CN116695313A - A kind of antibacterial knitted fabric and its production process - Google Patents
A kind of antibacterial knitted fabric and its production process Download PDFInfo
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/50—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with hydrogen peroxide or peroxides of metals; with persulfuric, permanganic, pernitric, percarbonic acids or their salts
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- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/38—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using reactive dyes
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/82—Textiles which contain different kinds of fibres
- D06P3/8204—Textiles which contain different kinds of fibres fibres of different chemical nature
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/13—Physical properties anti-allergenic or anti-bacterial
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Abstract
本发明涉及针织面料技术领域,具体为一种抗菌型针织面料及其生产工艺,所述针织面料的各原料组成及质量百分比具体为:天然抗菌纤维5%‑40%;其他纤维60%‑95%;该抗菌型针织面料及其生产工艺,通过采用的天然抗菌纤维结合其他纤维能够制得具有复合功能的面料,能够基于纤维特征得到丰富的使用性能;并且基于天然抗菌纤维,能够长期具备抗菌抑菌的效果;除此之外,通过浸轧抗菌整理剂的方式,能够使得该针织面料进一步提高其抗菌抑菌能力,而通过前处理工艺有利于提高针织面料的着色率或色牢度,且有利于提高抗菌整理剂的浸轧效果,继而强化抗菌能力。The invention relates to the technical field of knitted fabrics, specifically an antibacterial knitted fabric and its production process. The composition and mass percentage of each raw material of the knitted fabric are: 5%-40% of natural antibacterial fibers; 60%-95% of other fibers %; the antibacterial knitted fabric and its production process can produce fabrics with composite functions through the combination of natural antibacterial fibers and other fibers, which can obtain rich performance based on fiber characteristics; and based on natural antibacterial fibers, it can have antibacterial properties for a long time antibacterial effect; in addition, the antibacterial and antibacterial ability of the knitted fabric can be further improved by padding the antibacterial finishing agent, and the coloring rate or color fastness of the knitted fabric can be improved through the pretreatment process. And it is beneficial to improve the padding effect of the antibacterial finishing agent, and then strengthen the antibacterial ability.
Description
技术领域technical field
本发明涉及针织面料技术领域,具体为一种抗菌型针织面料及其生产工艺。The invention relates to the technical field of knitted fabrics, in particular to an antibacterial knitted fabric and a production process thereof.
背景技术Background technique
随着面料织造技术的不断进步和创新,功能性针织面料在市场中占据着越来越重要的地位。功能性针织面料是指能够赋予织物某种或多种功能,目前的织物纤维制成的织物性能主要取决于纤维的自身属性,例如天然纤维材料大多具有良好的吸湿性、柔软性等,部分植物纤维材料还具有抗菌抑菌等功效,而化学纤维多具有挺括定型等功效,这些都是纤维材料本身具有的属性。消费者的健康防菌意识不断加强,并且在织物面料的使用中,抑菌抗菌的织物更加符合使用需求,为了得到一种能够具有良好抗菌功能的织物。鉴于此,我们提出一种抗菌型针织面料及其生产工艺。With the continuous progress and innovation of fabric weaving technology, functional knitted fabrics occupy an increasingly important position in the market. Functional knitted fabric refers to the ability to endow the fabric with one or more functions. The performance of the fabric made of the current fabric fiber mainly depends on the properties of the fiber itself. For example, most natural fiber materials have good hygroscopicity and softness. Fiber materials also have antibacterial and antibacterial effects, while chemical fibers mostly have effects such as crispness and shaping, which are the properties of fiber materials themselves. Consumers' health and antibacterial awareness is constantly increasing, and in the use of fabrics, antibacterial and antibacterial fabrics are more in line with the needs of use, in order to obtain a fabric with good antibacterial function. In view of this, we propose an antibacterial knitted fabric and its production process.
发明内容Contents of the invention
为了弥补以上不足,本发明提供了一种抗菌型针织面料及其生产工艺。In order to make up for the above deficiencies, the present invention provides an antibacterial knitted fabric and its production process.
本发明的技术方案是:Technical scheme of the present invention is:
一种抗菌型针织面料,所述针织面料的各原料组成及质量百分比具体为:An antibacterial knitted fabric, each raw material composition and mass percentage of the knitted fabric are specifically:
天然抗菌纤维 5%-40%;Natural antibacterial fiber 5%-40%;
其他纤维 60%-95%。Other fibers 60%-95%.
优选的,所述天然抗菌纤维采用麻纤维、竹纤维、茶纤维、芦荟纤维、薄荷纤维、茼蒿纤维、草珊瑚纤维等植物抗菌纤维中的任意一种或多种。Preferably, the natural antibacterial fiber is any one or more of plant antibacterial fibers such as hemp fiber, bamboo fiber, tea fiber, aloe fiber, mint fiber, chrysanthemum fiber, and grass coral fiber.
优选的,所述其他纤维采用的原料包括涤纶、锦纶、腈纶等合成纤维或棉纤维中的任意一种或多种。Preferably, the raw materials used for the other fibers include any one or more of polyester, nylon, acrylic and other synthetic fibers or cotton fibers.
