CN116464458A - A layout structure for pre-splitting blasting through deep holes in excavation working face - Google Patents
A layout structure for pre-splitting blasting through deep holes in excavation working face Download PDFInfo
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- CN116464458A CN116464458A CN202310591083.5A CN202310591083A CN116464458A CN 116464458 A CN116464458 A CN 116464458A CN 202310591083 A CN202310591083 A CN 202310591083A CN 116464458 A CN116464458 A CN 116464458A
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/006—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries by making use of blasting methods
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/10—Making by using boring or cutting machines
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/10—Making by using boring or cutting machines
- E21D9/108—Remote control specially adapted for machines for driving tunnels or galleries
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Abstract
Description
技术领域technical field
本发明涉及一种煤矿井下钻探技术领域,具体涉及一种采掘工作面过构造深孔预裂爆破布设结构。The invention relates to the technical field of underground drilling in coal mines, in particular to a layout structure for pre-splitting blasting of deep holes through structures in excavation working faces.
背景技术Background technique
综采机开挖方法已经在煤矿岩巷开挖中得到了推广使用,对于普式硬度系数小于6的软岩巷道而言,综采机能够顺利进行切割,实现较高的掘进效率。然而当回采工作面遇到较硬构造岩层需要强行推进时,由于介质的强度和硬度等力学参数发生了很大的变化,比如当遇到坚固性大于6的硬岩,综采机在切割时截齿等材料消耗会非常严重,设备损坏率高,推进速度也很缓慢。针对这种情况,在综采机开挖之前,通常采用预裂爆破方法,通过对硬岩层进行钻孔、装药爆破,炸药在炮孔内爆炸时,会产生强大的冲击波和高压气体并猛烈冲击炮孔壁四周的岩体,使得周围的岩体破碎和开裂,降低断面岩体的坚固程度,以提升综采机作业效率、减少锯齿损耗。但现阶段主要还是采用小直径的深孔爆破法如专利CN202210670144.2、CN202210367639.8及浅孔爆破法如专利CN202121613247.2。由于小直径的深孔爆破松动效果略差、浅孔爆破松动介质范围较小,爆破循环次数较多,布孔作业时间长,使得布孔效率较低,生产成本大幅度上升,且因爆破次数多而带来的安全风险也大幅度的上升。The fully mechanized mining machine excavation method has been popularized and used in coal mine rock roadway excavation. For the soft rock roadway with the Pu's hardness coefficient less than 6, the fully mechanized miner can cut smoothly and achieve high excavation efficiency. However, when the mining face encounters a hard structural rock formation and needs to be forced to advance, the mechanical parameters such as the strength and hardness of the medium have undergone great changes. For example, when encountering hard rock with a firmness greater than 6, the material consumption such as picks will be very serious when the fully mechanized mining machine is cutting, the equipment damage rate is high, and the advancing speed is also very slow. In view of this situation, before the excavation of the fully mechanized mining machine, the pre-splitting blasting method is usually used to drill the hard rock layer and charge the blasting. When the explosive explodes in the blast hole, it will generate a strong shock wave and high-pressure gas and violently impact the rock mass around the blast hole wall, causing the surrounding rock mass to break and crack. But at this stage, the small-diameter deep hole blasting method such as patent CN202210670144.2, CN202210367639.8 and the shallow hole blasting method such as patent CN202121613247.2 are mainly used. Because the loosening effect of small-diameter deep hole blasting is slightly poor, the range of loosening medium is small in shallow hole blasting, the number of blasting cycles is large, and the hole layout operation takes a long time, resulting in low hole layout efficiency, a significant increase in production costs, and a large increase in safety risks due to the number of blasting times.
为此,如何在过构造结构中减少爆破次数、提高布孔效率并设置较少的爆破孔产生最佳的爆破效果成果有待解决的问题。For this reason, how to reduce the number of blasting times, improve the efficiency of hole layout, and set up fewer blasting holes to produce the best blasting effect in the over-structured structure remains to be solved.
发明内容Contents of the invention
为解决现有技术中预裂爆破存在的爆破循环次数较多,布孔作业时间长,使得布孔效率较低,生产成本大幅度上升且因爆破次数多而带来的安全风险也大幅度的上升的问题,提出一种采掘工作面过构造深孔预裂爆破布设结构,它具有爆破次数少、布孔效率高、预裂爆破效果好、安全性高的特点。In order to solve the problem that the number of blasting cycles in the pre-splitting blasting in the prior art is large and the hole layout operation time is long, the hole layout efficiency is low, the production cost is greatly increased, and the safety risk caused by the high number of blasting times is also greatly increased. A pre-splitting blasting layout structure for deep holes through the structure of the mining face is proposed. It has the characteristics of less blasting times, high hole layout efficiency, good pre-split blasting effect, and high safety.
一种采掘工作面过构造深孔预裂爆破布设结构,其特征在于,采用不耦合连续装药结构;爆破孔间呈正三角形布置,孔距X、排距Y、排数h、列数a满足以下要求:A pre-splitting blasting layout structure for deep holes through a structure in a mining face, characterized in that it adopts an uncoupled continuous charge structure; the blasting holes are arranged in an equilateral triangle, and the hole spacing X, row spacing Y, row number h, and column number a meet the following requirements:
根据松动爆破裂隙扩展半径 Expansion radius of crack according to loose burst
式中:rt—裂隙扩展半径;In the formula: r t — crack extension radius;
Pr—应力波初始径向应力峰值, P r —peak value of initial radial stress of stress wave,
ν—泊松比;α—应力波衰减值;D—炸药爆速;ρ0—炸药密度;ν—Poisson's ratio; α—stress wave attenuation value; D—explosive detonation velocity; ρ 0 —explosive density;
rc—药卷半径;rb—爆破孔半径;St—岩体抗拉强度;n—压力增大系数;r c —radius of charge volume; r b —radius of blast hole; S t —tensile strength of rock mass; n—coefficient of pressure increase;
采掘工作面宽度A,高度H,Excavation face width A, height H,
则a=ROUNDUP(A/(2rt-rb),0),即A/(2rt-rb)向上取整,孔距X=A/aThen a=ROUNDUP(A/(2r t -r b ),0), that is, A/(2r t -r b ) is rounded up, and the hole distance X=A/a
h=ROUNDUP((H/(2rt-rb)),0),即H/(2rt-rb)向上取整,排距Y=H/h;h=ROUNDUP((H/(2r t -r b )),0), that is, H/(2r t -r b ) is rounded up, row spacing Y=H/h;
以构造截面上的F点(0,0)为X轴、Y轴的起点建立直角坐标系,分别在[(2m+0.5)X,(2n+0.5)Y]、[(k*X,(2t-0.5)Y)]处施工钻孔,m=0,1,2,3……,Establish a Cartesian coordinate system with point F (0,0) on the structural section as the starting point of the X-axis and Y-axis, and drill holes at [(2m+0.5)X, (2n+0.5)Y], [(k*X, (2t-0.5)Y)], m=0,1,2,3...,
n=0,1,2,3……,k=1,2,3,……,t=1,2,3,……;n=0,1,2,3...,k=1,2,3,...,t=1,2,3,...;
(2m+0.5)X<A,(2n+0.5)Y<H,k*X<A,(2t-0.5)Y<H;(2m+0.5)X<A, (2n+0.5)Y<H, k*X<A, (2t-0.5)Y<H;
孔深为工作面至构造距离L与构造长度B之和;L为工作面钻进至少首次煤岩交接止,B为第首次煤岩交接与第二次煤岩交接止。The hole depth is the sum of the distance L from the working face to the structure and the length B of the structure; L is at least the first coal-rock transition in the working face, and B is the first coal-rock transition and the second coal-rock transition.
