CN116873473A - A new type of comprehensive processing equipment for medicinal glass containers after forming - Google Patents

A new type of comprehensive processing equipment for medicinal glass containers after forming Download PDF

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Publication number
CN116873473A
CN116873473A CN202211695001.3A CN202211695001A CN116873473A CN 116873473 A CN116873473 A CN 116873473A CN 202211695001 A CN202211695001 A CN 202211695001A CN 116873473 A CN116873473 A CN 116873473A
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CN
China
Prior art keywords
glass container
medicinal glass
cylinder
sampling
glass containers
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202211695001.3A
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Chinese (zh)
Inventor
陈广新
王晓乐
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Zhejiang Xinkang Intelligent Manufacturing Co ltd
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Zhejiang Xinkang Intelligent Manufacturing Co ltd
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Publication date
Application filed by Zhejiang Xinkang Intelligent Manufacturing Co ltd filed Critical Zhejiang Xinkang Intelligent Manufacturing Co ltd
Priority to CN202211695001.3A priority Critical patent/CN116873473A/en
Publication of CN116873473A publication Critical patent/CN116873473A/en
Pending legal-status Critical Current

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D31/00—Other cooling or freezing apparatus
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/04—Sorting according to size
    • B07C5/08—Sorting according to size measured electrically or electronically
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B07C5/361—Processing or control devices therefor, e.g. escort memory
    • B07C5/362—Separating or distributor mechanisms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/30—Details; Auxiliary devices
    • B65G17/38—Chains or like traction elements; Connections between traction elements and load-carriers
    • B65G17/40—Chains acting as load-carriers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00—Mechanical conveyors not otherwise provided for
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B32/00—Thermal after-treatment of glass products not provided for in groups C03B19/00, C03B25/00 - C03B31/00 or C03B37/00, e.g. crystallisation, eliminating gas inclusions or other impurities; Hot-pressing vitrified, non-porous, shaped glass products
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C23/00—Other surface treatment of glass not in the form of fibres or filaments
    • C03C23/0075—Cleaning of glass
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C23/00—Other surface treatment of glass not in the form of fibres or filaments
    • C03C23/0095—Solution impregnating; Solution doping; Molecular stuffing, e.g. of porous glass
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
    • G01B5/02—Measuring arrangements characterised by the use of mechanical techniques for measuring length, width or thickness
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00—Sampling; Preparing specimens for investigation
    • G01N1/02—Devices for withdrawing samples
    • G01N1/04—Devices for withdrawing samples in the solid state, e.g. by cutting
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G01N21/88—Investigating the presence of flaws or contamination
    • G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G01N21/958—Inspecting transparent materials or objects, e.g. windscreens
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02—Articles
    • B65G2201/0235—Containers
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00—Technologies relating to the processing of minerals
    • Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57—Improving the yield, e-g- reduction of reject rates

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • General Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • General Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Sampling And Sample Adjustment (AREA)

Abstract

本发明公开了一种新型药用玻璃容器成型后综合处理设备,属于玻璃容器生产领域,包括用于输送药用玻璃容器的输送平台,输送平台包括传动链条和支撑板,若干个处理模块可拆卸安装在支撑板上,使成型后处理所需功能模块装置的增减更加灵活,使用者可以根据不同药用玻璃容器的实际使用需求在药用玻璃容器成型后综合处理设备上的不同工位上配置不同的药用玻璃容器成型后处理功能模块装置,解决了现有技术中,处理药用玻璃容器的方法综合性较弱,难以同时对药用玻璃容器进行多种不同的处理,导致不同的处理过程需要在不同设备上完成,转运成本和时间成本增加的问题。

The invention discloses a new type of comprehensive processing equipment for medicinal glass containers after they are formed, which belongs to the field of glass container production and includes a conveying platform for conveying medicinal glass containers. The conveying platform includes a transmission chain and a support plate, and several processing modules are detachable. Installed on the support plate, it makes the addition and deletion of functional module devices required for post-molding processing more flexible. Users can work at different stations on the comprehensive post-molding processing equipment for medicinal glass containers according to the actual use needs of different medicinal glass containers. Configuring different post-molding processing functional module devices for medicinal glass containers solves the problem that in the existing technology, the method of processing medicinal glass containers is weak in comprehensiveness and it is difficult to perform multiple different treatments on medicinal glass containers at the same time, resulting in different The processing needs to be completed on different equipment, which increases transportation costs and time costs.

Description

Novel comprehensive treatment equipment for molded medicinal glass container
Technical Field
The invention relates to the field of glass container production, in particular to novel integrated treatment equipment for molded medicinal glass containers.
Background
Compared with other glass materials, the medicinal glass has many advantages, and the glass container produced by using the material has good chemical stability, thermal stability and certain mechanical strength, has a series of physical properties of smooth and transparent appearance, easy cleaning and disinfection, good sealing performance and the like, and is an ideal packaging container for various medicines due to the good physical and chemical properties. After the medical glass container is processed and molded, the medical glass container is required to be transferred onto medical glass container molding post-treatment equipment from a bottle making machine by using a numerical control module manipulator or a robot, and is required to be conveyed after being orderly arranged according to a certain mode after being transferred onto the medical glass container molding post-treatment equipment, and after one procedure is completed, the medical glass container is required to be conveyed onto equipment corresponding to the next procedure for continuous processing. The subsequent processing steps of the existing medicinal glass container include, for example: the cooling blowing station and the matched device cool the medicinal glass container; the visual detection station and the matched device detect the size and appearance of the mouth part and the bottom of the medicinal glass container; the mechanical measuring station and the matched device measure the total length and the bottom concavity of the medicinal glass container; the cleaning station and the matched device are used for cleaning and cleaning the inner surface of the medical glass container; the vulcanizing pretreatment station and the vulcanizing pretreatment device are used for vulcanizing the inner surface of the medicinal glass container or the printing station and the printing device are used for printing the outer surface of the medicinal glass container.
At present, the integrated treatment equipment for the formed medicinal glass container which can be compatible with the various treatment procedures is lacking in the market.
For example, "method for handling containers for storing substances for medical, pharmaceutical or cosmetic applications", disclosed in the chinese patent literature, with the publication number CN104272049B, whose containers are used for storing substances for medical, pharmaceutical or cosmetic applications or for containing such substances, a cylindrical container which is open at least at one end is automatically guided by means of a conveying device through or past a processing station for processing or processing, while the processing station is jointly held by a holder in a regular two-dimensional array; the bracket has a plurality of openings or receptacles defining a regular array; performing a treatment or processing of the container on or in at least one of the processing stations while the container is supported by the rack; this opens up new possibilities for handling or processing containers, for example when crimping metal lids or during freeze-drying; however, in the method disclosed in this patent, the container is placed vertically, and is only suitable for the treatment and processing processes such as container capping, etc., but cannot perform the treatment processes such as length measurement, bottom concavity measurement, outer surface printing, etc., and has weak comprehensiveness and applicability.
Disclosure of Invention
The invention provides novel comprehensive treatment equipment for the medicinal glass container after molding, which has better comprehensiveness and can be compatible with more treatment procedures, and aims to solve the problems that in the prior art, the method for treating the medicinal glass container is weaker in comprehensiveness, and various different treatments are difficult to be carried out on the medicinal glass container at the same time, so that different treatment processes are required to be completed on different equipment, and the transportation cost and the time cost are increased.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the invention relates to novel integrated treatment equipment after forming of a medicinal glass container, which comprises a conveying platform for conveying the medicinal glass container and a plurality of treatment modules for carrying out post forming treatment on the medicinal glass container on the conveying platform, wherein the conveying platform comprises a transmission chain and a supporting plate, a plurality of positioning separation supporting plates which are equidistantly arranged at intervals are arranged on the transmission chain, and the medicinal glass container is placed between two adjacent positioning separation supporting plates; the processing modules are detachably arranged on the supporting plate.