具体的,天然抗菌纤维具有性质优良的天然抗菌性,不受水洗次数影响,并且天然抗菌纤维的数量多种类多,但是受限于部分天然抗菌纤维的局限性,例如竹纤维或麻纤维较粗硬,影响舒适性,同时也具备抗菌抑菌、透气吸湿等能力,因此可配合其他纤维混纺得到功能丰富的抗菌面料。Specifically, natural antibacterial fibers have excellent natural antibacterial properties and are not affected by the number of times of washing, and there are many types of natural antibacterial fibers, but they are limited by the limitations of some natural antibacterial fibers, such as thicker bamboo fibers or hemp fibers. Hard, which affects comfort, but also has the ability of antibacterial, antibacterial, breathable and moisture absorption, so it can be blended with other fibers to obtain antibacterial fabrics with rich functions.
一种抗菌型针织面料的生产工艺,用于制备上述抗菌型针织面料,其生产工艺步骤包括:织造、前处理、染色、皂洗、抗菌整理、后整理,所述织造的具体过程为:按质量百分比选取各所述原料通过织造机织造成幅。A production process for antibacterial knitted fabrics, which is used to prepare the above-mentioned antibacterial knitted fabrics. The production process steps include: weaving, pretreatment, dyeing, soaping, antibacterial finishing, and postfinishing. The specific process of weaving is as follows: The mass percentage selects each of the above-mentioned raw materials and weaves them into a web through a loom.
优选的,所述前处理的具体工艺步骤为:在35-45℃的水中加入1.0-1.5g/L除油剂、1.0-3.0g/L非离子表面活性剂、2.0-3.0g/L浴中抗皱剂、1.0-6.0g/L精练剂、1.0-5.0g/L纯碱、3.0-6.0g/L双氧水混匀后得到处理液,控制处理液以2-3℃/min的升温速率升温至80-98℃,以浴比1∶5-15投入成幅的针织面料,保温处理10-30min,控制温度降温至45-55℃滴加冰醋酸,调节PH值至6.5-8,继续添加0.1-0.8g/L的除氧酶,处理至含氧量低于0.5mg/L后取出针织面料完成前处理,Preferably, the specific process steps of the pretreatment are: adding 1.0-1.5g/L degreaser, 1.0-3.0g/L nonionic surfactant, 2.0-3.0g/L bath Medium anti-wrinkle agent, 1.0-6.0g/L scouring agent, 1.0-5.0g/L soda ash, 3.0-6.0g/L hydrogen peroxide are mixed to obtain the treatment solution, and the temperature of the treatment solution is controlled to rise at a heating rate of 2-3°C/min to 80-98°C, put the knitted fabric into the width with a bath ratio of 1:5-15, keep warm for 10-30min, control the temperature to cool down to 45-55°C, add glacial acetic acid dropwise, adjust the pH value to 6.5-8, continue to add 0.1 -0.8g/L of deoxygenase, after the oxygen content is lower than 0.5mg/L, the knitted fabric is taken out to complete the pre-treatment,
具体的,为了去除织物面料纱线上的油污、杂质等,并且能够通过前处理降低纤维纱线之间的应力作用,使得纱线间张力均匀,便于后期染色和抗菌整理,使得色牢度或上染率增高,并且有利于外加的抗菌整理剂能够更好的填充或吸附在针织面料上。Specifically, in order to remove oil stains, impurities, etc. on the fabric yarns, and to reduce the stress between the fiber yarns through pre-treatment, so that the tension between the yarns is uniform, it is convenient for later dyeing and antibacterial finishing, and the color fastness or The dye uptake rate is increased, and it is beneficial for the added antibacterial finishing agent to be better filled or adsorbed on the knitted fabric.
优选的,所述染色的具体工艺步骤为:称取10.0-25.0g/L纯碱、2.0-4.5g/L固色碱,25-50g/L元明粉、2.0-6.0g/L浴中抗皱剂、1.5-4.5g/L分散剂混入水溶液中溶解,并添加所需活性染料后混匀制备得到染液。Preferably, the specific process steps of the dyeing are: weighing 10.0-25.0g/L soda ash, 2.0-4.5g/L color-fixing soda, 25-50g/L Yuanming powder, 2.0-6.0g/L anti-wrinkle Dispersant and 1.5-4.5g/L dispersant are mixed into the aqueous solution to dissolve, and the required reactive dyes are added and mixed to prepare the dyeing liquor.
优选的,控制浴比1∶5-20,将完成前处理的针织面料浸轧在所述染液中,控制所述染液以1.0-1.5℃/min的升温速率升温至60-80℃,保温上染30-60min后降温至50℃后取出上染的针织面料。Preferably, the bath ratio is controlled to 1:5-20, the pre-treated knitted fabric is dipped in the dye liquor, and the temperature of the dye liquor is controlled to rise to 60-80°C at a heating rate of 1.0-1.5°C/min. After heat preservation and dyeing for 30-60 minutes, take out the dyed knitted fabric after cooling down to 50°C.
