CN116445830A - A kind of anti-creep high thermal conductivity graphene modified high-speed steel material and preparation method thereof - Google Patents
A kind of anti-creep high thermal conductivity graphene modified high-speed steel material and preparation method thereof Download PDFInfo
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- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/52—Ferrous alloys, e.g. steel alloys containing chromium with nickel with cobalt
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- C22C33/0285—Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements with at least one alloying element having a minimum content above 5% with Cr, Co, or Ni having a minimum content higher than 5%
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Abstract
本发明公开了一种抗蠕变高导热石墨烯改性高速钢材料及其制备方法。包含以下质量百分比元素:Co 15~30%,Mo和W的总量为10~20%且W含量<8%,Cr 5~10%,Ni 5~7%,Al 5~8%,Si 1.5~2%,V 0.5~1%,Ta 0.5~1%,Ce 0.1~0.3%,Sc 0.1~0.2%,石墨烯为0.5~1.5%,余量为铁。该复合材料中基于原位生成的金属间化合物和石墨烯材料的协同作用,在保证材料硬度的前提下,大幅提高材料在高温条件下的强韧性和导热性,赋予材料优异的高温力学性能。该复合材料通过超声分散和高能球磨,将原料充分混合并提高其烧结活性,在后续时热处理的协同作用下,产生纳米级金属间化合物,获得显著的强化效果。
The invention discloses a creep-resistant high-thermal conductivity graphene modified high-speed steel material and a preparation method thereof. Contains the following mass percentage elements: Co 15-30%, the total amount of Mo and W is 10-20% and the W content is <8%, Cr 5-10%, Ni 5-7%, Al 5-8%, Si 1.5% ~2%, V 0.5~1%, Ta 0.5~1%, Ce 0.1~0.3%, Sc 0.1~0.2%, graphene 0.5~1.5%, and the balance is iron. Based on the synergistic effect of in-situ generated intermetallic compounds and graphene materials in this composite material, the strength, toughness and thermal conductivity of the material under high temperature conditions are greatly improved under the premise of ensuring the hardness of the material, and the material is endowed with excellent high-temperature mechanical properties. The composite material fully mixes the raw materials and improves its sintering activity through ultrasonic dispersion and high-energy ball milling. Under the synergistic effect of subsequent heat treatment, nano-scale intermetallic compounds are produced to obtain a significant strengthening effect.
Description
技术领域technical field
本发明涉及一种高速钢材料,具体涉及抗蠕变高导热石墨烯改性高速钢材料及其制备方法,属于特种合金制备领域。The invention relates to a high-speed steel material, in particular to a creep-resistant high-thermal-conductivity graphene-modified high-speed steel material and a preparation method thereof, belonging to the field of special alloy preparation.
背景技术Background technique
随着家居建材、信息光电、汽车工业和智能设备等产业的蓬勃发展,3D曲面玻璃因其独特的光学性质、热稳定性质和力学性能等特点而备受重视。例如,在智能手机领域,3D曲面玻璃因具有轻薄、透明洁净、视觉效果更加饱满、触摸手感更加符合人体工学等特点而被广泛应用于移动手机的高端机型中,相关数据显示智能手机3D玻璃盖板渗透率正在逐年上升,2020年达27%左右,未来市场规模大有可期。与此同时,3C产品设计如平板计算机、头戴式VR设备、智能手表等可穿戴式智能产品、车辆中控及便携式仪表盘等场景均陆续出现3D玻璃的应用,使得市场对3D玻璃的需求量及精度要求不断提高,进而带动了整个产业链的发展。但3D曲面玻璃由于特殊的复杂几何尺寸,其加工难度远远高于普通平面玻璃。With the vigorous development of industries such as home building materials, information optoelectronics, automobile industry and smart devices, 3D curved glass has attracted much attention because of its unique optical properties, thermal stability and mechanical properties. For example, in the field of smart phones, 3D curved glass is widely used in high-end models of mobile phones because of its lightness, transparency and cleanliness, fuller visual effects, and more ergonomic touch. Relevant data show that 3D glass for smart phones The penetration rate of cover plates is increasing year by year, reaching about 27% in 2020, and the future market size is promising. At the same time, 3C product designs, such as tablet computers, head-mounted VR devices, smart watches and other wearable smart products, vehicle central control and portable dashboards, and other scenarios have gradually seen the application of 3D glass, making the market demand for 3D glass Quantity and precision requirements are constantly improving, which in turn drives the development of the entire industrial chain. However, due to the special complex geometric dimensions, the processing difficulty of 3D curved glass is much higher than that of ordinary flat glass.
