CN116517618A - Thickening and cementing device combined with sand bin and tailing filling system - Google Patents

Thickening and cementing device combined with sand bin and tailing filling system Download PDF

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Publication number
CN116517618A
CN116517618A CN202310455854.8A CN202310455854A CN116517618A CN 116517618 A CN116517618 A CN 116517618A CN 202310455854 A CN202310455854 A CN 202310455854A CN 116517618 A CN116517618 A CN 116517618A
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Prior art keywords
sand bin
vertical sand
thickening
bin body
piston
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Inventor
张雨霏
于东兴
张实斌
母传伟
陈铁亮
赵清泉
王先锋
苑仁财
冯禹凡
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Shen Kan Engineering and Technology Corp of MCC
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Shen Kan Engineering and Technology Corp of MCC
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Priority to CN202310455854.8A priority Critical patent/CN116517618A/en
Publication of CN116517618A publication Critical patent/CN116517618A/en
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F15/00Methods or devices for placing filling-up materials in underground workings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/10Mixing in containers not actuated to effect the mixing
    • B28C5/12Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
    • B28C5/16Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)

Abstract

The invention relates to the technical field of tailing filling, in particular to a thickening and cementing device combined with a sand bin and a tailing filling system, which comprise a vertical sand bin body, a weighting piston and a stirrer; the weighting piston is arranged in the vertical sand bin body and can slide up and down along the inner wall of the vertical sand bin body, the stirrer is arranged at the lower end of the weighting piston, and the up-and-down motion of the weighting piston drives the stirrer to perform rotary motion; the upper end of the vertical sand bin body is provided with a feed inlet and an overflow port, the lower end of the vertical sand bin body is provided with a drain hole, and the bottom of the vertical sand bin body is provided with a paste outlet. Compared with the prior art, the thickening and cementing device and the tailing filling system combined with the sand bin are improved by utilizing the existing sand bin; on the other hand, the procedure of forming paste is reduced, and the cost is saved; the concentration of the tailings in the bin and the formation of paste are judged by controlling the water discharge.

Description

一种结合砂仓的浓密、胶结装置及尾矿充填系统A thickening and cementing device combined with a sand bin and a tailings filling system

技术领域technical field

本发明涉及尾矿充填技术领域,具体为一种结合砂仓的浓密、胶结装置及尾矿充填系统。The invention relates to the technical field of tailings filling, in particular to a thickening and cementing device combined with a sand bin and a tailings filling system.

背景技术Background technique

开发矿业必然会产生大量的尾矿。我国是一个人多地少的国家,过去粗放型的开采对环境破坏很大,主要表现在地表塌陷,尾矿库和废石场占地巨大,废水不经处理就排放,严重破坏了生态环境。而每年产生的尾矿量是巨大的,能作为资源利用的是极其有限,真正大量利用尾矿的方法就是用于采空区充填。The development of the mining industry will inevitably produce a large amount of tailings. my country is a country with a lot of people and little land. Extensive mining in the past has caused great damage to the environment, mainly in surface subsidence, tailings ponds and waste rock dumps occupy a huge area, and waste water is discharged without treatment, which seriously damages the ecological environment. . However, the amount of tailings produced every year is huge, and what can be used as resources is extremely limited. The real way to use a large amount of tailings is to fill goafs.

目前尾砂充填技术的应用在矿山的环保、安全、减排以及资源综合利用等方面发挥了重要的作用。绝大多数有色地下矿山采用了充填采矿法,越来越多的黑色、核工业、煤炭、化工矿山也开始采用充填采矿技术。At present, the application of tailings filling technology has played an important role in the mine's environmental protection, safety, emission reduction and comprehensive utilization of resources. The vast majority of non-ferrous underground mines have adopted the filling mining method, and more and more black, nuclear, coal, and chemical mines have also begun to adopt filling mining technology.

