CN117567887A - High-temperature-resistant anti-corrosion protective coating, preparation and application methods thereof - Google Patents

High-temperature-resistant anti-corrosion protective coating, preparation and application methods thereof Download PDF

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CN117567887A
CN117567887A CN202311859703.5A CN202311859703A CN117567887A CN 117567887 A CN117567887 A CN 117567887A CN 202311859703 A CN202311859703 A CN 202311859703A CN 117567887 A CN117567887 A CN 117567887A
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protective coating
parts
materials
resistant anti
corrosion protective
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齐文
李嘉
戚天忠
齐少嘉
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Gansu Huasheng Energy Conservation And Environmental Protection Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D1/00Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/18Fireproof paints including high temperature resistant paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • C09D7/62Additives non-macromolecular inorganic modified by treatment with other compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/70Additives characterised by shape, e.g. fibres, flakes or microspheres

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Prevention Of Electric Corrosion (AREA)

Abstract

The invention belongs to the technical field of coatings, and particularly relates to a high-temperature-resistant anti-corrosion protective coating, a preparation method and an application method thereof. Comprises a base material, an additive and a silane coupling agent; the base material comprises Al 2 O 3 、SiO 2 、Fe 2 O 3 、K 2 O、Na 2 O、CaCO 3 And water; the additives comprise silicon carbide whiskers, alumina, methylcellulose and rare earth reinforcing agents; the rare earth reinforcing agent is oxide powder of lanthanum, yttrium and samarium, and comprises the following materials in parts by weight: la ₂ O ₃ -30 parts, Y ₂ O ₃ -40 parts and SmO30-40 parts; the additive is mixed into the silane coupling agent and then the base material is added. The method reduces the risk of bulge cracking and high-temperature corrosive gas invasion in construction caused by uneven surfaces of partial carbon blocks, reduces high-temperature carbonization loss, and improves the prevention efficiencyThe protective effect is achieved.

Description

一种耐高温防腐防护涂料、制备及其应用方法A high temperature resistant anticorrosion protective coating, preparation method and application method thereof

技术领域Technical Field

本发明属于涂料技术领域,具体涉及一种耐高温防腐防护涂料、制备及其应用方法。The present invention belongs to the technical field of coatings, and in particular relates to a high temperature resistant anticorrosion protective coating, and a preparation method and an application method thereof.

背景技术Background Art

利用氧化铝陶瓷基抗氧化涂层材料在阳极炭块表面形成致密的抗氧化保护涂层,验证涂料对阳极炭块的保护作用,探索延长阳极炭块使用寿命,降低炭耗、二氧化碳排放的新路径。Alumina ceramic-based anti-oxidation coating materials are used to form a dense anti-oxidation protective coating on the surface of the anode carbon block, verify the protective effect of the coating on the anode carbon block, and explore new ways to extend the service life of the anode carbon block and reduce carbon consumption and carbon dioxide emissions.

现有技术中公开一种环保水性耐高温防腐防护涂料的制备方法及其应用,申请号: CN202110324014.9,申请日: 2021.03.26。本发明涉及一种环保水性耐高温防护涂料的制备方法及其应用,本技术发明方案特征在于:环保水性耐高温防护涂料由以下组分组成,硅酸钠30%~40%,酚醒树脂1%~1.5%,乙二醇2%~2.5%,氧化铝25%~30%,碳酸钙5%~10%,二氧化硅3%~5%,聚羚酸盐0.1%~0.2%,差甲基纤维表0.1%~0.2%,月桂醇聚氧乙 烯0.1%~0.2%,硅烷偶联剂1%-5%,水30%~40%。不同组分按比例和顺序混合高速搅拌分散后经过三辊机研磨,使材料粉的细度要求达到1000目~1200目。将通过以上工艺制备的料通过刷涂或者喷涂工艺涂覆在被防护基材表面,常温干燥48h后即可进入使用环境。该防护涂料具有良好的施工工艺和成膜条件、高强度抗热震、耐高温氧化腐蚀的优点。同时还具有抗疲劳性、耐化学酸碱腐蚀、良好的介电性能低热导率等特性,可广泛应用于有耐高温防腐防护要求的工业领域。The prior art discloses a method for preparing an environmentally friendly water-based high-temperature resistant anticorrosive protective coating and its application, application number: CN202110324014.9, application date: 2021.03.26. The present invention relates to a method for preparing an environmentally friendly water-based high-temperature resistant protective coating and its application, and the technical invention scheme is characterized in that the environmentally friendly water-based high-temperature resistant protective coating is composed of the following components: 30%~40% sodium silicate, 1%~1.5% phenolic resin, 2%~2.5% ethylene glycol, 25%~30% alumina, 5%~10% calcium carbonate, 3%~5% silicon dioxide, 0.1%~0.2% polyanal, 0.1%~0.2% methylcellulose, 0.1%~0.2% lauryl alcohol polyoxyethylene, 1%-5% silane coupling agent, and 30%~40% water. After the different components are mixed in proportion and order, stirred and dispersed at high speed, they are ground by a three-roller mill so that the fineness of the material powder reaches 1000 mesh~1200 mesh. The material prepared by the above process is applied to the surface of the protected substrate by brushing or spraying, and can be put into use after drying at room temperature for 48 hours. The protective coating has the advantages of good construction technology and film-forming conditions, high strength resistance to thermal shock, and high temperature oxidation corrosion resistance. It also has the characteristics of fatigue resistance, chemical acid and alkali corrosion resistance, good dielectric properties and low thermal conductivity, and can be widely used in industrial fields with high temperature resistance and corrosion protection requirements.

上述公开技术中未考虑到粘结剂在高温时易因水份的蒸发产生的裂隙,硅酸盐类材料虽然在高温时起到耐高温高黏结的性能,但在抗氧化材料喷涂于阳极炭块时,因材料中的组份含有至少25%以上的水,可能在炭块高温时产生高温水蒸气蒸发爆裂,造成涂层在施工过程中产生空隙细纹,造成炭块在应用高温涂层后,氧化腐蚀气体的入侵,这是市面上高温涂层的通病。因此,如何在涂层的生产工艺方式和材料的制造过程中,强化其致密性和高温分散性,对于涂层在高温抗氧化领域起了关键的作用。本申请基于上述技术问题进行研发创新。The above-mentioned public technology does not take into account the cracks that may be caused by the evaporation of water in the binder at high temperatures. Although silicate materials have high temperature resistance and high adhesion properties at high temperatures, when the antioxidant material is sprayed on the anode carbon block, because the components in the material contain at least 25% water, high-temperature water vapor may evaporate and explode at high temperatures in the carbon block, causing gaps and fine lines in the coating during the construction process, and causing the carbon block to be invaded by oxidizing and corrosive gases after the high-temperature coating is applied. This is a common problem of high-temperature coatings on the market. Therefore, how to enhance the density and high-temperature dispersibility of the coating in the production process of the coating and the manufacturing process of the material plays a key role in the field of high-temperature anti-oxidation of the coating. This application is based on the above-mentioned technical problems for research and development innovation.