目前主要通过冷加工和热成形技术来制备3D曲面玻璃,但冷加工技术昂贵的设备成本和较长的加工周期限制了其在小尺寸和大产量的民用需求领域的应用。广泛应用的热成形技术是通过成形模具将加热后的高黏弹性态玻璃压力加工流变成形,从而制备出高形状和尺寸精度的曲面玻璃。热成形核心设备是3D热弯玻璃机。热弯工序可概括为加热管发热提供热源,依次通过加热板、均热板、模具将热量和压力传递至玻璃中,进而完成热弯成形。显然,加热板是热弯成型过程传热和传力的初始部件,其控温精度、温度均匀性、传力均匀性等性能决定了整个热弯系统和热弯制品的精度。然而当前热弯设备采用的310S不锈钢(或相近牌号)加热板存在高温硬度低、导热系数低、热膨胀系数大的问题。310S室温时导热系数仅为12-15W/(m.k),传热速率慢,温场均匀性有限,同时加重了发热管负担;相对于加热系统其他部件,310S热膨胀系数比与其固结一体的均热板和模具高出很多,高温时由于热膨胀系数的不匹配导致变形,长期使用时难以保证高的平面精度;同时310S长期高温条件下服役硬度极低,在600℃~900℃使用时硬度低至10HRC以下,材料极易软化而导致蠕变变形。综上,310S加热板为热弯系统增加了不确定性和不稳定性,无法进一步提升设备精度,限制了生产效率,然而行业内也未找到其他的合适替代材料。此外,由于加热板材料通常在高于600℃的高温环境下服役,即还需考虑材料高温氧化问题。因此,亟需一种导热系数大、高温强硬度高、热膨胀系数较小同时具备较好抗氧化性的加热板新材料。At present, 3D curved glass is mainly prepared by cold processing and hot forming technology, but the expensive equipment cost and long processing cycle of cold processing technology limit its application in the field of small size and large output civil demand. The widely used thermoforming technology is to process rheological deformation of the heated high viscoelastic state glass through a forming mold, so as to prepare curved glass with high shape and dimensional accuracy. The core equipment of thermoforming is 3D hot bending glass machine. The hot bending process can be summarized as heating the heating tube to provide a heat source, and the heat and pressure are transferred to the glass through the heating plate, vapor chamber, and mold in turn, and then the hot bending is completed. Obviously, the heating plate is the initial part of heat transfer and force transfer in the hot bending forming process. Its temperature control accuracy, temperature uniformity, and force transfer uniformity determine the accuracy of the entire hot bending system and hot bending products. However, the 310S stainless steel (or similar grade) heating plate used in the current hot bending equipment has the problems of low high-temperature hardness, low thermal conductivity, and large thermal expansion coefficient. The thermal conductivity of 310S at room temperature is only 12-15W/(m.k), the heat transfer rate is slow, the uniformity of the temperature field is limited, and the burden on the heating pipe is increased; The hot plate and the mold are much higher, and deformation is caused by the mismatch of thermal expansion coefficient at high temperature, and it is difficult to ensure high plane accuracy in long-term use; at the same time, the service hardness of 310S is extremely low under long-term high temperature conditions, and the hardness is low when used at 600 ° C ~ 900 ° C Below 10HRC, the material is very easy to soften and cause creep deformation. To sum up, the 310S heating plate adds uncertainty and instability to the hot bending system, which cannot further improve the accuracy of the equipment and limits the production efficiency. However, no other suitable alternative materials have been found in the industry. In addition, since the heating plate material usually serves in a high temperature environment higher than 600 °C, the problem of high temperature oxidation of the material needs to be considered. Therefore, there is an urgent need for a new heating plate material with high thermal conductivity, high temperature strength and hardness, small thermal expansion coefficient and good oxidation resistance.
发明内容Contents of the invention
针对现有技术存在的问题,本发明的第一个目的在于提供一种抗蠕变高导热石墨烯改性高速钢材料,该高速钢材料基于各组分间的协同作用,利用原位生成的金属间化合物与弥散分布的石墨烯进行协同强化,在保证材料高温硬度的前提下,大幅提高材料的强韧性、稳定性和导热性。Aiming at the problems existing in the prior art, the first object of the present invention is to provide a creep-resistant high-thermal-conductivity graphene-modified high-speed steel material, which is based on the synergistic effect between components and utilizes the in-situ generated The synergistic strengthening of the intermetallic compound and the dispersed graphene can greatly improve the strength, toughness, stability and thermal conductivity of the material on the premise of ensuring the high temperature hardness of the material.
本发明的第二个目的在于提供一种抗蠕变高导热石墨烯改性高速钢材料的制备方法,该方法通过分批次分散和高能球磨,将石墨烯与其他金属原料充分混合,提高材料烧结活性,在通过热处理促使纳米级金属间化合物均匀析出,从而提高材料的强韧性。The second object of the present invention is to provide a method for preparing a creep-resistant and high-thermal-conductivity graphene-modified high-speed steel material. The method fully mixes graphene and other metal raw materials through batch-by-batch dispersion and high-energy ball milling to improve the quality of the material. The sintering activity promotes the uniform precipitation of nano-scale intermetallic compounds through heat treatment, thereby improving the strength and toughness of the material.
为实现上述技术目的,本发明提供了一种抗蠕变高导热石墨烯改性高速钢材料,包含以下质量百分比元素:Co 15~30%,Mo和W的总量为10~20%且W含量<8%,Cr 5~10%,Ni 5~7%,Al 5~8%,Si 1.5~2%,V 0.5~1%,Ta 0.5~1%,Ce 0.1~0.3%,Sc0.1~0.2%,石墨烯为0.5~1.5%,余量为铁。In order to achieve the above-mentioned technical purpose, the present invention provides a kind of anti-creep high thermal conductivity graphene modified high-speed steel material, comprising the following mass percentage elements: Co 15-30%, the total amount of Mo and W is 10-20% and W Content<8%, Cr 5~10%, Ni 5~7%, Al 5~8%, Si 1.5~2%, V 0.5~1%, Ta 0.5~1%, Ce 0.1~0.3%, Sc0.1 ~0.2%, graphene is 0.5~1.5%, and the balance is iron.
本发明提供的抗蠕变高导热石墨烯改性高速钢材料中金属间化合物由Fe、Co、Mo、W、Cr、Al等元素原位生成,与传统高速钢中碳化物强化相相比,金属间化合物在高温时不易聚集和过时效,与α-Fe基体保持共格/半共格界面关系,这赋予其高的高温强硬度、优异的导热系数、较小的热膨胀系数以及较好的韧性。同时,向金属间化合物强化高速钢基体中添加适量的石墨烯材料,利用石墨烯高强度、高导热性和高稳定性的特点从而进一步增强高速钢材料的韧性、导热性和抗氧化性。The intermetallic compound in the creep-resistant high-thermal-conductivity graphene-modified high-speed steel material provided by the present invention is generated in situ by elements such as Fe, Co, Mo, W, Cr, Al, etc. Compared with the carbide-strengthened phase in traditional high-speed steel, Intermetallic compounds are not easy to aggregate and overage at high temperatures, and maintain a coherent/semi-coherent interface relationship with the α-Fe matrix, which endows them with high high-temperature strength and hardness, excellent thermal conductivity, small thermal expansion coefficient and better toughness. At the same time, an appropriate amount of graphene material is added to the intermetallic compound-strengthened high-speed steel matrix to further enhance the toughness, thermal conductivity and oxidation resistance of high-speed steel materials by utilizing the characteristics of graphene's high strength, high thermal conductivity and high stability.
作为一项优选的方案,所述高速钢材料包含以下质量百分比元素:Co18~27%,Mo与W的总量13~18%且W含量<6%,Cr 7~10%,Ni 5~7%,Al 6~8%,Si 1.5~2%,V0.5~1%,Ta 0.5~1%,Ce 0.1~0.3%,Sc 0.1-0.2%,石墨烯为1~1.5%,余量为Fe;所述高速钢材料包括由金属间化合物和高分散石墨烯构成的原位强化相。As a preferred solution, the high-speed steel material contains the following mass percentage elements: Co18-27%, the total amount of Mo and W is 13-18% and the W content is <6%, Cr 7-10%, Ni 5-7 %, Al 6-8%, Si 1.5-2%, V0.5-1%, Ta 0.5-1%, Ce 0.1-0.3%, Sc 0.1-0.2%, graphene 1-1.5%, and the balance is Fe; the high-speed steel material includes an in-situ strengthening phase composed of intermetallic compounds and highly dispersed graphene.