尾矿充填是以选厂尾矿作为充填骨料,以水泥等作为胶凝材料的充填工艺。具体工艺流程为:选厂排放的低浓度尾砂浆泵送至充填站,通过浓缩脱水制备成高浓度尾砂浆并存储在充填站存储设施中,散装水泥运输至充填站并采用高压气输送至水泥仓中存储;充填时,高浓度尾砂浆与水泥分别输送至搅拌设施中,搅拌均人制备成合格充填料浆后输送至采场进行充填。Tailings filling is a filling process in which the tailings of the dressing plant are used as the filling aggregate and cement is used as the cementitious material. The specific process flow is: the low-concentration tailings mortar discharged from the dressing plant is pumped to the filling station, and the high-concentration tailings mortar is prepared by concentration and dehydration and stored in the storage facility of the filling station. The bulk cement is transported to the filling station and transported to the cement by high-pressure gas. Storage in the silo; when filling, the high-concentration tailing mortar and cement are transported to the mixing facility respectively, and the qualified filling slurry is prepared by stirring the average person, and then transported to the stope for filling.

现有的尾矿浓缩一般有立式砂仓和深锥浓密机两种方式;立式砂仓的充填能力低、需要多种工序且脱水时间长;深锥浓密机更是非标设备,并不能保证尾砂的浓缩程度,对膏体的形成产生直接的影响;这些因素使整个充填工艺构造复杂,且有不确定性。The existing tailings thickener generally has two methods: vertical sand bin and deep cone thickener; the vertical sand bin has low filling capacity, requires multiple processes and takes a long time to dewater; the deep cone thickener is a non-standard equipment and cannot Ensuring the concentration of tailings has a direct impact on the formation of paste; these factors make the entire filling process complex and uncertain.

有鉴于此,特提出本发明。In view of this, the present invention is proposed.

发明内容Contents of the invention

本发明的目的在于提供一种结合砂仓的浓密、胶结装置及尾矿充填系统,以解决上述背景技术中所提及的问题。The purpose of the present invention is to provide a thickening and cementing device combined with a sand bin and a tailings filling system to solve the problems mentioned in the above-mentioned background technology.

为实现上述目的之一,本发明提供如下技术方案:To achieve one of the above objects, the present invention provides the following technical solutions:

一种结合砂仓的浓密、胶结装置,包括立式砂仓体,加重活塞、搅拌器;所述加重活塞设置在所述立式砂仓体的内部,且沿着所述立式砂仓体内壁可以上下滑动,所述搅拌器设置在加重活塞的下端,所述加重活塞上下运动带动所述搅拌器进行旋转运动;A thickening and cementing device combined with a sand bin, comprising a vertical sand bin body, a weighted piston, and an agitator; the weighted piston is arranged inside the vertical sand bin body, and along the vertical sand bin body The wall can slide up and down, the agitator is arranged at the lower end of the weighted piston, and the up and down movement of the weighted piston drives the agitator to rotate;

在所述立式砂仓体的上端设置进料口与溢流口,在所述立式砂仓体的下端设置设置有排水孔,在所述立式砂仓体的底部设置膏体出口。A feed inlet and an overflow port are provided at the upper end of the vertical sand bin body, drainage holes are arranged at the lower end of the vertical sand bin body, and a paste outlet is arranged at the bottom of the vertical sand bin body.

优选地,在所述立式砂仓体的上方设置有皮带轮,所述皮带轮包括主动轮和从动轮,所述主动轮通过连接电机转动,所述从动轮上连接一连杆的一端,所述连杆的另一端连接所述加重活塞。Preferably, a pulley is provided above the vertical sand bin body, the pulley includes a driving pulley and a driven pulley, the driving pulley is rotated by connecting a motor, and one end of a connecting rod is connected to the driven pulley, the The other end of the connecting rod is connected with the weighted piston.

优选地,在所述进料口与所述溢流口上设置有可安装的封盖。Preferably, installable covers are provided on the feed inlet and the overflow outlet.

