3h~4h后锻造生产。本发明通过采用三段加热,有利于使钢锭处于最佳的热塑性区,保证温度与组织均匀性,有效控制晶粒度的同时避免锻造开裂问题的出现。Optionally, in step 2, the heating process specifically includes: heating the steel ingot to 600°C-650°C, keeping it warm for 1h-2h, and then raising the temperature to 800°C at a heating rate of 80°C/h-100°C/h ~810°C, hold for 1.5h~2h, then raise the temperature to 1160°C~1180°C at a heating rate of 80°C/h~100°C/h, hold for 3h~4h and then forge for production. The invention adopts three-stage heating, which is beneficial to keep the steel ingot in the best thermoplastic zone, ensures the uniformity of temperature and structure, effectively controls the grain size and avoids the occurrence of forging cracking problems.
可选的,步骤二中,所述锻造过程中,开锻温度≥1000℃,终锻温度≥850℃,坯料回炉的加热温度为1140℃~1160℃,回炉的时间为60min~90min。Optionally, in step 2, during the forging process, the starting forging temperature is ≥ 1000°C, the final forging temperature is ≥ 850°C, the heating temperature of the billet returning to the furnace is 1140°C-1160°C, and the returning time is 60min-90min.
可选的,步骤二中,所述热处理具体为:将锻造后的钢坯热送至加热炉进行高温固溶热处理,热处理温度为1000℃~1020℃,保温时间为20min~30min。优选的热处理温度和时间,使铁素体充分溶解的同时,可以有效避免边缘位置出现拉长晶现象,保证成品钢材晶粒尺寸在合理范围。Optionally, in step 2, the heat treatment specifically includes: sending the forged billet to a heating furnace for high-temperature solution heat treatment, the heat treatment temperature is 1000°C-1020°C, and the holding time is 20min-30min. The optimal heat treatment temperature and time can fully dissolve the ferrite while effectively avoiding elongated grains at the edge and ensuring that the grain size of the finished steel is within a reasonable range.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For Those of ordinary skill in the art can also obtain other drawings based on these drawings without making creative efforts.
图1是本发明实施例1提供的超纯奥氏体不锈钢头尾夹杂物分布图;Fig. 1 is the distribution diagram of head and tail inclusions in ultra-pure austenitic stainless steel provided by Example 1 of the present invention;
图2是本发明实施例1提供的超纯奥氏体不锈钢头尾铁素体分布图。Fig. 2 is a distribution diagram of ferrite at the head and tail of the ultra-pure austenitic stainless steel provided by Example 1 of the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention more clear, the present invention will be further described in detail below in conjunction with the examples. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
为了更好的说明本发明,下面通过实施例做进一步的举例说明。In order to better illustrate the present invention, the following examples are used for further illustration.
实施例1Example 1
本发明实施例提供一种超纯奥氏体不锈钢,按重量百分比计,其化学成分为:An embodiment of the present invention provides an ultra-pure austenitic stainless steel, the chemical composition of which is as follows:
C:0.007%,Mn:0.04%,Si:0.12%,S:0.0008%,P:0.005%,Ni:14.8%,Cr:16.76%,Mo:2.35%,Al:0.004%,H:0.0001%,O:0.001%,N:0.0034%,Cu:0.02%,余量为Fe和不可避免的杂质。C: 0.007%, Mn: 0.04%, Si: 0.12%, S: 0.0008%, P: 0.005%, Ni: 14.8%, Cr: 16.76%, Mo: 2.35%, Al: 0.004%, H: 0.0001%, O: 0.001%, N: 0.0034%, Cu: 0.02%, and the balance is Fe and unavoidable impurities.
上述超纯奥氏体不锈钢的制备步骤如下:The preparation steps of the above-mentioned ultra-pure austenitic stainless steel are as follows:
S1、真空感应炉冶炼:按上述比例主要化学成分配置原料,将各原料混合,在真空感应炉中依次进行熔化处理、精炼处理和微调成分处理,控制全熔的温度为1540℃,控制精炼期真空度为3Pa,精炼温度为1555℃,精炼时间为50min,出钢得合金钢液。S1. Vacuum induction furnace smelting: configure the raw materials according to the above ratio of main chemical components, mix the raw materials, and carry out melting treatment, refining treatment and fine-tuning treatment in the vacuum induction furnace in sequence, control the temperature of full melting to 1540 ℃, and control the refining period The degree of vacuum is 3 Pa, the refining temperature is 1555°C, and the refining time is 50 minutes, and the molten alloy steel is obtained by tapping.