The conveying platform is mainly used for conveying and regularly arranging the produced medicinal glass containers, is beneficial to post-treatment of each station on the platform, and is positioned and separated to enable the medicinal glass containers to be equidistantly arranged according to a specified distance after being transferred onto a transmission chain, so that the medicinal glass containers are arranged according to a certain interval distance, the adjacent medicinal glass containers are prevented from being collided and cracked, and the conveying quality of the medicinal glass containers is ensured; the detachable installation of the processing module enables the increase and decrease of the functional module devices required by the post-forming processing to be more flexible, and a user can configure different functional module devices for the post-forming processing of the medicinal glass containers on different stations of the comprehensive processing equipment after the forming of the medicinal glass containers according to the actual use requirements of different medicinal glass containers.
Preferably, the processing module comprises a numerical control module manipulator or a robot device, wherein the front end of the numerical control module manipulator or the robot device is provided with a rotary reducing manipulator, and the rotary reducing manipulator is provided with a bottle clamping cylinder or an electric cylinder. The rotary diameter-changing manipulator can be suitable for a conveying platform provided with positioning separation supporting plates with different intervals, the bottle clamping cylinder or the electric cylinder can clamp and transfer the medicinal glass containers transferred from the bottle making machine, the rotary diameter-changing manipulator can clamp two medicinal glass containers once, if the electric cylinder is selected, the clamping force can be controlled, and the influence of clamping on medicinal glass is avoided.
Preferably, the processing module further comprises a cooling air blowing device, the cooling air blowing device comprises a cooling fan and a flow equalizing plate, the cooling fan is a cross flow fan, and the flow equalizing plate is of a honeycomb structure. The device is mainly used for cooling the medicinal glass container in advance, and is beneficial to post-treatment of the medicinal glass container in the subsequent process.
Preferably, the processing module further comprises an automatic sampling device, the automatic sampling device comprises a sampling cylinder, a sampling box and a sampling guide rail, the sampling cylinder and the sampling box are respectively located at two sides of the conveying platform, the sampling guide rail is located in the sampling box, when sampling is needed, the medicinal glass container is located between the sampling cylinder and the sampling box, the sampling cylinder moves forwards, and the medicinal glass container for samples is fed into the sampling box through the sampling guide rail. When the user turns on the automatic sampling function, the automatic sampling device automatically samples according to the sampling position and the sampling number set by the user. The device is mainly used for automatically sampling products.
Preferably, the processing module further comprises a visual detection device, the visual detection device comprises a detection rotary table, a plurality of detection bottle sucking components are uniformly distributed on the circumference of the detection rotary table, a rotating device for driving the medicinal glass container to rotate is arranged above the detection rotary table, a rotating device jacking mechanism for driving the medicinal glass container to lift is arranged below the rotating device, and the detection rotary table is connected with the pneumatic slip ring. The device mainly detects medicinal glass container oral area, bottom size and outward appearance, and the effect of pneumatic sliding ring is the vacuum suction pipe can not take place to tangle when guaranteeing to detect the carousel rotation to can realize detecting the carousel rotation and vacuum suction pipe keeps motionless function, this design has improved the problem that other similar devices can not realize the vacuum individual control of every detection station at present.
Preferably, the processing module further comprises an inner surface blowing device, the inner surface blowing device comprises a blowing pipe, the blowing pipe penetrates through a fixing hole in the middle of a blowing pipe fixing block, the blowing pipe fixing block is installed on a blowing feeding cylinder, a cylinder connection fixing plate is connected below the blowing feeding cylinder, and a blowing pipe height adjusting device is connected on the cylinder connection fixing plate. The device mainly carries out blowing cleaning on the inner surface of the medicinal glass container, improves the cleanliness of the inner surface of the medicinal glass container and reduces the adhesion of alkaline oxides generated in the bottle making process, and the height of the blowing pipe can be adjusted by the blowing pipe height adjusting device so as to adapt to medicinal glass containers with different sizes.
Preferably, the processing module further comprises a mechanical detection device, the mechanical detection device comprises a lifting motor, the lifting motor is connected with a lifting block below, a lifting guide post, a lifting guide sleeve and a lifting guide post fixing seat are arranged in the middle of the lifting block, a measurement positioning bottom plate fixing plate is arranged below the lifting block, the mechanical detection device further comprises a full-height measurement device, and the full-height measurement device box measurement positioning bottom plate fixing plates are respectively positioned on two sides of the medicine glass container; the device mainly detects the full height and bottom concavity size of the medicinal glass container.
Preferably, the processing module further comprises a waste kicking device positioned behind the mechanical detection device, wherein the waste kicking device comprises a waste kicking port and a waste kicking cylinder, and when the mechanical detection device judges that the medicinal glass container is unqualified, the waste kicking cylinder kicks the unqualified medicinal glass container out of the waste kicking port; the device is mainly used for automatically kicking waste of unqualified products in mechanical detection.
Preferably, the treatment module further comprises an inner surface cleaning and cleaning combined module, and the inner surface cleaning and cleaning combined module comprises a water injection device, an oscillating device, a water absorption device and a blow-drying device. The water injection device mainly injects purified water into the medicinal glass container; the vibration device mainly rotates and vibrates the medicinal glass container after water injection, so that impurities and soluble matters attached to the inner surface of the medicinal glass container enter purified water; the water absorbing device mainly sucks out wastewater in the oscillated medical glass container; the blow-drying device is mainly used for primarily blow-drying the inner surface of the medical glass container after water absorption.
Preferably, the processing module further comprises an inner surface vulcanization pretreatment device, wherein the inner surface vulcanization pretreatment device comprises a liquid adding electromagnetic valve, a liquid adding pipe and a liquid adding feeding cylinder, when the medicinal glass container is right in front of the liquid adding pipe, the liquid adding feeding cylinder enables the liquid adding pipe to extend into the medicinal glass container, the liquid adding electromagnetic valve is opened to add liquid into the medicinal glass container after the cylinder moves in place, and the liquid adding feeding cylinder moves backwards after the liquid adding is completed, so that the liquid inlet pipe exits the medicinal glass container; the two sides of the liquid adding electromagnetic valve are respectively connected with the liquid adding pipe and the liquid inlet pipe.
Therefore, the invention has the following beneficial effects:
(1) The integrated processing equipment for the formed medicinal glass containers adopts a modular design, and compared with a platform with the same type of structure, the integrated processing equipment for the formed medicinal glass containers can flexibly configure the required processing equipment for the formed medicinal glass containers on the platform, and improves the universality of the platform. The method comprises the steps of carrying out a first treatment on the surface of the (2) The post-processing device for the medical glass container molding can carry out a series of post-processing processes on the medical glass container, the air blowing, cleaning and vulcanizing pretreatment device can greatly improve the inner surface performance and chemical performance indexes of the medical glass container, and the visual and mechanical detection device can detect and control the size and appearance of the medical glass container in real time, so that the quality of products is ensured. Meanwhile, the corresponding processing device adopts a modularized design, so that the increase is more flexible; (3) The bottle receiving and transferring device for the post-processing of the medicinal glass container adopts the numerical control module manipulator or the robot device, and compared with the traditional cylinder and mechanical structure, the transferring process is more stable, the bottle falling phenomenon is not easy to occur, and meanwhile, the influence on the appearance of the product is smaller; (4) The visual detection system adopts a design mode of pneumatic slip rings and independent vacuum suction nozzle control, solves the problem of unstable suction caused by discontinuous feeding, and enables the visual detection system to be more stable.
Drawings
Fig. 1 is an assembled schematic view of the present invention.
Fig. 2 is a schematic structural view of the conveying platform of the present invention.
FIG. 3 is a schematic diagram of a sampling device according to the present invention.
