CN117584588A - Heating device for multi-layer multi-cavity laminator, multi-layer multi-cavity laminator and lamination method - Google Patents

Heating device for multi-layer multi-cavity laminator, multi-layer multi-cavity laminator and lamination method Download PDF

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CN117584588A
CN117584588A CN202311459985.XA CN202311459985A CN117584588A CN 117584588 A CN117584588 A CN 117584588A CN 202311459985 A CN202311459985 A CN 202311459985A CN 117584588 A CN117584588 A CN 117584588A
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heating unit
metal mesh
elastic metal
cavity
laminator
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王孝磊
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Qinhuangdao Boguan Technology Co ltd
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Qinhuangdao Boguan Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F19/00Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
    • H10F19/80Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

本发明涉及多层多腔层压机的加热装置、多层多腔层压机及层压方法,加热装置包括电控伸缩机构连接的第一加热单元、第二加热单元和第三加热单元;第一加热单元包括第一弹性金属网,第一弹性金属网内部嵌入安装有多个第一导热管,第一弹性金属网上表面铺设有顶部隔热板,第一弹性金属网下表面铺设有第一层压板;第二加热单元包括第二弹性金属网,第二弹性金属网内部嵌入安装有多个第二导热管,第二弹性金属网上下表面均铺设有第二层压板;第三加热单元包括第三弹性金属网,第三弹性金属网内部嵌入安装有多个第三导热管,第三弹性金属网上表面铺设有第三层压板,第三弹性金属网下表面铺设有底部隔热板;解决光伏组件挤压破损、受热不均匀的问题。

The invention relates to a heating device of a multi-layer multi-cavity laminator, a multi-layer multi-cavity laminator and a lamination method. The heating device includes a first heating unit, a second heating unit and a third heating unit connected by an electronically controlled telescopic mechanism; The first heating unit includes a first elastic metal mesh, a plurality of first heat conduction pipes are embedded and installed inside the first elastic metal mesh, a top heat insulation plate is laid on the surface of the first elastic metal mesh, and a third thermal insulation plate is laid on the lower surface of the first elastic metal mesh. A layer of laminate; the second heating unit includes a second elastic metal mesh, a plurality of second heat conduction pipes are embedded inside the second elastic metal mesh, and the second laminate is laid on the upper and lower surfaces of the second elastic metal mesh; the third heating unit It includes a third elastic metal mesh, a plurality of third heat conduction pipes are embedded inside the third elastic metal mesh, a third laminate is laid on the surface of the third elastic metal mesh, and a bottom heat insulation plate is laid on the lower surface of the third elastic metal mesh; Solve the problems of extrusion damage and uneven heating of photovoltaic modules.

Description

多层多腔层压机的加热装置、多层多腔层压机及层压方法Heating device for multi-layer multi-cavity laminator, multi-layer multi-cavity laminator and lamination method

技术领域Technical field

本发明涉及层压机技术领域,尤其是涉及多层多腔层压机的加热装置、多层多腔层压机及层压方法。The present invention relates to the technical field of laminators, and in particular to a heating device for a multi-layer multi-cavity laminator, a multi-layer multi-cavity laminator and a lamination method.

背景技术Background technique

随着我国光伏产业的发展越来越成熟,规模不断壮大,从光伏产品的生产设备到光伏产品的质量都需要进一步提升,才能满足迅速发展的市场需求。由于市场对光伏组件质量的要求越来越高,且光伏组件的面积也越来越大,因此对光伏组件层压机的要求也随之提高。光伏组件层压机是光伏组件生产过程中的核心设备。As my country's photovoltaic industry develops more and more maturely and its scale continues to grow, everything from photovoltaic product production equipment to photovoltaic product quality needs to be further improved to meet the rapidly developing market demand. As the market's requirements for the quality of photovoltaic modules are getting higher and higher, and the area of photovoltaic modules is getting larger and larger, the requirements for photovoltaic module laminators are also increasing. Photovoltaic module laminator is the core equipment in the photovoltaic module production process.

专利CN 201720435400.4公开了一种快速加热且加热均匀的层压机,活动压板内部为空腔,通过在活动压板中设置有放置板,放置板上开设有限位槽,限位槽将发热管固定卡合,使发热管发热的能量直接作用在活动压板上,发热管上方产生的热量可直接作用在活动压板上方,发热管被限位槽卡合,使发热管产生的热量受到限位槽的限制,无法直接作用在活动压板下方,无法实现对活动压板的均匀受热,同时,在层压合片过程中由于直接接触材料而导致挤压受损的问题及生产过程中成品率低的问题,无法满足产品性能、外观标准要求的同时,提高了生产成本。Patent CN 201720435400.4 discloses a laminator that heats quickly and evenly. The inside of the movable pressing plate is a cavity. A placing plate is provided in the movable pressing plate. A limiting slot is provided on the placing plate. The limiting slot fixes the heating tube. When combined, the heating energy of the heating tube directly acts on the movable pressure plate. The heat generated above the heating tube can directly act on the top of the movable pressure plate. The heating tube is engaged by the limiting groove, so that the heat generated by the heating tube is limited by the limiting groove. , cannot directly act under the movable platen, and cannot achieve uniform heating of the movable platen. At the same time, the problem of extrusion damage due to direct contact with materials during the lamination process and the problem of low yield during the production process cannot be achieved. While meeting product performance and appearance standard requirements, it also increases production costs.

因此,针对上述问题本发明急需提供多层多腔层压机的加热装置、多层多腔层压机及层压方法。Therefore, in order to solve the above problems, the present invention urgently needs to provide a heating device for a multi-layer multi-cavity laminator, a multi-layer multi-cavity laminator and a lamination method.

发明内容Contents of the invention

本发明的目的在于提供多层多腔层压机的加热装置、多层多腔层压机及层压方法,通过多层多腔层压机的加热装置、多层多腔层压机及层压方法的设计以解决现有技术中存在的光伏组件在挤压过程中,发生破损、受热不均匀的现象,从而影响产品质量、不符合标准要求的技术问题。The object of the present invention is to provide a heating device for a multi-layer multi-cavity laminator, a multi-layer multi-cavity laminator and a lamination method. The pressing method is designed to solve the technical problems existing in the existing technology, such as damage and uneven heating of photovoltaic modules during the extrusion process, thereby affecting product quality and failing to meet standard requirements.