S2、浇铸:将上述合金钢液进行浇铸,冷却后得到Φ480mm钢锭,浇铸的全程采用氩气保护,控制浇铸温度为1550℃。S2. Casting: Cast the above alloy molten steel, and obtain a Φ480mm steel ingot after cooling. The whole process of casting is protected by argon gas, and the casting temperature is controlled at 1550°C.
S3、电渣重熔:将上述钢锭表面清理、精整后进行电渣重熔,全程采用氩气保护冶炼,控制熔速为5.5kg/min,熔炼用渣采用DRZ-1910渣系,按重量百分比计,其化学成分为:CaF2:60%,CaO:10%,Al2O3:20%,MgO:10%。S3. Electroslag remelting: After cleaning and finishing the surface of the steel ingot above, electroslag remelting is carried out. The whole process is smelted with argon protection, and the melting speed is controlled at 5.5kg/min. In terms of percentage, its chemical composition is: CaF 2 : 60%, CaO: 10%, Al 2 O 3 : 20%, MgO: 10%.
S4、真空自耗重熔:将上述经电渣重熔后的钢锭进行真空自耗重熔,控制真空自耗炉真空度为0.5Pa,起弧阶段电流为8.0kA,熔炼稳定阶段熔速为4.5kg/min,补缩阶段电流为4.0kA。S4. Vacuum consumable remelting: Carry out vacuum consumable remelting of the steel ingot after electroslag remelting, control the vacuum degree of the vacuum consumable furnace to 0.5Pa, the current at the arc starting stage is 8.0kA, and the melting speed at the smelting stable stage is 4.5kg/min, the feeding phase current is 4.0kA.
S5、锻造:将上述经真空自耗重熔后的钢锭打磨后加热至620℃,保温1.5h,然后以90℃/h的升温速率升温至805℃,保温1.7h,再以90℃/h的升温速率升温至1170℃,保温3.5h后锻造生产。锻造过程中,控制开锻温度为1000℃,终锻温度为850℃,坯料回炉的加热温度为1150℃,回炉的时间为80min。末火次锻后,将锻造后的钢坯热送至加热炉进行高温固溶热处理,得超纯奥氏体不锈钢,其中,控制热处理温度为1010℃,保温时间为25min。S5. Forging: Grind the steel ingot after vacuum self-consumption remelting, heat it to 620°C, keep it warm for 1.5h, then raise the temperature to 805°C at a heating rate of 90°C/h, keep it warm for 1.7h, and then heat it at 90°C/h The heating rate is raised to 1170 ° C, and the forging is produced after holding for 3.5 hours. During the forging process, the starting forging temperature is controlled to be 1000°C, the final forging temperature is 850°C, the heating temperature of the billet returning to the furnace is 1150°C, and the returning time is 80 minutes. After the final fire forging, the forged billet is sent to the heating furnace for high-temperature solution heat treatment to obtain ultra-pure austenitic stainless steel. The controlled heat treatment temperature is 1010°C and the holding time is 25 minutes.
实施例2Example 2
本发明实施例提供一种超纯奥氏体不锈钢,按重量百分比计,其化学成分为:An embodiment of the present invention provides an ultra-pure austenitic stainless steel, the chemical composition of which is as follows:
C:0.006%,Mn:0.03%,Si:0.14%,S:0.001%,P:0.006%,Ni:14.75%,Cr:16.78%,Mo:2.32%,Al:0.008%,H:0.00009%,O:0.001%,N:0.004%,Cu:0.02%,余量为Fe和不可避免的杂质。C: 0.006%, Mn: 0.03%, Si: 0.14%, S: 0.001%, P: 0.006%, Ni: 14.75%, Cr: 16.78%, Mo: 2.32%, Al: 0.008%, H: 0.00009%, O: 0.001%, N: 0.004%, Cu: 0.02%, and the balance is Fe and unavoidable impurities.