本发明所提供的高速钢材料中,需严格按照上述要求控制Mo和W元素的添加量。由于W的熔点更高和比重更大,当W含量高时,烧结和热处理时所需温度更高,即耗能更多、成本更高,也不利于轻质化需求。In the high-speed steel material provided by the present invention, it is necessary to strictly control the addition amount of Mo and W elements according to the above requirements. Due to the higher melting point and larger specific gravity of W, when the W content is high, the temperature required for sintering and heat treatment is higher, that is, more energy consumption, higher cost, and it is not conducive to the demand for light weight.
作为一项优选的方案,所述金属间化合物为A7B6型和/或AB2型金属间化合物。As a preferred solution, the intermetallic compound is A 7 B 6 type and/or AB 2 type intermetallic compound.
作为一项优选的方案,所述石墨烯为镀镍石墨烯。As a preferred solution, the graphene is nickel-coated graphene.
本发明采用镀镍石墨烯作为石墨烯原料,能最大限度地减弱高温下与铁之间的相互反应,保证石墨烯完整性,同时界面润湿性良好。在该复合高速钢材料中,石墨烯一方面抑制晶粒长大、阻碍位错运动从而强化材料、提高力学性能,另一方面通过自身极高的导热系数(约5000W/(m·K))来增强整体材料的导热性能。The invention uses nickel-plated graphene as the graphene raw material, which can minimize the interaction with iron at high temperature, ensure the integrity of the graphene, and meanwhile have good interface wettability. In this composite high-speed steel material, on the one hand, graphene inhibits grain growth and hinders dislocation movement to strengthen the material and improve mechanical properties; To enhance the thermal conductivity of the overall material.
本发明还提供了一种抗蠕变高导热石墨烯改性高速钢材料的制备方法,将石墨烯分散于球磨介质中,加入剩余金属元素粉末继续分散,再与助剂依次经球磨和干燥,得混合料。The invention also provides a preparation method of a creep-resistant and high-thermal-conductivity graphene-modified high-speed steel material. The graphene is dispersed in a ball milling medium, the remaining metal element powder is added to continue the dispersion, and then ball milled and dried with additives in sequence. Get the mix.
作为一项优选的方案,将混合料依次经筛分、冷压、烧结和热处理,即得。As a preferred scheme, the mixed material is obtained by successively sieving, cold pressing, sintering and heat treatment.
作为一项优选的方案,所述分散方式为超声分散,其条件为:超声功率为100~200W,时间为20~40min。本发明提供的制备方法能够实现石墨烯原料与金属混合粉末的均匀分散,获得具有高致密度、组织分布均匀的石墨烯增强复合材料。As a preferred solution, the dispersion method is ultrasonic dispersion, and the conditions are: the ultrasonic power is 100-200W, and the time is 20-40min. The preparation method provided by the invention can realize uniform dispersion of graphene raw material and metal mixed powder, and obtain a graphene-reinforced composite material with high density and uniform tissue distribution.
作为一项优选的方案,所述球磨介质为水、乙醇、丙醇和石油醚中的至少一种。As a preferred solution, the ball milling medium is at least one of water, ethanol, propanol and petroleum ether.
作为一项优选的方案,所述球磨介质为乙醇。As a preferred solution, the ball milling medium is ethanol.
作为一项优选的方案,所述球磨方式为湿法高能球磨,其条件为:在保护气氛下,球料比为4~7:1,转速为240~340r/min,时间为72~96h;所述保护气氛为高纯氮气和/或高纯氩气。As a preferred solution, the ball milling method is wet high-energy ball milling, and the conditions are: under a protective atmosphere, the ball-to-material ratio is 4-7:1, the rotating speed is 240-340r/min, and the time is 72-96h; The protective atmosphere is high-purity nitrogen and/or high-purity argon.
作为一项优选的方案,所述炭黑的添加量占混合料质量百分比的0.2~0.5%。As a preferred solution, the carbon black is added in an amount of 0.2-0.5% by weight of the mixture.
在本发明中,炭黑的加入是为了在烧结过程中与吸附的氧发生碳-氧反应,其作用在于一方面降低材料的杂质氧含量,另一方面在于发生碳-氧反应使粉末表面露出新鲜原子而提高烧结驱动力,但需要注意的是,炭黑在烧结过程中会全部被消耗掉,并不参与最终产品的构成。In the present invention, carbon black is added for carbon-oxygen reaction with adsorbed oxygen during the sintering process. However, it should be noted that carbon black will be completely consumed during the sintering process and does not participate in the composition of the final product.
作为一项优选的方案,所述成型剂为石蜡、PEG和PVB中的至少一种。As a preferred solution, the molding agent is at least one of paraffin, PEG and PVB.
作为一项优选的方案,所述成型剂的添加量占混合料质量百分比的3~6%。As a preferred solution, the added amount of the molding agent accounts for 3-6% of the mass percentage of the mixture.
作为一项优选的方案,所述混合料筛分所得物料的粒径为≤40目。As a preferred solution, the particle size of the material obtained by screening the mixture is ≤40 mesh.
作为一项优选的方案,所述冷压的压力为100~200MPa。As a preferred solution, the pressure of the cold pressing is 100-200 MPa.
作为一项优选的方案,所述烧结为程序升温真空烧结。As a preferred solution, the sintering is temperature-programmed vacuum sintering.
作为一项优选的方案,所述烧结条件为:以5~10℃/min从室温升温至1300~1400℃,保温2~4h,真空度≤0.01Pa。As a preferred solution, the sintering conditions are: heating from room temperature to 1300-1400° C. at a rate of 5-10° C./min, keeping the temperature for 2-4 hours, and vacuum degree ≤ 0.01 Pa.
作为一项优选的方案,所述热处理包括固溶处理和时效处理。As a preferred solution, the heat treatment includes solution treatment and aging treatment.