优选地,还包括无缝钢管,所述无缝钢管通入至所述立式砂仓体的下端,且位于所述搅拌器的下方,所述排水孔位于所述无缝钢管上。Preferably, it also includes a seamless steel pipe, the seamless steel pipe leads to the lower end of the vertical sand bin and is located below the agitator, and the drain hole is located on the seamless steel pipe.

优选地,所述无缝钢管在所述立式砂仓体的底部呈环形布置。Preferably, the seamless steel pipe is arranged in a ring shape at the bottom of the vertical sand bin body.

优选地,在所述立式砂仓体外部的无缝钢管上设置有流量计和阀门。Preferably, a flow meter and a valve are arranged on the seamless steel pipe outside the vertical sand bin body.

优选地,在所述立式砂仓体的外壁还设置有压力表。Preferably, a pressure gauge is also provided on the outer wall of the vertical sand bin body.

优选地,所述加重活塞与所述搅拌器之间通过曲柄滑块机构连接,所述曲柄滑块机构将所述加重活塞的上下往复运动转化为所述搅拌器的旋转运动。Preferably, the weighted piston is connected to the agitator through a slider crank mechanism, and the slider crank mechanism converts the up and down reciprocating motion of the weighted piston into the rotational motion of the agitator.

优选地,所述膏体出口的长度为所述膏体出口直径的3~4倍。Preferably, the length of the paste outlet is 3-4 times the diameter of the paste outlet.

为实现上述目的之二,本发明提供如下技术方案:In order to achieve the above-mentioned object two, the present invention provides the following technical solutions:

一种尾矿充填系统,包含如前所述的一种结合砂仓的浓密、胶结装置。A tailings filling system includes a thickening and cementing device combined with a sand bin as described above.

与现有技术相比,本发明提供的一种结合砂仓的浓密、胶结装置及尾矿充填系统,其有益效果在于:Compared with the prior art, the invention provides a thickening and cementing device combined with a sand bin and a tailings filling system, which has the beneficial effects of:

1、在本发明提供的一种结合砂仓的浓密、胶结装置及尾矿充填系统中,在立式砂仓体上部设置电机,皮带与传动转子,通过连杆与加重活塞连接,砂仓两侧上部设进料口与溢流口;加重活塞与联动机构连接,带动下面搅拌机搅拌膏体,砂仓底部四周设无缝钢管,无缝钢管上设排水孔。这样一方面利用现有砂仓进行改造;另一方面减少了膏体形成的工序,节约成本;通过控制排水量来判断仓内尾砂的浓度及膏体的形成。1. In the thickening and cementing device combined with the sand bin and the tailings filling system provided by the present invention, a motor is arranged on the upper part of the vertical sand bin body, and the belt and the transmission rotor are connected with the weighted piston through the connecting rod. The upper part of the side is provided with a feed port and an overflow port; the weighted piston is connected with the linkage mechanism to drive the mixer below to stir the paste, the bottom of the sand bin is surrounded by seamless steel pipes, and the seamless steel pipes are provided with drainage holes. In this way, on the one hand, the existing sand bin is used for transformation; on the other hand, the process of paste formation is reduced and the cost is saved; the concentration of tailing sand in the bin and the formation of paste are judged by controlling the drainage.

2、本发明提供的一种结合砂仓的浓密、胶结装置及尾矿充填系统中,通过加重活塞的上下运动使仓内加压,尾砂层底部靠近钢管附近的砂体中的孔隙水与固体颗粒之间存在强烈的渗流作用,两者之间就会产生较大的作用力,在底部,固体颗粒较为密集,水分向下渗流速度大于颗粒下沉速度,在顶部,颗粒较为稀疏,自重作用下的沉降速度较快,土颗粒下沉速度大于水分向下渗流速度,因而尾砂会从上下两个表面排水。2. In the thickening and cementing device combined with the sand bin and the tailings filling system provided by the present invention, the bin is pressurized by the up and down movement of the weighted piston, and the pore water in the sand body near the bottom of the tailing sand layer near the steel pipe and the There is a strong seepage effect between the solid particles, and a large force will be generated between the two. At the bottom, the solid particles are relatively dense, and the downward seepage velocity of water is greater than the sinking velocity of the particles. At the top, the particles are relatively sparse, and the self-weight The sedimentation speed under the action is fast, and the sinking speed of soil particles is greater than the downward seepage speed of water, so the tailings will be drained from the upper and lower surfaces.