为了解决上述问题,本发明主要提供如下技术方案:In order to solve the above problems, the present invention mainly provides the following technical solutions:

一方面,本发明提供一种多层多腔层压机的加热装置,由上到下依次包括:第一加热单元、第二加热单元和第三加热单元,第一加热单元、第二加热单元和第三加热单元通过电控伸缩机构连接;On the one hand, the present invention provides a heating device for a multi-layer multi-cavity laminator, which includes from top to bottom: a first heating unit, a second heating unit and a third heating unit. The first heating unit, the second heating unit It is connected to the third heating unit through an electronically controlled telescopic mechanism;

第一加热单元包括第一弹性金属网,第一弹性金属网内部嵌入安装有多个第一导热管,第一弹性金属网上表面铺设有顶部隔热板,第一弹性金属网下表面铺设有第一层压板;The first heating unit includes a first elastic metal mesh, a plurality of first heat conduction pipes are embedded and installed inside the first elastic metal mesh, a top heat insulation plate is laid on the surface of the first elastic metal mesh, and a third thermal insulation plate is laid on the lower surface of the first elastic metal mesh. laminate;

第二加热单元包括第二弹性金属网,第二弹性金属网内部嵌入安装有多个第二导热管,第二弹性金属网上下表面均铺设有第二层压板;The second heating unit includes a second elastic metal mesh, a plurality of second heat conduction pipes are embedded and installed inside the second elastic metal mesh, and a second laminate is laid on the upper and lower surfaces of the second elastic metal mesh;

第三加热单元包括第三弹性金属网,第三弹性金属网内部嵌入安装有多个第三导热管,第三弹性金属网上表面铺设有第三层压板,第三弹性金属网下表面铺设有底部隔热板;The third heating unit includes a third elastic metal mesh. A plurality of third heat conduction pipes are embedded inside the third elastic metal mesh. A third laminate is laid on the surface of the third elastic metal mesh. A bottom layer is laid on the lower surface of the third elastic metal mesh. insulation panels;

还包括控制器和操作面板,操作面板与控制器电连接,电控伸缩机构、第一导热管、第二导热管和第三导热管均与控制器电连接。It also includes a controller and an operating panel, the operating panel is electrically connected to the controller, and the electronically controlled telescopic mechanism, the first heat conduction pipe, the second heat conduction pipe and the third heat conduction pipe are all electrically connected to the controller.

进一步的,电控伸缩机构包括四个第一电控伸缩杆和四个第二电控伸缩杆,第一加热单元通过第一电控伸缩杆与第二加热单元连接,第二加热单元通过第二电控伸缩杆与第三加热单元连接;第一电控伸缩杆和第二电控伸缩杆均与控制器电连接。Further, the electronically controlled telescopic mechanism includes four first electronically controlled telescopic rods and four second electronically controlled telescopic rods. The first heating unit is connected to the second heating unit through the first electronically controlled telescopic rods, and the second heating unit is connected through the first electronically controlled telescopic rod. The two electronically controlled telescopic rods are connected to the third heating unit; the first electronically controlled telescopic rod and the second electronically controlled telescopic rod are both electrically connected to the controller.

进一步的,各第一电控伸缩杆位于第一加热单元和第二加热单元之间,一端垂直贯穿第一加热单元的顶角处,另一端垂直贯穿第二加热单元的顶角处;各第二电控伸缩杆位于第二加热单元和第三加热单元之间,一端垂直贯穿第二加热单元的顶角处,另一端垂直贯穿第三加热单元的顶角处;第一电控伸缩杆能使第一加热单元和第二加热单元盖合,第二电控伸缩杆能使第二加热单元和第三加热单元盖合。Further, each first electronically controlled telescopic rod is located between the first heating unit and the second heating unit, with one end vertically penetrating through the top corner of the first heating unit, and the other end vertically penetrating the top corner of the second heating unit; Two electronically controlled telescopic rods are located between the second heating unit and the third heating unit, with one end vertically penetrating the top corner of the second heating unit and the other end vertically penetrating the top corner of the third heating unit; the first electronically controlled telescopic rod can The first heating unit and the second heating unit are closed, and the second electrically controlled telescopic rod can close the second heating unit and the third heating unit.

进一步的,各第一导热管沿第一弹性金属网长度方向均匀布设在第一弹性金属网内;各第二导热管沿第二弹性金属网长度方向均匀布设在第二弹性金属网内;各第三导热管沿第三弹性金属网长度方向均匀布设在第三弹性金属网内。Further, each first heat-conducting tube is evenly arranged in the first elastic metal mesh along the length direction of the first elastic metal mesh; each second heat-conducting tube is evenly arranged in the second elastic metal mesh along the length direction of the second elastic metal mesh; The third heat-conducting pipes are evenly distributed in the third elastic metal mesh along the length direction of the third elastic metal mesh.

进一步的,第一弹性金属网、第二弹性金属网和第三弹性金属网材质均为铜;顶部隔热板和底部隔热板上均涂敷有铝聚酯。Further, the first elastic metal mesh, the second elastic metal mesh and the third elastic metal mesh are all made of copper; the top heat insulation plate and the bottom heat insulation plate are coated with aluminum polyester.

进一步的,第一层压板下板面设有第一凹型槽,位于第二弹性金属网上方的第二层压板的上端面设有第二上凹槽,第一凹型槽和第二上凹槽形成第一层压腔体;位于第二弹性金属网下方的第二层压板的下板面设有第二下凹槽,第三层压板上板面设有第三凹槽,第二下凹槽和第三凹槽形成第二层压腔体。Further, the lower surface of the first laminate plate is provided with a first concave groove, and the upper end surface of the second laminate plate located above the second elastic metal mesh is provided with a second upper groove, the first concave groove and the second upper groove. A first laminated cavity is formed; the lower plate surface of the second laminate plate located under the second elastic metal mesh is provided with a second lower groove, the upper surface of the third laminate plate is provided with a third groove, and the second lower groove is provided on the upper surface of the third laminate plate. The groove and the third groove form a second lamination cavity.

进一步的,第二加热单元上安装有温度感应器,温度感应器与控制器电连接。Further, a temperature sensor is installed on the second heating unit, and the temperature sensor is electrically connected to the controller.