Fig. 4 is a schematic structural view of the visual inspection apparatus of the present invention.
Fig. 5 is a schematic view of a structure of the inner surface blowing apparatus of the present invention.
Fig. 6 is a schematic view of a mechanical measuring device according to the invention.
Fig. 7 is a schematic structural view of the kick-off device of the present invention.
Fig. 8 is a schematic structural view of the water injection device of the present invention.
Fig. 9 is a schematic view of another construction of the water injection device of the present invention.
Fig. 10 is a schematic structural diagram of the oscillating device of the present invention.
FIG. 11 is a schematic view of a water sucking and drying apparatus according to the present invention.
FIG. 12 is a schematic view of an apparatus for the pretreatment of inner surface vulcanization in accordance with the present invention.
FIG. 13 is a schematic view showing another construction of the inner surface vulcanization pretreatment device of the present invention.
In fig. 1: 1. a conveying platform; 2. a numerical control module manipulator or a robot bottle receiving device; 3. a sampling device; 4. a cooling blower; 5. a visual detection device; 6. an inner surface blowing device; 7. A mechanical detection device; 8. a waste kicking device; 9. a water injection device; 10. an oscillating device; 11. a water-absorbing and drying device; 12. an inner surface vulcanization pretreatment device. 13. Numerical control module manipulator or robot bottle moving device
In fig. 2: 1-1, driven wheel; 1-2, a chain tensioning device; 1-3, a supporting plate; 1-4, a transmission chain; 1-5, positioning and separating supporting plate cushion blocks; 1-6, positioning and separating supporting plates; 1-7, connecting sheets; 1-8, supporting legs; 1-9, chain tracks; 1-10, chain track support; 1-11, a driving wheel; 1-12, a speed reducer.
In fig. 3: 3-1, a medicinal glass container; 3-2, sampling cylinder; 3-3, sampling box; 3-4, sampling guide rail.
In fig. 4: 5-1, a jacking height adjusting device; 5-2, a PPU manipulator; 5-3, detecting a camera; 5-4, detecting a turntable; 5-5, waste kicking opening; 5-6, a medicinal glass container; 5-7, a rotating device; 5-8, a rotating motor; 5-9, a suction bottle assembly for detection; 5-10, a rotating device jacking mechanism; 5-11, lifting the motor by the rotating device; 5-12, a transfer suction nozzle.
In fig. 5: 6-1, a blowing pipe fixing block; 6-2, a blowing pipe; 6-3, a blowing feeding cylinder; 6-4, connecting the air cylinder with the fixing plate; 6-5, a medicinal glass container; 6-6, connecting a blowing pipe fixing block; 6-7, a blowing pipe height adjusting device; 6-8, connecting the fixed bottom plate.
In fig. 6: 7-1, lifting motor; 7-2, lifting blocks; 7-3, measuring a positioning bottom plate; 7-4, a medicinal glass container; 7-5, a full height measuring device; 7-6, fixing the plate of the full-height measuring device; 7-7, a height adjusting device; 7-8, lifting guide posts; 7-9, lifting guide sleeve; 7-10, lifting guide post fixing seats; 7-11, measuring and positioning a bottom plate fixing plate; 7-12, a concave measuring sensor; 7-13, a concave measuring sensor fixing seat; 7-14, a concave measuring device fixing plate.
In fig. 7: 8-1, waste kicking opening; 8-2, kicking the waste air cylinder; 8-3, a medicinal glass container.
Fig. 8 and 9: 9-1, a water injection pipe; 9-2, a medicinal glass container; 9-3, a height adjusting device of the water injection electromagnetic valve; 9-4, connecting the fixed bottom plate; 9-5, a water injection electromagnetic valve; 9-6, water inlet pipe; 9-7, a water injection feeding cylinder; 9-8, connecting the cylinder with the fixing plate; 9-9, a one-way throttle valve; 9-10, connecting pipes; 9-11, a liquid level sensing device; 9-12, a water tank; 9-13, a water injection pump; 9-14 pressure gauge; 9-15 constant pressure control valve.
In fig. 10: 10-1, lifting motor; 10-2, actively rotating a height adjusting handle screw; 10-3, lifting guide sleeve; 10-4, price increasing blocks; 10-5, rotating the protection plate; 10-6, a driven rotating shaft; 10-7, a driven rotating shaft fixing device; 10-8, a front-rear distance adjusting device; 10-9, connecting plates; 10-10, a height adjusting device of the rotary pressing device; 10-11, lifting guide posts; 10-12, lifting guide post fixing seats; 10-13, an active rotating device fixing plate; 10-14, a rotating motor; 10-15, a rotary motor fixing seat; 10-16, an active rotation shaft fixing device; 10-17, a driving rotation shaft; 10-18, a medicinal glass container; 10-19, rotating and compacting cylinders; 10-20, driven rotation height adjustment handle screw.
In fig. 11: 11-1, fixing an optical axis; 11-2, a height fixing guide sleeve; 11-3, front and rear guide means; 11-4, connecting arms; 11-5, connecting rods; 11-6, a water-absorbing blow-drying head fixing plate; 11-7, the optical axis is connected with the fixed block; 11-8, an optical axis fixing seat; 11-9, lifting plates; 11-10, a front-rear distance adjusting device; 11-11, a water-absorbing blow-drying feeding cylinder; 11-12, a buffer head; 11-13, a water-absorbing and drying blowing pipe; 11-14, a guide baffle; 11-15 parts of medicinal glass container.
Fig. 12 and 13: 12-1, a liquid adding pipe; 12-2, a medicinal glass container; 12-3, a height adjusting device; 12-4, connecting a fixed bottom plate; 12-5, a liquid adding electromagnetic valve; 12-6, a liquid inlet pipe; 12-7, a liquid adding and feeding cylinder; 12-8, connecting a cylinder with a fixed plate; 12-9, a one-way throttle valve; 12-10, connecting pipes; 12-11, a liquid level sensing device; 12-12, a water tank; 12-13, a liquid adding pump; 12-14 pressure gauge; 12-15 constant pressure control valve.
Detailed Description
The invention is further described below with reference to the drawings and detailed description.
In the embodiment shown in fig. 1-13, a novel post-forming integrated treatment device for a medicinal glass container comprises a conveying platform 1 and a plurality of different post-forming treatment modules, wherein the post-forming treatment modules comprise: the device comprises a numerical control module manipulator or robot bottle receiving device 2, a sampling device 3, a cooling blowing device 4, a visual detection device 5, an inner surface blowing device 6, a mechanical detection device 7, a waste kicking device 8, a water injection device 9, a vibration device 10, a water absorption blow-drying device 11, an inner surface vulcanization pretreatment device 12 and a numerical control module manipulator or robot bottle moving device 13. The first station is a bottle receiving station, and a numerical control module manipulator or a robot bottle receiving device 2 is arranged at the station; the second station is a cooling and blowing station, and a cooling and blowing device 4 is arranged at the station; the third station is a sampling station, and the sampling device 3 is arranged at the station; the fourth station is a visual detection station, and a visual detection device 5 is arranged at the station; the fifth station is a blowing station, and an inner surface blowing device 6 is arranged at the station; the sixth station is a mechanical detection station, and a mechanical detection device 7 is arranged at the station; the seventh station is a mechanical detection waste-kicking station, and the station is provided with a waste-kicking device 8; the eighth station is an inner surface cleaning station, and is provided with a water injection device 9, an oscillating device 10 and a water absorption and drying device 11 respectively; the ninth station is an inner surface vulcanization pretreatment station, which is provided with an inner surface vulcanization pretreatment device 12; the tenth station is a bottle moving station, and a numerical control module manipulator or a robot bottle moving device 13 is installed at the station.