进一步地,不耦合装药结构包括被筒防爆消焰器、被筒炸药、起爆药包和电雷管;被筒防爆消焰器设置在爆破孔的内端;被筒炸药逐节连接至构造长度B后被推送至爆破孔并紧临被筒防爆消焰器;在被筒炸药后部装入2个起爆药包,每个起爆药包并联接入2枚电雷管;全段被筒炸药的内部敷设有导爆索;导爆索长出起爆药包外端;电雷管连接导线引出爆破孔外,爆破孔的外部进行封孔设置。Further, the uncoupled charge structure includes a tube explosion-proof flame arrester, a tube explosive, an initiating charge and an electric detonator; the tube explosion-proof flame arrester is arranged at the inner end of the blast hole; the tube explosive is connected to the construction length B one by one and then pushed to the blast hole and is adjacent to the tube explosion-proof flame arrester; two priming charges are loaded at the back of the tube explosive, and each priming charge is connected in parallel to two electric detonators; The cable grows out of the outer end of the priming charge; the connecting wire of the electric detonator leads out of the blast hole, and the outside of the blast hole is sealed.
进一步地,爆破孔直径为94mm,被筒炸药外径为45mm-70mm。Further, the diameter of the blasting hole is 94mm, and the outer diameter of the shell explosive is 45mm-70mm.
进一步地,被筒炸药外径为63mm。Further, the outer diameter of the casing explosive is 63mm.
进一步地,被筒炸药每节长度为800mm-900mm。Further, the length of each section of the explosive in the casing is 800mm-900mm.
进一步地,被筒炸药包括药芯和外包在药芯上的被筒,被筒的两端分别设有连接头,两端的连接头上分别设有能够相互啮合的内外螺纹。Further, the shelled explosive includes a drug core and a shell wrapped on the core, the two ends of the shell are respectively provided with connectors, and the connectors at both ends are respectively provided with internal and external threads capable of engaging with each other.
进一步地,电雷管为瞬发电雷管或同段毫秒电雷管。Further, the electric detonator is an instantaneous electric detonator or the same millisecond electric detonator.
本发明的有益效果在于:The beneficial effects of the present invention are:
1、通过松动爆破裂隙扩展半径确定孔距、排距、排数、列数,并通过不耦合连续装药结构增加煤体内裂隙的产生和扩展,降低煤岩体内的应力集中程度和采场的稳定性,从而实现较少爆破孔产生最佳的爆破效果;2、本方案为了保证预裂爆破的效果,采用了不耦合连续装药结构,被筒炸药与爆破孔径向之间留有一定空隙。当爆炸气体膨胀,爆轰波通过空气介质再将其压力传给孔壁岩石时,能起到对爆炸冲击波的缓冲作用,不仅削弱了作用于爆破孔的初始压力峰值,而且使压力均匀分布,并延长了爆炸气体的作用时间,从而有利于改善爆破效果,可以使炸药能量得到较为充分的利用。爆炸气体膨胀可以增加煤体内裂隙的产生和扩展,有利于降低煤岩体内的应力集中程度和采场的稳定性;3、利用大直径爆破孔和不耦合连续装药结构,并且通过先将被筒炸药逐节连接至构造长度后送入爆破孔内,具有结构简单,方便将炸药放入深孔中的特点;利用2枚电雷管起爆起爆药包,能够保证起爆药包爆轰完全,并由导爆索提高炸药的传爆速度,降低发生拒爆的概率,保证安全稳定性;4、通过随钻测量对钻杆位置和倾斜角度实时监测,能够通过定向钻头对钻孔方向进行调整,从而提高钻孔准确度和精度高特点,有助于提高预裂爆破的效果。1. Determine hole spacing, row spacing, number of rows, and number of columns by loosening the blasting fracture expansion radius, and increase the generation and expansion of cracks in the coal body through the uncoupling continuous charge structure, reduce the stress concentration in the coal and rock body and the stability of the stope, so as to achieve the best blasting effect with fewer blasting holes; When the explosion gas expands and the detonation wave transmits its pressure to the hole wall rock through the air medium, it can buffer the explosion shock wave, which not only weakens the initial pressure peak acting on the blast hole, but also makes the pressure evenly distributed and prolongs the action time of the explosion gas, which is conducive to improving the blasting effect and making full use of the energy of the explosive. Explosive gas expansion can increase the generation and expansion of cracks in the coal body, which is beneficial to reduce the stress concentration in the coal and rock body and the stability of the stope; 3. Using large-diameter blast holes and uncoupled continuous charge structure, and connecting the barrel explosives to the construction length one by one and then sending them into the blast holes, it has the characteristics of simple structure and convenient placement of explosives in deep holes; using two electric detonators to detonate the priming charge can ensure the complete detonation of the priming charge, and the detonating cord can increase the explosive transmission speed and reduce the occurrence The probability of blast rejection ensures safety and stability; 4. The position and inclination angle of the drill pipe can be monitored in real time through measurement while drilling, and the drilling direction can be adjusted through the directional drill bit, thereby improving the accuracy and high precision of drilling, and helping to improve the effect of pre-splitting blasting.
附图说明Description of drawings
图1为深孔预裂爆破系统的爆破孔布设平面示意图;Figure 1 is a schematic diagram of the layout of the blasting holes of the deep hole pre-splitting blasting system;
图2为深孔预裂爆破系统的爆破孔布设示意图;Figure 2 is a schematic diagram of the blasting hole layout of the deep hole pre-splitting blasting system;
图3为不耦合连续装药的结构示意图;Fig. 3 is the structural representation of uncoupled continuous charge;
图4为被筒炸药的结构示意图;Fig. 4 is the schematic structural view of the shell explosive;
图5为本发明中定向钻进系统的结构示意图;Fig. 5 is the structural representation of directional drilling system in the present invention;
图6为本发明中定向钻机的结构示意图;Fig. 6 is the structural representation of directional drilling machine in the present invention;
图7为防喷分离装置的结构示意图;Fig. 7 is the structural representation of anti-blowout separation device;
图8为电子水辫的结构示意图;Fig. 8 is the structural representation of electronic water braid;
图9为通缆钻杆的结构示意图;Fig. 9 is a structural schematic diagram of a cable drill pipe;
图10为定向钻头的结构示意图;Fig. 10 is the structural representation of directional drill bit;
图中:1、定向钻机;2、电子水辫;3、通缆钻杆;4、孔底螺杆钻具;5、定向钻头;6、随钻测量探管;7、动力源;8、供水管;9、爆破孔;10、防爆空压机;101、防喷分离装置;11、集尘罩;12、排气口;13、排水口;14、排渣口;15、过滤装置;16、矿井瓦斯抽采管;17、矿井水池;18、被筒防爆消焰器;19、被筒炸药;20、起爆药包;21、电雷管;22、导爆索;23、出流口;24、固定端;25、旋转端;26、进流口;27、通讯端口;28、第一流道;29、轴承;30、绝缘层;31、第一导体;32、杆体;33、内螺纹;34、外螺纹;35、刚性连接材料;36、绝缘材料;37、第二导体;38、第二流道;39、弹性导体;40、凹槽;41、矿井排渣运输系统;42、防爆计算机;43;压风监控系统;44、被筒牵引绳;45、爆破母线;46、封孔材料;47、起爆器;48、被筒;49、药芯;50、脚线护套管;51、螺旋槽;52、钻头体;53、第三流道;54、底盘;55、动力装置;56、稳钻机构;57、调姿机构;58、主机;59、俯仰回转组件;60、升降座;61、履带;62、升降油缸;63、通孔;65、松动爆破裂痕扩展范围;66、工作面;67、构造。In the figure: 1. Directional drilling machine; 2. Electronic water braid; 3. Cable drill pipe; 4. Bottom-hole screw drilling tool; 5. Directional drill bit; 6. Measuring-while-drilling probe; 7. Power source; 8. Water supply pipe; 9. Blasting hole; 10. Explosion-proof air compressor; ;17, mine pool; 18, quilt tube explosion-proof flame suppressor; 19, quilt tube explosive; 20, detonating charge package; 21, electric detonator; 22, detonating cord; 23, outlet; 24, fixed end; 25, rotating end; 26, inlet; ;35, rigid connection material; 36, insulating material; 37, second conductor; 38, second flow channel; 39, elastic conductor; 40, groove; 41, mine slag discharge transportation system; 42, explosion-proof computer; 43; pressure wind monitoring system; , drill bit body; 53, third flow channel; 54, chassis; 55, power unit; 56, drill stabilization mechanism; 57, attitude adjustment mechanism; 58, main engine;
具体实施方式Detailed ways
下面结合实施例对本发明一种采掘工作面过构造深孔预裂爆破布设结构作进一步说明。The following is a further description of the layout structure of the deep hole pre-splitting blasting in the excavation working face of the present invention in conjunction with the embodiments.