优选的,所述皂洗的具体工艺步骤为:控制浴比1∶5-15,取出上染后的针织面料,投入含有0.3-2.0g/L皂洗剂、2.0-6.0g/L浴中抗皱剂的皂液中,皂液升温至80-95℃,皂洗10-25min后通过溢流或清水冲洗多次。Preferably, the specific process steps of the soaping are: control the bath ratio 1:5-15, take out the dyed knitted fabric, put it into a bath containing 0.3-2.0g/L soaping agent, 2.0-6.0g/L In the soap solution of the anti-wrinkle agent, the temperature of the soap solution is raised to 80-95°C, and after soaping for 10-25 minutes, it is rinsed with overflow or clean water several times.
优选的,所述抗菌整理的具体工艺步骤为:控制浴比1∶5-10,将针织面料浸轧在含有20-40g/L抗菌整理剂的溶液中,控制浸轧温度100-140℃,浸轧3-10min。Preferably, the specific process steps of the antibacterial finishing are: control the bath ratio of 1:5-10, pad the knitted fabric in a solution containing 20-40g/L antibacterial finishing agent, control the padding temperature to 100-140°C, Padding 3-10min.
具体的,抗菌整理剂主要基于用障碍或阻塞机理来使织物不受微生物侵害,通过浸轧吸附抗菌整理剂能够在织物面料的表面以及纱线间隙中形成涂层或障碍层,阻止微生物穿过织物的膜,并且能够抑制细菌的生长。Specifically, the antibacterial finishing agent is mainly based on using a barrier or blocking mechanism to prevent the fabric from being invaded by microorganisms. The antibacterial finishing agent can form a coating or barrier layer on the surface of the fabric and in the gap between the yarns by padding to prevent microorganisms from passing through. Fabric film, and can inhibit the growth of bacteria.
优选的,所述后整理的具体工艺步骤为:取出针织面料通过烘干定型机,控制温度150-165℃,上下超喂16%-30%,上下风机对开60%-75%,车速12-18m/min。Preferably, the specific process steps of finishing are as follows: take out the knitted fabric and pass it through a drying and setting machine, control the temperature at 150-165°C, overfeed the upper and lower fans by 16%-30%, open the upper and lower fans by 60%-75%, and drive at a speed of 12 -18m/min.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
该抗菌型针织面料及其生产工艺,通过采用的天然抗菌纤维结合其他纤维能够制得具有复合功能的面料,能够基于纤维特征得到丰富的使用性能;并且基于天然抗菌纤维,能够长期具备抗菌抑菌的效果;除此之外,通过浸轧抗菌整理剂的方式,能够使得该针织面料进一步提高其抗菌抑菌能力,而通过前处理工艺有利于提高针织面料的着色率或色牢度,且有利于提高抗菌整理剂的浸轧效果,继而强化抗菌能力。The antibacterial knitted fabric and its production process can produce fabrics with composite functions by combining natural antibacterial fibers with other fibers, and can obtain rich performance based on fiber characteristics; and based on natural antibacterial fibers, it can have long-term antibacterial and antibacterial properties In addition, the antibacterial and antibacterial ability of the knitted fabric can be further improved by padding the antibacterial finishing agent, and the coloring rate or color fastness of the knitted fabric can be improved through the pretreatment process, and there is It is beneficial to improve the padding effect of the antibacterial finishing agent, and then strengthen the antibacterial ability.
具体实施方式Detailed ways
下面将结合本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。A clear and complete description will be made below in conjunction with technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本发明通过以下实施例来详述上述技术方案:The present invention describes above-mentioned technical scheme in detail by following examples:
实施例1Example 1
一种抗菌型针织面料的生产工艺,用于制备抗菌型针织面料,生产工艺步骤包括:织造、前处理、染色、皂洗、抗菌整理、后整理。The invention relates to a production process of antibacterial knitted fabric, which is used for preparing antibacterial knitted fabric. The production process steps include: weaving, pretreatment, dyeing, soaping, antibacterial finishing, and postfinishing.
织造的具体过程为:按质量百分比选取各原料通过织造机织造成幅,针织面料的各原料组成及质量百分比具体为:The specific process of weaving is: select each raw material according to the mass percentage and weave it into a web through the loom. The composition and mass percentage of each raw material of the knitted fabric are as follows:
天然抗菌薄荷纤维 5%;Natural Antibacterial Peppermint Fiber 5%;
棉纤维 95%。95% cotton fiber.
前处理的具体工艺步骤为:首先在40℃的水中加入1.5g/L除油剂、3.0g/L非离子表面活性剂OP-10、2.0g/L浴中抗皱剂、3.0g/L精练剂、4.0g/L纯碱、6.0g/L双氧水混匀后得到处理液,控制处理液以2℃/min的升温速率升温至98℃;以浴比1∶5投入成幅的针织面料,保温处理20min,控制温度降温至50℃滴加冰醋酸,调节PH值至7,继续添加0.3g/L的除氧酶,处理至含氧量低于0.5mg/L后取出针织面料完成前处理。The specific process steps of the pretreatment are: first, add 1.5g/L degreaser, 3.0g/L non-ionic surfactant OP-10, 2.0g/L anti-wrinkle agent in the bath, 3.0g/L scouring 4.0g/L soda ash and 6.0g/L hydrogen peroxide were mixed to obtain a treatment liquid, and the temperature of the treatment liquid was controlled to rise to 98°C at a heating rate of 2°C/min; Treat for 20 minutes, control the temperature to drop to 50°C, add glacial acetic acid dropwise, adjust the pH value to 7, continue to add 0.3g/L deoxygenase, treat until the oxygen content is lower than 0.5mg/L, take out the knitted fabric to complete the pretreatment.