The conveying platform is mainly used for conveying and regularly arranging the produced medicinal glass containers and is beneficial to post-treatment of each station on the platform. The conveying platform comprises a driving wheel, a driven wheel, a chain tensioning device, a supporting plate, a transmission chain, a positioning separation supporting plate cushion block, a positioning separation supporting plate, a connecting sheet, supporting feet, a chain track support, a speed reducer, a servo traction motor and other relevant components. The transmission chain of the conveying platform is annular, passes through the upper part of the integrated treatment equipment device after the medicinal glass container is formed, and passes through the lower part of the integrated treatment equipment device after the medicinal glass container is formed. The transmission chain is made of chain steel, preferably friction-resistant chain steel. The chain track of the conveying platform is arranged at the lower part and the outside of the transmission chain and mainly plays a role in positioning and supporting the transmission chain, and is made of plastic materials, preferably self-lubricating wear-resistant high polymer plastic materials. The chain track support is arranged between the upper chain track and the lower chain track, and is mainly used for fixing the chain track, and aluminum alloy materials are preferred. The chain track support outside both sides be provided with the backup pad, the main function is stipulated chain track support, the backup pad is the pin-connected panel structure simultaneously, can make up into the conveying platform of different length after the backup pad of different length is connected through the backing sheet, backup pad and backing sheet preference stainless steel material. The driven wheel of conveying platform is fixed mounting in feed inlet one side, conveying platform's action wheel fixed mounting is in discharge gate one side, preferably steel. A chain tensioning device, preferably made of steel, is arranged at a feed inlet of the integrated treatment device after the medicinal glass container is molded. The upper surface of the transmission chain is provided with a positioning separation supporting plate, and the positioning separation supporting plate can lead the medicinal glass containers to be equidistantly arranged according to a specified distance after being transferred onto the transmission chain, and is preferably made of high-temperature-resistant high-molecular plastic materials.
Specifically, as shown in fig. 2, the conveying platform 1 comprises a transmission chain 1-2, wherein one side of the transmission chain 1-2 is provided with a driven wheel 1-1, and the other side is provided with a driving wheel 1-11. The outside of the transmission chain 1-2 is provided with a chain track 1-9. The upper side and the lower side of the chain track 1-9 are provided with chain track supports 1-10. The two sides of the outside of the chain track support 1-10 are provided with the support plates 1-3, and the chain track support 1-10 and the support plates 1-3 are fixed through screws. The supporting plates 1-3 are of a combined assembly type design, and a plurality of different supporting plates 1-3 can be connected through connecting sheets 1-7 to form conveying platforms with different lengths. The joint of the supporting plates 1-3 is provided with supporting feet 1-8, the transmission chain 1-2 runs in a ring shape, and the servo traction motor and the speed reducer 1-12 drive the driving wheel 1-11 to rotate, so that the transmission chain 1-2 rotates, and the driven wheel 1-1 rotates. The outer side of the driven wheel 1-1 is provided with a chain tensioning device 1-2. The speed of the transmission chain 1-2 can be adjusted according to the requirement. The upper part of the transmission chain 1-2 is provided with a positioning separation supporting plate cushion block 1-5 and a positioning separation supporting plate 1-6, and the positioning separation supporting plate cushion block 1-5 is connected with the transmission chain 1-2 through rivets. The positioning separation supporting plate cushion blocks 1-5 and the positioning separation supporting plates 1-6 are fixed together through screws. The positioning separation supporting plates 1-6 and the positioning separation supporting plates 1-6 are arranged at equal intervals according to a certain distance, so that the medical glass containers are arranged according to a certain interval distance, the collision and the fragmentation of the adjacent medical glass containers are prevented, and the conveying quality of the medical glass containers 8-3 is ensured.
The first station of the comprehensive treatment equipment after the formation of the medicinal glass container is a numerical control module manipulator or a robot bottle receiving station, and the station is provided with a numerical control module manipulator or a robot device 2. The device is mainly used for transferring the medicinal glass containers produced on the bottle making equipment, so that the medicinal glass containers can be accurately placed between the positioning separation supporting plates on the conveying platform. The numerical control module manipulator or robot bottle receiving device comprises a 3-axis numerical control module or a 3-axis robot, a rotary diameter changing manipulator, a bottle clamping cylinder or an electric cylinder, a fixed support or a base and other related components. The numerical control module manipulator or the robot is of a 3-axis motion structure. When the numerical control module manipulator is selected, the numerical control module manipulator is required to be connected and fixed through the support, and when the robot is selected, the numerical control module manipulator is required to be fixed through the special base. The numerical control module manipulator or the front end of the robot is provided with a rotary reducing manipulator, and the rotary reducing manipulator can be suitable for a conveying platform provided with positioning separation supporting plates with different intervals. The rotary reducing manipulator is provided with the bottle clamping cylinder or the electric cylinder, so that the medicinal glass containers transferred from the bottle making machine can be clamped and transferred, two medicinal glass containers can be clamped at one time, and if the electric cylinder is selected, the clamping force can be controlled, so that the influence of clamping on medicinal glass is avoided.
The second station of the integrated treatment device after the formation of the medicinal glass container is a cooling and blowing station, and the cooling and blowing device 4 is arranged at the second station. The device is mainly used for cooling the medicinal glass container in advance, and is beneficial to post-treatment of the medicinal glass container in the subsequent process. The cooling blowing device comprises a cooling fan, a filter screen, a protective cover, a flow equalizing plate, a fixed bracket and other related components. The cooling fan is preferably a cross-flow fan. The flow equalizing plate is of a honeycomb structure, and plastic materials are preferred. The protective cover is of a cube hollow structure and is preferably made of stainless steel. The filter screen is preferably primary filter cotton. The fixing support is preferably of an aluminum alloy structure.
The third post-treatment station of the integrated treatment equipment after the formation of the medicinal glass container is a sampling station, and the station is provided with an automatic sampling device. The device is mainly used for automatically sampling products. The sampling device comprises a sampling cylinder, a sampling box, a fixed bracket and other related components. When the user turns on the automatic sampling function, the automatic sampling device automatically samples according to the sampling position and the sampling number set by the user.
Specifically, as shown in FIG. 3, the waste kicking device 3 comprises a sampling cylinder 3-2, a sampling box 3-3 and a sampling guide rail 3-4, when sampling is required, a medicinal glass container 3-1 is positioned between the sampling cylinder 3-2 and the sampling box 3-3, the sampling cylinder 3-2 moves forwards, and a sample medicinal glass container 8-3 is fed into the sampling box 3-3 through the sampling guide rail 3-4 to finish sampling.
The fourth post-treatment station of the integrated treatment device after the formation of the medicinal glass container is a visual detection station, and the station is provided with a visual detection device 5. The device mainly detects the mouth part, the bottom size and the appearance of the medicinal glass container. The visual detection device comprises a bottle sucking mechanical arm, a transfer suction nozzle, a detection rotary table, a bottle sucking component for detection, a pneumatic slip ring, a rotating device jacking mechanism, a visual camera detection system, a bottle placing mechanical arm, a waste kicking port and other related components. The bottle sucking manipulator and the bottle placing manipulator are preferably 90-degree PPU transferring manipulators, and the manipulator has the characteristics of high repeated positioning precision and high moving speed. The detection carousel is circular structure, detects 4 detection stations of equipartition on the carousel circumference, is provided with the detection of modularization on every detection station and inhales the bottle subassembly, inhales the bottle subassembly and can change according to the product external diameter difference. The vacuum pipeline is connected to the lower part of the detection suction bottle assembly, and the vacuum of each detection suction bottle assembly is independently controlled by an independent electromagnetic valve. The detection turntable is connected with the pneumatic slip ring, the pneumatic slip ring has the function of ensuring that the vacuum suction pipe cannot be entangled when the detection turntable rotates, so that the function of detecting the rotation of the turntable and keeping the vacuum suction pipe fixed can be realized, and the design improves the problem that the vacuum individual control of each detection station cannot be realized by other similar devices at present. The detection turntable is fixed with the pneumatic slip ring central shaft and then drives the pneumatic slip ring central shaft to rotate by a servo motor, and the rotation angle of each time is 90 degrees. The top of detecting carousel top station is provided with rotary device, and when medicinal glass container was located the top station, rotary device through rotary device climbing mechanism whereabouts and medicinal glass container contact, and the swiveling wheel can drive medicinal glass container and rotate, detects this moment and carries out multi-angle multiple shooting to medicinal glass container with the opportunity, ensures that glass defect can be by correct identification. The visual camera detection system is provided with 2 groups of cameras, and the visual camera detection system is used for detecting the sizes of the appearance of the mouth part and the bottle body of the medicinal glass container respectively. The visual inspection device lower part is provided with plays useless mouthful, and when visual camera detecting system judged unqualified, bottle manipulator can not absorb unqualified article, detects the carousel and continues to rotate, and the vacuum solenoid valve of corresponding detection station is closed this moment, and unqualified article will automatically fall and get into to play useless mouthful to realize playing useless operation.