以下所称孔内、孔底、孔口均指钻孔的不同位置,爆破孔亦指钻孔。In the following, the inside of the hole, the bottom of the hole and the opening of the hole all refer to different positions of the drilled hole, and the blast hole also refers to the drilled hole.
爆破孔9是垂直于采掘工作面近水平的直线孔,100m偏移不大于1m。在长的距离内难免发生偏斜的情况,即钻孔的实际空间位置偏离设计空间位置,尤其在过复杂构造时,由于岩石的各向异性在钻头处产生歪倒力矩使粗径钻具倾斜而导致孔斜;或者在钻进软硬夹层时,钻头处产生钻压差或钻头沿岩石节理面滑移等,深孔钻进一旦偏斜过大将导致无法装药,即使能够装填完毕,预裂爆破的效果下降甚至完全失败。具体影响包括:1、断层面的位置不准确:当钻孔出现偏斜时,预裂孔的断层面位置将不再准确,无法达到预期设计的爆破效果。这会导致断层面的拉裂力量不足,最终导致爆炸后的岩石未能形成预期的裂缝。2、爆炸能量的浪费:预裂爆破需要精心设计和计算,以确保爆炸能量足够均匀地传播,形成预期的断层裂纹。当钻孔偏斜时,由于能量的波动性,爆炸能量会被浪费在不必要的区域上,而不是形成预期的裂缝。3、安全风险增加:预裂爆破作业需要高精度的钻孔操作,通常是在高风险的工作环境中进行。如果钻孔偏斜,爆炸能量会被随意传播,可能会对周围地质环境或人员造成安全风险。因此本发明采用了精准钻孔装置进行深孔钻进。The blast hole 9 is a linear hole perpendicular to the mining face and nearly horizontal, and the offset is not greater than 1m per 100m. Deviation is unavoidable in a long distance, that is, the actual spatial position of the drilled hole deviates from the designed spatial position, especially in an overly complex structure, due to the anisotropy of the rock, the tilting moment at the drill bit will cause the thick-diameter drilling tool to tilt, resulting in hole inclination; The specific impacts include: 1. The position of the fault plane is inaccurate: when the drill hole deviates, the position of the fault plane of the pre-splitting hole will no longer be accurate, and the blasting effect of the expected design cannot be achieved. This can lead to insufficient cracking force on the fault plane, and eventually the rock after the explosion fails to form the expected cracks. 2. Waste of explosion energy: Pre-splitting blasting needs to be carefully designed and calculated to ensure that the explosion energy is spread evenly enough to form expected fault cracks. When the borehole is deflected, due to energy fluctuations, blast energy is wasted on unnecessary areas instead of forming the intended fractures. 3. Increased safety risks: Pre-splitting blasting operations require high-precision drilling operations, usually in high-risk working environments. If the borehole deviates, the explosion energy will be spread randomly, which may cause safety risks to the surrounding geological environment or personnel. Therefore the present invention has adopted precision drilling device to carry out deep hole drilling.
如图1、图2所示,一种采掘工作面过构造深孔预裂爆破布设结构,采用不耦合连续装药结构;爆破孔间呈正三角形布置,孔距X、排距Y、排数h、列数a满足以下要求:As shown in Fig. 1 and Fig. 2, an uncoupled continuous charge structure is adopted for the layout structure of a deep hole pre-splitting blasting in the mining face; the blasting holes are arranged in an equilateral triangle, and the hole spacing X, row spacing Y, row number h, and column number a meet the following requirements:
根据松动爆破裂隙扩展半径 Expansion radius of crack according to loose burst
式中:rt—裂隙扩展半径;In the formula: r t — crack extension radius;
Pr—应力波初始径向应力峰值, P r —peak value of initial radial stress of stress wave,
ν—泊松比;由地质勘探获取,范围0.2-0.3,实施例中取0.28;ν—Poisson's ratio; obtained by geological exploration, range 0.2-0.3, 0.28 in the embodiment;
α—应力波衰减值,由泊松比计算2-ν/(1-ν)=1.61;α—stress wave attenuation value, calculated from Poisson’s ratio 2-ν/(1-ν)=1.61;
D—炸药爆速,由炸药制造商提供3800m/s-4500m/s,实施例取4200m/s;D—explosive detonation velocity, 3800m/s-4500m/s is provided by the explosive manufacturer, and embodiment gets 4200m/s;
ρ0—炸药密度,由炸药制造商提供1050kg/m3-1250kg/m3,实施例取1100kgρ 0 —explosive density, 1050kg/m 3 -1250kg/m 3 provided by the explosive manufacturer, 1100kg is used in the example
/m3;/m 3 ;
rc—药卷半径=0.063/2=0.0315m;r c —radius of drug roll=0.063/2=0.0315m;
rb—爆破孔半径,爆破孔直径设计为Φ94mm,=0.094/2=0.047m;r b — blast hole radius, the blast hole diameter is designed to be Φ94mm, = 0.094/2 = 0.047m;
St—岩体抗拉强度,由地质勘探获取,计算时换算为pa,实施例取9MPa;S t — rock mass tensile strength, obtained by geological exploration, converted to pa during calculation, 9MPa in the embodiment;
n—压力增大系数,范围8-9,实施例取10;n—coefficient of pressure increase, range 8-9, embodiment takes 10;
根据实施例计算结果:rt=0.79m;裂隙扩展孔距理论值等于Calculation results according to the embodiment: r t =0.79m; the theoretical value of crack expansion hole distance is equal to
2rt-rb=1.54m;2r t -r b = 1.54m;
采掘工作面宽度A,高度H,Excavation face width A, height H,
则a=ROUNDUP(A/(2rt-rb),0),即A/(2rt-rb)向上取整,孔距X=A/aThen a=ROUNDUP(A/(2r t -r b ),0), that is, A/(2r t -r b ) is rounded up, and the hole distance X=A/a
h=ROUNDUP((H/(2rt-rb)),0),即H/(2rt-rb)向上取整,排距Y=H/h;h=ROUNDUP((H/(2r t -r b )),0), that is, H/(2r t -r b ) is rounded up, row spacing Y=H/h;
以构造截面上的F点(0,0)为X轴、Y轴的起点建立直角坐标系,分别在[(2m+0.5)X,(2n+0.5)Y]、[(k*X,(2t-0.5)Y)]处施工钻孔,m=0,1,2,3……,Establish a Cartesian coordinate system with point F (0,0) on the structural section as the starting point of the X-axis and Y-axis, and drill holes at [(2m+0.5)X, (2n+0.5)Y], [(k*X, (2t-0.5)Y)], m=0,1,2,3...,
n=0,1,2,3……,k=1,2,3,……,t=1,2,3,……;n=0,1,2,3...,k=1,2,3,...,t=1,2,3,...;
(2m+0.5)X<A,(2n+0.5)Y<H,k*X<A,(2t-0.5)Y<H;(2m+0.5)X<A, (2n+0.5)Y<H, k*X<A, (2t-0.5)Y<H;
孔深为工作面至构造距离L与构造长度B之和;L为工作面钻进至少首次煤岩交接止,B为第首次煤岩交接与第二次煤岩交接止。药卷半径即为被筒炸药半径。The hole depth is the sum of the distance L from the working face to the structure and the length B of the structure; L is at least the first coal-rock transition in the working face, and B is the first coal-rock transition and the second coal-rock transition. The radius of the charge roll is exactly the radius of the shell explosive.