染色的具体工艺步骤为:称取20.0g/L纯碱、3.0g/L固色碱,30g/L元明粉、4.0g/L浴中抗皱剂、4.0g/L分散剂混入水溶液中溶解,并添加所需活性染料后混匀制备得到染液;控制浴比1∶10,将完成前处理的针织面料浸轧在染液中,控制染液以1.5℃/min的升温速率升温至80℃,保温上染30min后降温至50℃后取出上染的针织面料。The specific process steps of dyeing are: weigh 20.0g/L soda ash, 3.0g/L color-fixing soda, 30g/L Yuanming powder, 4.0g/L anti-wrinkle agent in the bath, and 4.0g/L dispersant, mix them in the aqueous solution, and dissolve them. And add the required reactive dyes and mix to prepare the dye liquor; control the bath ratio of 1:10, pad the pre-treated knitted fabric in the dye liquor, and control the temperature of the dye liquor to 80°C at a heating rate of 1.5°C/min , keep warm and dye for 30 minutes, then cool down to 50°C and take out the dyed knitted fabric.
皂洗的具体工艺步骤为:控制浴比1∶5,取出上染后的针织面料,投入含有0.3g/L皂洗剂、2.0g/L浴中抗皱剂的皂液中,皂液升温至95℃,皂洗15min后通过清水溢流冲洗15min。The specific process steps of soaping are: control the bath ratio of 1:5, take out the dyed knitted fabric, put it into the soap solution containing 0.3g/L soaping agent and 2.0g/L anti-wrinkle agent in the bath, and the soap solution is heated up to At 95°C, soap for 15 minutes and then rinse with water for 15 minutes.
抗菌整理的具体工艺步骤为:控制浴比1∶5,将针织面料浸轧在含有40g/L抗菌整理剂D-100的溶液中,控制浸轧温度110℃,浸轧5min。The specific process steps of antibacterial finishing are: controlling the bath ratio of 1:5, padding the knitted fabric in the solution containing 40g/L antibacterial finishing agent D-100, controlling the padding temperature to 110°C, and padding for 5min.
后整理的具体工艺步骤为:取出针织面料通过烘干定型机,控制温度160℃,上下超喂18%,上下风机对开75%,车速14m/min,完成后整理即可得到定型的成品针织面料。The specific process steps of finishing are: take out the knitted fabric and pass it through the drying and setting machine, control the temperature at 160°C, overfeed the upper and lower sides by 18%, open the upper and lower fans by 75%, and drive at a speed of 14m/min. fabric.
实施例2Example 2
一种抗菌型针织面料的生产工艺,用于制备抗菌型针织面料,生产工艺步骤包括:织造、前处理、染色、皂洗、抗菌整理、后整理。The invention relates to a production process of antibacterial knitted fabric, which is used for preparing antibacterial knitted fabric. The production process steps include: weaving, pretreatment, dyeing, soaping, antibacterial finishing, and postfinishing.
织造的具体过程为:按质量百分比选取各原料通过织造机织造成幅,针织面料的各原料组成及质量百分比具体为:The specific process of weaving is: select each raw material according to the mass percentage and weave it into a web through the loom. The composition and mass percentage of each raw material of the knitted fabric are as follows:
天然抗菌薄荷纤维 25%;Natural Antibacterial Peppermint Fiber 25%;
棉纤维 75%。Cotton 75%.
前处理的具体工艺步骤为:首先在40℃的水中加入1.5g/L除油剂、3.0g/L非离子表面活性剂OP-10、2.0g/L浴中抗皱剂、3.0g/L精练剂、4.0g/L纯碱、6.0g/L双氧水混匀后得到处理液,控制处理液以2℃/min的升温速率升温至98℃;以浴比1∶5投入成幅的针织面料,保温处理20min,控制温度降温至50℃滴加冰醋酸,调节PH值至7,继续添加0.3g/L的除氧酶,处理至含氧量低于0.5mg/L后取出针织面料完成前处理。The specific process steps of the pretreatment are: first, add 1.5g/L degreaser, 3.0g/L non-ionic surfactant OP-10, 2.0g/L anti-wrinkle agent in the bath, 3.0g/L scouring 4.0g/L soda ash and 6.0g/L hydrogen peroxide were mixed to obtain a treatment liquid, and the temperature of the treatment liquid was controlled to rise to 98°C at a heating rate of 2°C/min; Treat for 20 minutes, control the temperature to drop to 50°C, add glacial acetic acid dropwise, adjust the pH value to 7, continue to add 0.3g/L deoxygenase, treat until the oxygen content is lower than 0.5mg/L, take out the knitted fabric to complete the pretreatment.