上述超纯奥氏体不锈钢的制备步骤如下:The preparation steps of the above-mentioned ultra-pure austenitic stainless steel are as follows:
S1、真空感应炉冶炼:按上述比例主要化学成分配置原料,将各原料混合,在真空感应炉中依次进行熔化处理、精炼处理和微调成分处理,控制全熔的温度为1530℃,控制精炼期真空度为3Pa,精炼温度为1540℃,精炼时间为30min,出钢得合金钢液。S1. Vacuum induction furnace smelting: configure the raw materials according to the above ratio of main chemical components, mix the raw materials, and carry out melting treatment, refining treatment and fine-tuning treatment in the vacuum induction furnace in sequence, control the temperature of full melting to 1530 ℃, and control the refining period The degree of vacuum is 3 Pa, the refining temperature is 1540°C, and the refining time is 30 minutes, and the molten alloy steel is obtained by tapping.
S2、浇铸:将上述合金钢液进行浇铸,冷却后得到Φ480mm钢锭,浇铸的全程采用氩气保护,控制浇铸温度为1540℃。S2. Casting: Cast the above molten alloy steel, and obtain a Φ480mm steel ingot after cooling. The whole process of casting is protected by argon gas, and the casting temperature is controlled at 1540°C.
S3、电渣重熔:将上述钢锭表面清理、精整后进行电渣重熔,全程采用氩气保护冶炼,控制熔速为5.0kg/min,熔炼用渣采用DRZ-1910渣系,按重量百分比计,其化学成分为:CaF2:50%,CaO:15%,Al2O3:20%,MgO:15%。S3. Electroslag remelting: After cleaning and finishing the surface of the above-mentioned steel ingots, carry out electroslag remelting. The whole process is smelted with argon protection, and the melting rate is controlled at 5.0kg/min. The slag used for smelting is DRZ-1910 slag series. In terms of percentage, its chemical composition is: CaF 2 : 50%, CaO: 15%, Al 2 O 3 : 20%, MgO: 15%.
S4、真空自耗重熔:将上述经电渣重熔后的钢锭进行真空自耗重熔,控制真空自耗炉真空度为0.5Pa,起弧阶段电流为4.0kA,熔炼稳定阶段熔速为2.5kg/min,补缩阶段电流为2.5kA。S4. Vacuum consumable remelting: Carry out vacuum consumable remelting of the steel ingot after electroslag remelting, control the vacuum degree of the vacuum consumable furnace to 0.5Pa, the current at the arc starting stage is 4.0kA, and the melting speed at the smelting stable stage is 2.5kg/min, the feeding phase current is 2.5kA.
S5、锻造:将上述经真空自耗重熔后的钢锭打磨后加热至600℃,保温1h,然后以80℃/h的升温速率升温至800℃,保温1.5h,再以80℃/h的升温速率升温至1160℃,保温3h后锻造生产。锻造过程中,控制开锻温度为1020℃,终锻温度为860℃,坯料回炉的加热温度为1140℃,回炉的时间为60min。末火次锻后,将锻造后的钢坯热送至加热炉进行高温固溶热处理,得超纯奥氏体不锈钢,其中,控制热处理温度为1000℃,保温时间为20min。S5. Forging: Grind the steel ingot after vacuum self-consumption remelting, heat it to 600°C, keep it warm for 1h, then raise the temperature to 800°C at a heating rate of 80°C/h, keep it warm for 1.5h, and then heat it at a temperature of 80°C/h. The heating rate is raised to 1160°C, and the forging is produced after holding the heat for 3 hours. During the forging process, the starting forging temperature is controlled to be 1020°C, the final forging temperature is 860°C, the heating temperature of the billet returning to the furnace is 1140°C, and the returning time is 60 minutes. After the final fire forging, the forged steel billet is sent to the heating furnace for high-temperature solution heat treatment to obtain ultra-pure austenitic stainless steel. The controlled heat treatment temperature is 1000°C and the holding time is 20 minutes.
实施例3Example 3
本发明实施例提供一种超纯奥氏体不锈钢,按重量百分比计,其化学成分为:An embodiment of the present invention provides an ultra-pure austenitic stainless steel, the chemical composition of which is as follows:
C:0.006%,Mn:0.03%,Si:0.13%,S:0.0009%,P:0.005%,Ni:14.78%,Cr:16.71%,Mo:2.30%,Al:0.006%,H:0.0001%,O:0.0009%,N:0.0038%,Cu:0.025%,余量为Fe和不可避免的杂质。C: 0.006%, Mn: 0.03%, Si: 0.13%, S: 0.0009%, P: 0.005%, Ni: 14.78%, Cr: 16.71%, Mo: 2.30%, Al: 0.006%, H: 0.0001%, O: 0.0009%, N: 0.0038%, Cu: 0.025%, and the balance is Fe and unavoidable impurities.