作为一项优选的方案,所述固溶处理的条件为:在1150~1250℃下,保温0.5~1.5h,气淬冷却至室温。As a preferred solution, the solution treatment conditions are: at 1150-1250° C., heat preservation for 0.5-1.5 hours, and gas quenching to room temperature.
作为一项优选的方案,所述时效处理的条件为:在保护气氛下,温度为700~1000℃,时间为3~5h,随炉冷却至室温。时效处理的目的在于促使高速钢材料中的纳米级金属间化合物充分均匀析出并长大,从而提高材料的强韧性和稳定性。As a preferred solution, the conditions of the aging treatment are: under a protective atmosphere, the temperature is 700-1000° C., the time is 3-5 hours, and the aging treatment is cooled to room temperature with the furnace. The purpose of aging treatment is to promote the uniform precipitation and growth of nano-scale intermetallic compounds in high-speed steel materials, thereby improving the strength, toughness and stability of materials.
相较于现有技术,本发明的有益技术效果如下:Compared with the prior art, the beneficial technical effects of the present invention are as follows:
1)本发明所提供的高速钢材料基于各组分之间的协同作用,时效过程原位生成的金属间化合物与基体存在共格或半共格关系,可以有效强化材料的硬度,添加的Cr、Al和Si元素可与Fe基体形成致密的氧化膜结构,进一步提高材料的高温抗氧化性,稀土元素Ce和Sc可有效吸附氧、硫等杂质,活化烧结,净化晶界,从而有效的提高了材料的高温稳定性和强韧性。1) The high-speed steel material provided by the present invention is based on the synergy between the various components. The intermetallic compound formed in situ during the aging process has a coherent or semi-coherent relationship with the matrix, which can effectively strengthen the hardness of the material. The added Cr , Al and Si elements can form a dense oxide film structure with the Fe matrix, further improving the high temperature oxidation resistance of the material, and the rare earth elements Ce and Sc can effectively absorb impurities such as oxygen and sulfur, activate sintering, and purify the grain boundary, thereby effectively improving high temperature stability and toughness of the material.
2)本发明所提供的高速钢材料室温峰值硬度为85-87HRA,抗弯强度为2800-3500MPa,冲击韧性为10-15J/cm2,700℃导热系数为45-50W/(m·K),800℃高温硬度为81-83.5HRA,600℃时效200h硬度为82-85HRA,热膨胀系数相比310S不锈钢下降20-30%。同时,本发明高速钢通过热处理工艺可调控相应性能,例如,通过900℃高温时效3h,冲击韧性可提升至60-80J/cm2。即本发明所述高速钢具有高硬度、出色的导热系数以及小热膨胀系数等特点,可实现综合性能优化。2) The room temperature peak hardness of the high-speed steel material provided by the present invention is 85-87HRA, the bending strength is 2800-3500MPa, the impact toughness is 10-15J/cm 2 , and the thermal conductivity at 700°C is 45-50W/(m·K) , 800°C high-temperature hardness is 81-83.5HRA, 600°C aging 200h hardness is 82-85HRA, and the thermal expansion coefficient is 20-30% lower than that of 310S stainless steel. At the same time, the high-speed steel of the present invention can adjust the corresponding properties through the heat treatment process, for example, the impact toughness can be increased to 60-80J/cm 2 through aging at 900°C for 3 hours. That is, the high-speed steel described in the present invention has the characteristics of high hardness, excellent thermal conductivity and small thermal expansion coefficient, and can realize comprehensive performance optimization.
3)本发明所述的高速钢材料能够快速传递发热管的热量,减轻其负载功率,提高加热系统整体使用寿命;长期高温服役时具有优异的尺寸稳定性能,能够保持高硬度和高强度,减少蠕变变形,从而提高热弯系统的精度和生产效率。3) The high-speed steel material of the present invention can quickly transfer the heat of the heating pipe, reduce its load power, and improve the overall service life of the heating system; it has excellent dimensional stability during long-term high-temperature service, can maintain high hardness and high strength, and reduces Creep deformation, thereby improving the precision and production efficiency of the hot bending system.
附图说明Description of drawings
图1为实施例1扫描电镜显微组织图片;Fig. 1 is the scanning electron microscope microstructure picture of embodiment 1;
图2为对比例1扫描电镜显微组织图片。FIG. 2 is a scanning electron microscope microstructure picture of Comparative Example 1.
具体实施形式Specific implementation form
为更好的理解本发明,下面结合实施例对本发明作进一步说明,但本发明的实施方式不仅限于此。In order to better understand the present invention, the present invention will be further described below in conjunction with the examples, but the embodiments of the present invention are not limited thereto.
以下原料中,金属粉末D50粒度为1-10μm,Ce粉和Sc粉的粒度为200-400目。Among the following raw materials, the particle size of metal powder D50 is 1-10 μm, and the particle size of Ce powder and Sc powder is 200-400 mesh.
以下案例,所述的球磨介质均为无水乙醇,且以原料粉末为基准,球磨介质的用量均为0.8mL/g;球磨转速均为300r/min。In the following cases, the ball milling media mentioned are all absolute ethanol, and based on the raw material powder, the amount of ball milling media is 0.8mL/g; the ball milling speed is 300r/min.
实施例1Example 1
(1)原料超声分散(1) Ultrasonic dispersion of raw materials
将1.4wt.%镀镍石墨烯原料添加至无水乙醇中进行超声波震荡30min(超声功率为150W),再将按配比称取的其余金属元素和稀土元素粉末加入,共同超声震荡30min,得到均匀分散的混合粉末无水乙醇溶液。Add 1.4wt.% nickel-plated graphene raw material to absolute ethanol and carry out ultrasonic vibration for 30min (ultrasonic power is 150W), then add the remaining metal elements and rare earth element powders weighed according to the proportion, and jointly ultrasonically vibrate for 30min to obtain a uniform Dispersed mixed powder in absolute ethanol solution.