3、本发明提供的一种结合砂仓的浓密、胶结装置及尾矿充填系统中,在所述排水管出口设阀门关断以控制水量,通过流量计测量排水流量,以计算砂仓内现有尾砂浓度。3. In the thickening and cementing device combined with the sand bin and the tailings filling system provided by the present invention, a valve is set at the outlet of the drainage pipe to control the water volume, and the drainage flow is measured by a flow meter to calculate the current in the sand bin. There is tailings concentration.

4、本发明提供的一种结合砂仓的浓密、胶结装置及尾矿充填系统中,加重活塞连接联动机构,绕固定轴做圆周运动,带动搅拌器转动,搅拌器上设叶轮,使水泥与尾砂充分混合后形成膏体。砂仓底部设膏体出口,长度约为出口直径的3-4倍以形成孔口出流效应,利用加压及孔口出流效应使膏体流出更为顺畅。4. In the thickening and cementing device combined with the sand bin and the tailings filling system provided by the present invention, the weighted piston is connected to the linkage mechanism and makes a circular motion around the fixed shaft to drive the agitator to rotate. The agitator is equipped with an impeller to make the cement and The tailings are fully mixed to form a paste. A paste outlet is provided at the bottom of the sand bin, and the length is about 3-4 times the diameter of the outlet to form an orifice outflow effect, and the paste flow out is smoother by using the pressurization and orifice outflow effect.

为使本发明的上述目的、特征和优点能更明显易懂,下文特举较佳实施例,并配合所附附图,作详细说明如下。In order to make the above-mentioned objects, features and advantages of the present invention more comprehensible, preferred embodiments will be described in detail below together with the accompanying drawings.

附图说明Description of drawings

为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention, and thus It should be regarded as a limitation on the scope, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.

图1为本发明一个实施例提供的一种结合砂仓的浓密、胶结装置的结构示意图。Fig. 1 is a schematic structural diagram of a thickening and cementing device combined with a sand bin provided by an embodiment of the present invention.

图2为本发明一个实施例提供的加重活塞与搅拌器的结构示意图。Fig. 2 is a structural schematic diagram of a weighted piston and agitator provided by an embodiment of the present invention.

图中示意如下:The figure shows as follows:

100、立式砂仓体;110、进料口;120、溢流口;130、膏体出口;140、排水孔;200、加重活塞;300、搅拌器;400、联动机构;500、皮带轮;510、主动轮;520、从动轮;600、连杆;700、压力表;800、无缝钢管;810、流量计;820、阀门。100, vertical sand bin body; 110, feed inlet; 120, overflow port; 130, paste outlet; 140, drainage hole; 200, weighted piston; 300, agitator; 400, linkage mechanism; 500, pulley; 510, driving wheel; 520, driven wheel; 600, connecting rod; 700, pressure gauge; 800, seamless steel pipe; 810, flow meter; 820, valve.

具体实施方式Detailed ways

下面将结合本发明实施例中附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations. Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making creative efforts belong to the protection scope of the present invention.