发明内容Summary of the invention

本发明解决现有技术不足提供一种耐高温防腐防护涂料、制备及其应用方法。The present invention solves the deficiencies of the prior art and provides a high temperature resistant anticorrosion protective coating, and a preparation method and an application method thereof.

一种耐高温防腐防护涂料,包括基础料、添加料和硅烷偶联剂;基础料包括Al2O3、SiO2、Fe2O3、K2O、Na2O、CaCO3和水;添加料包括碳化硅晶须、氧化铝、甲基纤维素和稀土增强剂;稀土增强剂为镧、钇、钐的氧化物粉末,包括如下重量份物料:La2O325-30份,Y2O335-40份,SmO30-40份;添加料混入硅烷偶联剂中再加入基础料。A high - temperature resistant anticorrosive protective coating comprises a base material, an additive and a silane coupling agent; the base material comprises Al2O3 , SiO2 , Fe2O3 , K2O , Na2O , CaCO3 and water; the additive comprises silicon carbide whiskers , alumina, methyl cellulose and a rare earth reinforcing agent; the rare earth reinforcing agent is oxide powder of lanthanum, yttrium and samarium, comprising the following materials in parts by weight: 25-30 parts of La2O3 , 35-40 parts of Y2O3 and 30-40 parts of SmO; the additive is mixed into the silane coupling agent and then added into the base material.

包括如下重量份物料:添加基础料100份、添加料20-40份。The material comprises the following parts by weight: 100 parts of base material and 20-40 parts of additive material.

包括如下质量比物料:所述基础料为Al2O349.67%、SiO221.02%、Fe2O30.07%、K2O3.5%、Na2O6.7%、CaCO32.5%、其余为水。The materials include the following mass ratios: the base material is Al 2 O 3 49.67%, SiO 2 21.02%, Fe 2 O 3 0.07%, K 2 O 3.5%, Na 2 O 6.7%, CaCO 3 2.5%, and the rest is water.

包括如下质量比物料:所述添加料重量比为碳化硅晶须30%、氧化铝55%、甲基纤维素5%,稀土增强剂10%。The material comprises the following materials in weight ratio: the weight ratio of the additive is 30% of silicon carbide whisker, 55% of aluminum oxide, 5% of methyl cellulose and 10% of rare earth reinforcing agent.

所述硅烷偶联剂为质量分数10%的水溶液,硅烷偶联剂与添加料等体积混合。The silane coupling agent is a 10% by mass aqueous solution, and the silane coupling agent and the additive are mixed in equal volumes.

一种耐高温防腐防护涂料制备方法,包括如下步骤:A method for preparing a high temperature resistant anticorrosion protective coating comprises the following steps:

S1、添加料使用混料机搅拌,然后混匀物料经过三辊机研磨;S1, the added materials are stirred using a mixer, and then the mixed materials are ground by a three-roll mill;

S2、再将研磨材料使用电炉800 ~1200℃下高温反应6小时,将高温反应后的材料加入硅烷偶联剂水溶液中,保持高温反应温度,在反应釜中混合搅拌1小时后制得混合添加料;S2, the ground material is then subjected to high temperature reaction at 800-1200° C. in an electric furnace for 6 hours, the material after high temperature reaction is added to the silane coupling agent aqueous solution, the high temperature reaction temperature is maintained, and the mixture is mixed and stirred in a reactor for 1 hour to obtain a mixed additive;

S3、S2中混合添加料加入基础料制得涂料。The mixed additives in S3 and S2 are added to the base material to prepare the coating.

所述S2中再将研磨材料使用电炉850℃下高温反应6小时。In S2, the ground material is subjected to high temperature reaction at 850° C. in an electric furnace for 6 hours.

一种耐高温防腐防护涂料应用方法,在室温条件下对阳极炭块进行涂覆防护。A method for applying a high temperature resistant anti-corrosion protective coating is provided for coating and protecting an anode carbon block at room temperature.

本发明的有益效果为:The beneficial effects of the present invention are:

1、优化涂层生产的工艺和材料,研发一种增加涂层韧性的生产制造方法,作为新创材料增加韧性弹性的补强,在材料生产工艺中,增加一种抗氧化复合结合碳化硅晶须材料的生产工艺制程,碳化硅晶须主要一种方型晶体,根据结构差异有α型及β型两种形式,在此发明申请中,所选择的型号β型,制作高抗氧化材料的碳化硅晶须所用直径优选为0.2~0.5um,长度20~30um的区间分布,特点为长径比的单晶纤维,具有优良的抗高温性能和强度韧性,在结合于需要高温高强应用材质的增韧场合上,能更大的增强抗氧化材料的整体耐高温抗氧化和涂层高结合致密性,完全阻隔高温氧化气体的入侵腐蚀。1. Optimize the process and materials of coating production, develop a production method to increase the toughness of the coating, as a reinforcement for the toughness and elasticity of the new material, add a production process of an antioxidant composite combined with silicon carbide whisker material in the material production process. Silicon carbide whiskers are mainly a kind of square crystals, which have two forms, α and β, according to the structural differences. In this invention application, the selected model is β-type. The diameter of the silicon carbide whiskers used to make highly antioxidant materials is preferably 0.2~0.5um, and the length is distributed in the range of 20~30um. It is characterized by a single crystal fiber with an aspect ratio, excellent high temperature resistance and strength toughness. When combined with toughening occasions that require high temperature and high strength application materials, it can greatly enhance the overall high temperature resistance and oxidation resistance of the antioxidant material and the high bonding density of the coating, and completely block the invasion and corrosion of high temperature oxidizing gases.