(2)原料高能球磨混合(2) Raw materials are mixed by high-energy ball milling
额外将0.3wt.%炭黑、5wt.%石蜡成型剂加入步骤(1)混合粉末无水乙醇溶液中,再一起放入可通入氩气保护的球磨罐中进行湿式球磨,球磨介质为无水乙醇,用量为0.8mL/g,球料比为5:1,球磨转速为300r/min,球磨时间为80h。球磨结束后在真空干燥箱进行干燥,设置温度为82℃,干燥时间为5h。Add 0.3wt.% carbon black and 5wt.% paraffin wax molding agent to step (1) in the anhydrous ethanol solution of mixed powder, and then put them together into a ball mill tank that can be fed into argon protection for wet ball milling. The ball milling medium is Water ethanol, the dosage is 0.8mL/g, the ball-to-material ratio is 5:1, the ball milling speed is 300r/min, and the ball milling time is 80h. After the ball milling, dry in a vacuum drying oven, set the temperature at 82° C., and dry for 5 hours.
(3)压制成型(3) Compression molding
将步骤(2)中干燥后的混合粉料筛分过40目,而后进行冷模压,压制压力为150MPa,得到压坯。The mixed powder dried in the step (2) was sieved through 40 meshes, and then cold-molded with a pressing pressure of 150 MPa to obtain a green compact.
(4)真空烧结(4) Vacuum sintering
将压坯置于真空烧结炉中进行真空烧结,真空度控制在小于0.01Pa,以8℃/min从室温升温至最高烧结温度1350℃,保温时间3h,随炉冷却至室温得到烧结坯。The compact was placed in a vacuum sintering furnace for vacuum sintering, the vacuum degree was controlled at less than 0.01Pa, the temperature was raised from room temperature to the highest sintering temperature of 1350°C at 8°C/min, the holding time was 3h, and the sintered compact was obtained by cooling to room temperature with the furnace.
(5)热处理(5) heat treatment
将烧结坯置于真空淬火炉中进行固溶处理,固溶处理温度为1220℃,保温时间1h,固溶处理后通过气淬冷却至室温。随后在通入氮气保护的气氛炉中进行时效处理,时效温度为800℃,时效时间为4h。即得热弯玻璃机加热板用高速钢材料。The sintered billet was placed in a vacuum quenching furnace for solution treatment. The solution treatment temperature was 1220°C and the holding time was 1h. After solution treatment, it was cooled to room temperature by gas quenching. Then aging treatment was carried out in an atmosphere furnace fed with nitrogen protection, the aging temperature was 800°C, and the aging time was 4h. That is, the high-speed steel material for the heating plate of the hot-bending glass machine is obtained.
实施例2Example 2
(1)原料超声分散(1) Ultrasonic dispersion of raw materials
将1.0wt.%镀镍石墨烯原料添加至无水乙醇中进行超声波震荡30min(超声功率为150W),再将按配比称取的其余金属元素和稀土元素粉末加入,共同超声震荡30min,得到均匀分散的混合粉末无水乙醇溶液。Add 1.0wt.% nickel-plated graphene raw material to absolute ethanol and carry out ultrasonic vibration for 30min (ultrasonic power is 150W), then add the remaining metal elements and rare earth element powders weighed according to the proportion, and ultrasonic vibration for 30min together to obtain a uniform Dispersed mixed powder in absolute ethanol solution.
(2)原料高能球磨混合(2) Raw materials are mixed by high-energy ball milling
额外将0.4wt.%炭黑、5wt.%石蜡成型剂加入步骤(1)混合粉末无水乙醇溶液中,再一起放入可通入氩气保护的球磨罐中进行湿式球磨,球磨介质为无水乙醇,用量为0.8mL/g,球料比为5:1,球磨转速为300r/min,球磨时间为80h。球磨结束后在真空干燥箱进行干燥,设置温度为82℃,干燥时间为5h。Add 0.4wt.% carbon black and 5wt.% paraffin wax molding agent to step (1) in addition to the mixed powder anhydrous ethanol solution, and then put them together into a ball mill tank that can be fed into argon protection for wet ball milling. The ball milling medium is Water ethanol, the dosage is 0.8mL/g, the ball-to-material ratio is 5:1, the ball milling speed is 300r/min, and the ball milling time is 80h. After the ball milling, dry in a vacuum drying oven, set the temperature at 82° C., and dry for 5 hours.
(3)压制成型(3) Compression molding
将步骤(2)中干燥后的混合粉料筛分过40目,而后进行冷模压,压制压力为150MPa,得到压坯。The mixed powder dried in the step (2) was sieved through 40 meshes, and then cold-molded with a pressing pressure of 150 MPa to obtain a green compact.
(4)真空烧结(4) Vacuum sintering
将压坯置于真空烧结炉中进行真空烧结,真空度控制在小于0.01Pa,以8℃/min从室温升温至最高烧结温度1330℃,保温时间3h,随炉冷却至室温得到烧结坯。The compact was placed in a vacuum sintering furnace for vacuum sintering, the vacuum degree was controlled at less than 0.01Pa, the temperature was raised from room temperature to the highest sintering temperature of 1330°C at 8°C/min, the holding time was 3h, and the sintered compact was obtained by cooling to room temperature with the furnace.
(5)热处理(5) heat treatment
将烧结坯置于真空淬火炉中进行固溶处理,固溶处理温度为1210℃,保温时间1h,固溶处理后通过气淬冷却至室温。随后在通入氮气保护的气氛炉中进行时效处理,时效温度为800℃,时效时间为4h。即得热弯玻璃机加热板用高速钢材料。The sintered billet was placed in a vacuum quenching furnace for solution treatment. The solution treatment temperature was 1210° C., and the holding time was 1 hour. After solution treatment, it was cooled to room temperature by gas quenching. Then aging treatment was carried out in an atmosphere furnace fed with nitrogen protection, the aging temperature was 800°C, and the aging time was 4h. That is, the high-speed steel material for the heating plate of the hot-bending glass machine is obtained.
实施例3Example 3
(1)原料超声分散(1) Ultrasonic dispersion of raw materials
将0.5wt.%镀镍石墨烯原料添加至无水乙醇中进行超声波震荡30min(超声功率为150W),再将按配比称取的其余金属元素和稀土元素粉末加入,共同超声震荡30min,得到均匀分散的混合粉末无水乙醇溶液。Add 0.5wt.% nickel-plated graphene raw material to absolute ethanol and carry out ultrasonic vibration for 30min (ultrasonic power is 150W), then add the remaining metal elements and rare earth element powders weighed according to the proportion, and ultrasonic vibration for 30min together to obtain a uniform Dispersed mixed powder in absolute ethanol solution.