如图3、图4所示,不耦合装药结构包括被筒防爆消焰器18、被筒炸药19、起爆药包20和电雷管21,被筒防爆消焰器18设置在孔底;被筒炸药19逐节连接至构造67长度后被推送至孔内并紧临被筒防爆消焰器18;在被筒炸药19后部装入两个起爆药包20,每个起爆药包20并联接入两个枚电雷管21;全段被筒炸药19的内部敷设有导爆索22;导爆索22长出起爆药包20外端;电雷管21连接导线引出孔外,孔外进行封孔设置。As shown in Fig. 3 and Fig. 4, the uncoupled charge structure includes a cylinder explosion-proof flame arrester 18, a cylinder explosive 19, a detonating charge package 20 and an electric detonator 21, and the cylinder explosion-proof flame arrester 18 is arranged at the bottom of the hole; the cylinder explosive 19 is connected to the length of the structure 67 and pushed into the hole and is adjacent to the cylinder explosion-proof flame arrester 18; two detonating powder packages 20 are loaded into the rear of the cylinder explosive 19, and each detonating powder package 20 is connected in parallel to two pieces of electric lightning Pipe 21; The whole section is laid with a detonating cord 22 inside the tube explosive 19; The detonating cord 22 grows out of the outer end of the detonating charge package 20; The electric detonator 21 connects the lead out of the hole, and the hole is sealed outside the hole.
在本实施例中,爆破孔孔位呈三角设置。爆破孔的直径为94mm,被筒炸药19外径为45mm-70mm;In this embodiment, the positions of the blast holes are arranged in a triangular shape. The diameter of the blast hole is 94mm, and the outer diameter of the explosive 19 is 45mm-70mm;
利用大直径爆破孔和不耦合连续装药结构,并且通过先将被筒炸药19逐节连接至构造67长度后送入爆破孔内,具有结构简单,方便将炸药放入深孔中的特点;利用2枚电雷管21起爆起爆药包20,能够保证起爆药包20爆轰完全,并由导爆索22提高炸药的传爆速度,降低发生拒爆的概率,保证安全稳定性。其中被筒炸药19包括药芯49和外包在药芯49外部的被筒48,被筒48的两端分别设有连接头,两端的连接头上分别设有能够相互啮合的内外螺纹,从而使被筒炸药19能够逐节相连,保持多节药芯49整体的连续性,实现炸药在爆破孔方向均匀分布,保证爆破的均衡稳定,提高装药效率。The large-diameter blasting hole and uncoupled continuous charge structure are used, and the barrel explosive 19 is connected to the length of the structure 67 and then sent into the blasting hole. The structure is simple and the explosive is conveniently placed in the deep hole. Two electric detonators 21 are used to detonate the detonating charge 20, which can ensure the complete detonation of the detonating charge 20. The detonating cord 22 increases the detonation speed of the explosive, reduces the probability of rejection, and ensures safety and stability. The shell explosive 19 includes a core 49 and a shell 48 wrapped outside the core 49. The two ends of the shell 48 are respectively provided with connectors, and the connectors at both ends are respectively provided with internal and external threads that can engage with each other, so that the shell explosive 19 can be connected one by one, maintain the overall continuity of the multi-section core 49, realize the uniform distribution of the explosive in the direction of the blasting hole, ensure the balance and stability of the blasting, and improve the charging efficiency.
被筒48采用消焰剂制成,其内部的消焰剂主要为有机盐类;被筒48和被筒48消焰器内的消焰剂能够阻止炸药中可燃成分与氧气化学反应,同时又能够提高可燃气体的点火温度,使可燃气体不易被点燃。利用其阻化和吸热共同作用减少爆炸火焰、降低火焰持续时间,从而降低爆炸性气体爆炸的可能性,增加安全冗余度。在本实施例中,被筒炸药19每节长度800mm-900mm。药芯49过短,需更多次连接增加工作量,药芯49过长,可能导致药芯49不能装入。因钻孔用钻杆常用长度1000~3000mm长,根据其抗弯曲性能,选择被筒炸药19长度800mm-900mm能够确保药芯49能被装入并减少连接次数。The quilt tube 48 is made of flame suppressant, and the internal flame extinguisher is mainly organic salts; the flame extinguisher in the tube 48 and the flame arrester of the tube 48 can prevent the chemical reaction between the combustible components in the explosive and oxygen, and can increase the ignition temperature of the combustible gas at the same time, so that the combustible gas is not easy to be ignited. Utilize its resistance and heat absorption to reduce explosion flame and flame duration, thereby reducing the possibility of explosive gas explosion and increasing safety redundancy. In the present embodiment, the length of each section of the explosive 19 is 800mm-900mm. If the drug core 49 is too short, more connections are needed to increase the workload, and if the drug core 49 is too long, the drug core 49 may not be loaded. Because the common length of the drill pipe used for drilling is 1000-3000mm long, according to its bending resistance, choosing the length of 800mm-900mm of the barrel explosive 19 can ensure that the charge core 49 can be packed and reduce the number of connections.
本方案预裂爆破装置为了保证预裂爆破的效果,采用了不耦合连续装药结构,被筒炸药19与爆破孔径向之间留有一定空隙。当爆炸气体膨胀,爆轰波通过空气介质再将其压力传给孔壁岩石时,能起到对爆炸冲击波的缓冲作用,不仅削弱了作用于爆破孔的初始压力峰值,而且使压力均匀分布,并延长了爆炸气体的作用时间,从而有利于改善爆破效果,可以使炸药能量得到较为充分的利用。爆炸气体膨胀可以增加煤体内裂隙的产生和扩展,有利于降低煤岩体内的应力集中程度和采场的稳定性。通过钻凿大直径深爆破孔,装填大直径被筒炸药19,可以增加单次爆破松动深度,利用炸药爆炸产生的冲击波、应力波在介质中的动作用和爆炸气体膨胀静作用的联合总效果,使爆破孔周围岩石破裂而不产生抛掷的控制爆破,从而达到增加回采工作面66岩石裂隙的效果,能够减少设备损耗,提高综采效率,降低生产成本,实现工作面66安全、快速推进,同时避免强行推进过程中切割粉尘过大,提高职工职业健康防护。In order to ensure the effect of pre-splitting blasting, the pre-splitting blasting device of this scheme adopts an uncoupled continuous charge structure, and a certain gap is left between the explosive 19 in the cylinder and the radial direction of the blasting hole. When the explosion gas expands and the detonation wave transmits its pressure to the hole wall rock through the air medium, it can buffer the explosion shock wave, which not only weakens the initial pressure peak acting on the blast hole, but also makes the pressure evenly distributed and prolongs the action time of the explosion gas, which is conducive to improving the blasting effect and making full use of the energy of the explosive. Explosive gas expansion can increase the generation and expansion of cracks in the coal body, which is beneficial to reduce the stress concentration in the coal body and the stability of the stope. By drilling a large-diameter deep blast hole and loading a large-diameter jacket explosive 19, the loosening depth of a single blast can be increased, and the combined total effect of the shock wave generated by the explosive explosion, the action of the stress wave in the medium and the static action of the explosive gas expansion can be used to break the rock around the blast hole without throwing. The effect of increasing rock fissures in the mining face 66 can reduce equipment loss, improve the efficiency of fully mechanized mining, and reduce production costs. If the dust is too large, improve the occupational health protection of employees.
电雷管21为瞬发电雷管21或同段毫秒电雷管21;在本实施例中,在被筒炸药19后部装入个起爆药包20,每个起爆药包20并联接入2枚同段毫秒电雷管21。由于在深孔爆破中,当炸药的敏感度低时,电雷管21不能直接起爆,需要使用起爆药包20进行起爆,起爆药包20由电雷管21起爆。电雷管21为同段煤矿许用毫秒电雷管21,2枚同段电雷管21能够保证同时起爆,保证起爆药包20爆轰完全,从而使起爆药包20充分释出爆炸能量,平均释出能量相对值提高,利用起爆药包20瞬间分解时对周围产生的能量引爆导爆索22,导爆索22的爆速一般不小于5600m/s,由导爆索22传爆,可同时起爆多节被筒炸药19。Electric detonator 21 is instantaneous power detonator 21 or millisecond electric detonator 21 in the same segment; Because in deep hole blasting, when the sensitivity of the explosive is low, the electric detonator 21 cannot be directly detonated, and the detonating charge 20 needs to be used for detonation, and the detonating charge 20 is detonated by the electric detonator 21 . The electric detonator 21 is the millisecond electric detonator 21 that is allowed in the coal mine of the same section. Two electric detonators 21 of the same section can guarantee the detonation at the same time, so that the detonation of the detonating powder package 20 is complete, so that the detonating powder package 20 can fully release the explosion energy, and the relative value of the average released energy is improved. The detonating cord 22 is detonated by the energy generated by the surrounding when the detonating powder package 20 is instantly decomposed. Exploding multi-section quilt tube explosives 19.