另一方面,本发明提供一种多层多腔层压机,包括底座,底座上固定安装有框架,底座内开设有凹槽;On the other hand, the present invention provides a multi-layer multi-cavity laminating machine, which includes a base, a frame is fixedly installed on the base, and a groove is provided in the base;

还包括多个并排的上述所述的多层多腔层压机的加热装置,各多层多腔层压机的加热装置的底部通过可伸缩的支撑机构与凹槽固接,各多层多腔层压机的加热装置的顶部通过升降机构与框架固接;It also includes a plurality of side-by-side heating devices of the above-mentioned multi-layer multi-cavity laminator. The bottom of the heating device of each multi-layer multi-cavity laminator is fixedly connected to the groove through a telescopic support mechanism. The top of the heating device of the cavity laminator is fixedly connected to the frame through a lifting mechanism;

支撑机构和升降机构均与控制器电连接。Both the support mechanism and the lifting mechanism are electrically connected to the controller.

进一步的,操作面板安装在底座外侧。Further, the operation panel is installed on the outside of the base.

再一方面,本发明提供一种多层多腔层压机的层压方法,所述多层多腔层压机的层压方法为利用上述所述的多层多腔层压机对光伏组件的各层材料进行层压,包括如下步骤:In another aspect, the present invention provides a lamination method of a multi-layer multi-cavity laminator. The lamination method of the multi-layer multi-cavity laminator is to use the above-mentioned multi-layer multi-cavity laminator to laminate photovoltaic modules. Each layer of material is laminated, including the following steps:

S1将光伏组件的各层材料输送至第一加热单元和第二加热单元之间和/或第二加热单元和第三加热单元之间,对各层材料进行挤压、加热处理一段时间后,得到粘合的各层材料;S1 transports each layer of material of the photovoltaic module between the first heating unit and the second heating unit and/or between the second heating unit and the third heating unit. After extruding and heating the materials for a period of time, Obtain bonded layers of materials;

S2将粘合的各层材料进行降温处理,得到光伏组件。S2 performs cooling treatment on the bonded layers of materials to obtain photovoltaic modules.

本发明提供的多层多腔层压机的加热装置、多层多腔层压机及层压方法与现有技术相比具有以下进步:Compared with the existing technology, the heating device of the multi-layer multi-cavity laminator, the multi-layer multi-cavity laminator and the lamination method provided by the present invention have the following improvements:

一方面,本发明提供了一种多层多腔层压机的加热装置,通过在第一加热单元、第二加热单元和第三加热单元内分别设有第一弹性金属网、第二弹性金属网和第三弹性金属网,在第一弹性金属网、第二弹性金属网和第三弹性金属网内分别设有第一导热管、第二导热管和第三导热管,启动导热管进行加热时,弹性金属网具有较好的导热性,使光伏组件能够均匀的受热,装置顶部隔热板和底部隔热板的设计,起到保温的作用,并防止工作人员烫伤。On the one hand, the present invention provides a heating device for a multi-layer multi-cavity laminator. A first elastic metal mesh, a second elastic metal mesh are respectively provided in the first heating unit, the second heating unit and the third heating unit. The first elastic metal mesh, the second elastic metal mesh and the third elastic metal mesh are respectively provided with a first heat conduction pipe, a second heat conduction pipe and a third heat conduction pipe. The heat conduction pipes are started for heating. At the same time, the elastic metal mesh has good thermal conductivity, allowing the photovoltaic modules to be heated evenly. The design of the top and bottom heat insulation panels of the device plays a role in heat preservation and prevents workers from being scalded.

另一方面,本发明提供了一种多层多腔层压机,多层多腔层压机采用上述的多层多腔层压机的加热装置,第一弹性金属网、第二弹性金属网和第三弹性金属网具有较高的强度和韧性,并且具有一定的弹性,在挤压受力时起到缓冲的作用,对光伏组件起到保护的作用,防止受力过程中发生裂缝产生破损,使光伏组件受力更加均匀。On the other hand, the present invention provides a multi-layer multi-cavity laminating machine. The multi-layer multi-cavity laminating machine adopts the above-mentioned heating device of the multi-layer multi-cavity laminating machine. The first elastic metal mesh and the second elastic metal mesh are And the third elastic metal mesh has high strength and toughness, and has a certain elasticity. It plays a buffering role when being squeezed and stressed, and plays a protective role in the photovoltaic modules to prevent cracks and damage during the stress process. , making the force on the photovoltaic modules more uniform.

再一方面,本发明提供了一种多层多腔层压机的层压方法,光伏组件各层材料放入层压机中进行挤压过程中,能够均匀加热、受力,有效避免了光伏组件挤压受损,提高了成品率,并满足产品质量和外观要求,从而大大降低了生产成本。On the other hand, the present invention provides a lamination method of a multi-layer multi-cavity laminator. When the materials of each layer of the photovoltaic module are put into the laminator for extrusion, they can be heated and stressed evenly, effectively avoiding the problem of photovoltaic Components are extruded and damaged, the yield is improved, and product quality and appearance requirements are met, thereby greatly reducing production costs.

附图说明Description of drawings

为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly explain the specific embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings that need to be used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description The drawings illustrate some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting any creative effort.

图1为本发明中所述多层多腔层压机的加热装置的结构示意图(打开状态的主视立体图);Figure 1 is a schematic structural view of the heating device of the multi-layer multi-cavity laminator of the present invention (front perspective view in the open state);

图2为本发明中所述多层多腔层压机的结构示意图(前视立体图);Figure 2 is a schematic structural diagram (front perspective view) of the multi-layer multi-cavity laminating machine according to the present invention;

图3为本发明中所述多层多腔层压机的加热装置的结构示意图(盖合状态的主视立体图);Figure 3 is a schematic structural view of the heating device of the multi-layer multi-cavity laminator of the present invention (a front perspective view in a closed state);

图4为本发明中所述第一加热单元的结构示意图(纵向剖视图);Figure 4 is a schematic structural diagram (longitudinal cross-sectional view) of the first heating unit in the present invention;

图5为本发明中所述第二加热单元的结构示意图(纵向剖视图);Figure 5 is a schematic structural diagram (longitudinal cross-sectional view) of the second heating unit in the present invention;

图6为本发明中所述第三加热单元的结构示意图(纵向剖视图);Figure 6 is a schematic structural diagram (longitudinal cross-sectional view) of the third heating unit in the present invention;

图7为本发明中所述第一弹性金属网的结构示意图(横向剖视图);Figure 7 is a schematic structural diagram (transverse cross-sectional view) of the first elastic metal mesh in the present invention;

图8为本发明中所述底座的爆炸图;Figure 8 is an exploded view of the base in the present invention;

图9为本发明中所述框架的爆炸图;Figure 9 is an exploded view of the frame of the present invention;

图10为本发明中所述多层多腔层压机电路连接关系图。Figure 10 is a circuit connection diagram of the multi-layer multi-cavity laminator in the present invention.