(2)原料高能球磨混合(2) Raw materials are mixed by high-energy ball milling
额外将0.3wt.%炭黑、5wt.%石蜡成型剂加入步骤(1)混合粉末无水乙醇溶液中,再一起放入可通入氩气保护的球磨罐中进行湿式球磨,球磨介质为无水乙醇,用量为0.8mL/g,球料比为5:1,球磨转速为300r/min,球磨时间为85h。球磨结束后在真空干燥箱进行干燥,设置温度为82℃,干燥时间为5h。Add 0.3wt.% carbon black and 5wt.% paraffin wax molding agent to step (1) in the anhydrous ethanol solution of mixed powder, and then put them together into a ball mill tank that can be fed into argon protection for wet ball milling. The ball milling medium is Water ethanol, the dosage is 0.8mL/g, the ball-to-material ratio is 5:1, the ball milling speed is 300r/min, and the ball milling time is 85h. After the ball milling, dry in a vacuum drying oven, set the temperature at 82° C., and dry for 5 hours.
(3)压制成型(3) Compression molding
将步骤(2)中干燥后的混合粉料筛分过40目,而后进行冷模压,压制压力为150MPa,得到压坯。The mixed powder dried in the step (2) was sieved through 40 meshes, and then cold-molded with a pressing pressure of 150 MPa to obtain a green compact.
(4)真空烧结(4) Vacuum sintering
将压坯置于真空烧结炉中进行真空烧结,真空度控制在小于0.01Pa,以8℃/min从室温升温至最高烧结温度1300℃,保温时间3h,随炉冷却至室温得到烧结坯。The compact was placed in a vacuum sintering furnace for vacuum sintering, the vacuum degree was controlled at less than 0.01Pa, the temperature was raised from room temperature to the highest sintering temperature of 1300°C at 8°C/min, the holding time was 3h, and the sintered compact was obtained by cooling to room temperature with the furnace.
(5)热处理(5) heat treatment
将烧结坯置于真空淬火炉中进行固溶处理,固溶处理温度为1190℃,保温时间1h,固溶处理后通过气淬冷却至室温。随后在通入氮气保护的气氛炉中进行时效处理,时效温度为750℃,时效时间为4h。即得热弯玻璃机加热板用高速钢材料。The sintered billet was placed in a vacuum quenching furnace for solution treatment. The solution treatment temperature was 1190° C. and the holding time was 1 hour. After solution treatment, it was cooled to room temperature by gas quenching. Then, aging treatment was carried out in an atmosphere furnace fed with nitrogen protection, the aging temperature was 750° C., and the aging time was 4 hours. That is, the high-speed steel material for the heating plate of the hot-bending glass machine is obtained.
实施例4Example 4
(1)原料超声分散(1) Ultrasonic dispersion of raw materials
将1.5wt.%镀镍石墨烯原料添加至无水乙醇中进行超声波震荡30min(超声功率为150W),再将按配比称取的其余金属元素和稀土元素粉末加入,共同超声震荡30min,得到均匀分散的混合粉末无水乙醇溶液。Add 1.5wt.% nickel-plated graphene raw material to absolute ethanol and carry out ultrasonic vibration for 30min (ultrasonic power is 150W), then add the remaining metal elements and rare earth element powders weighed according to the proportion, and ultrasonic vibration for 30min together to obtain a uniform Dispersed mixed powder in absolute ethanol solution.
(2)原料高能球磨混合(2) Raw materials are mixed by high-energy ball milling
额外将0.3wt.%炭黑、5wt.%石蜡成型剂加入步骤(1)混合粉末无水乙醇溶液中,再一起放入可通入氩气保护的球磨罐中进行湿式球磨,球磨介质为无水乙醇,用量为0.8mL/g,球料比为5:1,球磨转速为300r/min,球磨时间为80h。球磨结束后在真空干燥箱进行干燥,设置温度为82℃,干燥时间为5h。Add 0.3wt.% carbon black and 5wt.% paraffin wax molding agent to step (1) in the anhydrous ethanol solution of mixed powder, and then put them together into a ball mill tank that can be fed into argon protection for wet ball milling. The ball milling medium is Water ethanol, the dosage is 0.8mL/g, the ball-to-material ratio is 5:1, the ball milling speed is 300r/min, and the ball milling time is 80h. After the ball milling, dry in a vacuum drying oven, set the temperature at 82° C., and dry for 5 hours.
(3)压制成型(3) Compression molding
将步骤(2)中干燥后的混合粉料筛分过40目,而后进行冷模压,压制压力为150MPa,得到压坯。The mixed powder dried in the step (2) was sieved through 40 meshes, and then cold-molded with a pressing pressure of 150 MPa to obtain a green compact.
(4)真空烧结(4) Vacuum sintering
将压坯置于真空烧结炉中进行真空烧结,真空度控制在小于0.01Pa,以8℃/min从室温升温至最高烧结温度1380℃,保温时间3h,随炉冷却至室温得到烧结坯。Put the compact in a vacuum sintering furnace for vacuum sintering, the vacuum degree is controlled at less than 0.01Pa, the temperature is raised from room temperature to the highest sintering temperature of 1380°C at 8°C/min, the holding time is 3h, and the sintered compact is obtained by cooling to room temperature with the furnace.
(5)热处理(5) heat treatment
将烧结坯置于真空淬火炉中进行固溶处理,固溶处理温度为1270℃,保温时间1h,固溶处理后通过气淬冷却至室温。随后在通入氮气保护的气氛炉中进行时效处理,时效温度为850℃,时效时间为4h。即得热弯玻璃机加热板用高速钢材料。The sintered billet was placed in a vacuum quenching furnace for solution treatment. The solution treatment temperature was 1270°C and the holding time was 1h. After solution treatment, it was cooled to room temperature by gas quenching. Then, aging treatment was carried out in an atmosphere furnace fed with nitrogen protection, the aging temperature was 850° C., and the aging time was 4 hours. That is, the high-speed steel material for the heating plate of the hot-bending glass machine is obtained.
实施例5Example 5
(1)原料超声分散(1) Ultrasonic dispersion of raw materials
将0.9wt.%镀镍石墨烯原料添加至无水乙醇中进行超声波震荡30min(超声功率为150W),再将按配比称取的其余金属元素和稀土元素粉末加入,共同超声震荡30min,得到均匀分散的混合粉末无水乙醇溶液。Add 0.9wt.% nickel-plated graphene raw material to absolute ethanol and carry out ultrasonic vibration for 30min (ultrasonic power is 150W), then add the remaining metal elements and rare earth element powders weighed according to the proportion, and ultrasonic vibration for 30min together to obtain a uniform Dispersed mixed powder in absolute ethanol solution.