染色的具体工艺步骤为:称取20.0g/L纯碱、3.0g/L固色碱,30g/L元明粉、4.0g/L浴中抗皱剂、4.0g/L分散剂混入水溶液中溶解,并添加所需活性染料后混匀制备得到染液;控制浴比1∶10,将完成前处理的针织面料浸轧在染液中,控制染液以1.5℃/min的升温速率升温至80℃,保温上染30min后降温至50℃后取出上染的针织面料。The specific process steps of dyeing are: weigh 20.0g/L soda ash, 3.0g/L color-fixing soda, 30g/L Yuanming powder, 4.0g/L anti-wrinkle agent in the bath, and 4.0g/L dispersant, mix them in the aqueous solution, and dissolve them. And add the required reactive dyes and mix to prepare the dye liquor; control the bath ratio of 1:10, pad the pre-treated knitted fabric in the dye liquor, and control the temperature of the dye liquor to 80°C at a heating rate of 1.5°C/min , keep warm and dye for 30 minutes, then cool down to 50°C and take out the dyed knitted fabric.
皂洗的具体工艺步骤为:控制浴比1∶5,取出上染后的针织面料,投入含有0.3g/L皂洗剂、2.0g/L浴中抗皱剂的皂液中,皂液升温至95℃,皂洗15min后通过清水溢流冲洗15min。The specific process steps of soaping are: control the bath ratio of 1:5, take out the dyed knitted fabric, put it into the soap solution containing 0.3g/L soaping agent and 2.0g/L anti-wrinkle agent in the bath, and the soap solution is heated up to At 95°C, soap for 15 minutes and then rinse with water for 15 minutes.
抗菌整理的具体工艺步骤为:控制浴比1∶5,将针织面料浸轧在含有40g/L抗菌整理剂D-100的溶液中,控制浸轧温度110℃,浸轧5min。The specific process steps of antibacterial finishing are: controlling the bath ratio of 1:5, padding the knitted fabric in the solution containing 40g/L antibacterial finishing agent D-100, controlling the padding temperature to 110°C, and padding for 5min.
后整理的具体工艺步骤为:取出针织面料通过烘干定型机,控制温度160℃,上下超喂18%,上下风机对开75%,车速14m/min,完成后整理即可得到定型的成品针织面料。The specific process steps of finishing are: take out the knitted fabric and pass it through the drying and setting machine, control the temperature at 160°C, overfeed the upper and lower sides by 18%, open the upper and lower fans by 75%, and drive at a speed of 14m/min. fabric.
实施例3Example 3
一种抗菌型针织面料的生产工艺,用于制备抗菌型针织面料,生产工艺步骤包括:织造、前处理、染色、皂洗、抗菌整理、后整理。The invention relates to a production process of antibacterial knitted fabric, which is used for preparing antibacterial knitted fabric. The production process steps include: weaving, pretreatment, dyeing, soaping, antibacterial finishing, and postfinishing.
织造的具体过程为:按质量百分比选取各原料通过织造机织造成幅,针织面料的各原料组成及质量百分比具体为:The specific process of weaving is: select each raw material according to the mass percentage and weave it into a web through the loom. The composition and mass percentage of each raw material of the knitted fabric are as follows:
天然抗菌薄荷纤维 40%;Natural Antibacterial Peppermint Fiber 40%;
棉纤维 60%。Cotton 60%.
前处理的具体工艺步骤为:首先在40℃的水中加入1.5g/L除油剂、3.0g/L非离子表面活性剂OP-10、2.0g/L浴中抗皱剂、3.0g/L精练剂、4.0g/L纯碱、6.0g/L双氧水混匀后得到处理液,控制处理液以2℃/min的升温速率升温至98℃;以浴比1∶5投入成幅的针织面料,保温处理20min,控制温度降温至50℃滴加冰醋酸,调节PH值至7,继续添加0.3g/L的除氧酶,处理至含氧量低于0.5mg/L后取出针织面料完成前处理。The specific process steps of the pretreatment are: first, add 1.5g/L degreaser, 3.0g/L non-ionic surfactant OP-10, 2.0g/L anti-wrinkle agent in the bath, 3.0g/L scouring 4.0g/L soda ash and 6.0g/L hydrogen peroxide were mixed to obtain a treatment liquid, and the temperature of the treatment liquid was controlled to rise to 98°C at a heating rate of 2°C/min; Treat for 20 minutes, control the temperature to drop to 50°C, add glacial acetic acid dropwise, adjust the pH value to 7, continue to add 0.3g/L deoxygenase, treat until the oxygen content is lower than 0.5mg/L, take out the knitted fabric to complete the pretreatment.
染色的具体工艺步骤为:称取20.0g/L纯碱、3.0g/L固色碱,30g/L元明粉、4.0g/L浴中抗皱剂、4.0g/L分散剂混入水溶液中溶解,并添加所需活性染料后混匀制备得到染液;控制浴比1∶10,将完成前处理的针织面料浸轧在染液中,控制染液以1.5℃/min的升温速率升温至80℃,保温上染30min后降温至50℃后取出上染的针织面料。The specific process steps of dyeing are: weigh 20.0g/L soda ash, 3.0g/L color-fixing soda, 30g/L Yuanming powder, 4.0g/L anti-wrinkle agent in the bath, and 4.0g/L dispersant, mix them in the aqueous solution, and dissolve them. And add the required reactive dyes and mix to prepare the dye liquor; control the bath ratio of 1:10, pad the pre-treated knitted fabric in the dye liquor, and control the temperature of the dye liquor to 80°C at a heating rate of 1.5°C/min , keep warm and dye for 30 minutes, then cool down to 50°C and take out the dyed knitted fabric.