附图标记说明:Explanation of reference symbols:

1、第一加热单元;101、第一弹性金属网;102、第一导热管;103、顶部隔热板;104、第一层压板;2、第二加热单元;201、第二弹性金属网;202、第二导热管;203、第二层压板;3、第三加热单元;301、第三弹性金属网;302、第三导热管;303、第三层压板;304、底部隔热板;4、电控伸缩机构;401、第一电控伸缩杆;402、第二电控伸缩杆;5、操作面板;6、底座;7、框架;8、凹槽;9、支撑机构;10、升降机构。1. First heating unit; 101. First elastic metal mesh; 102. First heat conduction pipe; 103. Top heat insulation plate; 104. First laminate; 2. Second heating unit; 201. Second elastic metal mesh ; 202. Second heat conduction pipe; 203. Second laminate; 3. Third heating unit; 301. Third elastic metal mesh; 302. Third heat conduction pipe; 303. Third laminate; 304. Bottom heat insulation plate ; 4. Electronically controlled telescopic mechanism; 401. First electronically controlled telescopic rod; 402. Second electronically controlled telescopic rod; 5. Operation panel; 6. Base; 7. Frame; 8. Groove; 9. Support mechanism; 10 , Lifting mechanism.

具体实施方式Detailed ways

下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some, not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description. It does not indicate or imply that the device or element referred to must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limitations of the invention. Furthermore, the terms “first”, “second” and “third” are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly stated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. Connection, or integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood on a case-by-case basis.

一方面,如图1、图2、图3、图4、图5、图6、图7、图10所示,本发明实施例提供了一种多层多腔层压机的加热装置,由上到下依次包括:第一加热单元1、第二加热单元2和第三加热单元3,第一加热单元1、第二加热单元2和第三加热单元3通过电控伸缩机构4连接;第一加热单元1包括第一弹性金属网101,第一弹性金属网101内部嵌入安装有多个第一导热管102,第一弹性金属网101上表面铺设有顶部隔热板103,第一弹性金属网101下表面铺设有第一层压板104;第二加热单元2包括第二弹性金属网201,第二弹性金属网201内部嵌入安装有多个第二导热管202,第二弹性金属网201上下表面均铺设有第二层压板203;第三加热单元3包括第三弹性金属网301,第三弹性金属网301内部嵌入安装有多个第三导热管302,第三弹性金属网301上表面铺设有第三层压板303,第三弹性金属网301下表面铺设有底部隔热板304;还包括控制器和操作面板5,操作面板5与控制器电连接,电控伸缩机构4、第一导热管102、第二导热管202和第三导热管302均与控制器电连接。On the one hand, as shown in Figures 1, 2, 3, 4, 5, 6, 7, and 10, embodiments of the present invention provide a heating device for a multi-layer multi-cavity laminator. From top to bottom, it includes: a first heating unit 1, a second heating unit 2 and a third heating unit 3. The first heating unit 1, the second heating unit 2 and the third heating unit 3 are connected through an electronically controlled telescopic mechanism 4; A heating unit 1 includes a first elastic metal mesh 101. A plurality of first heat conduction pipes 102 are embedded and installed inside the first elastic metal mesh 101. A top heat insulation plate 103 is laid on the upper surface of the first elastic metal mesh 101. The first laminate 104 is laid on the lower surface of the mesh 101; the second heating unit 2 includes a second elastic metal mesh 201. A plurality of second heat conduction pipes 202 are embedded inside the second elastic metal mesh 201. The second elastic metal mesh 201 is installed up and down. The second laminate 203 is laid on the surface; the third heating unit 3 includes a third elastic metal mesh 301. A plurality of third heat conduction pipes 302 are embedded and installed inside the third elastic metal mesh 301. The upper surface of the third elastic metal mesh 301 is laid There is a third laminate 303, and a bottom heat insulation plate 304 is laid on the lower surface of the third elastic metal mesh 301; it also includes a controller and an operation panel 5, the operation panel 5 is electrically connected to the controller, the electronically controlled telescopic mechanism 4, and the first thermal conductor The tube 102, the second heat conducting tube 202 and the third heat conducting tube 302 are all electrically connected to the controller.

