CN117601251A - Ultrathin prestress ribbed laminated plate forming device and process thereof - Google Patents

Abstract

The invention provides an ultra-thin prestressed ribbed composite panel forming device and a process thereof, which relates to the field of composite panel forming and includes: a concrete base; a roller bracket is provided on the upper end surface of the concrete base, and the inner upper end of the roller bracket is rotationally connected There are support rollers, and the upper part of the support rollers is rollingly connected to the mold table. Through the cooperation of two transverse stopper components, two longitudinal stopper components and two quick limiting mechanisms, it is possible to save the line drawing in the ultra-thin prestressed ribbed composite panel forming process when the forming mold is installed on the upper part of the mold table. Therefore, this forming mold has higher installation efficiency during installation, which solves the problem that the traditional ultra-thin prestressed ribbed composite panel is used in the forming of the forming mold. When installing it on the mold table, it needs to be installed on the mold table in advance. The line drawing operation is performed on the machine, and then the molding mold is installed on the mold table through a large number of bolts. Therefore, the installation efficiency of the molding mold still needs to be improved.

Description

An ultra-thin prestressed ribbed composite panel forming device and its process

Technical field

The invention relates to the technical field of laminated plate forming, and in particular to an ultra-thin prestressed ribbed laminated plate forming device and its process.

Background technique

Ultra-thin prestressed ribbed composite slabs refer to prefabricated prestressed concrete ribbed base slabs produced by the pre-tensioning method and laminated with cast-in-place reinforced concrete layers. Ultra-thin prestressed ribbed composite panels can be single-rib or multi-rib, and the panel ribs are usually rectangular, T-shaped or wedge-shaped.

During the production of ultra-thin prestressed ribbed composite panels, concrete only needs to be poured into the forming mold of the ultra-thin prestressed ribbed composite panels to form, and the process is relatively simple. However, when the traditional ultra-thin prestressed ribbed composite panel is formed with a mold, when installing it on the mold table, it is necessary to draw lines on the mold table in advance, and then install the mold to the mold table through a large number of bolts. Therefore, the forming mold is too troublesome to install, and the installation efficiency still needs to be improved; moreover, the forming mold fixed by the thread structure is prone to loosening due to stress, which affects the reliability of the forming mold during shaping.

Contents of the invention

The embodiment of the present disclosure relates to an ultra-thin prestressed ribbed composite plate forming device and its process. Through the cooperation of two transverse stopper assemblies, two longitudinal stopper assemblies and two rapid limiting mechanisms, it can form a mold on the upper part of the mold table. When installing the forming mold, the line drawing step in the ultra-thin prestressed ribbed composite panel forming process is omitted, and there is no need to install a large number of bolts. Therefore, the forming mold is easier to install and has higher stability. Installation efficiency.

A first aspect of the present disclosure provides an ultra-thin prestressed ribbed composite panel forming device, which specifically includes: a concrete base; a roller bracket is provided on the upper end surface of the concrete base, and a support roller is rotatably connected to the inner upper end of the roller bracket , the upper part of the support roller is rollingly connected to a mold table; a transverse stopper assembly is provided on both front and rear sides of the upper end of the mold table, and the upper end of the mold table is located between the two transverse stopper assemblies in a left-right symmetrical manner. Two longitudinal stopper assemblies; two quick limiting mechanisms are installed on the top of each longitudinal stopper assembly in a front-to-rear symmetry; a driving mechanism is installed on the back side of the two transverse stopper assemblies; the mold There is an anti-loosening component on the left side of the front end face of the table.

In at least some embodiments, two rails are fixedly installed on the bottom of the mold table in a front-to-back symmetry, and the two rails are rollingly connected to the support rollers on the front and rear sides, and each support roller is provided with a rim on the outside.