电雷管21的脚线外侧设有脚线护套管50,电雷管21连接导线引出孔口外,孔口外封堵有封孔材料46。电雷管21脚线缠住起爆药包20,并将脚线扭结成短路,避免静电或杂散电流意外引爆电雷管21,导爆索22超过起爆药包20外端1m-2m。The foot line outside of electric detonator 21 is provided with foot line sheath tube 50, and electric detonator 21 connects wires to lead outside the orifice, and the hole sealing material 46 is blocked outside the orifice. Electric detonator 21 leg wires entangle primer pack 20, and leg wires are twisted into short circuit, avoid static electricity or stray current to accidentally detonate electric detonator 21, and detonating cord 22 exceeds primer pack 20 outer end 1m-2m.
在本实施例中,脚线护套管50使电雷管21脚线悬空,不与导电体相接触,用于对电雷管21进行防护,避免线路在回填过程中遭受破坏,电雷管21脚线在连接时要连紧、接牢,并用防水胶布密封接头,且端头进行短路连接;封堵长度视爆破点煤体强度确定,一般为5m-10m。爆破孔填塞完成后,将各爆破孔起爆用的电雷管21导线串联接入爆破母线45和起爆器47,爆破母线45要求绝缘良好,并且悬空吊挂。In this embodiment, the wire sheath tube 50 makes the wires of the electric detonator 21 suspended in the air without contacting the conductor, and is used to protect the electric detonator 21 and prevent the circuit from being damaged during backfilling. After the filling of the blast hole is completed, the electric detonator 21 wires used for detonating each blast hole are connected in series to the blast bus 45 and the detonator 47. The blast bus 45 requires good insulation and is hung in the air.
在其它实施例中,在被筒48之间的连接处还套装有居中环,居中环能够让被筒炸药19居于爆破孔中部,不耦合装药在被筒炸药19与爆破孔壁之间形成一定体积的环形间隙,能够有效降低爆轰波的初始压力,保护孔壁完整避免周围岩体过分粉碎,延长路爆破应力波和爆生气体作用时间,有利于预裂缝扩展。In other embodiments, a centering ring is set at the connection between the quilt cylinders 48. The centering ring can allow the quilt cylinder explosive 19 to be located in the middle of the blast hole, and the uncoupled charge forms a certain volume of annular gap between the quilt cylinder explosive 19 and the blast hole wall, which can effectively reduce the initial pressure of the detonation wave, protect the integrity of the hole wall and avoid excessive crushing of the surrounding rock mass, prolong the action time of the road blasting stress wave and detonation gas, and facilitate the expansion of the pre-crack.
还包括有被筒牵引绳44,被筒牵引绳44连接被筒防爆消焰器18,被筒牵引绳44长度超过爆破孔深度,即大于L+B的长度。被筒牵引绳44连接被筒防爆消焰器18被推送至孔底;当炸药被筒48卡孔无法继续进入钻孔深部时,可以利用牵引绳将被筒48拽出。It also includes a drum traction rope 44, which is connected to the explosion-proof flame arrester 18 of the drum, and the length of the drum traction rope 44 exceeds the depth of the blast hole, that is, it is greater than the length of L+B. The drum pull rope 44 is connected to the explosion-proof flame arrester 18 of the drum and pushed to the bottom of the hole; when the explosive is stuck in the hole by the drum 48 and cannot continue to enter the deep part of the borehole, the drum 48 can be pulled out by the drum 48 using the pulling rope.
封孔采用封孔材料46或封孔器进行封堵,封孔材料46为黄泥、水炮泥、黏土炮泥或不燃性、可塑性材料制成的炮泥。在本实施例中,封孔材料46为水炮泥,水泡泥在炸药高温作用下变成气体能够进一步加强气楔致裂效应。在其它实施例中,封孔还可以采用封孔器。The hole is sealed by a sealing material 46 or a hole sealing device, and the sealing material 46 is made of yellow mud, water gun putty, clay gun putty or non-combustible and plastic material. In this embodiment, the sealing material 46 is water taphole mud, and the water foam mud becomes gas under the high temperature of the explosive, which can further enhance the gas wedge fracturing effect. In other embodiments, a hole sealer may also be used for hole sealing.
本方案采用了不耦合连续装药结构,被筒炸药19与爆破孔径向之间留有一定空隙。当爆炸气体膨胀,爆轰波通过空气介质再将其压力传给孔壁岩石时,能起到对爆炸冲击波的缓冲作用,不仅削弱了作用于爆破孔的初始压力峰值,而且使压力均匀分布,并延长了爆炸气体的作用时间,从而有利于改善爆破效果,可以使炸药能量得到较为充分的利用。爆破产生的能量可以增加煤体内裂隙的产生和扩展,有利于降低煤岩体内的应力集中程度。爆破孔填塞完成后,将各爆破孔起爆导线串联接入爆破母线45,采用孔内并联,孔外串连的起爆网络爆破,可以减少爆破次数。结合ANSYS/LS-DYNA有限元动态模拟分析软件,可以确定不耦合装药系数、爆破孔深度、装药量、爆破孔间距等最佳爆破参数。通过钻凿大直径深爆破孔,装填大直径被筒炸药19,可以增加单次爆破松动深度,利用炸药爆炸产生的冲击波、应力波在介质中的动作用和爆炸气体膨胀静作用的联合总效果,使爆破孔周围岩石破裂而不产生抛掷的控制爆破,从而达到增加回采工作面66岩石裂隙的效果,能够减少设备损耗,提高综采效率,降低生产成本,实现工作面66安全、快速推进。This scheme adopts an uncoupled continuous charge structure, and there is a certain gap between the explosive 19 and the radial direction of the blasting hole. When the explosion gas expands and the detonation wave transmits its pressure to the hole wall rock through the air medium, it can buffer the explosion shock wave, which not only weakens the initial pressure peak acting on the blast hole, but also makes the pressure evenly distributed and prolongs the action time of the explosion gas, which is conducive to improving the blasting effect and making full use of the energy of the explosive. The energy generated by blasting can increase the generation and expansion of cracks in the coal body, which is beneficial to reduce the stress concentration in the coal body. After the filling of the blasting holes is completed, the blasting wires of each blasting hole are connected in series to the blasting busbar 45, and the blasting network blasting is adopted in parallel connection inside the hole and series connection outside the hole, which can reduce the number of blasting. Combined with ANSYS/LS-DYNA finite element dynamic simulation analysis software, the optimal blasting parameters such as uncoupled charge coefficient, blast hole depth, charge amount, and blast hole spacing can be determined. By drilling a large-diameter deep blast hole and loading a large-diameter jacket explosive 19, the loosening depth of a single blast can be increased. Using the combined effect of the shock wave generated by the explosive explosion, the action of the stress wave in the medium, and the static effect of the explosive gas expansion, the rock around the blast hole is broken without throwing. Controlled blasting can thus achieve the effect of increasing rock cracks in the mining face 66, reducing equipment loss, improving fully mechanized mining efficiency, and reducing production costs, and realizing safe and rapid advancement of the working face 66.