本发明实施例提供了一种多层多腔层压机的加热装置,通过由上到下依次包括:第一加热单元1、第二加热单元2和第三加热单元3,第一加热单元1、第二加热单元2和第三加热单元3通过电控伸缩机构4连接;第一加热单元1包括第一弹性金属网101,第一弹性金属网101内部嵌入安装有多个第一导热管102,第一弹性金属网101上表面铺设有顶部隔热板103,第一弹性金属网101下表面铺设有第一层压板104;第二加热单元2包括第二弹性金属网201,第二弹性金属网201内部嵌入安装有多个第二导热管202,第二弹性金属网201上下表面均铺设有第二层压板203;第三加热单元3包括第三弹性金属网301,第三弹性金属网301内部嵌入安装有多个第三导热管302,第三弹性金属网301上表面铺设有第三层压板303,第三弹性金属网301下表面铺设有底部隔热板304;还包括控制器和操作面板5,操作面板5与控制器电连接,电控伸缩机构4、第一导热管102、第二导热管202和第三导热管302均与控制器电连接的设计,在第一加热单元1、第二加热单元2和第三加热单元3内分别设有第一弹性金属网101、第二弹性金属网201和第三弹性金属网301,在第一弹性金属网101、第二弹性金属网201和第三弹性金属网301内分别设有第一导热管102、第二导热管202和第三导热管302,启动导热管进行加热时,弹性金属网具有较好的导热性,使光伏组件能够均匀的受热,装置顶部隔热板103和底部隔热板304的设计,起到保温的作用,并防止工作人员烫伤。The embodiment of the present invention provides a heating device for a multi-layer multi-cavity laminator, which sequentially includes from top to bottom: a first heating unit 1, a second heating unit 2 and a third heating unit 3. The first heating unit 1 The second heating unit 2 and the third heating unit 3 are connected through an electronically controlled telescopic mechanism 4; the first heating unit 1 includes a first elastic metal mesh 101, and a plurality of first heat conduction tubes 102 are embedded in the first elastic metal mesh 101. , the top heat insulation plate 103 is laid on the upper surface of the first elastic metal mesh 101, and the first laminate 104 is laid on the lower surface of the first elastic metal mesh 101; the second heating unit 2 includes a second elastic metal mesh 201, the second elastic metal A plurality of second heat conduction pipes 202 are embedded and installed inside the mesh 201, and the second laminate 203 is laid on the upper and lower surfaces of the second elastic metal mesh 201; the third heating unit 3 includes a third elastic metal mesh 301, and the third elastic metal mesh 301 A plurality of third heat conduction pipes 302 are embedded and installed inside, a third laminate 303 is laid on the upper surface of the third elastic metal mesh 301, and a bottom heat insulation plate 304 is laid on the lower surface of the third elastic metal mesh 301; it also includes a controller and an operation The panel 5 and the operation panel 5 are electrically connected to the controller. The electronically controlled telescopic mechanism 4, the first heat pipe 102, the second heat pipe 202 and the third heat pipe 302 are all electrically connected to the controller. In the first heating unit 1 , the second heating unit 2 and the third heating unit 3 are respectively provided with a first elastic metal mesh 101, a second elastic metal mesh 201 and a third elastic metal mesh 301. In the first elastic metal mesh 101 and the second elastic metal mesh 201 and the third elastic metal mesh 301 are respectively provided with a first heat conduction pipe 102, a second heat conduction pipe 202 and a third heat conduction pipe 302. When the heat conduction pipes are started for heating, the elastic metal mesh has better thermal conductivity, so that the photovoltaic module It can be heated evenly, and the design of the heat insulation plate 103 at the top and the heat insulation plate 304 at the bottom of the device plays the role of heat preservation and prevents workers from being scalded.

如图1、图2、图3、图10所示,本发明实施例的电控伸缩机构4包括四个第一电控伸缩杆401和四个第二电控伸缩杆402,第一加热单元1通过第一电控伸缩杆401与第二加热单元2连接,第二加热单元2通过第二电控伸缩杆402与第三加热单元3连接;第一电控伸缩杆401和第二电控伸缩杆402均与控制器电连接。第一电控伸缩杆401和第二电控伸缩杆402为大推力自动伸缩杆,品牌为LUI LEC,型号为B(32)TL,属于现有技术,此处不再赘述。As shown in Figures 1, 2, 3, and 10, the electronically controlled telescopic mechanism 4 in the embodiment of the present invention includes four first electronically controlled telescopic rods 401 and four second electronically controlled telescopic rods 402. The first heating unit 1 is connected to the second heating unit 2 through the first electronically controlled telescopic rod 401, and the second heating unit 2 is connected to the third heating unit 3 through the second electronically controlled telescopic rod 402; the first electronically controlled telescopic rod 401 and the second electronically controlled telescopic rod The telescopic rods 402 are all electrically connected to the controller. The first electronically controlled telescopic rod 401 and the second electronically controlled telescopic rod 402 are high-thrust automatic telescopic rods. The brand is LUI LEC and the model is B(32)TL. They belong to the existing technology and will not be described again here.

本发明实施例的各第一电控伸缩杆401位于第一加热单元1和第二加热单元2之间,一端垂直贯穿第一加热单元1的顶角处,另一端垂直贯穿第二加热单元2的顶角处;各第二电控伸缩杆402位于第二加热单元2和第三加热单元3之间,一端垂直贯穿第二加热单元2的顶角处,另一端垂直贯穿第三加热单元3的顶角处;第一电控伸缩杆401能使第一加热单元1和第二加热单元2盖合,第二电控伸缩杆402能使第二加热单元2和第三加热单元3盖合,通过控制器控制第一电控伸缩杆401和第二电控伸缩杆402的升降,从而实现对光伏组件的挤压。Each first electronically controlled telescopic rod 401 in the embodiment of the present invention is located between the first heating unit 1 and the second heating unit 2. One end vertically penetrates the top corner of the first heating unit 1, and the other end vertically penetrates the second heating unit 2. At the top corner of At the top corner of the , the controller controls the lifting and lowering of the first electronically controlled telescopic rod 401 and the second electronically controlled telescopic rod 402, thereby squeezing the photovoltaic module.

如图7所示,本发明实施例的各第一导热管102沿第一弹性金属网101长度方向均匀布设在第一弹性金属网101内;各第二导热管202沿第二弹性金属网201长度方向均匀布设在第二弹性金属网201内;各第三导热管302沿第三弹性金属网301长度方向均匀布设在第三弹性金属网301内,使光伏组件受热更加均匀。As shown in FIG. 7 , each first heat conduction pipe 102 in the embodiment of the present invention is evenly distributed in the first elastic metal mesh 101 along the length direction of the first elastic metal mesh 101 ; each second heat conduction pipe 202 is arranged along the second elastic metal mesh 201 The length direction is uniformly arranged in the second elastic metal mesh 201; each third heat conduction pipe 302 is evenly arranged in the third elastic metal mesh 301 along the length direction of the third elastic metal mesh 301, so that the photovoltaic module is heated more evenly.

本发明实施例的第一弹性金属网101、第二弹性金属网201和第三弹性金属网301材质均为铜,不仅具有较高的强度和韧性,还具有一定的弹性,能够均匀加热,还能对光伏材料的受力起到缓冲作用;顶部隔热板103和底部隔热板304上均涂敷有铝聚酯,铝聚酯是高反射性能的隔热材料,有效减少热量损失,具有较好的保温效果,降低了能源损耗,同时,还可以起到防腐蚀的作用。The first elastic metal mesh 101, the second elastic metal mesh 201 and the third elastic metal mesh 301 in the embodiment of the present invention are all made of copper, which not only has high strength and toughness, but also has a certain elasticity and can be heated evenly. It can buffer the stress of photovoltaic materials; the top heat insulation board 103 and the bottom heat insulation board 304 are coated with aluminum polyester. Aluminum polyester is a heat insulation material with high reflective performance, which can effectively reduce heat loss and has Better thermal insulation effect reduces energy loss, and at the same time, it can also play an anti-corrosion role.