皂洗的具体工艺步骤为:控制浴比1∶5,取出上染后的针织面料,投入含有0.3g/L皂洗剂、2.0g/L浴中抗皱剂的皂液中,皂液升温至95℃,皂洗15min后通过清水溢流冲洗15min。The specific process steps of soaping are: control the bath ratio of 1:5, take out the dyed knitted fabric, put it into the soap solution containing 0.3g/L soaping agent and 2.0g/L anti-wrinkle agent in the bath, and the soap solution is heated up to At 95°C, soap for 15 minutes and then rinse with water for 15 minutes.
抗菌整理的具体工艺步骤为:控制浴比1∶5,将针织面料浸轧在含有40g/L抗菌整理剂D-100的溶液中,控制浸轧温度110℃,浸轧5min。The specific process steps of antibacterial finishing are: controlling the bath ratio of 1:5, padding the knitted fabric in the solution containing 40g/L antibacterial finishing agent D-100, controlling the padding temperature to 110°C, and padding for 5min.
后整理的具体工艺步骤为:取出针织面料通过烘干定型机,控制温度160℃,上下超喂18%,上下风机对开75%,车速14m/min,完成后整理即可得到定型的成品针织面料。The specific process steps of finishing are: take out the knitted fabric and pass it through the drying and setting machine, control the temperature at 160°C, overfeed the upper and lower sides by 18%, open the upper and lower fans by 75%, and drive at a speed of 14m/min. fabric.
实施例4Example 4
一种抗菌型针织面料的生产工艺,用于制备抗菌型针织面料,生产工艺步骤包括:织造、前处理、染色、皂洗、抗菌整理、后整理。The invention relates to a production process of antibacterial knitted fabric, which is used for preparing antibacterial knitted fabric. The production process steps include: weaving, pretreatment, dyeing, soaping, antibacterial finishing, and postfinishing.
织造的具体过程为:按质量百分比选取各原料通过织造机织造成幅,针织面料的各原料组成及质量百分比具体为:The specific process of weaving is: select each raw material according to the mass percentage and weave it into a web through the loom. The composition and mass percentage of each raw material of the knitted fabric are as follows:
天然抗菌薄荷纤维 5%;Natural Antibacterial Peppermint Fiber 5%;
棉纤维 95%。95% cotton fiber.
前处理的具体工艺步骤为:首先在40℃的水中加入1.5g/L除油剂、3.0g/L非离子表面活性剂OP-10、2.0g/L浴中抗皱剂、3.0g/L精练剂、4.0g/L纯碱、6.0g/L双氧水混匀后得到处理液,控制处理液以3℃/min的升温速率升温至80℃;以浴比1∶5投入成幅的针织面料,保温处理20min,控制温度降温至50℃滴加冰醋酸,调节PH值至7,继续添加0.3g/L的除氧酶,处理至含氧量低于0.5mg/L后取出针织面料完成前处理。The specific process steps of the pretreatment are: first, add 1.5g/L degreaser, 3.0g/L non-ionic surfactant OP-10, 2.0g/L anti-wrinkle agent in the bath, 3.0g/L scouring 4.0g/L soda ash and 6.0g/L hydrogen peroxide were mixed to obtain a treatment liquid, and the temperature of the treatment liquid was controlled to rise to 80°C at a heating rate of 3°C/min; Treat for 20 minutes, control the temperature to drop to 50°C, add glacial acetic acid dropwise, adjust the pH value to 7, continue to add 0.3g/L deoxygenase, treat until the oxygen content is lower than 0.5mg/L, take out the knitted fabric to complete the pretreatment.
染色的具体工艺步骤为:称取20.0g/L纯碱、3.0g/L固色碱,30g/L元明粉、4.0g/L浴中抗皱剂、4.0g/L分散剂混入水溶液中溶解,并添加所需活性染料后混匀制备得到染液;控制浴比1∶10,将完成前处理的针织面料浸轧在染液中,控制染液以1.5℃/min的升温速率升温至80℃,保温上染30min后降温至50℃后取出上染的针织面料。The specific process steps of dyeing are: weigh 20.0g/L soda ash, 3.0g/L color-fixing soda, 30g/L Yuanming powder, 4.0g/L anti-wrinkle agent in the bath, and 4.0g/L dispersant, mix them in the aqueous solution, and dissolve them. And add the required reactive dyes and mix to prepare the dye liquor; control the bath ratio of 1:10, pad the pre-treated knitted fabric in the dye liquor, and control the temperature of the dye liquor to 80°C at a heating rate of 1.5°C/min , keep warm and dye for 30 minutes, then cool down to 50°C and take out the dyed knitted fabric.