2、意在生产工艺中,以材料碳化硅晶须30%、氧化铝55%、甲基纤维素5%,稀土增强剂10%,先以混料机混合30分钟,然后经过三辊机研磨,再将结合的材料以电炉800 ~1200℃高温反应6小时,将高温反应后的材料加入至含有硅烷偶联剂10%的水溶液,在高温未冷却下,以反应釜混合搅拌1小时后,即为本发明新创材料中,β型碳化硅晶须在和氧化铝在高温的共融结合作用下,粒子和粒子之间的致密性更高,此为抗氧化涂层材料的主要核心增韧优化的关键技术,加上碳化硅晶须本身材料的高导热系数,可以在施工在高温炭块时,因高导热效率,能快速将涂层中所含的水传统蒸发减少产生细纹空隙。2. In the production process, 30% silicon carbide whisker, 55% alumina, 5% methyl cellulose and 10% rare earth reinforcing agent are first mixed in a mixer for 30 minutes, then ground by a three-roll mill, and then the combined materials are reacted at a high temperature of 800-1200°C in an electric furnace for 6 hours. The materials after the high-temperature reaction are added to an aqueous solution containing 10% silane coupling agent, and mixed and stirred in a reactor for 1 hour at high temperature without cooling. The new material of the present invention is obtained. Under the eutectic bonding effect of β-type silicon carbide whiskers and alumina at high temperature, the density between particles is higher, which is the key technology for the toughening optimization of the main core of the antioxidant coating material. In addition, the high thermal conductivity of the silicon carbide whisker itself can quickly reduce the traditional evaporation of water contained in the coating to produce fine lines and voids during construction on high-temperature carbon blocks due to its high thermal conductivity efficiency.

3、在经过此生产工艺后的碳化硅晶须、氧化铝共同结合的材抖后,在加入至原抗氧化材料的生产组份中,其增韧和抗氧化的作用较传统只应用氧化铝结合硅酸盐的效果提升至少10%以上。在生产工艺中,在高温合成后加入硅烷偶联剂10%的水溶液,能促使碳化硅晶须的纤维与α型氧化铝的粒子之间结合的更紧密致实,主要技术核心的表现在材料涂布在阳极碳块时,由于晶须纤维在高温生产工艺的反应后,更加致密分散,让涂层整体的抗氧化氧化铝领颗粒产生更加致密和分散完整,在抗氧化的氧化铝粒子之间透过碳化硅晶须的补强结合,粒子和粒子之间产生协调致密作用,因此能较传统的高温抗氧化材料提升5%~8%的减少细纹空隙,提高5%~10%的提高高温抗氧化防护作用,减少原有少部份碳块表面不整造成施工时的鼓包开裂,和高温腐蚀气体侵入的风险降低,减少高温碳化损耗,更有效率的提高防护效果。基于上述特性本涂料特别适合在室温条件下对阳极炭块进行涂覆防护。3. After the silicon carbide whiskers and alumina are combined through this production process, when they are added to the production components of the original antioxidant material, their toughening and antioxidant effects are improved by at least 10% compared to the traditional application of only alumina combined with silicate. In the production process, adding a 10% aqueous solution of silane coupling agent after high-temperature synthesis can make the fiber of silicon carbide whisker and the particle of α-alumina more tightly bonded. The main technical core is that when the material is coated on the anode carbon block, the whisker fiber is more densely dispersed after the reaction of the high-temperature production process, making the anti-oxidation alumina collar particles of the coating more dense and dispersed. Through the reinforcement and bonding of silicon carbide whiskers between the anti-oxidation alumina particles, the particles and particles have a coordinated and dense effect. Therefore, compared with traditional high-temperature anti-oxidation materials, it can reduce fine lines and gaps by 5%~8%, improve high-temperature anti-oxidation protection by 5%~10%, reduce the bulging and cracking caused by the uneven surface of a small part of the original carbon block during construction, and reduce the risk of high-temperature corrosive gas intrusion, reduce high-temperature carbonization loss, and more efficiently improve the protection effect. Based on the above characteristics, this coating is particularly suitable for coating and protecting anode carbon blocks at room temperature.

4、在喷涂及加工过程中,由于本涂料中含有稀土增强剂,在制备过程中可以对涂料基础料进行改性,减少涂料基础料中的杂质含量,降低涂料喷涂后的气孔率,提高涂层致密性及抗老化性。综合提高涂层抗高温及强度。4. During the spraying and processing, since the coating contains rare earth enhancers, the coating base material can be modified during the preparation process, the impurity content in the coating base material can be reduced, the porosity of the coating after spraying can be reduced, and the density and aging resistance of the coating can be improved. The high temperature resistance and strength of the coating can be comprehensively improved.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本发明的流程示意图。FIG. 1 is a schematic diagram of the process of the present invention.

具体实施方式DETAILED DESCRIPTION

一种耐高温防腐防护涂料,包括基础料、添加料和硅烷偶联剂;基础料包括Al2O3、SiO2、Fe2O3、K2O、Na2O、CaCO3和水;添加料包括碳化硅晶须、氧化铝、甲基纤维素和稀土增强剂;稀土增强剂为镧、钇、钐的氧化物粉末,包括如下重量份物料:La2O325-30份,Y2O335-40份,SmO30-40份;添加料混入硅烷偶联剂中再加入基础料。A high-temperature resistant anti-corrosion protective coating comprises a base material, an additive and a silane coupling agent; the base material comprises Al2O3, SiO2, Fe2O3, K2O, Na2O, CaCO3 and water; the additive comprises silicon carbide whiskers, alumina, methyl cellulose and a rare earth reinforcing agent; the rare earth reinforcing agent is oxide powder of lanthanum, yttrium and samarium, comprising the following materials in parts by weight: 25-30 parts of La2O3 , 35-40 parts of Y2O3 and 30-40 parts of SmO; the additive is mixed into the silane coupling agent and then added into the base material.