如图4、图5、图6所示,本发明实施例的第一层压板104下板面设有第一凹型槽,位于第二弹性金属网201上方的第二层压板203的上端面设有第二上凹槽,第一凹型槽和第二上凹槽形成第一层压腔体;位于第二弹性金属网201下方的第二层压板203的下板面设有第二下凹槽,第三层压板303上板面设有第三凹槽,第二下凹槽和第三凹槽形成第二层压腔体,将需要加热、挤压处理的光伏组件各层材料放置相应的腔体内。As shown in Figures 4, 5, and 6, the lower surface of the first laminate 104 in the embodiment of the present invention is provided with a first concave groove, and the upper end surface of the second laminate 203 located above the second elastic metal mesh 201 is provided with a first concave groove. There is a second upper groove, and the first concave groove and the second upper groove form a first lamination cavity; the lower surface of the second laminate 203 located below the second elastic metal mesh 201 is provided with a second lower groove. , the upper surface of the third laminate 303 is provided with a third groove, the second lower groove and the third groove form a second lamination cavity, and the materials of each layer of the photovoltaic module that need to be heated and extruded are placed accordingly. inside the cavity.

本发明实施例的第二加热单元2上安装有温度感应器,温度感应器与控制器电连接,便于控制加热温度。The second heating unit 2 in the embodiment of the present invention is equipped with a temperature sensor, and the temperature sensor is electrically connected to the controller to facilitate control of the heating temperature.

另一方面,如图2、图、8、图9、图10所示,本发明实施例提供了一种多层多腔层压机,包括底座6,底座6上固定安装有框架7,底座6内开设有凹槽8;还包括多个并排的上述所述的多层多腔层压机的加热装置,各多层多腔层压机的加热装置的底部通过可伸缩的支撑机构9与凹槽8固接,各多层多腔层压机的加热装置的顶部通过升降机构10与框架7固接;支撑机构9和升降机构10均与控制器电连接。On the other hand, as shown in Figures 2, 8, 9, and 10, the embodiment of the present invention provides a multi-layer multi-cavity laminator, which includes a base 6, a frame 7 fixedly installed on the base 6, and a frame 7 fixedly installed on the base 6. 6 is provided with a groove 8; it also includes a plurality of side-by-side heating devices of the above-mentioned multi-layer multi-cavity laminator. The bottom of the heating device of each multi-layer multi-cavity laminator is connected with the telescopic support mechanism 9 The groove 8 is fixed, and the top of the heating device of each multi-layer multi-cavity laminator is fixed to the frame 7 through the lifting mechanism 10; the support mechanism 9 and the lifting mechanism 10 are both electrically connected to the controller.

本发明实施例提供了一种多层多腔层压机,通过包括底座6,底座6上固定安装有框架7,底座6内开设有凹槽8;还包括多个并排的上述所述的多层多腔层压机的加热装置,各多层多腔层压机的加热装置的底部通过可伸缩的支撑机构9与凹槽8固接,各多层多腔层压机的加热装置的顶部通过升降机构10与框架7固接;支撑机构9和升降机构10均与控制器电连接的设计,多层多腔层压机采用上述的多层多腔层压机的加热装置,第一弹性金属网101、第二弹性金属网201和第三弹性金属网301具有较高的强度和韧性,并且具有一定的弹性,在挤压受力时起到缓冲的作用,对光伏组件起到保护的作用,防止受力过程中发生裂缝产生破损,使光伏组件受力更加均匀。支撑机构9为电动推杆,品牌为龙翔(五金),型号为SXTL,属于现有技术,此处不再赘述;升降机构10为往复电机伸缩杆,品牌为阿力德,型号为PAST-02,属于现有技术,此处不再赘述。The embodiment of the present invention provides a multi-layer multi-cavity laminating machine, which includes a base 6 on which a frame 7 is fixedly mounted and a groove 8 provided in the base 6; The heating device of the multi-layer multi-cavity laminator, the bottom of the heating device of each multi-layer multi-cavity laminator is fixedly connected to the groove 8 through the retractable support mechanism 9, and the top of the heating device of each multi-layer multi-cavity laminator Through the design that the lifting mechanism 10 is fixedly connected to the frame 7; the support mechanism 9 and the lifting mechanism 10 are both electrically connected to the controller, the multi-layer multi-cavity laminator adopts the above-mentioned heating device of the multi-layer multi-cavity laminator, and the first elasticity The metal mesh 101, the second elastic metal mesh 201 and the third elastic metal mesh 301 have high strength and toughness, and have a certain elasticity. They play a buffering role when squeezed and stressed, and protect the photovoltaic modules. Function to prevent cracks and damage during the stress process, making the photovoltaic modules more evenly stressed. The support mechanism 9 is an electric push rod, the brand is Longxiang (Hardware), the model is SXTL, which belongs to the existing technology and will not be repeated here; the lifting mechanism 10 is a reciprocating motor telescopic rod, the brand is Alide, the model is PAST- 02, which belongs to the existing technology and will not be described again here.

如图2所示,本发明实施例的操作面板5安装在底座6外侧,便于操作,控制对光伏组件的加热和挤压。As shown in Figure 2, the operation panel 5 of the embodiment of the present invention is installed outside the base 6 to facilitate operation and control the heating and extrusion of photovoltaic modules.

再一方面,本发明实施例提供了一种多层多腔层压机的层压方法,所述多层多腔层压机的层压方法为利用上述所述的多层多腔层压机对光伏组件的各层材料进行层压,包括如下步骤:S1将光伏组件的各层材料输送至第一加热单元1和第二加热单元2之间和/或第二加热单元2和第三加热单元3之间,对各层材料进行挤压、加热处理一段时间后,得到粘合的各层材料;S2将粘合的各层材料进行降温处理,得到光伏组件。On the other hand, embodiments of the present invention provide a lamination method of a multi-layer multi-cavity laminator. The lamination method of the multi-layer multi-cavity laminator utilizes the above-mentioned multi-layer multi-cavity laminator. Laminating each layer of material of the photovoltaic module includes the following steps: S1 transporting each layer of material of the photovoltaic module between the first heating unit 1 and the second heating unit 2 and/or the second heating unit 2 and the third heating unit In unit 3, each layer of material is extruded and heated for a period of time to obtain bonded layers of material; S2 performs cooling treatment on the bonded layer of material to obtain a photovoltaic module.