如图5、图6所示,采掘工作面过构造的深孔预裂爆破精准钻孔装置包括定向钻机1、电子水辫2、通缆钻杆3、孔底螺杆钻具4、定向钻头5、随钻测量探管6、用于驱动孔底螺杆钻具4的动力源7;定向钻机1用于控制通缆钻杆3旋转给进,通缆钻杆3的一端与定向钻机1传动连接;另一端连接孔底螺杆钻具4,孔底螺杆钻具4与钻头传动连接;随钻测量探管6设置在通缆钻杆3上;电子水辫2的出流口23与通缆钻杆3后端连通,进流口26与供水管8连接;送风器的一端与电子水辫2连通,另一端连接有防爆空压机10;钻孔深度为工作面66至构造67距离与构造67长度之和;钻孔完成后,向爆破孔内装入不耦合装药结构。通过随钻测量对钻杆位置和倾斜角度实时监测,能够通过定向钻头对钻孔方向进行调整,从而提高钻孔准确度和精度高特点,有助于提高预裂爆破的效果。As shown in Figures 5 and 6, the precision drilling device for deep hole pre-splitting blasting through the structure of the mining working face includes a directional drilling machine 1, an electronic water braid 2, a cable drill rod 3, a bottom-hole screw drilling tool 4, a directional drill bit 5, a measuring-while-drilling probe 6, and a power source 7 for driving the hole-bottom screw drilling tool 4; The tool 4 is connected to the drill bit transmission; the measuring-while-drilling probe 6 is set on the cable drill pipe 3; the outlet 23 of the electronic water braid 2 is connected to the rear end of the cable drill pipe 3, and the inlet 26 is connected to the water supply pipe 8; one end of the air blower is connected to the electronic water braid 2, and the other end is connected to the explosion-proof air compressor 10; the drilling depth is the sum of the distance from the working face 66 to the structure 67 and the length of the structure 67; The position and inclination angle of the drill pipe can be monitored in real time through the measurement while drilling, and the drilling direction can be adjusted through the directional drill bit, thereby improving the accuracy and high precision of the drilling, and helping to improve the effect of pre-splitting blasting.
如图6所示,定向钻机1包括底盘54、主机58、动力装置55、稳钻机构56和调姿机构57,调姿机构57连接在底盘54上,主机58安装在调姿机构57上,主机58包括旋转给进机构;动力装置55包括防爆电机和液压泵,用于输出液压油供钻机及各机构运行。底盘54由液压马达驱动,用于定向钻机1自动行驶。动力装置55包括防爆电动机和液压泵,用于输出液压油供钻机各机构运行。As shown in Figure 6, the directional drilling rig 1 includes a chassis 54, a main engine 58, a power unit 55, a drilling stabilization mechanism 56, and an attitude adjustment mechanism 57. The attitude adjustment mechanism 57 is connected to the chassis 54, and the main engine 58 is installed on the attitude adjustment mechanism 57. The main engine 58 includes a rotary feed mechanism; the power unit 55 includes an explosion-proof motor and a hydraulic pump, which are used to output hydraulic oil for the operation of the drilling rig and various mechanisms. The chassis 54 is driven by a hydraulic motor and is used for the automatic driving of the directional drilling machine 1 . The power unit 55 includes an explosion-proof motor and a hydraulic pump, which are used to output hydraulic oil for the operation of various mechanisms of the drilling rig.
稳钻机构56为设置在底盘54上向上和向下设置的液压油缸,动力装置55提供液压动力,使液压油缸伸长,用于抵紧巷道地面和顶板,在钻进过程中起到稳定定向钻机1和钻杆的作用。Drill stabilizing mechanism 56 is a hydraulic cylinder arranged upwards and downwards on chassis 54. Power unit 55 provides hydraulic power to extend the hydraulic cylinder for pressing against the roadway ground and roof, and stabilizes the directional drilling machine 1 and the drill pipe during drilling.
旋转给进机构包括液压马达、减速箱体、给进油缸,给进油缸是液压系统中作往复直线运动的执行机构,液压马达的驱动轴经过减速箱体调整转速后,驱动给进油缸往复直线运动,用于钻进以及孔底造斜时控制造斜方向。在本实施例中,旋转给进机构可以为CN202110264181.9中的类型。The rotary feed mechanism includes a hydraulic motor, a reduction box, and a feed cylinder. The feed cylinder is an actuator for reciprocating linear motion in the hydraulic system. After the drive shaft of the hydraulic motor passes through the reduction box to adjust the speed, it drives the feed cylinder to reciprocate and linear motion, which is used to control the direction of deflection during drilling and bottom deflection. In this embodiment, the rotary feeding mechanism may be of the type described in CN202110264181.9.
调姿机构57包括升降座60、俯仰回转组件59以及安装于底盘54上的升降油缸62,升降座60固定安装在升降油缸62的运动部上;俯仰回转组件的固定部与升降座60连接,转动部与钻机主机58连接,以便俯仰回转组件调节钻机主机58的钻孔俯仰角。The attitude adjustment mechanism 57 includes a lifting seat 60, a pitching rotary assembly 59 and a lifting oil cylinder 62 installed on the chassis 54. The lifting seat 60 is fixedly installed on the moving part of the lifting oil cylinder 62;
升降座60固定安装于升降油缸62的运动部上,升降油缸62驱动升降座60沿着底盘54的高度方向上下运动,进而带动俯仰回转组件与钻机主机58相对于底盘54升降,实现对钻机主机58钻孔高度的调节;调姿机构57用于主机58的钻孔高度和钻孔俯仰角,配合钻机的钻孔程序实现定位钻孔自动化作业。The lifting base 60 is fixedly installed on the moving part of the lifting cylinder 62, and the lifting cylinder 62 drives the lifting base 60 to move up and down along the height direction of the chassis 54, and then drives the pitching and slewing assembly and the drilling rig main frame 58 to lift relative to the chassis 54, so as to realize the adjustment of the drilling height of the drilling rig main frame 58; the attitude adjustment mechanism 57 is used for the drilling height and drilling pitch angle of the main frame 58, and cooperates with the drilling program of the drilling rig to realize the automatic operation of positioning drilling.
通缆钻杆3又被称为定向钻杆,钻杆内的通缆装置用于随钻测量数据的传输,它是孔底测斜单元与孔口测斜设备之间的信号传输装置,是保证定向钻进顺利实施的重要配套钻具。在本实施例中,通缆钻杆3的型号为但不限于益矿YKDRILL通缆钻杆3。The cable-through drill pipe 3 is also called the directional drill pipe. The cable-through device inside the drill pipe is used for the transmission of measurement data while drilling. It is the signal transmission device between the inclinometer unit at the bottom of the hole and the inclinometer equipment at the hole opening. It is an important supporting drilling tool to ensure the smooth implementation of directional drilling. In this embodiment, the model of the cable drill pipe 3 is but not limited to Yikuang YKDRILL cable drill pipe 3 .
钻孔作业需要严格按照爆破设计要求,掌握好孔位、孔深和角度。通过随钻测量探管6能够将测点的钻孔轨迹数据、孔深记录数据、角度数据等通过通缆钻杆3反馈到孔口外的防爆计算机42。水辫用来连接钻机和水管的接头,在钻机想煤岩层钻孔过程中,供水管8中的承压水自电子水辫2进入通缆钻杆3,水再通过通缆钻杆3从钻头喷入钻孔,可以降尘,若连接高压水,还可以进行水力冲孔。当钻机起钻后,送风器利用防爆空压机10产生的压风将孔内残渣吹清,用于保证后续装药顺畅。The drilling operation needs to strictly follow the blasting design requirements, and master the hole position, hole depth and angle. The drilling trajectory data, hole depth record data, angle data, etc. of the measuring point can be fed back to the explosion-proof computer 42 outside the hole through the cable drill pipe 3 through the measurement-while-drilling probe 6 . The water braid is used to connect the drill rig and the joint of the water pipe. During the drilling process of the rig and the coal formation, the pressurized water in the water supply pipe 8 enters the cable drill pipe 3 from the electronic water braid 2, and the water is sprayed into the drill hole from the drill bit through the cable drill pipe 3 to reduce dust. If connected to high-pressure water, hydraulic punching can also be performed. After the drilling rig is pulled out, the air blower utilizes the compressed air produced by the explosion-proof air compressor 10 to blow off the residue in the hole, so as to ensure the smooth charging of the follow-up.