耐高温防腐防护涂料包括如下重量份物料:添加基础料100份、添加料20-40份。基础料包括如下质量比物料:所述基础料为Al2O349.67%、SiO221.02%、Fe2O30.07%、K2O3.5%、Na2O6.7%、CaCO32.5%、其余为水。添加料包括如下质量比物料:所述添加料重量比为碳化硅晶须30%、氧化铝55%、甲基纤维素5%,稀土增强剂10%。所述硅烷偶联剂为质量分数10%的水溶液,硅烷偶联剂与添加料等体积混合。所述碳化硅晶须选用型号β型,碳化硅晶须颗粒直径为0.2~0.5um,长度20~30um。The high temperature resistant and anti-corrosion protective coating includes the following materials by weight: 100 parts of the base material and 20-40 parts of the additive. The base material includes the following materials in mass ratio: the base material is Al2O349.67%, SiO221.02%, Fe2O30.07%, K2O3.5%, Na2O6.7%, CaCO32.5%, and the rest is water. The additive includes the following materials in mass ratio: the weight ratio of the additive is 30% silicon carbide whisker, 55% alumina, 5% methyl cellulose, and 10% rare earth enhancer. The silane coupling agent is a 10% mass fraction aqueous solution, and the silane coupling agent and the additive are mixed in equal volumes. The silicon carbide whisker is selected from the β type, and the diameter of the silicon carbide whisker particles is 0.2~0.5um and the length is 20~30um.

一种耐高温防腐防护涂料制备方法,包括如下步骤:A method for preparing a high temperature resistant anticorrosion protective coating comprises the following steps:

S1、添加料使用混料机搅拌,然后混匀物料经过三辊机研磨;S1, the added materials are stirred using a mixer, and then the mixed materials are ground by a three-roll mill;

S2、再将研磨材料使用电炉800 ~1200℃下高温反应6小时,将高温反应后的材料加入硅烷偶联剂水溶液中,保持高温反应温度,在反应釜中混合搅拌1小时后制得混合添加料;S2, the ground material is then subjected to high temperature reaction at 800-1200° C. in an electric furnace for 6 hours, the material after high temperature reaction is added to the silane coupling agent aqueous solution, the high temperature reaction temperature is maintained, and the mixture is mixed and stirred in a reactor for 1 hour to obtain a mixed additive;

S3、S2中混合添加料加入基础料制得涂料。The mixed additives in S3 and S2 are added to the base material to prepare the coating.

所述S2中再将研磨材料使用电炉850℃下高温反应6小时。In S2, the ground material is subjected to high temperature reaction at 850° C. in an electric furnace for 6 hours.

一种耐高温防腐防护涂料应用方法,在室温条件下对阳极炭块进行涂覆防护。A method for applying a high temperature resistant anti-corrosion protective coating is provided for coating and protecting an anode carbon block at room temperature.

实施例Example

一、试验目的1. Purpose of the test

利用氧化铝陶瓷基抗氧化涂层材料在阳极炭块表面形成致密的抗氧化保护涂层,验证涂料对阳极炭块的保护作用,探索延长阳极炭块使用寿命,降低炭耗、二氧化碳排放的新路径。Alumina ceramic-based anti-oxidation coating materials are used to form a dense anti-oxidation protective coating on the surface of the anode carbon block, verify the protective effect of the coating on the anode carbon block, and explore new ways to extend the service life of the anode carbon block and reduce carbon consumption and carbon dioxide emissions.

二、试验过程2. Test process

1.试验材料成分1. Test material composition

本次试验采用氧化铝陶瓷基高温抗氧化涂层材料,主要成分包含Al2O3,SiO2,Fe2O3,K2O,Na2O等物质,其余为水,详细成分见下表:This test uses alumina ceramic-based high-temperature anti-oxidation coating materials, the main components of which include Al 2 O 3 , SiO 2 , Fe 2 O 3 , K 2 O, Na 2 O and other substances, and the rest is water. The detailed components are shown in the table below:

表1 高温抗氧化涂层材料成分表Table 1 High temperature anti-oxidation coating material composition

2.确定试验在电解四作业区八工区进行,选用8台试验槽(6425#、6426#、6427#、6437#、6438#、6439#、6440#、6441#),8台对比槽(6402#、6403#、6404#、6405#、6406#、6407#、6408#、6409#),跟踪使用效果。2. The test was carried out in the eighth work area of the fourth electrolysis operation area, and 8 test tanks (6425#, 6426#, 6427#, 6437#, 6438#, 6439#, 6440#, 6441#) and 8 comparison tanks (6402#, 6403#, 6404#, 6405#, 6406#, 6407#, 6408#, 6409#) were selected to track the use effect.

3.对阳极炭块进行喷涂,炭块竖面(2个大面、2个小面和4个斜坡面)和4个竖边棱角。炭块底部18cm高度以下不喷涂,喷1个小面上方的斜坡,其他斜坡和平台不喷涂,并通过培训、检查确保喷涂质量、涂层极转运质量,保证入槽的试验极100%合格。3. Spray the anode carbon blocks, the vertical surfaces (2 large surfaces, 2 small surfaces and 4 sloped surfaces) and the 4 vertical edges and corners of the carbon blocks. Do not spray below the height of 18cm at the bottom of the carbon blocks, spray the slope above 1 small surface, and do not spray other slopes and platforms. Ensure the spraying quality and coating pole transfer quality through training and inspection, and ensure that 100% of the test poles entering the tank are qualified.

4.第1个时间段(6月14日-7月17日,共计33天):即第一个换极周期,在新极入槽前测量试验极与对比极的新极高度(底掌至钢梁),该时间段内试验槽完成涂层极与槽内非涂层极的替换。4. The first time period (June 14 - July 17, a total of 33 days): that is, the first pole replacement cycle, the height of the new pole of the test pole and the comparison pole is measured (bottom to steel beam) before the new pole enters the slot. During this time period, the test slot completes the replacement of the coated pole and the uncoated pole in the slot.

4.第二周期(7月18日-8月8日,共计21天):自7月18日试验槽开始出残极起,通过测量试验槽和对比槽的残极的长、宽、高(底掌到钢梁),并观察对比残极外观情况。经过对试验数据分析和残极对比,符合提前延周期条件,经商议决定从8月8日起试验槽开始逐步延长周期。其中:6437#、6438#、6439#、6440#、6441#从8月9日开始由原33天周期延至34天,6425#、6426#、6427#从8月11日开始由原32天周期延至33天,对比槽保持原32天、33天周期不变。4. The second cycle (July 18 - August 8, a total of 21 days): Since the test tank began to produce residual poles on July 18, the length, width and height (bottom palm to steel beam) of the residual poles of the test tank and the comparison tank were measured, and the appearance of the residual poles was observed. After analyzing the test data and comparing the residual poles, it was determined that the conditions for early extension of the cycle were met. After discussion, it was decided that the test tank would gradually extend the cycle from August 8. Among them: 6437#, 6438#, 6439#, 6440#, and 6441# will be extended from the original 33-day cycle to 34 days starting from August 9, 6425#, 6426#, and 6427# will be extended from the original 32-day cycle to 33 days starting from August 11, and the comparison tank will maintain the original 32-day and 33-day cycles unchanged.