Specifically, as shown in FIG. 4, the visual inspection device 5 comprises an inspection turntable 5-4, 4 inspection bottle sucking assemblies 5-9 are uniformly distributed on the circumference of the inspection turntable 5-4, a rotating device 5-7 is arranged above the inspection turntable 5-4, the rotating device 5-7 is powered by a rotating motor 5-8, a rotating device jacking mechanism 5-10 is arranged below the rotating device 5-7, a rotating device jacking mechanism 5-10 is powered by a rotating device jacking motor 5-11, and a jacking height adjusting device 5-1 is arranged above the rotating device jacking mechanism 5-10. And 2 detection cameras 5-3 are respectively arranged right in front of and right above the detection turnplate 5-4. When the medicinal glass container 5-6 runs below the right PPU manipulator 5-2 through the conveying platform 1, the transfer suction nozzle 5-12 at the front part of the PPU manipulator 5-2 sucks up the medicinal glass container 5-6, then the medicinal glass container 5-6 is rotated by 90 degrees to be transferred to the detection bottle sucking assembly 5-9 on the detection rotary table 5-4, then the detection rotary table 5-4 drives the detection bottle sucking assembly 5-9 and the medicinal glass container 5-6 to rotate together by 90 degrees, and then the medicinal glass container 5-6 is transferred between the detection rotary table 5-4 and the rotating device 5-7, at the moment, the rotating device 5-7 descends to drive the medicinal glass container 5-6 to rotate, and meanwhile the detection camera 5-3 continuously photographs the rotating medicinal glass container 5-6. After the photographing of the detection camera 5-3 is finished, the detection turntable 5-4 continuously drives the detection bottle sucking component 5-9 and the medicinal glass container 5-6 to rotate 90 degrees together, at the moment, the medicinal glass container 5-6 is sucked and placed back onto the conveying platform 1 by the transfer suction nozzle 5-12 at the front part of the PPU mechanical arm 5-2 at the left side, and at the moment, the detection is finished. When the vision detection system judges that the medicinal glass container 5-6 is unqualified, the left PPU manipulator 5-2 will not transfer the medicinal glass container 5-6 back to the conveying platform 1, and at the moment, the detection bottle sucking assembly 5-9 will not suck the medicinal glass container 5-6 with unqualified detection, and the unqualified medicinal glass container 5-6 will automatically fall into the waste-kicking port 5-5 due to the action of gravity to finish waste kicking.
The fifth post-treatment station of the integrated treatment device after the formation of the pharmaceutical glass container is an inner surface blowing station provided with an inner surface blowing device 6. The device mainly carries out blowing cleaning on the inner surface of the medicinal glass container, improves the cleanliness of the inner surface of the medicinal glass container and reduces the adhesion of alkaline oxides generated in the bottle making process. The inner surface blowing device comprises a blowing pipe, a blowing control electromagnetic valve, a blowing feeding cylinder, a blowing pipe height adjusting device, a blowing pipe fixing block, a blowing rear baffle, a blowing front baffle and other relevant components. The blowing pipe is of a hollow tubular structure, and is preferably made of wear-resistant high polymer plastic. The blowing control electromagnetic valve, the blowing feeding cylinder and the blowing pipe height adjusting device are purchased products in the market, and the blowing pipe height adjusting device can adjust the height of the blowing pipe so as to adapt to medicinal glass containers with different sizes. The air-blowing back baffle and the air-blowing front baffle are of rectangular strip structures, and wear-resistant high polymer plastic materials are preferred.
Specifically, as shown in fig. 5, the inner surface blowing device 6 comprises a blowing pipe 6-2, wherein the front end of the blowing pipe 6-2 stretches into a medicinal glass container 6-5 for blowing through the back-and-forth movement of a blowing feeding cylinder 6-3 during operation, the rear end of the blowing pipe 6-2 is connected with a compressed air pipeline, the on-off of the compressed air is controlled through an electromagnetic valve, the electromagnetic valve is connected when the blowing is needed, and the compressed air enters the blowing pipe 6-2. The blowpipe 6-2 passes through a fixing hole in the middle of the blowpipe fixing block 6-1 and is then fixed by a screw. A blowing pipe fixing block connecting plate 6-6 is arranged below the blowing pipe fixing block 6-1, the blowing pipe fixing block connecting plate 6-6 is connected with a blowing feeding cylinder 6-3, a cylinder connecting fixing plate 6-4 is arranged below the blowing feeding cylinder 6-3, the cylinder connecting fixing plate 6-4 is connected with a blowing pipe height adjusting device 6-7 through screws, and the blowing pipe height adjusting device 6-7 is integrally arranged on the conveying platform 1 after being connected and combined with a connecting fixing bottom plate 6-8
The sixth post-treatment station of the integrated treatment device after the formation of the pharmaceutical glass container is a mechanical measurement station provided with a mechanical measurement device 7. The device mainly detects the full height and bottom concavity size of the medicinal glass container. The mechanical measuring device comprises a full height measuring and height adjusting device, a bottom concavity measuring and height adjusting device, a measuring and positioning bottom plate, an automatic lifting device and other related components. The full-height measuring and height adjusting device comprises a servo linear electric cylinder, a measuring head and a height adjusting device, wherein the traditional full-height measuring device is of a pure mechanical structure, the bottom and the mouth of a medicinal glass container are easily damaged due to the fact that the force value of the cylinder cannot be controlled during detection, the servo linear electric cylinder has a force value sensing function, the force value of the full-height measuring device can be ensured to be consistent during each detection, the influence of detection on the medicinal glass container can be reduced, and meanwhile the height of the full-height measuring device can be adjusted by the height adjusting device so as to adapt to the medicinal glass containers with different sizes. The bottom concavity measuring and height adjusting device comprises a servo linear electric cylinder, a detecting head and a height adjusting device, wherein the traditional bottom concavity detecting device is of a pure mechanical structure, the bottom of a medicinal glass container is easy to damage due to the fact that the force value of the cylinder cannot be controlled during detection, the servo linear electric cylinder has a force value sensing function, the force value of the servo linear electric cylinder can be ensured to be consistent during full-height detection every time, the influence of detection on the medicinal glass container can be reduced, and meanwhile the height of the bottom concavity measuring device can be adjusted by the height adjusting device so as to adapt to the medicinal glass containers of different sizes. The measuring and positioning bottom plate and the automatic lifting device comprise a lifting motor, a lifting guide pillar, a lifting guide sleeve, a lifting guide pillar fixing seat, a measuring and positioning bottom plate fixing plate and other components, wherein the lifting motor is preferably a closed-loop stepping motor, the automatic lifting device is provided with a 4-guide pillar mechanical structure, the accurate positioning of up-and-down movement can be realized, and the measuring and positioning bottom plate is preferably made of stainless steel.