(2)原料高能球磨混合(2) Raw materials are mixed by high-energy ball milling
额外将0.3wt.%炭黑、5wt.%石蜡成型剂加入步骤(1)混合粉末无水乙醇溶液中,再一起放入可通入氩气保护的球磨罐中进行湿式球磨,球磨介质为无水乙醇,用量为0.8mL/g,球料比为5:1,球磨转速为300r/min,球磨时间为80h。球磨结束后在真空干燥箱进行干燥,设置温度为82℃,干燥时间为5h。Add 0.3wt.% carbon black and 5wt.% paraffin wax molding agent to step (1) in the anhydrous ethanol solution of mixed powder, and then put them together into a ball mill tank that can be fed into argon protection for wet ball milling. The ball milling medium is Water ethanol, the dosage is 0.8mL/g, the ball-to-material ratio is 5:1, the ball milling speed is 300r/min, and the ball milling time is 80h. After the ball milling, dry in a vacuum drying oven, set the temperature at 82° C., and dry for 5 hours.
(3)压制成型(3) Compression molding
将步骤(2)中干燥后的混合粉料筛分过40目,而后进行冷模压,压制压力为150MPa,得到压坯。The mixed powder dried in the step (2) was sieved through 40 meshes, and then cold-molded with a pressing pressure of 150 MPa to obtain a green compact.
(4)真空烧结(4) Vacuum sintering
将压坯置于真空烧结炉中进行真空烧结,真空度控制在小于0.01Pa,以8℃/min从室温升温至最高烧结温度1350℃,保温时间3h,随炉冷却至室温得到烧结坯。The compact was placed in a vacuum sintering furnace for vacuum sintering, the vacuum degree was controlled at less than 0.01Pa, the temperature was raised from room temperature to the highest sintering temperature of 1350°C at 8°C/min, the holding time was 3h, and the sintered compact was obtained by cooling to room temperature with the furnace.
(5)热处理(5) heat treatment
将烧结坯置于真空淬火炉中进行固溶处理,固溶处理温度为1200℃,保温时间1h,固溶处理后通过气淬冷却至室温。随后在通入氮气保护的气氛炉中进行时效处理,时效温度为800℃,时效时间为4h。即得热弯玻璃机加热板用高速钢材料。The sintered billet is placed in a vacuum quenching furnace for solution treatment. The solution treatment temperature is 1200°C and the holding time is 1h. After the solution treatment, it is cooled to room temperature by gas quenching. Then aging treatment was carried out in an atmosphere furnace fed with nitrogen protection, the aging temperature was 800°C, and the aging time was 4h. That is, the high-speed steel material for the heating plate of the hot-bending glass machine is obtained.
对比例1Comparative example 1
本对比例与实施例1采用的制备工艺完全相同,区别仅在于成分不同。The preparation process adopted in this comparative example is exactly the same as that of Example 1, and the only difference is that the components are different.
对比例2Comparative example 2
本对比例与实施例1采用的制备工艺完全相同,区别仅在于成分不同。The preparation process adopted in this comparative example is exactly the same as that of Example 1, and the only difference is that the components are different.
对比例3Comparative example 3
本对比例与实施例1采用的制备工艺完全相同,区别仅在于成分不同。The preparation process adopted in this comparative example is exactly the same as that of Example 1, and the only difference is that the components are different.
对比例4Comparative example 4
本对比例与实施例1采用的制备工艺完全相同,区别仅在于成分不同。The preparation process adopted in this comparative example is exactly the same as that of Example 1, and the only difference is that the components are different.
对比例5Comparative example 5
(1)原料超声分散(1) Ultrasonic dispersion of raw materials
将1.4wt.%镀镍石墨烯原料添加至无水乙醇中进行超声波震荡30min(超声功率为150W),再将按配比称取的其余金属元素和稀土元素粉末加入,共同超声震荡30min,得到均匀分散的混合粉末无水乙醇溶液。Add 1.4wt.% nickel-plated graphene raw material to absolute ethanol and carry out ultrasonic vibration for 30min (ultrasonic power is 150W), then add the remaining metal elements and rare earth element powders weighed according to the proportion, and jointly ultrasonically vibrate for 30min to obtain a uniform Dispersed mixed powder in absolute ethanol solution.
(2)原料高能球磨混合(2) Raw materials are mixed by high-energy ball milling
额外将0.3wt.%炭黑、5wt.%石蜡成型剂加入步骤(1)混合粉末无水乙醇溶液中,再一起放入可通入氩气保护的球磨罐中进行湿式球磨,球磨介质为无水乙醇,用量为0.8mL/g,球料比为5:1,球磨转速为300r/min,球磨时间为80h。球磨结束后在真空干燥箱进行干燥,设置温度为82℃,干燥时间为5h。Add 0.3wt.% carbon black and 5wt.% paraffin wax molding agent to step (1) in the anhydrous ethanol solution of mixed powder, and then put them together into a ball mill tank that can be fed into argon protection for wet ball milling. The ball milling medium is Water ethanol, the dosage is 0.8mL/g, the ball-to-material ratio is 5:1, the ball milling speed is 300r/min, and the ball milling time is 80h. After the ball milling, dry in a vacuum drying oven, set the temperature at 82° C., and dry for 5 hours.
(3)压制成型(3) Compression molding
将步骤(2)中干燥后的混合粉料筛分过40目,而后进行冷模压,压制压力为150MPa,得到压坯。The mixed powder dried in the step (2) was sieved through 40 meshes, and then cold-molded with a pressing pressure of 150 MPa to obtain a green compact.
(4)真空烧结(4) Vacuum sintering
将压坯置于真空烧结炉中进行真空烧结,真空度控制在小于0.01Pa,以8℃/min从室温升温至最高烧结温度1250℃,保温时间3h,随炉冷却至室温得到烧结坯。Put the compact in a vacuum sintering furnace for vacuum sintering, the vacuum degree is controlled at less than 0.01Pa, the temperature is raised from room temperature to the highest sintering temperature of 1250°C at 8°C/min, the holding time is 3h, and the sintered compact is obtained by cooling to room temperature with the furnace.