如图1所示,本发明实施例提供一种结合砂仓的浓密、胶结装置,包括立式砂仓体100,加重活塞200、搅拌器300,所述加重活塞200设置在所述立式砂仓体100的内部,且沿着所述立式砂仓体100内壁可以上下滑动,所述搅拌器300设置在加重活塞200的下端,所述加重活塞200上下运动带动所述搅拌器300进行旋转运动。在所述立式砂仓体100的上端设置进料口110与溢流口120,在所述立式砂仓体100的下端设置设置有排水孔140,在所述立式砂仓体100的底部设置膏体出口130。As shown in Figure 1, the embodiment of the present invention provides a thickening and cementing device combined with a sand bin, including a vertical sand bin body 100, a weighted piston 200, and an agitator 300, and the weighted piston 200 is arranged on the vertical sand bin. The inside of the bin body 100 can slide up and down along the inner wall of the vertical sand bin body 100, the agitator 300 is arranged at the lower end of the weighted piston 200, and the up and down movement of the weighted piston 200 drives the agitator 300 to rotate sports. The upper end of the vertical sand bin body 100 is provided with a feed inlet 110 and an overflow port 120, and the lower end of the vertical sand bin body 100 is provided with a drainage hole 140. A paste outlet 130 is provided at the bottom.

此外,在所述立式砂仓体100的上方设置有皮带轮500,所述皮带轮500包括主动轮510和从动轮520,所述主动轮510通过连接电机转动,所述从动轮520上连接一连杆600的一端,所述连杆600的另一端连接所述加重活塞200。In addition, a belt pulley 500 is provided above the vertical sand bin body 100, the belt pulley 500 includes a driving pulley 510 and a driven pulley 520, the driving pulley 510 is rotated by connecting a motor, and a continuous One end of the rod 600 and the other end of the connecting rod 600 are connected to the weighted piston 200 .

在本发明中,以砂仓为基础进行改造,对立式砂仓进行封闭,砂仓上部设置电机,皮带与传动转子,通过连杆600与加重活塞200连接,砂仓两侧上部设进料口110与溢流口120;加重活塞200与联动机构400连接,带动下面搅拌机搅拌膏体。部靠近透气管道附近的尾矿中的孔隙水与固体颗粒之间存在强烈的渗流作用,固液两相之间存在较大的相对速度,根据二相流体理论,两者之间就会产生较大的作用力。尾矿初始状态是均匀的,开始的时候,砂仓中水分向下渗透运动的速度相同,随着时间的推移,砂仓底部尾砂的密度逐步大于上层密度。排水速率保持不变,物质越致密,过水断面积就越小,渗流速度就越大,因此水分渗流速度是下大上小的。底部尾砂颗粒较密集,水分向下渗流速度大于尾砂下沉速度;在顶部,尾砂较为稀疏,自重作用下的沉降速度较快,尾砂颗粒下沉速度大于水分向下渗流速度。故水分渗流速度下大上小,尾砂颗粒下沉速度下小上大。通过装置的压力使尾砂中的水分层,下部水渗流速度快,通过砂场内水管快速流出,表面渗出的水分可以与进料口110水泥混合,搅拌与尾砂形成膏体,膏体利用砂仓内压力和孔口出流效应流出砂仓。In the present invention, the sand bin is modified based on the sand bin, and the vertical sand bin is closed. The motor, the belt and the transmission rotor are connected to the weighted piston 200 through the connecting rod 600 on the upper part of the sand bin. The port 110 is connected to the overflow port 120; the weighted piston 200 is connected to the linkage mechanism 400 to drive the mixer below to stir the paste. There is a strong seepage effect between the pore water and the solid particles in the tailings near the vent pipe, and there is a relatively large relative velocity between the solid and liquid phases. According to the two-phase fluid theory, there will be a relatively large flow between the two phases Great force. The initial state of the tailings is uniform. At the beginning, the water in the sand bin penetrates downward at the same speed. As time goes by, the density of the tailings at the bottom of the sand bin is gradually greater than that of the upper layer. The drainage rate remains unchanged, the denser the material, the smaller the cross-sectional area of the water, and the greater the seepage velocity, so the water seepage velocity is larger at the bottom and smaller at the top. The tailings particles at the bottom are denser, and the downward seepage velocity of water is greater than the sinking velocity of tailings; at the top, the tailings are relatively sparse, and the sedimentation velocity under the action of self-weight is faster, and the sinking velocity of tailings particles is greater than the downward seepage velocity of water. Therefore, the water seepage velocity is lower than the upper and smaller, and the sinking velocity of the tailings particles is lower than the lower and larger. Through the pressure of the device, the water in the tailings is layered, and the water in the lower part seeps quickly, and quickly flows out through the water pipes in the sand field. The water seeping out of the surface can be mixed with the cement at the feed port 110, and mixed with the tailings to form a paste. The body flows out of the sand chamber by utilizing the pressure inside the sand chamber and the orifice outflow effect.