皂洗的具体工艺步骤为:控制浴比1∶5,取出上染后的针织面料,投入含有0.3g/L皂洗剂、2.0g/L浴中抗皱剂的皂液中,皂液升温至95℃,皂洗15min后通过清水溢流冲洗15min。The specific process steps of soaping are: control the bath ratio of 1:5, take out the dyed knitted fabric, put it into the soap solution containing 0.3g/L soaping agent and 2.0g/L anti-wrinkle agent in the bath, and the soap solution is heated up to At 95°C, soap for 15 minutes and then rinse with water for 15 minutes.
抗菌整理的具体工艺步骤为:控制浴比1∶5,将针织面料浸轧在含有40g/L抗菌整理剂D-100的溶液中,控制浸轧温度110℃,浸轧5min。The specific process steps of antibacterial finishing are: controlling the bath ratio of 1:5, padding the knitted fabric in the solution containing 40g/L antibacterial finishing agent D-100, controlling the padding temperature to 110°C, and padding for 5min.
后整理的具体工艺步骤为:取出针织面料通过烘干定型机,控制温度160℃,上下超喂18%,上下风机对开75%,车速14m/min,完成后整理即可得到定型的成品针织面料。The specific process steps of finishing are: take out the knitted fabric and pass it through the drying and setting machine, control the temperature at 160°C, overfeed the upper and lower sides by 18%, open the upper and lower fans by 75%, and drive at a speed of 14m/min. fabric.
实施例5Example 5
一种抗菌型针织面料的生产工艺,用于制备抗菌型针织面料,生产工艺步骤包括:织造、前处理、染色、皂洗、抗菌整理、后整理。The invention relates to a production process of antibacterial knitted fabric, which is used for preparing antibacterial knitted fabric. The production process steps include: weaving, pretreatment, dyeing, soaping, antibacterial finishing, and postfinishing.
织造的具体过程为:按质量百分比选取各原料通过织造机织造成幅,针织面料的各原料组成及质量百分比具体为:The specific process of weaving is: select each raw material according to the mass percentage and weave it into a web through the loom. The composition and mass percentage of each raw material of the knitted fabric are as follows:
天然抗菌薄荷纤维 5%;Natural Antibacterial Peppermint Fiber 5%;
棉纤维 95%。95% cotton fiber.
前处理的具体工艺步骤为:首先在40℃的水中加入1.5g/L除油剂、3.0g/L非离子表面活性剂OP-10、2.0g/L浴中抗皱剂、3.0g/L精练剂、4.0g/L纯碱、6.0g/L双氧水混匀后得到处理液,控制处理液以2℃/min的升温速率升温至98℃;以浴比1∶5投入成幅的针织面料,保温处理20min,控制温度降温至50℃滴加冰醋酸,调节PH值至7,继续添加0.3g/L的除氧酶,处理至含氧量低于0.5mg/L后取出针织面料完成前处理。The specific process steps of the pretreatment are: first, add 1.5g/L degreaser, 3.0g/L non-ionic surfactant OP-10, 2.0g/L anti-wrinkle agent in the bath, 3.0g/L scouring 4.0g/L soda ash and 6.0g/L hydrogen peroxide were mixed to obtain a treatment liquid, and the temperature of the treatment liquid was controlled to rise to 98°C at a heating rate of 2°C/min; Treat for 20 minutes, control the temperature to drop to 50°C, add glacial acetic acid dropwise, adjust the pH value to 7, continue to add 0.3g/L deoxygenase, treat until the oxygen content is lower than 0.5mg/L, take out the knitted fabric to complete the pretreatment.
染色的具体工艺步骤为:称取20.0g/L纯碱、3.0g/L固色碱,30g/L元明粉、4.0g/L浴中抗皱剂、4.0g/L分散剂混入水溶液中溶解,并添加所需活性染料后混匀制备得到染液;控制浴比1∶10,将完成前处理的针织面料浸轧在染液中,控制染液以1.5℃/min的升温速率升温至80℃,保温上染30min后降温至50℃后取出上染的针织面料。The specific process steps of dyeing are: weigh 20.0g/L soda ash, 3.0g/L color-fixing soda, 30g/L Yuanming powder, 4.0g/L anti-wrinkle agent in the bath, and 4.0g/L dispersant, mix them in the aqueous solution, and dissolve them. And add the required reactive dyes and mix to prepare the dye liquor; control the bath ratio of 1:10, pad the pre-treated knitted fabric in the dye liquor, and control the temperature of the dye liquor to 80°C at a heating rate of 1.5°C/min , keep warm and dye for 30 minutes, then cool down to 50°C and take out the dyed knitted fabric.
皂洗的具体工艺步骤为:控制浴比1∶5,取出上染后的针织面料,投入含有0.3g/L皂洗剂、2.0g/L浴中抗皱剂的皂液中,皂液升温至95℃,皂洗15min后通过清水溢流冲洗15min。The specific process steps of soaping are: control the bath ratio of 1:5, take out the dyed knitted fabric, put it into the soap solution containing 0.3g/L soaping agent and 2.0g/L anti-wrinkle agent in the bath, and the soap solution is heated up to At 95°C, soap for 15 minutes and then rinse with water for 15 minutes.