(5)热处理(5) heat treatment
将烧结坯置于真空淬火炉中进行固溶处理,固溶处理温度为1200℃,保温时间1h,固溶处理后通过气淬冷却至室温。随后在通入氮气保护的气氛炉中进行时效处理,时效温度为800℃,时效时间为4h。即得热弯玻璃机加热板用高速钢材料。The sintered billet is placed in a vacuum quenching furnace for solution treatment. The solution treatment temperature is 1200°C and the holding time is 1h. After the solution treatment, it is cooled to room temperature by gas quenching. Then aging treatment was carried out in an atmosphere furnace fed with nitrogen protection, the aging temperature was 800°C, and the aging time was 4h. That is, the high-speed steel material for the heating plate of the hot-bending glass machine is obtained.
对比例6Comparative example 6
(1)原料高能球磨混合(1) Raw materials are mixed by high-energy ball milling
按配比将金属粉末、稀土粉末和镀镍石墨烯原料以及额外添加的0.3wt.%炭黑、5wt.%石蜡成型剂一起放入可通入氩气保护的球磨罐中进行湿式球磨,球磨介质为无水乙醇,用量为0.8mL/g,球料比为5:1,球磨转速为300r/min,球磨时间为80h。球磨结束后在真空干燥箱进行干燥,设置温度为82℃,干燥时间为5h。Put the metal powder, rare earth powder and nickel-plated graphene raw material and additionally added 0.3wt.% carbon black, 5wt.% paraffin wax molding agent into the ball mill tank that can be passed into argon protection for wet ball milling according to the proportion, and the ball milling medium It is absolute ethanol, the dosage is 0.8mL/g, the ball-to-material ratio is 5:1, the ball milling speed is 300r/min, and the ball milling time is 80h. After the ball milling, dry in a vacuum drying oven, set the temperature at 82° C., and dry for 5 hours.
(2)压制成型(2) Compression molding
将步骤(2)中干燥后的混合粉料筛分过40目,而后进行冷模压,压制压力为150MPa,得到压坯。The mixed powder dried in the step (2) was sieved through 40 meshes, and then cold-molded with a pressing pressure of 150 MPa to obtain a green compact.
(3)真空烧结(3) Vacuum sintering
将压坯置于真空烧结炉中进行真空烧结,真空度控制在小于0.01Pa,以8℃/min从室温升温至最高烧结温度1350℃,保温时间3h,随炉冷却至室温得到烧结坯。The compact was placed in a vacuum sintering furnace for vacuum sintering, the vacuum degree was controlled at less than 0.01Pa, the temperature was raised from room temperature to the highest sintering temperature of 1350°C at 8°C/min, the holding time was 3h, and the sintered compact was obtained by cooling to room temperature with the furnace.
(5)热处理(5) heat treatment
将烧结坯置于真空淬火炉中进行固溶处理,固溶处理温度为1220℃,保温时间1h,固溶处理后通过气淬冷却至室温。随后在通入氮气保护的气氛炉中进行时效处理,时效温度为800℃,时效时间为4h。即得热弯玻璃机加热板用高速钢材料。The sintered billet was placed in a vacuum quenching furnace for solution treatment. The solution treatment temperature was 1220°C and the holding time was 1h. After solution treatment, it was cooled to room temperature by gas quenching. Then aging treatment was carried out in an atmosphere furnace fed with nitrogen protection, the aging temperature was 800°C, and the aging time was 4h. That is, the high-speed steel material for the heating plate of the hot-bending glass machine is obtained.
本发明所提供的实施例和对比例中的原料成分配比如表1所示。The ratio of raw material composition in the examples and comparative examples provided by the present invention is shown in Table 1.
由于本发明所述高速钢材料力学性能与热处理工艺有关,为统一比较,均取峰值时效工艺做室温硬度、抗弯强度和冲击韧性性能对比;高温硬度是指800℃保温20min实时测试硬度值。表2为实施例和对比例性能测试结果。Since the mechanical properties of the high-speed steel material described in the present invention are related to the heat treatment process, in order to make a unified comparison, the peak aging process is used to compare the room temperature hardness, flexural strength and impact toughness; the high temperature hardness refers to the real-time test hardness value at 800 ° C for 20 minutes. Table 2 is embodiment and comparative example performance test result.
表1实施例和对比例的成分质量百分比(wt.%)The composition mass percentage (wt.%) of table 1 embodiment and comparative example
表2实施例和对比例性能测试结果Table 2 embodiment and comparative example performance test result
由表2性能结果可知,与传统粉末高速钢ASP30和310S不锈钢对比,本发明所述实施例制备的高速钢材料具有出色的高温硬度和抗回火性能,即在高温应用时能够保持优异的组织和尺寸稳定性;同时,大的导热系数能够加快热量传递,有利于减少热弯过程中能量消耗和提高玻璃受热均匀性。即按照本发明所述材料成分和制备方法制备的高速钢材料相比原有加热板材料310S不锈钢,能够提升生产精度和生产效率,极具应用前景。而不在本发明所述材料成分范围内或工艺范围内的对比例,则由于成分设计不合理、混料不均匀、烧结致密度低等缺陷导致性能下降。From the performance results in Table 2, it can be seen that compared with the traditional powder high-speed steel ASP30 and 310S stainless steel, the high-speed steel material prepared by the embodiment of the present invention has excellent high-temperature hardness and tempering resistance, that is, it can maintain excellent microstructure when used at high temperature and dimensional stability; at the same time, a large thermal conductivity can speed up heat transfer, which is beneficial to reduce energy consumption during the hot bending process and improve the uniformity of glass heating. That is, compared with the original heating plate material 310S stainless steel, the high-speed steel material prepared according to the material composition and preparation method of the present invention can improve production accuracy and production efficiency, and has great application prospects. For the comparative examples that are not within the range of material composition or process described in the present invention, the performance is reduced due to defects such as unreasonable composition design, uneven mixing, and low sintering density.
以上所述,仅是本发明较佳实施例,并非对本发明做任何限制。凡是根据发明技术实质对以上实施例所做的任何简单修改、变更以及等效变化,均仍属于本发明的技术方案的保护范围内。The above descriptions are only preferred embodiments of the present invention, and do not limit the present invention in any way. All simple modifications, changes and equivalent changes made to the above embodiments according to the technical essence of the invention still belong to the protection scope of the technical solution of the present invention.
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