上述超纯奥氏体不锈钢的制备步骤如下:The preparation steps of the above-mentioned ultra-pure austenitic stainless steel are as follows:
S1、真空感应炉冶炼:按上述比例主要化学成分配置原料,将各原料混合,在真空感应炉中依次进行熔化处理、精炼处理和微调成分处理,控制全熔的温度为1550℃,控制精炼期真空度为3Pa,精炼温度为1570℃,精炼时间为70min,出钢得合金钢液。S1. Vacuum induction furnace smelting: configure the raw materials according to the above ratio of main chemical components, mix the raw materials, and sequentially perform melting treatment, refining treatment and fine-tuning treatment in the vacuum induction furnace, control the temperature of full melting to 1550°C, and control the refining period The vacuum degree is 3 Pa, the refining temperature is 1570°C, and the refining time is 70 minutes, and the alloy steel liquid is obtained by tapping.
S2、浇铸:将上述合金钢液进行浇铸,冷却后得到Φ480mm钢锭,浇铸的全程采用氩气保护,控制浇铸温度为1560℃。S2. Casting: Cast the above molten alloy steel, and obtain a Φ480mm steel ingot after cooling. The whole process of casting is protected by argon gas, and the casting temperature is controlled at 1560°C.
S3、电渣重熔:将上述钢锭表面清理、精整后进行电渣重熔,全程采用氩气保护冶炼,控制熔速为6.0kg/min,熔炼用渣采用DRZ-1910渣系,按重量百分比计,其化学成分为:CaF2:70%,CaO:5%,Al2O3:15%,MgO:10%。S3. Electroslag remelting: After cleaning and finishing the surface of the above-mentioned steel ingots, electroslag remelting is carried out. The whole process is smelted with argon protection, and the melting rate is controlled at 6.0kg/min. The slag used for melting is DRZ-1910 slag series. In terms of percentage, its chemical composition is: CaF 2 : 70%, CaO: 5%, Al 2 O 3 : 15%, MgO: 10%.
S4、真空自耗重熔:将上述经电渣重熔后的钢锭进行真空自耗重熔,控制真空自耗炉真空度为0.5Pa,起弧阶段电流为10.5kA,熔炼稳定阶段熔速为6.5kg/min,补缩阶段电流为6.0kA。S4. Vacuum consumable remelting: Carry out vacuum consumable remelting of the steel ingot after electroslag remelting, control the vacuum degree of the vacuum consumable furnace to 0.5Pa, the current at the arc starting stage is 10.5kA, and the melting speed at the smelting stable stage is 6.5kg/min, the feeding phase current is 6.0kA.
S5、锻造:将上述经真空自耗重熔后的钢锭打磨后加热至650℃,保温2h,然后以100℃/h的升温速率升温至810℃,保温2h,再以100℃/h的升温速率升温至1180℃,保温4h后锻造生产。锻造过程中,控制开锻温度为1050℃,终锻温度为880℃,坯料回炉的加热温度为1160℃,回炉的时间为90min。末火次锻后,将锻造后的钢坯热送至加热炉进行高温固溶热处理,得超纯奥氏体不锈钢,其中,控制热处理温度为1020℃,保温时间为30min。S5. Forging: Grind the steel ingot after vacuum self-consumption remelting, heat it to 650°C, keep it warm for 2h, then raise the temperature to 810°C at a heating rate of 100°C/h, keep it warm for 2h, and then heat it up at a rate of 100°C/h Raise the temperature to 1180°C, hold for 4 hours and then forge for production. During the forging process, the starting forging temperature is controlled to be 1050°C, the final forging temperature is 880°C, the heating temperature of the billet returning to the furnace is 1160°C, and the returning time is 90 minutes. After the final fire forging, the forged billet is sent to the heating furnace for high-temperature solution heat treatment to obtain ultra-pure austenitic stainless steel. The controlled heat treatment temperature is 1020°C and the holding time is 30 minutes.