本发明实施例提供的一个优选实施例中,还包括无缝钢管800,所述无缝钢管800通入至所述立式砂仓体100的下端,且位于所述搅拌器300的下方,所述排水孔140位于所述无缝钢管800上。所述无缝钢管800在所述立式砂仓体100的底部呈环形布置。在所述立式砂仓体100外部的无缝钢管800上设置有流量计810和阀门820。在所述立式砂仓体100的外壁还设置有压力表700。在所述进料口110与所述溢流口120上设置有可安装的封盖。In a preferred embodiment provided by the embodiment of the present invention, it also includes a seamless steel pipe 800, the seamless steel pipe 800 leads to the lower end of the vertical sand bin body 100, and is located below the agitator 300, so The drainage hole 140 is located on the seamless steel pipe 800 . The seamless steel pipe 800 is arranged in a ring shape at the bottom of the vertical sand bin body 100 . A flow meter 810 and a valve 820 are arranged on the seamless steel pipe 800 outside the vertical sand bin body 100 . A pressure gauge 700 is also provided on the outer wall of the vertical sand bin body 100 . Installable caps are provided on the feed port 110 and the overflow port 120 .

此外,如图2所示,本发明实施例提供的一个优选实施例中,所述加重活塞200与所述搅拌器300之间通过曲柄滑块机构连接,所述曲柄滑块机构将所述加重活塞200的上下往复运动转化为所述搅拌器300的旋转运动。在本发明中,加重活塞200除了通过上下往复运动使仓内加压,还进一步通过上下往复运动带动搅拌器300进行旋转运动,具体来说上下往复运动转换为旋转运动的联动机构400,这类联动机构400可以是凸轮机构,也可以是曲柄滑块机构,此外现有专利文献中也给出了大量往复运动转换为旋转运动机构的方式,例如中国专利CN206338379U。因此,加重活塞200通过上下往复运动带动搅拌器300进行旋转运动属于本领域技术人员的公知常识与常规手段即可实现。In addition, as shown in FIG. 2 , in a preferred embodiment provided by the embodiment of the present invention, the weighted piston 200 is connected to the agitator 300 through a slider-crank mechanism, and the slider-crank mechanism connects the weighted The up and down reciprocating motion of the piston 200 is converted into the rotary motion of the agitator 300 . In the present invention, in addition to pressurizing the chamber through up and down reciprocating motion, the weighted piston 200 further drives the agitator 300 to rotate through up and down reciprocating motion, specifically the linkage mechanism 400 that converts up and down reciprocating motion into rotary motion, such The linkage mechanism 400 can be a cam mechanism or a crank-slider mechanism. In addition, existing patent documents also provide a large number of ways of converting reciprocating motion into rotary motion mechanisms, such as Chinese patent CN206338379U. Therefore, the reciprocating movement of the weighted piston 200 up and down drives the agitator 300 to perform a rotational movement, which belongs to the common knowledge and conventional means of those skilled in the art.