本发明实施例提供了一种多层多腔层压机的层压方法,通过所述多层多腔层压机的层压方法为利用上述所述的多层多腔层压机对光伏组件的各层材料进行层压,包括如下步骤:S1将光伏组件的各层材料输送至第一加热单元1和第二加热单元2之间和/或第二加热单元2和第三加热单元3之间,对各层材料进行挤压、加热处理一段时间后,得到粘合的各层材料;S2将粘合的各层材料进行降温处理,得到光伏组件的设计,光伏组件各层材料放入层压机中进行挤压过程中,能够均匀加热、受力,有效避免了光伏组件挤压受损,提高了成品率,并满足产品质量和外观要求,从而大大降低了生产成本。Embodiments of the present invention provide a lamination method of a multi-layer multi-cavity laminator. The lamination method of the multi-layer multi-cavity laminator is to use the above-mentioned multi-layer multi-cavity laminator to laminate photovoltaic modules. Laminating each layer of material includes the following steps: S1 transporting each layer of material of the photovoltaic module between the first heating unit 1 and the second heating unit 2 and/or between the second heating unit 2 and the third heating unit 3 During the period, each layer of material is extruded and heated for a period of time to obtain the bonded layers of materials; S2 performs cooling treatment on the bonded layers of materials to obtain the design of the photovoltaic module, and the materials of each layer of the photovoltaic module are placed into the layer During the extrusion process in the press, it can be heated and stressed evenly, effectively avoiding extrusion damage to photovoltaic modules, improving the yield, and meeting product quality and appearance requirements, thus greatly reducing production costs.

最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention, but not to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features can be equivalently replaced; and these modifications or substitutions do not deviate from the essence of the corresponding technical solutions from the technical solutions of the embodiments of the present invention. scope.

Claims (10)