实施例4Example 4
本发明实施例提供一种超纯奥氏体不锈钢,按重量百分比计,其化学成分为:An embodiment of the present invention provides an ultra-pure austenitic stainless steel, the chemical composition of which is as follows:
C:0.005%,Mn:0.05%,Si:0.13%,S:0.001%,P:0.004%,Ni:14.74%,Cr:16.73%,Mo:2.33%,Al:0.005%,H:0.00008%,O:0.001%,N:0.0041%,Cu:0.01%,余量为Fe和不可避免的杂质。C: 0.005%, Mn: 0.05%, Si: 0.13%, S: 0.001%, P: 0.004%, Ni: 14.74%, Cr: 16.73%, Mo: 2.33%, Al: 0.005%, H: 0.00008%, O: 0.001%, N: 0.0041%, Cu: 0.01%, and the balance is Fe and unavoidable impurities.
上述超纯奥氏体不锈钢的制备步骤与实施例1相同。The preparation steps of the above ultra-pure austenitic stainless steel are the same as those in Example 1.
实施例5Example 5
本发明实施例提供一种超纯奥氏体不锈钢,按重量百分比计,其化学成分为:An embodiment of the present invention provides an ultra-pure austenitic stainless steel, the chemical composition of which is as follows:
C:0.006%,Mn:0.04%,Si:0.13%,S:0.001%,P:0.005%,Ni:14.76%,Cr:16.75%,Mo:2.30%,Al:0.004%,H:0.0001%,O:0.0008%,N:0.0038%,Cu:0.015%,余量为Fe和不可避免的杂质。C: 0.006%, Mn: 0.04%, Si: 0.13%, S: 0.001%, P: 0.005%, Ni: 14.76%, Cr: 16.75%, Mo: 2.30%, Al: 0.004%, H: 0.0001%, O: 0.0008%, N: 0.0038%, Cu: 0.015%, and the balance is Fe and unavoidable impurities.
上述超纯奥氏体不锈钢的制备步骤与实施例1相同。The preparation steps of the above ultra-pure austenitic stainless steel are the same as those in Example 1.
将实施例1~5制备的超纯奥氏体不锈钢任意切取试样,检测其非金属夹杂物含量、铁素体含量及晶粒度,检验全截面高倍结果如表1所示;同时进行性能测试,结果如表2所示。Samples were randomly cut from the ultra-pure austenitic stainless steel prepared in Examples 1 to 5, and the content of non-metallic inclusions, ferrite content and grain size were detected, and the high-magnification results of the full cross-section were shown in Table 1; The test results are shown in Table 2.
图1是实施例1中制备的超纯奥氏体不锈钢的夹杂物在100μm标尺下的全截面金相示意图,从图中看出只有极少量的B、D类;图2是实施例1中制备的超级奥氏体不锈钢的铁素体在50μm标尺下的全截面金相示意图,各试样均无铁素体。表1非金属夹杂物检测结果Fig. 1 is the full-section metallographic diagram of the inclusions of the ultra-pure austenitic stainless steel prepared in Example 1 under the scale of 100 μm. It can be seen from the figure that there are only a small amount of B and D types; Schematic diagram of the full-section metallographic diagram of the ferrite of the prepared super austenitic stainless steel under the 50 μm scale, and there is no ferrite in each sample. Table 1 Test results of non-metallic inclusions
表2性能检测结果Table 2 performance test results
从表1-2中可以看出,本发明提供的超纯奥氏体不锈钢非金属夹杂物、铁素体含量极低,奥氏体组织稳定,同时在此成分设计下抗拉强度、屈服强度、伸长率和断面收缩率等性能指标均满足ASTM A182/A182M-2020、GB/T1220-2007标准要求。It can be seen from Table 1-2 that the ultra-pure austenitic stainless steel provided by the present invention has extremely low non-metallic inclusions and ferrite content, and the austenite structure is stable. At the same time, the tensile strength and yield strength are under the composition design , elongation and reduction of area and other performance indicators meet the requirements of ASTM A182/A182M-2020, GB/T1220-2007 standards.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换或改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Any modification, equivalent replacement or improvement made within the spirit and principles of the present invention shall be included in the protection of the present invention. within range.
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