表2第二周期试验槽与对比槽单槽残极尺寸统计表Table 2 Statistics of residual pole sizes of single slots in the second cycle test slots and comparison slots

5.第三周期(8月8日-9月12日,共计34天):为统计试验槽一个完整周期下的数据,故该时间段自8月8日起计算。该时间段内试验极平均周期33.6天,较对比极多1.3天。5. The third period (August 8 - September 12, a total of 34 days): In order to collect data from a complete period of the test tank, this period is calculated from August 8. The average period of the test pole in this period is 33.6 days, 1.3 days more than the comparison pole.

表3第三周期试验槽与对比槽单槽残极尺寸统计表Table 3 Statistics of single slot residual pole sizes of the third cycle test slot and comparison slot

三、试验数据分析3. Experimental data analysis

1.第二周期1. Second cycle

通过对第2周期的试验槽和对比槽单槽残极尺寸统计,如上表2所示,按32天周期折算后的单槽平均厚度可知:试验槽各槽残极平均厚度总体较理想,其中,厚度最薄的是6426#,平均205.1mm,厚度最厚的是6441#,平均218.0mm,其它均在205mm到215mm之间;对比槽残极厚度最薄的6404#,平均176.8mm,厚度最厚的是6407#,平均200.4mm,其它均在180mm到196mm之间。按32天周期折算后的平均厚度,试验极211.8mm,较对比槽残极厚23.9mm,厚度优势明显,具备延1天周期条件。Through the statistics of the single-slot residual pole size of the test slot and the comparison slot in the second cycle, as shown in Table 2 above, the average thickness of the single slot converted according to the 32-day cycle shows that the average residual pole thickness of each slot in the test slot is generally ideal, among which the thinnest is 6426#, with an average of 205.1mm, the thickest is 6441#, with an average of 218.0mm, and the others are between 205mm and 215mm; the thinnest residual pole thickness of the comparison slot is 6404#, with an average of 176.8mm, the thickest is 6407#, with an average of 200.4mm, and the others are between 180mm and 196mm. The average thickness after conversion according to the 32-day cycle is 211.8mm for the test pole, which is 23.9mm thicker than the residual pole of the comparison slot, with obvious thickness advantage, and has the conditions for extending the cycle by 1 day.

表4第二周期残极尺寸分析表(㎜)Table 4 Analysis of residual pole size in the second cycle (mm)

第二周期内,试验槽6425#、6426#、6427#以及对比槽6402#、6403#、6405#、6406#、6407#为32天周期,试验槽6437#、6438#、6439#、6440#、6441#以及对比槽6404#、6408#、6409#均为33天周期,试验槽残极平均周期32.7天,较对比槽多0.6天。通过21天的残极测量与统计,试验极残极长、宽、厚度分别较对比极残极高18.8mm、15.5mm、15.8mm。按试验极平均每天的实际消耗值446.5÷32≈14mm来算,理论上试验槽完全可以支持延长一天换极周期,故从8月8日起试验槽周期全部延长一天。In the second cycle, the test tanks 6425#, 6426#, 6427# and the comparison tanks 6402#, 6403#, 6405#, 6406#, 6407# are 32-day cycles, the test tanks 6437#, 6438#, 6439#, 6440#, 6441# and the comparison tanks 6404#, 6408#, 6409# are 33-day cycles, and the average cycle of the residual poles in the test tanks is 32.7 days, 0.6 days longer than that of the comparison tanks. Through 21 days of residual pole measurement and statistics, the length, width and thickness of the residual poles of the test poles are 18.8mm, 15.5mm and 15.8mm higher than those of the residual poles of the comparison poles, respectively. According to the actual daily consumption value of the test poles of 446.5÷32≈14mm, the test tanks can theoretically support the extension of the pole replacement cycle by one day, so the cycles of all the test tanks will be extended by one day from August 8.

2.第三周期2. The third cycle

通过对第3周期的试验槽和对比槽单槽残极尺寸数据的统计,如上表所示。试验槽按33天周期折算单槽残极平均厚度:试验槽残极厚度最薄的是6426#,平均193.6mm,厚度最厚的是6439#、平均201.6mm,其它均在194mm到199mm之间。对比槽按32天周期折算单槽残极平均厚度:对比槽残极厚度最厚的是6404#,平均197.4,其他均在180mm到195mm之间。试验槽残极周期较对比槽多整整1天的情况下,试验槽残极平均厚度196.7mm,较对比槽残极厚7mm,残极最薄的槽(6426#)其厚度在对比槽中亦处中等水平。The statistics of the single-slot residual pole size data of the test tank and the comparison tank in the third cycle are shown in the table above. The average thickness of the single-slot residual pole of the test tank converted to a 33-day cycle: the thinnest residual pole thickness of the test tank is 6426#, with an average of 193.6mm, the thickest is 6439#, with an average of 201.6mm, and the others are between 194mm and 199mm. The average thickness of the single-slot residual pole of the comparison tank converted to a 32-day cycle: the thickest residual pole thickness of the comparison tank is 6404#, with an average of 197.4, and the others are between 180mm and 195mm. When the residual pole cycle of the test tank is one day longer than that of the comparison tank, the average residual pole thickness of the test tank is 196.7mm, which is 7mm thicker than the residual pole of the comparison tank. The thickness of the tank with the thinnest residual pole (6426#) is also at a medium level among the comparison tanks.

表5第三周期残极尺寸分析表(㎜)Table 5 Analysis of residual pole size in the third cycle (mm)

第三周期内,试验槽残极平均周期33.6天,较对比槽多1.3天。通过一个完整周期下残极的测量与统计,试验极残极长、宽、厚度分别较对比极残极高9.9mm、12.0mm、3.6mm。试验槽换极周期较对比槽多1.3天的情况下,其残极的长、宽、高仍略优于对比槽。In the third cycle, the average residual pole period of the test cell was 33.6 days, 1.3 days longer than that of the control cell. Through the measurement and statistics of the residual poles in a complete cycle, the length, width and thickness of the residual poles of the test poles were 9.9mm, 12.0mm and 3.6mm higher than those of the residual poles of the control poles, respectively. Even though the pole replacement period of the test cell was 1.3 days longer than that of the control cell, the length, width and height of the residual poles of the test cell were still slightly better than those of the control cell.