Specifically, as shown in fig. 6, the mechanical measuring device 7 includes a lifting motor 7-1, the lifting motor 7-1 is connected with a lifting block 7-2 below, and a lifting guide post 7-8, a lifting guide sleeve 7-9 and a lifting guide post fixing seat 7-10 are arranged in the middle of the lifting block 7-2, so that the lifting block 7-2 can move up and down and have better guiding performance. The measuring and positioning bottom plate fixing plate 7-11 is arranged below the lifting block 7-2, and the positioning clamping groove is arranged below the lifting block 7-2, so that the measuring and positioning bottom plate fixing plate 7-11 can be kept at better parallelism. The front part of the measuring and positioning bottom plate fixing plate 7-11 is provided with a measuring and positioning bottom plate 7-3, and the rear part is provided with a concave measuring device fixing plate 7-14. The measurement positioning bottom plate 7-3 is provided with a full height measurement device 7-5 right in front, when the medicinal glass container 7-4 enters between the measurement positioning bottom plate 7-3 and the full height measurement device 7-5, the lifting motor 7-1 descends to enable the measurement positioning bottom plate 7-3 and the undercut measurement sensor 7-12 to descend, at the moment, the full height measurement device 7-5 starts to move forwards to push the medicinal glass container 7-4 until the measurement head of the full height measurement device 7-5 contacts the mouth of the medicinal glass container 7-4 and the measurement positioning bottom plate 7-3 and the undercut measurement sensor 7-12 abut against the bottom of the medicinal glass container 7-4, at the moment, the system can automatically read the distance of the respective displacements of the full height measurement device 7-5 and the undercut measurement sensor 7-12, and the full height and undercut data of the medicinal glass container 7-4 can be obtained through calculation. The lower part of the full-height measuring device 7-5 is provided with a full-height measuring device fixing plate 7-6, and a height adjusting device 7-7 is arranged below the full-height measuring device fixing plate 7-6. The rear of the measuring and positioning bottom plate fixing plate 7-11 is provided with a concave measuring device fixing plate 7-14, a concave measuring sensor 7-12 is arranged below the concave measuring device fixing plate 7-14, and the measuring and positioning bottom plate is fixed through a concave measuring sensor fixing seat 7-13.
The seventh post-treatment station of the integrated treatment equipment after the formation of the medicinal glass container is a waste-kicking station, and the station is provided with a waste-kicking device. The device is mainly used for automatically kicking waste of unqualified products in mechanical detection. The waste kicking device comprises a waste kicking cylinder, a waste kicking pipeline, a fixed bracket and other related components. When the mechanical detection is unqualified, the waste-kicking device automatically carries out waste-kicking operation.
Specifically, as shown in FIG. 7, the waste-kicking device 8 comprises a waste-kicking opening 8-1 and a waste-kicking cylinder 8-2, when the mechanical detection device 7 judges that the medicinal glass container 8-3 is unqualified, the medicinal glass container 8-3 is positioned between the waste-kicking opening 8-1 and the waste-kicking cylinder 8-2, the waste-kicking cylinder 8-2 moves forward to kick the unqualified medicinal glass container 8-3 out of the waste-kicking opening 8-1, and waste kicking is completed.
The eighth post-treatment station of the integrated treatment equipment after the formation of the medicinal glass container is an inner surface cleaning and cleaning station, wherein the inner surface cleaning and cleaning station is further divided into three stations of water injection, vibration and water absorption and drying, and the three stations are respectively provided with corresponding post-treatment devices. The water injection device 9 mainly injects purified water into the medical glass container. The water injection device 9 comprises a water injection pipe, a water injection electromagnetic valve, a water injection feeding cylinder, a water injection electromagnetic valve fixing seat, a water injection electromagnetic valve height adjusting device, a water injection rear baffle, a water injection power device and other related components. The water injection power device has two alternative schemes, namely a device consisting of a water injection pump, a liquid level sensing device and a water tank, and the device has relatively low cost and relatively simple structure; the second scheme is a device composed of a pressure storage tank, a liquid level sensing device and a pressure constant pressure control device, the device can control constant pressure, and the water injection quantity can be controlled more accurately. The water injection pipe is of a hollow tubular structure, and is preferably made of wear-resistant high polymer plastic. The water injection solenoid valve, the water injection feeding cylinder and the water injection solenoid valve height adjusting device are purchased products in the market, and the water injection solenoid valve height adjusting device can adjust the height of the water injection solenoid valve so as to adapt to medicinal glass containers with different sizes. The water injection back baffle is of a rectangular strip structure, and is preferably made of wear-resistant high polymer plastic. The vibration device 10 mainly performs rotary vibration on the medicinal glass container after water injection, so that impurities and soluble matters attached to the inner surface of the medicinal glass container enter purified water. The oscillating device 10 comprises a rotating motor device, a driving rotating shaft, a driven rotating shaft, a rotating pressing device height adjusting device, a rotating pressing cylinder, a rotating protection plate, a rotating lifting device and other related components. The rotating electrical machine is preferably a stepping rotating electrical machine. The rotary head and the rotary motor are driven by a synchronous wheel and a synchronous belt, the rotary shaft is fixed by a special fixing device, and the front end and the rear end of the fixing device are designed by double ball bearings. The front part of the driven rotating shaft is designed as a spring buffer mechanism, and the assembly has the functions of rotation and compression. The compaction cylinder is a purchased product in the market. The rotary baffle is of a V-shaped structure, and is preferably made of wear-resistant high polymer plastic. The rotary lifting device consists of a stepping lifting motor and a lifting mechanism. The water absorbing device 11 mainly sucks out the wastewater in the oscillated medical glass container. The water absorbing device 11 comprises a water absorbing and drying pipe, a buffer head, a Venturi vacuum water absorber, a water absorbing height adjusting device, a water absorbing feeding cylinder, a water absorbing rear baffle plate and the like. The water suction pipe is of a hollow tubular structure, and is preferably made of wear-resistant high polymer plastic. The venturi vacuum water absorber, the water absorption feeding cylinder and the water absorption buffer head are purchased products in the market. The water absorption height adjusting device is a multi-link device, and can adjust the height of the water absorption head so as to adapt to medicinal glass containers with different sizes. The water absorption rear baffle is of a rectangular strip structure, and is preferably made of wear-resistant high polymer plastic; the blow-drying device is mainly used for primarily blow-drying the inner surface of the medical glass container after water absorption. The blow-drying device and the water absorbing device share a fixing device. The blow-drying device comprises a blowing pipe, a blowing buffer head and other related components. The blowing pipe is of a hollow tubular structure, and is preferably made of wear-resistant high polymer plastic. The water absorption buffer head is a purchased product in the market.