本发明另一实施例还提供一种尾矿充填系统,包括一种结合砂仓的浓密、胶结装置,该一种结合砂仓的浓密、胶结装置包括立式砂仓体100,加重活塞200、搅拌器300,所述加重活塞200设置在所述立式砂仓体100的内部,且沿着所述立式砂仓体100内壁可以上下滑动,所述搅拌器300设置在加重活塞200的下端,所述加重活塞200上下运动带动所述搅拌器300进行旋转运动。在所述立式砂仓体100的上端设置进料口110与溢流口120,在所述立式砂仓体100的下端设置设置有排水孔140,在所述立式砂仓体100的底部设置膏体出口130。Another embodiment of the present invention also provides a tailings filling system, including a thickening and cementing device combined with a sand bin. The thickening and cementing device combined with a sand bin includes a vertical sand bin body 100, a weighted piston 200, Agitator 300, the weighted piston 200 is arranged inside the vertical sand bin 100, and can slide up and down along the inner wall of the vertical sand bin 100, the agitator 300 is arranged at the lower end of the weighted piston 200 , the weighted piston 200 moves up and down to drive the agitator 300 to rotate. The upper end of the vertical sand bin body 100 is provided with a feed inlet 110 and an overflow port 120, and the lower end of the vertical sand bin body 100 is provided with a drainage hole 140. A paste outlet 130 is provided at the bottom.

此外,在所述立式砂仓体100的上方设置有皮带轮500,所述皮带轮500包括主动轮510和从动轮520,所述主动轮510通过连接电机转动,所述从动轮520上连接一连杆600的一端,所述连杆600的另一端连接所述加重活塞200。In addition, a belt pulley 500 is provided above the vertical sand bin body 100, the belt pulley 500 includes a driving pulley 510 and a driven pulley 520, the driving pulley 510 is rotated by connecting a motor, and a continuous One end of the rod 600 and the other end of the connecting rod 600 are connected to the weighted piston 200 .

本发明提供的一种结合砂仓的浓密、胶结装置及尾矿充填系统,其工作原理是:低浓度的尾砂通过进料口110进入砂仓内,砂仓上的电机启动,带动主动轮510,主动轮510与从动轮520通过皮带联动,使从动轮520旋转。从动轮520与连杆600固定,带动连杆600做往复运动。使仓内加压,尾砂层底部靠近钢管附近的砂体中的孔隙水与固体颗粒之间存在强烈的渗流作用,两者之间就会产生较大的作用力,在底部,固体颗粒较为密集,水分向下渗流速度大于颗粒下沉速度,在顶部,颗粒较为稀疏,自重作用下的沉降速度较快,土颗粒下沉速度大于水分向下渗流速度,因而尾砂会从上下两个表面排水。排水管出口设阀门820关断以控制水量,通过流量计810测量排水流量,以计算砂仓内现有尾砂浓度;仓体上设压力表700以控制排水的快慢,通过加压排水的方式完成尾砂的浓密过程。砂仓内尾砂浓度达到要求后,通过进料口110加入水泥,与尾砂及上部出水进行混合。加重活塞200连接联动机构400,绕固定轴做圆周运动,带动搅拌器300转动,搅拌器300上设叶轮,使水泥与尾砂充分混合后形成膏体。砂仓底部设膏体出口130,长度为出口直径的3-4倍以形成孔口出流效应,利用加压及孔口出流效应使膏体流出更为顺畅。The invention provides a thickening and cementing device combined with a sand bin and a tailings filling system. Its working principle is: low-concentration tailings enter the sand bin through the feed port 110, and the motor on the sand bin starts to drive the driving wheel. 510, the driving wheel 510 and the driven wheel 520 are linked through a belt, so that the driven wheel 520 rotates. The driven wheel 520 is fixed to the connecting rod 600, and drives the connecting rod 600 to reciprocate. When the chamber is pressurized, there is a strong seepage effect between the pore water in the sand body near the steel pipe at the bottom of the tailings layer and the solid particles, and a large force will be generated between the two. At the bottom, the solid particles are more Dense, the downward seepage velocity of water is greater than the sinking velocity of particles. At the top, the particles are relatively sparse, and the settling velocity under the action of self-weight is faster. The sinking velocity of soil particles is greater than the downward seepage velocity of water, so the tailings will flow from the upper and lower surfaces drain. A valve 820 is set at the outlet of the drainage pipe to control the water volume, and the drainage flow is measured by the flow meter 810 to calculate the existing tailings concentration in the sand bin; Complete the thickening process of tailings. After the tailing sand concentration in the sand bin reaches the requirement, cement is added through the feed port 110 to mix with the tailing sand and the upper effluent. The weighted piston 200 is connected with the linkage mechanism 400, and makes a circular motion around the fixed shaft to drive the agitator 300 to rotate. The agitator 300 is equipped with an impeller, so that the cement and the tailings are fully mixed to form a paste. A paste outlet 130 is provided at the bottom of the sand bin, the length of which is 3-4 times the diameter of the outlet to form an orifice outflow effect, and the paste is made to flow out more smoothly by using the pressurization and orifice outflow effect.