从现场试验数据分析,利用预焙阳极高温抗氧化涂层材料在阳极炭块表面形成致密的抗氧化保护涂层对阳极炭块有一定的保护作用。试验槽第3周期阳极炭块使用寿命相较于对比槽延长1.3天,并且试验槽各项指标平稳,其残极的长、宽、厚度和外形规整度均优于对比槽残极,试验效果明显。From the analysis of the field test data, the use of pre-baked anode high temperature anti-oxidation coating materials to form a dense anti-oxidation protective coating on the surface of the anode carbon block has a certain protective effect on the anode carbon block. The service life of the anode carbon block in the third cycle of the test tank was extended by 1.3 days compared with the control tank, and the various indicators of the test tank were stable. The length, width, thickness and shape regularity of the residual anode were better than those of the control tank residual anode, and the test effect was obvious.

四、对铝液质量的影响分析4. Analysis of the impact on the quality of aluminum liquid

对比分析试验槽与对比槽铁含量变化情况,掌握喷涂材料使用效果及影响。Compare and analyze the changes in iron content between the test tank and the control tank to understand the effects and impacts of the spraying materials.

1.铁含量变化:数据对比分析,试验槽铁含量基本稳定在0.10%~0.18%,对比槽铁含量在0.10%~0.19%之间,数据对比分析,试验槽铁含量较对比槽降低0.00042%。具体数据见下表6:1. Changes in iron content: Data comparison and analysis show that the iron content of the test tank is basically stable at 0.10% to 0.18%, and the iron content of the comparison tank is between 0.10% and 0.19%. Data comparison and analysis show that the iron content of the test tank is 0.00042% lower than that of the comparison tank. See Table 6 for specific data:

表6电解槽铁含量变化Table 6 Changes in iron content in electrolytic cells

通过对6月14日-9月23日试验槽和对比槽铁含量变化及异常情况的统计分析,试验槽除6425#、6426#、6440#,铁含量均稳定在0.15%以下外,其他均出现超标现象,试验槽铁含量平均值低于对比槽,整体平稳,槽内碳渣减少明显,有助于降低电解质压降。Through statistical analysis of the changes and abnormal conditions of iron content in the test tanks and comparison tanks from June 14 to September 23, it was found that except for 6425#, 6426# and 6440# test tanks, where the iron content was stable below 0.15%, the iron content in the others exceeded the standard. The average iron content in the test tanks was lower than that in the comparison tanks, and was generally stable. The carbon slag in the tanks was significantly reduced, which helped to reduce the electrolyte pressure drop.

2.硅含量变化:数据对比分析,试验槽硅含量基本稳定在0.040%~0.070%,对比槽硅含量在0.030%~0.060%之间,数据对比分析,试验槽铁含量较对比槽有所升高。具体数据见下表7:2. Silicon content changes: Data comparison and analysis show that the silicon content of the test tank is basically stable at 0.040% to 0.070%, and the silicon content of the comparison tank is between 0.030% and 0.060%. Data comparison and analysis show that the iron content of the test tank is higher than that of the comparison tank. See Table 7 below for specific data:

表7电解槽硅含量变化Table 7 Changes in silicon content in electrolytic cells

试验数据表明,试验槽硅含量稍高于对比槽硅含量。其中,试验槽6245#、6246#两台槽硅含量高于平均值,达到了0.06%~0.07%。对比槽硅含量基本保持平稳,平均值低于0.05%。The test data showed that the silicon content of the test tank was slightly higher than that of the comparison tank. Among them, the silicon content of the test tanks 6245# and 6246# was higher than the average value, reaching 0.06% to 0.07%. The silicon content of the comparison tank remained basically stable, with an average value of less than 0.05%.

此外,跟踪试验槽原铝液品位以及电解质中锂盐、钠盐等含量数据,表明涂料中K2O,Na2O等物质未对电解生产产生其他影响,各项数据无明显变化。In addition, the data on the grade of the original aluminum liquid in the test tank and the content of lithium salts and sodium salts in the electrolyte were tracked, indicating that substances such as K 2 O and Na 2 O in the coating had no other impact on the electrolytic production, and the data did not change significantly.

五、试验效益评价V. Experimental Benefit Evaluation

1.经济效益1. Economic Benefits

目前测试东兴铝业阳极炭块更换周期基本保持在32天~33天,采用抗氧化涂层材料后可有效减少阳极炭块表面高温氧化腐蚀,延长使用周期,提高原铝质量、减少二氧化碳和碳渣的排放,降低吨铝碳耗生产成本。根据此次试验,采用抗氧化涂层阳极炭块,延长阳极炭块使用周期1天,降低炭耗15.4kg/t-Al,延长1天以阳极炭块采购价7800元/t计算,则降低炭耗成本120.1元/t-Al,则单系列节省成本5404.5万元,刨除人工、材料等综合成本24.88元/t-Al,每年直接经济效益达4356.9万元,经济效益显著。At present, the replacement cycle of Dongxing Aluminum's anode carbon blocks is basically maintained at 32 to 33 days. The use of anti-oxidation coating materials can effectively reduce high-temperature oxidation corrosion on the surface of anode carbon blocks, extend the service life, improve the quality of raw aluminum, reduce the emission of carbon dioxide and carbon slag, and reduce the carbon consumption per ton of aluminum. According to this test, the use of anti-oxidation coating anode carbon blocks can extend the service life of anode carbon blocks by 1 day and reduce carbon consumption by 15.4kg/t-Al. If the purchase price of anode carbon blocks is 7,800 yuan/t for 1 day, the carbon consumption cost can be reduced by 120.1 yuan/t-Al, and the cost of a single series can be saved by 54.045 million yuan. Excluding the comprehensive cost of labor, materials, etc. of 24.88 yuan/t-Al, the direct economic benefits reach 43.569 million yuan per year, which is a significant economic benefit.

2.社会效益2. Social Benefits

(1)吨铝可减少CO2排放56.5kg,年降低CO2排放2.54万吨,符合国家倡导的节能降耗理念及实现碳达峰、碳中和的目标和美好愿景。(1) Each ton of aluminum can reduce CO2 emissions by 56.5 kg, and reduce CO2 emissions by 25,400 tons per year, which is in line with the country's energy-saving and consumption-reduction concept and the goal and beautiful vision of achieving carbon peak and carbon neutrality.