如图7所示,防喷分离装置101包括安装于通缆钻杆3后端孔口处的集尘罩11以及气水渣分离装置,集气罩连接有排气口12、排水口13和排渣口14,在集气罩的通孔63与排气口12、排水口13之间均设有过滤装置15,排气口12与矿井瓦斯抽采管16连接;排水口13与矿井水池17连接;排渣口14与矿井排渣运输系统41连接。As shown in Figure 7, the blowout prevention separation device 101 includes a dust collection cover 11 and a gas-water slag separation device installed at the rear end orifice of the cable drill pipe 3. The gas collection cover is connected with an exhaust port 12, a drain port 13 and a slag discharge port 14, and a filter device 15 is arranged between the through hole 63 of the gas collection cover, the exhaust port 12, and the drain port 13. The exhaust port 12 is connected with the mine gas extraction pipe 16; the drain port 13 is connected with the mine pool 17; The slag discharge transportation system 41 is connected.
由于钻杆连通了送风器,送风器向孔内送风吹清残渣,电子水辫2向孔内送水降尘、冲孔;因此残渣、灰尘、瓦斯、废水会从孔口处喷出,防喷分离装置101用于防止孔内物质喷出伤人,同时自动收集废水、瓦斯、残渣、灰尘,改善工作现场环境。集尘罩11能够起到对残渣、灰尘的收拢作用并防止其四散喷出,收拢的残渣通过排渣口14进入到矿井排渣运输系统41排走;瓦斯气体通过过滤装置15过滤到灰尘后,通过排气口12排入瓦斯抽采管中排出,灰尘落入排渣口14;排水口13通过过滤装置15过滤掉残渣和灰尘后排入矿井水池17。在本实施例中,过滤装置15为相应目数的金属滤网。Since the drill pipe is connected to the air blower, the air blower sends air to the hole to blow off the residue, and the electronic water braid 2 sends water to the hole to reduce dust and punch holes; therefore, residue, dust, gas, and waste water will be sprayed out from the orifice. The dust collection cover 11 can play a role in gathering the residue and dust and prevent them from being sprayed out in all directions. The collected residue enters the mine slag discharge transportation system 41 through the slag discharge port 14 and is discharged; the gas gas is filtered through the filter device 15 to dust, and is discharged into the gas extraction pipe through the exhaust port 12, and the dust falls into the slag discharge port 14; In this embodiment, the filter device 15 is a metal filter screen of corresponding mesh.
如图8所示,电子水辫2包括固定端24和旋转端25,固定端24设有进流口26和通讯端口27,固定端24和旋转端25有贯通的第一流道28,固定端24和旋转端25经轴承29旋转连接,固定端24和旋转端25内部设有绝缘层30,绝缘层30内设有第一导体31,第一导体31与通讯端口27连接,通讯端口27连接防爆计算机42。电子水辫2一端与水管或风管连接,另一端通过螺纹与通缆钻杆3连接,是外界冲洗液进入钻杆和传输信号的过渡装置,是定向钻进随钻测量必需的配套设备,具有信号传输、输送孔底马达所需动力介质等作用,与定向钻机1配套使用。As shown in Figure 8, the electronic water braid 2 includes a fixed end 24 and a rotating end 25, the fixed end 24 is provided with an inlet 26 and a communication port 27, the fixed end 24 and the rotating end 25 have a first flow channel 28 through it, the fixed end 24 and the rotating end 25 are rotatably connected by a bearing 29, an insulating layer 30 is provided inside the fixed end 24 and the rotating end 25, and a first conductor 31 is provided inside the insulating layer 30, and the first conductor 31 is connected to the communication port 27, and the communication port 27 is connected to an explosion-proof computer 42. One end of the electronic water braid 2 is connected to the water pipe or air pipe, and the other end is connected to the cable drill pipe 3 through threads. It is a transition device for the external flushing fluid to enter the drill pipe and transmit signals.
如图9所示,通缆钻杆3包括杆体32,杆体32两端设有相互啮合的内螺纹33、外螺纹34,杆体32内设有刚性连接材料35,刚性连接材料35内部填充绝缘材料36,绝缘材料36内部设有第二导体37,刚性连接材料35外与杆体32内壁间有贯通的第二流道38,第二导体37一端为弹性导体39,另一端设有与弹性材料配套的凹槽40;杆体32外径φ73mm,长度1000~3000mm;杆体32外部还设有螺旋槽51。随钻测量探管6包含磁方位传感器和倾角传感器;As shown in Figure 9, the cable drill rod 3 includes a rod body 32, the two ends of the rod body 32 are provided with internal threads 33 and external threads 34 that engage with each other, the rod body 32 is provided with a rigid connecting material 35, the rigid connecting material 35 is filled with an insulating material 36, the insulating material 36 is provided with a second conductor 37, and there is a second flow channel 38 connected between the rigid connecting material 35 and the inner wall of the rod body 32. One end of the second conductor 37 is an elastic conductor 39, and the other end is provided with a matching groove 40 for the elastic material; The outer diameter of the body 32 is φ73 mm, and the length is 1000-3000 mm; the outside of the rod body 32 is also provided with a spiral groove 51 . The measurement-while-drilling probe 6 includes a magnetic azimuth sensor and an inclination sensor;
固定端24的进流口26与矿用供水管8连通,进流口26还可以输入泥浆、压缩空气作为孔底马达的动力,同时也能将孔内钻屑排出孔外。旋转端25与通缆钻杆3的后端连通;电子水辫2的第一流道28与通缆钻杆3的第二流道38连通。绝缘层30用于避免水与第一导体31连通,第一导体31用于与通缆钻杆3的弹性导体39连接;弹性导体39与第二导体37、钻杆的导体外壳连接,磁方位传感器和倾角传感器与钻杆的导体外壳、第二导体37与连接,用于随钻信号传输。The inlet 26 of the fixed end 24 is communicated with the mine water supply pipe 8, and the inlet 26 can also input mud and compressed air as the power of the motor at the bottom of the hole, and can also discharge drilling cuttings in the hole out of the hole. The rotating end 25 communicates with the rear end of the cable drill rod 3 ; the first flow channel 28 of the electronic water braid 2 communicates with the second flow channel 38 of the cable drill rod 3 . The insulating layer 30 is used to prevent water from communicating with the first conductor 31, and the first conductor 31 is used to be connected with the elastic conductor 39 of the cable drill rod 3; the elastic conductor 39 is connected with the second conductor 37, the conductor shell of the drill rod, and the magnetic azimuth sensor and the inclination sensor are connected with the conductor shell of the drill rod, the second conductor 37, and are used for signal transmission while drilling.
如图10所示,定向钻头5包括钻头体52,后端外径φ73mm,且设有与钻杆外螺纹34先啮合的内螺纹33,前端外径φ94mm,前端设有PDC金刚石复合片及硬质合金,PDC金刚石复合片及硬质合金置于前端外圆上及前端端面,钻头前端还设有多个与后端贯通的第三流道53,第三流道53通缆钻杆3的第二流道38连通,用于输入水、输入泥浆、压缩空气,同时将孔内钻屑向后排出。As shown in Figure 10, the directional drill 5 includes a drill body 52, the outer diameter of the rear end is φ73mm, and the internal thread 33 that is first engaged with the external thread 34 of the drill pipe is provided. The outer diameter of the front end is φ94mm. Water, input mud, compressed air, and at the same time, drill cuttings in the hole are discharged backward.
孔底螺杆钻具4具体为带弯头的液动螺杆马达或风动螺杆马达;孔底螺杆钻具4工作过程中,钻头回转破碎岩石,而整个钻具不回转;通过更换定向弯接头体或下万向节外管,使孔底螺杆钻具4弯曲调整定向,在钻压的作用下,将使钻头对孔壁四周产生不等的侧向力,从而实现保持定向钻进。The screw drilling tool 4 at the bottom of the hole is specifically a hydraulic screw motor or a pneumatic screw motor with an elbow; during the working process of the screw drilling tool 4 at the bottom of the hole, the drill bit rotates to break the rock, but the whole drilling tool does not rotate; by replacing the directional bend joint body or the outer tube of the lower universal joint, the screw drilling tool 4 at the bottom of the hole is bent to adjust the orientation.