在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise clearly specified and limited, the terms "installation", "installation", "connection" and "connection" should be understood in a broad sense, for example, it may be a fixed connection, It can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.

以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention. It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.

Claims (10)

1. The thickening and cementing device combined with the sand bin is characterized by comprising a vertical sand bin body, a weighting piston and a stirrer; the weighting piston is arranged in the vertical sand bin body and can slide up and down along the inner wall of the vertical sand bin body, the stirrer is arranged at the lower end of the weighting piston, and the up-and-down motion of the weighting piston drives the stirrer to perform rotary motion;
the upper end of the vertical sand bin body is provided with a feed inlet and an overflow port, the lower end of the vertical sand bin body is provided with a drain hole, and the bottom of the vertical sand bin body is provided with a paste outlet.
2. The device for thickening and cementing a sand silo according to claim 1, wherein a belt pulley is arranged above the vertical sand silo body, the belt pulley comprises a driving wheel and a driven wheel, the driving wheel rotates through a connecting motor, the driven wheel is connected with one end of a connecting rod, and the other end of the connecting rod is connected with the weighting piston.
3. A thickening and cementing apparatus in combination with a sand silo according to claim 2 wherein mountable covers are provided over the feed inlet and the overflow outlet.
4. A sand silo combined thickening and cementing device according to claim 3, further comprising a seamless steel pipe which is led to the lower end of the vertical sand silo body and is positioned below the stirrer, and the drain hole is positioned on the seamless steel pipe.
5. The sand silo-combined thickening and cementing device of claim 4, wherein the seamless steel pipes are annularly arranged at the bottom of the vertical sand silo body.
6. The device of claim 5, wherein a flowmeter and a valve are provided on the seamless steel pipe outside the vertical sand silo.
7. The device of claim 6, wherein a pressure gauge is further provided on the outer wall of the vertical sand silo.
8. The device of claim 7, wherein the weighted piston is connected to the agitator by a slider-crank mechanism, and the slider-crank mechanism converts the up-and-down reciprocating motion of the weighted piston into the rotational motion of the agitator.
9. The apparatus of claim 8 wherein the paste outlet has a length of 3 to 4 times the diameter of the paste outlet.
10. A tailings pond filling system comprising a thickening and cementing apparatus incorporating a sand silo according to any one of claims 1 to 8.
CN202310455854.8A 2023-04-25 2023-04-25 Thickening and cementing device combined with sand bin and tailing filling system Pending CN116517618A (en)

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CN216043865U (en) * 2021-11-08 2022-03-15 长沙矿山研究院有限责任公司 Vertical sand silo device of high-efficient dense enrichment
WO2022057104A1 (en) * 2020-09-16 2022-03-24 中冶南方都市环保工程技术股份有限公司 Method for preparing mine filling material using heavy metal tailings cemented by solid wastes in steel industry

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN88100433A (en) * 1988-01-26 1988-09-07 浙江大学 Hydraulic crank connecting rod reactivation method and stirring equipment
JPH10286599A (en) * 1997-04-11 1998-10-27 Seiichi Futaboshi Device for removing sand from sludge of septic tank and septic tank sludge treating facility provided with the same
CN106626056A (en) * 2016-11-29 2017-05-10 攀枝花市九鼎智远知识产权运营有限公司 Preparation equipment and preparation method for quartz sand slurry
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