(2)年换极量减少5600余块,能够较大幅度降低工人劳动强度,提高酒钢集团东兴铝业技术水平和产品的市场竞争力、影响力,为酒钢集团和地方产业转型升级起到示范作用。详见下表:(2) The annual replacement of poles is reduced by more than 5,600 pieces, which can significantly reduce the labor intensity of workers, improve the technical level of Jiugang Group Dongxing Aluminum and the market competitiveness and influence of its products, and play a demonstration role in the transformation and upgrading of Jiugang Group and local industries. See the table below for details:

表8经济效益测算表Table 8 Economic Benefit Calculation Table

六、试验总结及建议VI. Experimental Summary and Suggestions

1.总结1. Summary

(1)通过三个周期的试验,从残极外形、残极厚度以及原铝质量等多方面证实了高温抗氧化涂层材料对碳素阳极具有优良的抗氧化作用,可以达到阳极炭块在同等条件下延长1天使用周期的目的,实现阳极炭耗降低15.4kg/t-Al。(1) Through three cycles of testing, it was confirmed from multiple aspects such as the residual anode shape, residual anode thickness and original aluminum quality that the high-temperature antioxidant coating material has excellent antioxidant effect on carbon anodes, which can achieve the purpose of extending the service life of anode carbon blocks by 1 day under the same conditions and reduce anode carbon consumption by 15.4kg/t-Al.

(2)试验过程中,吨铝综合成本增加24.88元/吨铝,试验后,阳极炭块在同等条件下延长1天,产生综合效益121.7元/吨铝。则500kA单条系列年产生效益4356.9万元。(2) During the test, the comprehensive cost per ton of aluminum increased by 24.88 yuan/ton of aluminum. After the test, the anode carbon block was extended for one day under the same conditions, generating a comprehensive benefit of 121.7 yuan/ton of aluminum. The annual benefit of a single 500kA series is 43.569 million yuan.

(3)此次试验选定的试验槽极具代表性,共8台槽,包含32天周期3台槽、33天周期5台槽,其中33天周期占比63%。试验槽均延长一天周期,成功率100%。(3) The test tanks selected for this test are very representative, with a total of 8 tanks, including 3 tanks with a 32-day cycle and 5 tanks with a 33-day cycle, of which the 33-day cycle accounts for 63%. The test tanks all extended their cycles by one day, with a success rate of 100%.

(4)经工区对试验期间电解槽运行情况的观察,未发现该涂层材料对原铝品位和电解质体系有不良影响。(4) The work area observed the operation of the electrolytic cell during the test and found that the coating material had no adverse effects on the original aluminum grade and the electrolyte system.

(5)通过成本预算,使用涂层阳极,能降低吨铝碳耗,大幅节约费用成本,给公司带来可观的经济效益及环保效益。(5) Through cost budgeting, the use of coated anodes can reduce carbon consumption per ton of aluminum, significantly save costs, and bring considerable economic and environmental benefits to the company.

(6)一种耐高温防腐防护涂料,包括基础料、添加料和硅烷偶联剂;基础料包括Al2O3、SiO2、Fe2O3、K2O、Na2O、CaCO3和水;添加料包括碳化硅晶须、氧化铝、甲基纤维素和稀土增强剂;稀土增强剂为镧、钇、钐的氧化物粉末,包括如下重量份物料:La2O325-30份,Y2O335-40份,SmO30-40份;添加料混入硅烷偶联剂中再加入基础料。耐高温防腐防护涂料包括如下重量份物料:添加基础料100份、添加料20-40份。基础料包括如下质量比物料:所述基础料为Al2O349.67%、SiO221.02%、Fe2O30.07%、K2O3.5%、Na2O6.7%、CaCO32.5%、其余为水。添加料包括如下质量比物料:所述添加料重量比为碳化硅晶须30%、氧化铝55%、甲基纤维素5%,稀土增强剂10%。所述硅烷偶联剂为质量分数10%的水溶液,硅烷偶联剂与添加料等体积混合。所述碳化硅晶须选用型号β型,碳化硅晶须颗粒直径为0.2~0.5um,长度20~30um。通过稀土增强剂可以对涂料进行改性,由此进一步提高涂层致密性,同时提高涂层的耐高温性能。因此能较传统的高温抗氧化材料提升5%~8%的减少细纹空隙,提高5%~10%的提高高温抗氧化防护作用,减少原有少部份碳块表面不整造成施工时的鼓包开裂,和高温腐蚀气体侵入的风险降低,减少高温碳化损耗,更有效率的提高防护效果。(6) A high temperature resistant anti-corrosion protective coating, comprising a base material, an additive and a silane coupling agent; the base material comprises Al2O3, SiO2, Fe2O3, K2O, Na2O, CaCO3 and water; the additive comprises silicon carbide whiskers, alumina, methyl cellulose and a rare earth reinforcing agent; the rare earth reinforcing agent is an oxide powder of lanthanum, yttrium and samarium, comprising the following materials by weight: 25-30 parts of La2O3 , 35-40 parts of Y2O3 , and 30-40 parts of SmO3; the additive is mixed into the silane coupling agent and then added to the base material. The high temperature resistant anti-corrosion protective coating comprises the following materials by weight: 100 parts of the base material and 20-40 parts of the additive. The base material includes the following materials in mass ratio: the base material is Al2O3 49.67%, SiO2 21.02%, Fe2O3 0.07%, K2O 3.5%, Na2O 6.7%, CaCO3 2.5%, and the rest is water. The additive includes the following materials in mass ratio: the weight ratio of the additive is 30% silicon carbide whisker, 55% alumina, 5% methyl cellulose, and 10% rare earth enhancer. The silane coupling agent is a 10% mass fraction aqueous solution, and the silane coupling agent and the additive are mixed in equal volumes. The silicon carbide whisker is selected from the β type, and the diameter of the silicon carbide whisker particles is 0.2~0.5um and the length is 20~30um. The coating can be modified by the rare earth enhancer, thereby further improving the density of the coating and improving the high temperature resistance of the coating. Therefore, compared with traditional high-temperature antioxidant materials, it can reduce fine lines and voids by 5%~8%, improve high-temperature antioxidant protection by 5%~10%, reduce the risk of bulging and cracking during construction caused by the uneven surface of a small number of original carbon blocks, and reduce the risk of high-temperature corrosive gas intrusion, reduce high-temperature carbonization loss, and more efficiently improve the protection effect.