Specifically, as shown in fig. 8 and 9, the water injection device 9 comprises a water injection electromagnetic valve 9-5, a water injection pipe 9-1 and a water injection feeding cylinder 9-7, when the medicinal glass container 9-2 is right in front of the water injection pipe, the water injection feeding cylinder 9-7 moves forward, the water injection pipe stretches into the medicinal glass container 9-2, after the cylinder moves in place, the water injection electromagnetic valve 9-5 is opened to inject water into the medicinal glass container 9-2, after water injection is completed, the water injection feeding cylinder 9-7 moves backward, and the water injection pipe exits from the medicinal glass container 9-2. The front part of the water injection electromagnetic valve 9-5 is connected with the water injection pipe 9-1, and the rear part is connected with the water inlet pipe 9-6. The lower part of the water injection feeding cylinder 9-7 is provided with a cylinder connection fixing plate 9-8, the cylinder connection fixing plate 9-8 is connected with a water injection electromagnetic valve height adjusting device 9-3 through screws, and the water injection electromagnetic valve height adjusting device 9-3 can adjust the height of the water injection electromagnetic valve 9-5 according to the requirements of medicinal glass containers 9-2 with different sizes. The water injection electromagnetic valve height adjusting device 9-3 is fixed on the conveying platform 1 after being connected with the connecting and fixing bottom plate 9-4. The water inlet pipe 9-6 is connected with the one-way throttle valve 9-9 through the connecting pipe 9-10, and the one-way throttle valve 9-9 can adjust the water injection quantity. The other end of the unidirectional throttle valve 9-9 is provided with a water injection pump 9-13, and the water injection pump 9-13 is responsible for providing a power source for the water injection device. The water injection pump 9-13 is placed in the water tank 9-12, a liquid level sensing device 9-11 is installed in the water tank 9-12, and when the liquid level in the water tank 9-12 is lower than a set value, the device can give an alarm to remind of timely water supplement. Besides the water injection pump 9-13 being responsible for providing a power source for the water injection device, there is another form of providing a power source for the water injection device, the constant pressure control valve 9-15 controls the constant pressure in the water tank 9-12 to press water out of the bottom of the water tank 9-12, and the water tank 9-12 needs to use a closed pressure container. The pressure gauge 9-14 is mounted above the water tank 9-12.
Specifically, as shown in fig. 10, the oscillating device 10 includes a lifting motor 10-1, the lifting motor 10-1 is connected with a lifting block 10-4 below, and a lifting guide post 10-11, a lifting guide sleeve 10-3 and a lifting guide post fixing seat 10-12 are arranged in the middle of the lifting block 10-4, so that the lifting block 10-4 can move up and down and have better guiding performance. The front of the lifting block 10-4 is provided with a rotary protection plate 10-5, wherein a positioning block is arranged below the rotary protection plate 10-5. A driven rotation shaft 10-6 and a driven rotation shaft fixing device 10-7 are provided in front of the rotation prevention plate 10-5. An active rotating device fixing plate 10-13 is arranged at the rear of the lifting block 10-4, and an active rotating shaft fixing device 10-16 and an active rotating shaft 10-17 are arranged below the active rotating device fixing plate 10-13. The height of the active rotation shaft 10-17 can be adjusted by actively rotating the height adjustment handle screw 10-2 arranged above the rotation protection plate 10-5 and the active rotation device fixing plate 10-13. When the medicinal glass container 10-18 enters between the driven rotary shaft 10-6 and the driving rotary shaft 10-17, the lifting motor 10-1 descends to enable the driving rotary device fixing plate 10-13 and the rotary protection plate 10-5 to descend, then the rotary compression cylinder 10-19 drives the driven rotary shaft 10-6 to compress the medicinal glass container 10-18 back and forth, at the moment, the rotary motor 10-14 drives the driving rotary shaft 10-17 to rotate, and at the moment, the driven rotary shaft 10-6, the medicinal glass container 10-18 and the driving rotary shaft 10-17 are in a compressed state, and the three simultaneously rotate to enable water in the medicinal glass container 10-18 to generate oscillation effect. After the rotation is finished, the rotary pressing cylinder 10-19 releases the driven rotary shaft 10-6, so that the medicinal glass container 10-18 falls back to the original track, and the lifting motor 10-1 is lifted to the original position. A front-rear distance adjusting device 10-8 is arranged below the rotary pressing cylinder 10-19, and can adjust the front-rear distance of the movable rotating shaft 10-6. The height of the driven rotating shaft 10-6 can be adjusted by arranging a connecting plate 10-9, a rotating pressing device height adjusting device 10-10 and a driven rotating height adjusting handle screw 10-20 below the front-rear distance adjusting device 10-8. And is fixed on the conveyor line 1 by a rotary pressing device height adjusting device 10-10.
Specifically, as shown in fig. 11, the water-absorbing and drying device 11 comprises a buffer head 11-12, a water-absorbing and drying pipe 11-13 and a water-absorbing and drying head fixing plate 11-6, when the medicinal glass container 11-15 is positioned in front of the water-absorbing and drying pipe 11-13, the water-absorbing and drying feeding cylinder 11-11 drives the connecting arm 11-4, the connecting rod 11-5, the water-absorbing and drying head fixing plate 11-6, the buffer head 11-12 and the water-absorbing and drying pipe 11-13 to move back and forth together, and meanwhile, the movement is oblique due to the action of the front and back guide device 11-3, the mouth of the medicinal glass container 11-15 is tilted in the water-absorbing process, so that accumulated water at the bottom of the suction rod is facilitated. The fixed optical axis 11-1 plays a role in supporting and guiding the whole device, the fixed optical axis 11-1 is provided with the height fixing guide sleeve 11-2, and the height fixing guide sleeve 11-2 can be used for locking after adjusting the height of the whole device. The lifting plate 11-9 is arranged below the height fixing guide sleeve 11-2, and the lifting plate 11-9 can adjust the height of the whole device. The front-back distance adjusting device 11-10 is arranged below the lifting plate 11-9, and the front-back distance adjusting device 11-10 can adjust the distance that the water-absorbing and drying pipe 11-13 stretches into the medicinal glass container 11-15. A guide baffle 11-14 is arranged between the water-absorbing and drying pipe 11-13 and the medicinal glass container 11-15, so that the water-absorbing and drying pipe 11-13 is guided before entering the medicinal glass container 11-15. The guide baffle 11-14 is connected to the fixed optical axis 11-1 through the optical axis connection fixing block 11-7. The fixed optical axis 11-1 is mounted on the conveying platform 1 through an optical axis fixing base.
The ninth post-treatment station of the integrated post-forming treatment apparatus for a pharmaceutical glass container is an inner surface vulcanization pretreatment station provided with an inner surface vulcanization pretreatment device 12. The inner surface vulcanization pretreatment device 12 comprises related components such as a liquid adding pipe, a liquid adding electromagnetic valve, a liquid adding feeding cylinder, a liquid adding electromagnetic valve fixing seat, a liquid adding electromagnetic valve height adjusting device, a liquid adding rear baffle plate, a liquid adding power device and the like. The liquid adding power device has two alternative schemes, namely a device consisting of a liquid adding pump, a liquid level sensing device and a liquid adding box, and the device has relatively low cost and relatively simple structure; the second scheme is a device composed of a pressure storage tank, a liquid level sensing device and a pressure constant pressure control device, the device can control constant pressure, and liquid filling is more accurate. The liquid adding pipe is of a hollow tubular structure, and is preferably made of wear-resistant high polymer plastic. The liquid adding solenoid valve, the liquid adding feeding cylinder and the liquid adding solenoid valve height adjusting device are purchased products in the market, and the liquid adding solenoid valve height adjusting device can adjust the height of the liquid adding solenoid valve so as to adapt to medicinal glass containers with different sizes. The liquid adding rear baffle plate is of a rectangular strip structure, and is preferably made of wear-resistant high polymer plastic.