本方案的使用方法为:The usage method of this program is:
步骤S1:地质勘探:获取岩体抗拉强度和泊松比,以及构造的宽度、高度、厚度等参数;Step S1: geological exploration: obtain rock mass tensile strength and Poisson's ratio, and parameters such as width, height, thickness of structure;
步骤S2:定向钻孔:Step S2: Directional drilling:
定向钻机采用φ73-94有线随钻测量通缆钻杆(φ94为切屑刃外径,φ73指配接φ73钻杆)钻头施工定向钻孔;The directional drilling machine adopts the φ73-94 cable drill pipe (φ94 is the outer diameter of the cutting edge, and the φ73 refers to the connection with the φ73 drill pipe) drill bit for directional drilling;
步骤S3:验孔、探孔、清孔;Step S3: inspecting holes, probing holes, clearing holes;
验孔使用ZKXG100型矿用轨迹检测装置对爆破孔的角度、长度、轨迹等参数进行校验并记录校验结果。为保证装药顺畅,当钻机起钻后,用压风将孔内残碴吹清,并用连接杆对爆破孔进行探孔,记录钻孔深度;The hole inspection uses the ZKXG100 mine trajectory detection device to verify the angle, length, trajectory and other parameters of the blast hole and record the verification results. In order to ensure smooth charging, when the drilling rig is pulled out, blow off the residue in the hole with compressed air, and use the connecting rod to probe the blast hole and record the drilling depth;
步骤S4:装药;Step S4: charging;
装药采用被筒药芯,每节长度为800mm或900mm,外径为φ63,总装药长度B;具体根据各矿使用炸药规格而定。最先装入被筒防爆消焰器,然后逐根对接被筒药芯逐步送入孔内。装药时,每两节被筒之间采用连接头进行连接,多节被筒之间通过连接头连接后,能够保持多节药包整体的连续性。装药前探孔可以有效避免卡孔问题的发生;同时,万一遇到卡孔问题时,也可以有相应的预防措施般情况下,装药前将最里端被筒消焰器端头扎孔并穿入高强度牵引绳,牵引绳长度超过钻孔深度,当炸药被筒卡孔无法继续进入钻孔深部时,可以利用牵引绳将被筒拽出。The charge adopts the core of the tube, the length of each section is 800mm or 900mm, the outer diameter is φ63, and the total charge length is B; the details are determined according to the explosive specifications used by each mine. First put into the explosion-proof flame arrester of the quilt tube, and then gradually send the cores of the quilt tube into the hole one by one. When charging, every two quilt tubes are connected by connectors, and after multiple quilt tubes are connected by connectors, the overall continuity of the multi-section drug package can be maintained. Probing the hole before charging can effectively avoid the problem of stuck holes; at the same time, in case of stuck holes, you can also take corresponding preventive measures. Generally, before charging the explosives, pierce the end of the flame arrester at the innermost end of the barrel and thread it into a high-strength traction rope. The length of the traction rope exceeds the drilling depth.
步骤S5:封堵;Step S5: plugging;
使用专用高粘度胶装封孔材料或高压专用封孔器进行封堵;Use special high-viscosity adhesive sealing material or high-pressure special sealer for sealing;
步骤S6:起爆网络连接:Step S6: detonate network connection:
各爆破孔填塞完成后将各导线串联接入母线网路。爆破母线必须绝缘良好,并且悬空吊挂。爆破母线要达到300m长以达到远距离起爆的要求,并且中间无接头。After the filling of each blast hole is completed, each conductor is connected in series to the bus network. The blasting bus must be well insulated and hung in the air. The blasting busbar should be 300m long to meet the requirements of long-distance blasting, and there is no joint in the middle.
步骤S7:起爆网络电阻检测Step S7: detonation network resistance detection
在封堵过程中随测电阻情况,发现异常,及时处理;During the blockage process, the resistance is measured along with it, and if any abnormality is found, it should be dealt with in time;
步骤S8:实施警戒;Step S8: implement vigilance;
步骤S9:起爆;采用MFB200型起爆器起爆,起爆前先在安全地点测量电阻情况,无异常后方可起爆;Step S9: detonate; adopt the MFB200 type detonator to detonate, measure the resistance situation in a safe place before detonating, and detonate after no exception;
步骤S10:爆后检查。Step S10: post-explosion inspection.
以下为本方案的实施案例:The following are examples of the implementation of this program:
XX煤业XX掘进工作面深孔预裂爆破作业XX Coal Industry XX Excavation Face Deep Hole Pre-splitting Blasting Operation
爆破孔直径为φ94mm,孔深设计25m(如穿孔过程中未穿至设计孔深就发现煤岩交接的,则立即停钻,孔深按照实际孔深选取),装药采用被筒药柱,每孔被筒药柱为23个,装药量36.8kg(1.6kg/被筒),封堵6.6m。The diameter of the blasting hole is φ94mm, and the hole depth is designed to be 25m (if the coal-rock junction is found during the perforation process before reaching the designed hole depth, the drilling shall be stopped immediately, and the hole depth shall be selected according to the actual hole depth).
为控制爆破振动,采用2、3、4段煤矿许用电雷管起爆。连线方式为孔内并联,孔外串联。In order to control the blasting vibration, 2, 3, 4 coal mine permissible electric detonators are used to detonate. The connection method is parallel connection inside the hole and series connection outside the hole.
爆后效果如下:The effect after the explosion is as follows:
1、爆后检查时孔口有少许裂隙。爆破后矿方人员在掘进期间跟踪观察,封泥段无明显爆破效果,爆破段有明显裂隙,掘进过程中岩石易截割。1. There are a few cracks in the orifice during post-explosion inspection. After the blasting, mine personnel tracked and observed during the excavation period that there was no obvious blasting effect in the mud sealing section, and there were obvious cracks in the blasting section, and the rock was easy to cut during the excavation process.
2、截齿损耗减少:截齿损耗大幅降低,割煤机过全岩段时,岩石以小块状剥落较为明显,截齿消耗率降低40%左右,且减少了人工更换截齿的停机时间。2. Reduced loss of picks: The loss of picks is greatly reduced. When the coal cutter passes through the whole rock section, the rocks are peeled off in small pieces, the consumption rate of picks is reduced by about 40%, and the downtime for manual replacement of picks is reduced.
3、割煤效率提高:工作面日进尺能够提高30%,提高了采煤效率。3. Improved coal cutting efficiency: The daily footage of the working face can be increased by 30%, improving the coal mining efficiency.
4、降低安全风险:工作面在进入全岩段后,基本无须进行浅眼爆破作业,在很大程度上降低了安全风险。并且深孔预裂爆破施工过程中无盲炮、冲孔现象发生,未对施工工作面顶、底板造成破坏,爆破振动控制在安全范围值以内。4. Reduce safety risks: After the working face enters the whole rock section, there is basically no need for shallow hole blasting operations, which greatly reduces safety risks. Moreover, during the construction process of deep hole pre-splitting blasting, there is no blind shot or punching phenomenon, and no damage is caused to the top and bottom plate of the construction working face, and the blasting vibration is controlled within the safe range.
5、粉尘浓度降低:通过深孔爆破后,割煤机在进入全岩段后无须强行推进,大大降低了粉尘,为职工职业健康提供了保障。采用深孔预裂松动爆破的方法预先对回采工作面推进过程中将要遇到的坚硬岩石进行弱化,即在超前工作面一定距离对岩体进行预裂松动爆破,以保证综采工作面能够顺利通过爆破区域。5. Reduced dust concentration: After passing through the deep hole blasting, the coal cutter does not need to be forced to advance after entering the whole rock section, which greatly reduces the dust and provides protection for the occupational health of employees. The method of deep hole pre-splitting loosening blasting is used to weaken the hard rock that will be encountered during the advancing process of the mining face, that is, pre-splitting loosening blasting is carried out on the rock mass at a certain distance in the advanced working face to ensure that the fully-mechanized mining face can pass through the blasting area smoothly.
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