Claims (9)

1.一种耐高温防腐防护涂料,其特征在于包括基础料、添加料和硅烷偶联剂;基础料包括Al2O3、SiO2、Fe2O3、K2O、Na2O、CaCO3和水;添加料包括碳化硅晶须、氧化铝、甲基纤维素和稀土增强剂;稀土增强剂为镧、钇、钐的氧化物粉末,包括如下重量份物料:La2O325-30份,Y2O335-40份,SmO30-40份;添加料混入硅烷偶联剂中再加入基础料。1. A high temperature resistant anti-corrosion protective coating, characterized by including base materials, additives and silane coupling agents; the base materials include Al 2 O 3 , SiO 2 , Fe 2 O 3 , K 2 O, Na 2 O, CaCO 3 and water; additives include silicon carbide whiskers, alumina, methylcellulose and rare earth reinforcing agents; the rare earth reinforcing agents are oxide powders of lanthanum, yttrium and samarium, including the following parts by weight of materials: La 2 O 3 25- 30 parts, Y 2 O 3 35-40 parts, SmO 30-40 parts; the additives are mixed into the silane coupling agent and then the base material is added. 2.根据权利要求1所述一种耐高温防腐防护涂料,其特征在于包括如下重量份物料:添加基础料100份、添加料20-40份。2. A high-temperature resistant anti-corrosion protective coating according to claim 1, characterized in that it includes the following parts by weight of materials: 100 parts of base material and 20-40 parts of additives. 3.根据权利要求1所述一种耐高温防腐防护涂料,其特征在于包括如下质量比物料:所述基础料为Al2O349.67%、SiO221.02%、Fe2O30.07%、K2O3.5%、Na2O6.7%、CaCO32.5%、其余为水。3. A high temperature resistant anti-corrosion protective coating according to claim 1, characterized in that it includes the following mass ratio materials: the base material is Al 2 O 3 49.67%, SiO 2 21.02%, Fe 2 O 3 0.07%, K 2 O3.5%, Na 2 O6.7%, CaCO 3 2.5%, and the rest is water. 4.根据权利要求1所述一种耐高温防腐防护涂料,其特征在于包括如下质量比物料:所述添加料重量比为碳化硅晶须30%、氧化铝55%、甲基纤维素5%,稀土增强剂10%。4. A kind of high temperature resistant anti-corrosion protective coating according to claim 1, characterized in that it includes the following mass ratio materials: the weight ratio of the additives is 30% silicon carbide whiskers, 55% alumina, and 5% methyl cellulose. , 10% rare earth enhancer. 5.根据权利要求1所述一种耐高温防腐防护涂料,其特征在于所述硅烷偶联剂为质量分数10%的水溶液,硅烷偶联剂与添加料等体积混合。5. A high-temperature resistant anti-corrosion protective coating according to claim 1, characterized in that the silane coupling agent is an aqueous solution with a mass fraction of 10%, and the silane coupling agent is mixed with additives in equal volumes. 6.根据权利要求1所述一种耐高温防腐防护涂料,其特征在于所述碳化硅晶须选用型号β型,碳化硅晶须颗粒直径为0.2~0.5um,长度20~30um。6. A high-temperature resistant anti-corrosion protective coating according to claim 1, characterized in that the silicon carbide whiskers are of beta type, the diameter of the silicon carbide whisker particles is 0.2~0.5um, and the length is 20~30um. 7.根据权利要求1所述一种耐高温防腐防护涂料制备方法,其特征在于包括如下步骤:7. A method for preparing high temperature resistant anti-corrosion protective coating according to claim 1, characterized in that it includes the following steps: S1、添加料使用混料机搅拌,然后混匀物料经过三辊机研磨;S1. Use a mixer to stir the additive materials, and then grind the mixed materials through a three-roller machine; S2、再将研磨材料使用电炉800 ~1200℃下高温反应6小时,将高温反应后的材料加入硅烷偶联剂水溶液中,保持高温反应温度,在反应釜中混合搅拌1小时后制得混合添加料;S2. Then use an electric furnace to react the ground materials at high temperature at 800 ~ 1200°C for 6 hours. Add the high-temperature reaction materials to the silane coupling agent aqueous solution, maintain the high-temperature reaction temperature, and mix and stir in the reactor for 1 hour to obtain the mixed addition. material; S3、S2中混合添加料加入基础料制得涂料。The mixed additives in S3 and S2 are added to the base material to prepare the coating. 8.根据权利要求1所述一种耐高温防腐防护涂料制备方法,其特征在于所述S2中再将研磨材料使用电炉850℃下高温反应6小时。8. A method for preparing high-temperature resistant anti-corrosion protective coating according to claim 1, characterized in that in the step S2, the grinding material is reacted at a high temperature of 850°C in an electric furnace for 6 hours. 9.根据权利要求1所述一种耐高温防腐防护涂料应用方法,其特征在于在室温条件下对阳极炭块进行涂覆防护。9. A method for applying high temperature resistant anti-corrosion protective coating according to claim 1, characterized in that the anode carbon block is coated and protected at room temperature.
CN202311859703.5A 2023-12-30 2023-12-30 High-temperature-resistant anti-corrosion protective coating, preparation and application methods thereof Pending CN117567887A (en)

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CN104109406A (en) * 2014-05-27 2014-10-22 中国科学院过程工程研究所 Water-based protective coating capable of adhering to high temperature billet and preparation method thereof
CN104974638A (en) * 2015-06-30 2015-10-14 北京富耐恩电子设备有限公司 Sand-textured epoxy powdery paint
CN108774462A (en) * 2018-06-08 2018-11-09 湖南航天三丰科工有限公司 A kind of room curing and high temperature resistant anticorrosive paint and preparation method thereof
CN116875097A (en) * 2023-06-16 2023-10-13 中国科学院金属研究所 A high-temperature and corrosion-resistant silicate coating with ultra-high resistance and its preparation method and application

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103360821A (en) * 2012-03-31 2013-10-23 攀钢集团攀枝花钢铁研究院有限公司 Metal protective paint and application thereof, and hot-dip metal material
CN104109406A (en) * 2014-05-27 2014-10-22 中国科学院过程工程研究所 Water-based protective coating capable of adhering to high temperature billet and preparation method thereof
CN104974638A (en) * 2015-06-30 2015-10-14 北京富耐恩电子设备有限公司 Sand-textured epoxy powdery paint
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