Specifically, as shown in fig. 12 and 13, the inner surface vulcanization pretreatment device 12 comprises a liquid adding electromagnetic valve 12-5, a liquid adding pipe 12-1 and a liquid adding feeding cylinder 12-7, when the medicinal glass container 12-2 is right in front of the liquid adding pipe, the liquid adding feeding cylinder 12-7 moves forward, the liquid adding pipe stretches into the medicinal glass container 12-2, after the cylinder moves in place, the liquid adding electromagnetic valve 12-5 is opened to add liquid into the medicinal glass container 12-2, after the liquid adding is completed, the liquid adding feeding cylinder 12-7 moves backward, and the liquid inlet pipe exits from the medicinal glass container 12-2. The front part of the liquid adding electromagnetic valve 12-5 is connected with the liquid adding pipe 12-1, and the rear part is connected with the liquid adding pipe 12-6. The lower part of the liquid adding feeding cylinder 12-7 is provided with a cylinder connecting and fixing plate 12-8, the cylinder connecting and fixing plate 12-8 is connected with a liquid adding electromagnetic valve height adjusting device 12-3 through screws, and the liquid adding electromagnetic valve height adjusting device 12-3 can adjust the height of the liquid adding electromagnetic valve 12-5 according to the requirements of medicinal glass containers 12-2 with different sizes. The height adjusting device 12-3 of the liquid adding solenoid valve is fixed on the conveying platform 1 after being connected with the connecting and fixing bottom plate 12-4. The water inlet pipe 12-6 is connected with the one-way throttle valve 12-9 through the connecting pipe 12-10, and the one-way throttle valve 12-9 can adjust the liquid adding amount. The other end of the one-way throttle valve 12-9 is provided with a charging water pump 12-13, and the charging water pump 12-13 is responsible for providing a power source for the charging device. The liquid adding water pump 12-13 is arranged in the water tank 12-12, the water tank 12-12 is internally provided with the liquid level sensing device 12-11, and when the liquid level in the water tank 12-12 is lower than a set value, the device can give an alarm to remind of timely water supplementing. Besides the water injection pump 12-13 being responsible for providing a power source for the liquid adding device, there is another form of providing a power source for the liquid adding device, and the constant pressure control valve 12-15 controls the constant pressure in the water tank 12-12 to make the liquid be extruded from the bottom of the water tank 12-12, and the water tank 12-12 needs to use a closed pressure container. The pressure gauge 12-14 is mounted above the water tank 12-12.
The tenth station of the integrated processing device after the molding of the medicinal glass container is a numerical control module manipulator or a robot bottle moving station, and the station is provided with a numerical control module manipulator or a robot device 13. The device is mainly used for transferring the medicinal glass container after finishing the post-treatment, so that the medicinal glass container can be accurately transferred to the next station. The numerical control module manipulator or robot bottle receiving device comprises a 3-axis numerical control module or a 3-axis robot, a rotary diameter changing manipulator, a bottle sucking cylinder, a vacuum generating device, a fixed support and other related components. The numerical control module manipulator or the robot is of a 3-axis motion structure. When the numerical control module manipulator is selected, the numerical control module manipulator is required to be connected and fixed through the support, and when the robot is selected, the numerical control module manipulator is required to be fixed through the special base. The front end of the numerical control module manipulator or the robot is provided with a rotary reducing manipulator, and the rotary reducing manipulator can be suitable for equipment with different arrangement intervals. The rotary reducing manipulator is provided with the bottle sucking cylinder, so that the medicinal glass containers after post-treatment can be sucked and transferred, and six or eight medicinal glass containers can be sucked at a time.

Claims (10)

1. The novel integrated treatment equipment for the formed medicinal glass containers is characterized by comprising a conveying platform for conveying the medicinal glass containers and a plurality of treatment modules for carrying out the formed posttreatment on the medicinal glass containers on the conveying platform, wherein the conveying platform comprises a transmission chain and a supporting plate, a plurality of positioning separation supporting plates which are equidistantly arranged at intervals are arranged on the transmission chain, and the medicinal glass containers are placed between two adjacent positioning separation supporting plates; the processing modules are detachably arranged on the supporting plate.
2. The novel post-molding comprehensive treatment device for the medicinal glass container according to claim 1, wherein the treatment module comprises a numerical control module manipulator or a robot device, the front end of the numerical control module manipulator or the robot device is provided with a rotary reducing manipulator, and the rotary reducing manipulator is provided with a bottle clamping cylinder or an electric cylinder.
3. The novel post-forming integrated treatment device for medical glass containers according to claim 1, wherein the treatment module further comprises a cooling air blowing device, the cooling air blowing device comprises a cooling fan and a flow equalizing plate, the cooling fan is a cross flow fan, and the flow equalizing plate is of a honeycomb structure.
4. The novel post-forming integrated processing device for medical glass containers according to claim 1, wherein the processing module further comprises an automatic sampling device, the automatic sampling device comprises a sampling cylinder, a sampling box and a sampling guide rail, the sampling cylinder and the sampling box are respectively located on two sides of the conveying platform, the sampling guide rail is located in the sampling box, when sampling is needed, the medical glass containers are located between the sampling cylinder and the sampling box, and the sampling cylinder moves forward to send the medical glass containers into the sampling box through the sampling guide rail.
5. The novel post-forming comprehensive treatment equipment for the medicinal glass container according to claim 1, wherein the treatment module further comprises a visual detection device, the visual detection device comprises a detection rotary table, a plurality of detection bottle sucking assemblies are uniformly distributed on the circumference of the detection rotary table, a rotating device for driving the medicinal glass container to rotate is arranged above the detection rotary table, a rotating device lifting mechanism for driving the lifting is arranged below the rotating device, and the detection rotary table is connected with a pneumatic slip ring.
6. The novel post-molding integrated processing device for a medicinal glass container according to claim 1, wherein the processing module further comprises an inner surface blowing device, the inner surface blowing device comprises a blowing pipe, the blowing pipe penetrates through a fixing hole in the middle of a blowing pipe fixing block, the blowing pipe fixing block is arranged on a blowing feeding cylinder, a cylinder connection fixing plate is connected below the blowing feeding cylinder, and a blowing pipe height adjusting device is connected on the cylinder connection fixing plate.
7. The novel post-forming integrated processing device for medical glass containers according to claim 1, wherein the processing module further comprises a mechanical detection device, the mechanical detection device comprises a lifting motor, the lifting motor is connected with a lifting block below, lifting guide posts, lifting guide sleeves and lifting guide post fixing seats are arranged in the middle of the lifting block, a measuring and positioning base plate fixing plate is arranged below the lifting block, the mechanical detection device further comprises a full-height measuring device, and the full-height measuring device box measuring and positioning base plate fixing plates are respectively located on two sides of the medical glass containers.
8. The novel post-molding integrated processing device of claim 7, wherein the processing module further comprises a waste-kicking device positioned behind the mechanical detection device, the waste-kicking device comprises a waste-kicking port and a waste-kicking cylinder, and when the mechanical detection device determines that the medical glass container is unqualified, the waste-kicking cylinder kicks the unqualified medical glass container out from the waste-kicking port while the medical glass container is positioned between the waste-kicking port and the waste-kicking cylinder.
9. The novel post-forming integrated treatment device for a pharmaceutical glass container according to any one of claims 1 to 8, wherein the treatment module further comprises an inner surface cleaning and cleaning combination module, and the inner surface cleaning and cleaning combination module comprises a water injection device, an oscillation device, a water absorption device and a blow-drying device.
10. The novel post-molding integrated treatment device of any one of claims 1 to 8, wherein the treatment module further comprises an inner surface vulcanization pretreatment device, the inner surface vulcanization pretreatment device comprises a liquid adding electromagnetic valve, a liquid adding pipe and a liquid adding feeding cylinder, when the medical glass container is right in front of the liquid adding pipe, the liquid adding feeding cylinder enables the liquid adding pipe to extend into the medical glass container, the liquid adding electromagnetic valve is opened after the cylinder moves in place to add liquid into the medical glass container, and the liquid adding feeding cylinder moves backwards after the liquid adding is completed to enable the liquid inlet pipe to exit the medical glass container; the two sides of the liquid adding electromagnetic valve are respectively connected with the liquid adding pipe and the liquid inlet pipe.
CN202211695001.3A 2022-12-28 2022-12-28 A new type of comprehensive processing equipment for medicinal glass containers after forming Pending CN116873473A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010038776A1 (en) * 2008-10-01 2010-04-08 大和特殊硝子株式会社 Apparatus for manufacturing glass products
CN106145690A (en) * 2016-06-30 2016-11-23 肖特新康药品包装有限公司 Cillin bottle inner surface curing system and vulcanization process thereof
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