抗菌整理的具体工艺步骤为:控制浴比1∶5,将针织面料浸轧在含有20g/L抗菌整理剂D-100的溶液中,控制浸轧温度110℃,浸轧5min。The specific process steps of antibacterial finishing are: controlling the bath ratio of 1:5, padding the knitted fabric in the solution containing 20g/L antibacterial finishing agent D-100, controlling the padding temperature to 110°C, and padding for 5min.
后整理的具体工艺步骤为:取出针织面料通过烘干定型机,控制温度160℃,上下超喂18%,上下风机对开75%,车速14m/min,完成后整理即可得到定型的成品针织面料。The specific process steps of finishing are: take out the knitted fabric and pass it through the drying and setting machine, control the temperature at 160°C, overfeed the upper and lower sides by 18%, open the upper and lower fans by 75%, and drive at a speed of 14m/min. fabric.
对比例1Comparative example 1
本对比例与实施例1的区别在于:对比例1中仅不添加使用天然抗菌薄荷纤维,由100%的棉纤维制成,其他条件均相同。The difference between this comparative example and Example 1 is: in Comparative Example 1, only the natural antibacterial mint fiber is not added and used, and it is made of 100% cotton fiber, and other conditions are the same.
对比例2Comparative example 2
本对比例与实施例1的区别在于:对比例2中不添加使用天然抗菌薄荷纤维,由100%的棉纤维制成,且不添加抗菌整理剂D-100,即不进行抗菌整理工艺,其他条件均相同。The difference between this comparative example and Example 1 is that in Comparative Example 2, natural antibacterial mint fiber is not added and used, and it is made of 100% cotton fiber, and antibacterial finishing agent D-100 is not added, that is, no antibacterial finishing process is carried out, other The conditions are the same.
对比例3Comparative example 3
本对比例与实施例1的区别在于:对比例3中仅不添加抗菌整理剂D-100,即不进行抗菌整理工艺,其他条件均相同。The difference between this comparative example and Example 1 is that only the antibacterial finishing agent D-100 is not added in Comparative Example 3, that is, the antibacterial finishing process is not performed, and other conditions are the same.
对比例4Comparative example 4
本对比例与实施例1的区别在于:对比例4中抗菌整理剂D-100添加含量为50g/L,其他条件均相同。The difference between this comparative example and that of Example 1 is that the added content of the antibacterial finishing agent D-100 in Comparative Example 4 is 50 g/L, and other conditions are the same.
根据实施例1-5以及对比例1-4的生产工艺制得各试验样品抗菌面料,参考标准FZ/T73023—2006《抗菌针织品》,按照AAA要求进行测试,测试其抗菌性能,具体数据如下:According to the production process of Examples 1-5 and Comparative Examples 1-4, the antibacterial fabrics of each test sample were made, and the reference standard FZ/T73023-2006 "Antibacterial Knitwear" was tested according to AAA requirements to test its antibacterial performance. The specific data are as follows :
由上表数据可知:天然抗菌纤维和抗菌整理剂D-100的比例含量越高进一步提高针织面料的抗菌性能,但是含量逐渐升高后其抗菌率逐渐趋于平稳;而前处理工艺的处理温度和时间影响抗菌整理剂D-100的浸轧效果,温度或时间不足时,可能影响织物纱线之间的张力,继而影响浸轧时抗菌整理剂D-100的填充或吸附作用,继而降低抗菌效果;综合数据所示,实际的生产工艺能够明显提升其织物的抗菌性能。It can be seen from the data in the above table that the higher the proportion of natural antibacterial fiber and antibacterial finishing agent D-100, the higher the antibacterial performance of knitted fabrics will be, but the antibacterial rate will gradually stabilize after the content gradually increases; and time affect the padding effect of antibacterial finishing agent D-100. When the temperature or time is insufficient, it may affect the tension between fabric yarns, which in turn affects the filling or adsorption of antibacterial finishing agent D-100 during padding, thereby reducing the antibacterial effect. Effect; as shown by comprehensive data, the actual production process can significantly improve the antibacterial performance of its fabric.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的仅为本发明的优选例,并不用来限制本发明,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and those described in the above-mentioned embodiments and description are only preferred examples of the present invention, and are not intended to limit the present invention, without departing from the spirit and scope of the present invention. Under the premise, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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| CN202340829U (en) * | 2011-10-24 | 2012-07-25 | 浙江嘉名染整有限公司 | Natural antibacterial skin-moisturizing health-care plain knitted underwear fabric |
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| CN112900087A (en) * | 2021-01-18 | 2021-06-04 | 上海亮丰新材料科技有限公司 | Preparation method of permanent antibacterial fabric |
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| CN202340829U (en) * | 2011-10-24 | 2012-07-25 | 浙江嘉名染整有限公司 | Natural antibacterial skin-moisturizing health-care plain knitted underwear fabric |
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| CN109385729A (en) * | 2018-09-20 | 2019-02-26 | 南通欣颐家纺有限公司 | A kind of antimicrobial form blended fabric and its preparation process |
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