1.一种多层多腔层压机的加热装置,其特征在于,由上到下依次包括:第一加热单元(1)、第二加热单元(2)和第三加热单元(3),第一加热单元(1)、第二加热单元(2)和第三加热单元(3)通过电控伸缩机构(4)连接;1. A heating device for a multi-layer multi-cavity laminator, characterized in that, from top to bottom, it includes: a first heating unit (1), a second heating unit (2) and a third heating unit (3), The first heating unit (1), the second heating unit (2) and the third heating unit (3) are connected through an electronically controlled telescopic mechanism (4); 第一加热单元(1)包括第一弹性金属网(101),第一弹性金属网(101)内部嵌入安装有多个第一导热管(102),第一弹性金属网(101)上表面铺设有顶部隔热板(103),第一弹性金属网(101)下表面铺设有第一层压板(104);The first heating unit (1) includes a first elastic metal mesh (101). A plurality of first heat conduction pipes (102) are embedded and installed inside the first elastic metal mesh (101). The upper surface of the first elastic metal mesh (101) is laid There is a top heat insulation board (103), and a first laminate (104) is laid on the lower surface of the first elastic metal mesh (101); 第二加热单元(2)包括第二弹性金属网(201),第二弹性金属网(201)内部嵌入安装有多个第二导热管(202),第二弹性金属网(201)上下表面均铺设有第二层压板(203);The second heating unit (2) includes a second elastic metal mesh (201). A plurality of second heat conduction pipes (202) are embedded and installed inside the second elastic metal mesh (201). The upper and lower surfaces of the second elastic metal mesh (201) are evenly spaced. A second laminate is laid (203); 第三加热单元(3)包括第三弹性金属网(301),第三弹性金属网(301)内部嵌入安装有多个第三导热管(302),第三弹性金属网(301)上表面铺设有第三层压板(303),第三弹性金属网(301)下表面铺设有底部隔热板(304);The third heating unit (3) includes a third elastic metal mesh (301). A plurality of third heat conduction pipes (302) are embedded and installed inside the third elastic metal mesh (301). The upper surface of the third elastic metal mesh (301) is laid There is a third laminate (303), and a bottom heat insulation board (304) is laid on the lower surface of the third elastic metal mesh (301); 还包括控制器和操作面板(5),操作面板(5)与控制器电连接,电控伸缩机构(4)、第一导热管(102)、第二导热管(202)和第三导热管(302)均与控制器电连接。It also includes a controller and an operation panel (5). The operation panel (5) is electrically connected to the controller, and the electronically controlled telescopic mechanism (4), the first heat transfer pipe (102), the second heat transfer pipe (202) and the third heat transfer pipe (302) are all electrically connected to the controller. 2.根据权利要求1所述的多层多腔层压机的加热装置,其特征在于,2. The heating device of the multi-layer multi-cavity laminator according to claim 1, characterized in that, 电控伸缩机构(4)包括四个第一电控伸缩杆(401)和四个第二电控伸缩杆(402),第一加热单元(1)通过第一电控伸缩杆(401)与第二加热单元(2)连接,第二加热单元(2)通过第二电控伸缩杆(402)与第三加热单元(3)连接;The electronically controlled telescopic mechanism (4) includes four first electronically controlled telescopic rods (401) and four second electronically controlled telescopic rods (402). The first heating unit (1) communicates with the first electronically controlled telescopic rod (401) through the first electronically controlled telescopic rods (401). The second heating unit (2) is connected, and the second heating unit (2) is connected to the third heating unit (3) through the second electronically controlled telescopic rod (402); 第一电控伸缩杆(401)和第二电控伸缩杆(402)均与控制器电连接。The first electronically controlled telescopic rod (401) and the second electronically controlled telescopic rod (402) are both electrically connected to the controller. 3.根据权利要求2所述的多层多腔层压机的加热装置,其特征在于,3. The heating device of the multi-layer multi-cavity laminator according to claim 2, characterized in that, 各第一电控伸缩杆(401)位于第一加热单元(1)和第二加热单元(2)之间,一端垂直贯穿第一加热单元(1)的顶角处,另一端垂直贯穿第二加热单元(2)的顶角处;Each first electronically controlled telescopic rod (401) is located between the first heating unit (1) and the second heating unit (2). One end vertically penetrates the top corner of the first heating unit (1), and the other end vertically penetrates the second heating unit (1). at the top corner of the heating unit (2); 各第二电控伸缩杆(402)位于第二加热单元(2)和第三加热单元(3)之间,一端垂直贯穿第二加热单元(2)的顶角处,另一端垂直贯穿第三加热单元(3)的顶角处;Each second electronically controlled telescopic rod (402) is located between the second heating unit (2) and the third heating unit (3). One end vertically penetrates the top corner of the second heating unit (2), and the other end vertically penetrates the third heating unit (3). at the top corner of the heating unit (3); 第一电控伸缩杆(401)能使第一加热单元(1)和第二加热单元(2)盖合,第二电控伸缩杆(402)能使第二加热单元(2)和第三加热单元(3)盖合。The first electronically controlled telescopic rod (401) can close the first heating unit (1) and the second heating unit (2), and the second electronically controlled telescopic rod (402) can connect the second heating unit (2) and the third heating unit (2). The heating unit (3) is closed. 4.根据权利要求1所述的多层多腔层压机的加热装置,其特征在于,4. The heating device of the multi-layer multi-cavity laminator according to claim 1, characterized in that, 各第一导热管(102)沿第一弹性金属网(101)长度方向均匀布设在第一弹性金属网(101)内;Each first heat-conducting tube (102) is evenly distributed in the first elastic metal mesh (101) along the length direction of the first elastic metal mesh (101); 各第二导热管(202)沿第二弹性金属网(201)长度方向均匀布设在第二弹性金属网(201)内;Each second heat conduction tube (202) is evenly distributed in the second elastic metal mesh (201) along the length direction of the second elastic metal mesh (201); 各第三导热管(302)沿第三弹性金属网(301)长度方向均匀布设在第三弹性金属网(301)内。Each third heat conduction tube (302) is evenly distributed in the third elastic metal mesh (301) along the length direction of the third elastic metal mesh (301). 5.根据权利要求1所述的多层多腔层压机的加热装置,其特征在于,5. The heating device of the multi-layer multi-cavity laminator according to claim 1, characterized in that, 第一弹性金属网(101)、第二弹性金属网(201)和第三弹性金属网(301)材质均为铜;The first elastic metal mesh (101), the second elastic metal mesh (201) and the third elastic metal mesh (301) are all made of copper; 顶部隔热板(103)和底部隔热板(304)上均涂敷有铝聚酯。Both the top (103) and bottom (304) insulation panels are coated with aluminum polyester. 6.根据权利要求1所述的多层多腔层压机的加热装置,其特征在于,6. The heating device of the multi-layer multi-cavity laminator according to claim 1, characterized in that, 第一层压板(104)下板面设有第一凹型槽,位于第二弹性金属网(201)上方的第二层压板(203)的上端面设有第二上凹槽,第一凹型槽和第二上凹槽形成第一层压腔体;The lower surface of the first laminate (104) is provided with a first concave groove, and the upper end surface of the second laminate (203) located above the second elastic metal mesh (201) is provided with a second upper groove. The first concave groove and a second upper groove forming a first lamination cavity; 位于第二弹性金属网(201)下方的第二层压板(203)的下板面设有第二下凹槽,第三层压板(303)上板面设有第三凹槽,第二下凹槽和第三凹槽形成第二层压腔体。The lower surface of the second laminate (203) located below the second elastic metal mesh (201) is provided with a second lower groove, and the upper surface of the third laminate (303) is provided with a third groove. The groove and the third groove form a second lamination cavity. 7.根据权利要求1所述的多层多腔层压机的加热装置,其特征在于,第二加热单元(2)上安装有温度感应器,温度感应器与控制器电连接。7. The heating device of a multi-layer multi-cavity laminator according to claim 1, characterized in that a temperature sensor is installed on the second heating unit (2), and the temperature sensor is electrically connected to the controller. 8.一种多层多腔层压机,其特征在于,包括底座(6),底座(6)上固定安装有框架(7),底座(6)内开设有凹槽(8);8. A multi-layer multi-cavity laminating machine, characterized in that it includes a base (6), a frame (7) is fixedly installed on the base (6), and a groove (8) is provided in the base (6); 还包括多个并排的权利要求1-7中任一项所述的多层多腔层压机的加热装置,各多层多腔层压机的加热装置的底部通过可伸缩的支撑机构(9)与凹槽(8)固接,各多层多腔层压机的加热装置的顶部通过升降机构(10)与框架(7)固接;It also includes a plurality of side-by-side heating devices of the multi-layer multi-cavity laminator according to any one of claims 1-7, and the bottom of the heating device of each multi-layer multi-cavity laminator passes through a telescopic support mechanism (9 ) is fixed to the groove (8), and the top of the heating device of each multi-layer multi-cavity laminator is fixed to the frame (7) through the lifting mechanism (10); 支撑机构(9)和升降机构(10)均与控制器电连接。The support mechanism (9) and the lifting mechanism (10) are both electrically connected to the controller. 9.根据权利要求8所述的多层多腔层压机,其特征在于,操作面板(5)安装在底座(6)外侧。9. The multi-layer multi-cavity laminator according to claim 8, characterized in that the operation panel (5) is installed outside the base (6). 10.一种多层多腔层压机的层压方法,其特征在于,所述多层多腔层压机的层压方法为利用权利要求8或9所述的多层多腔层压机对光伏组件的各层材料进行层压,包括如下步骤:10. A lamination method of a multi-layer multi-cavity laminator, characterized in that the lamination method of the multi-layer multi-cavity laminator utilizes the multi-layer multi-cavity laminator of claim 8 or 9 Laminating the various layers of materials in the photovoltaic module includes the following steps: S1将光伏组件的各层材料输送至第一加热单元(1)和第二加热单元(2)之间和/或第二加热单元(2)和第三加热单元(3)之间,对各层材料进行挤压、加热处理一段时间后,得到粘合的各层材料;S1 transports each layer of material of the photovoltaic module between the first heating unit (1) and the second heating unit (2) and/or between the second heating unit (2) and the third heating unit (3). After the layer materials are extruded and heated for a period of time, the bonded layers of materials are obtained; S2将粘合的各层材料进行降温处理,得到光伏组件。S2 performs cooling treatment on the bonded layers of materials to obtain photovoltaic modules.
CN202311459985.XA 2023-11-03 2023-11-03 Heating device for multi-layer multi-cavity laminator, multi-layer multi-cavity laminator and lamination method Pending CN117584588A (en)

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CN211641268U (en) * 2019-09-27 2020-10-09 米亚索乐装备集成(福建)有限公司 a lamination equipment
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CN208946830U (en) * 2018-06-08 2019-06-07 北京汉能光伏投资有限公司 a lamination device
CN110265507A (en) * 2019-07-15 2019-09-20 秦皇岛晟成自动化设备有限公司 A multi-chamber modular structure lamination machine
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