In at least some embodiments, the transverse baffle assembly includes a fixed plate, a transverse baffle plate, a threaded rod, a guide slide rod, a width measurement scale, a length measurement scale, a reading arrow, a plug-in plate, a rectangular plug-in opening, Guide insertion rods and grooves, the fixed plate is fixedly installed on the outside of the end surface of the mold table, and the fixed plate is slidably connected to a transverse baffle plate through a guide slide rod, and the transverse baffle plate is fixedly connected to the guide slide rod; Two threaded rods are fixedly installed on the outer surface of the transverse baffle plate, and the two threaded rods penetrate the fixed plate; a width measuring scale is fixedly connected to the upper part of the outer surface of the transverse baffle plate, and the upper end surface of the width measuring scale is on the rear side A notch is opened, and a length measuring scale is fixedly connected to the notch on the rear side of the width measuring scale; a reading arrow is provided on the left side of the upper end surface of the fixed plate; a plug-in plate is fixedly connected to the upper side of the transverse baffle plate in a uniform shape , and a rectangular plug-in opening is provided on the front end surface of each plug-in board; the upper side of the transverse baffle plate is uniform and is fixedly connected with a guide insertion rod; the left side of the upper end surface of the fixed plate is provided with a rectangular plug-in opening; A groove through which a width measuring rod passes.

In at least some embodiments, the longitudinal baffle assembly includes a longitudinal baffle plate, a limiting plate, a prestressed steel through hole, a reading frame and a positioning jack, and a limiting plate is fixedly connected to the upper end of the longitudinal baffle plate. parts, and the right end surface of the longitudinal barrier plate is provided with a prestressed steel bar through hole, which is used to pass the prestressed steel bar through the prestressed steel bar through hole to facilitate the tensioning operation of the prestressed steel bar; the longitudinal barrier A reading frame is fixedly connected to the upper left end of the material plate, and the reading frame is located on the upper side of the length measuring scale; a positioning jack is provided at the four corners of the upper end of the longitudinal retaining plate.

In at least some embodiments, when the longitudinal stopper assembly is installed between two transverse stopper assemblies, the guide insertion rod is inserted into the positioning socket.

In at least some embodiments, the quick limiting mechanism includes a rectangular sliding shell, a rectangular sliding block, a limiting insert, a pull rod, a rotating limit rod and an L-shaped limiting block. The rectangular sliding shell is fixedly installed on the upper end surface of the limiting plate. , and a rectangular sliding block is slidably connected inside the rectangular sliding block; the head end of the rectangular sliding block is provided with a limiting insert, which penetrates through the head of the rectangular sliding housing; the tail end of the rectangular sliding block is provided with a tie rod, and the tie rod penetrates the rectangle The tail end of the slide housing, and the outside of the pull rod is located inside the rectangular slide case and is sleeved with a spring; the tail end of the pull rod is rotationally connected to a rotation limit rod, and the L-shaped limit block is fixedly connected to the upper end surface of the limit plate.

In at least some embodiments, when the quick limiting mechanism is in the limiting state, the head end of the limiting plug is inserted into the rectangular plug-in opening, and the lower edge of the head end of the limiting plug is chamfered.

In at least some embodiments, the driving mechanism includes a driving nut, a sprocket, a chain and an anti-loosening gear. The number of the driving nuts is two, and the two driving nuts are respectively connected to two threaded rods through threads, and the two A drive nut is rotatably connected to the outer surface of the fixed plate; a sprocket is fixedly mounted on the outside of each drive nut, and the two sprockets are connected by a chain drive; the drive nut on the left is fixedly mounted on an anti- Loosen the gear, and there is a rotating handwheel on the front side of the left drive nut.

In at least some embodiments, the anti-loosening component includes an anti-loosening box, a rectangular slider, a lower pull rod, a top block, a limiting tooth, a limiting slide and a limiting block, and the anti-loosening box is fixedly installed on the mold table. On the left side of the front end face, a rectangular slider is slidingly connected to the inside of the anti-loosening box; the upper end surface of the rectangular slider is provided with a top block that penetrates the top of the anti-loosening box, and the top end of the top block is provided with two limiting teeth. The upper end of the limit teeth is in close contact with the lower side of the outer circumferential surface of the anti-loosening gear; the lower end of the rectangular slider is provided with a pull-down rod that penetrates the bottom of the anti-loosening box, and the lower end of the pull-down rod is fixedly connected to a stepping frame. Through the setting of the stepping frame , so that when the pull-down operation needs to be performed, it can be achieved by using the feet, thereby improving the convenience when adjusting the distance between the two transverse stopper components; and the outside of the pull-down rod is located inside the anti-loosening box body There is a spring; the left and right end surfaces of the rectangular slider are provided with a limit slide block, and the left and right end surfaces of the anti-loosening box body are fixedly connected with a limit block, and the two limit blocks are located below the two limit slide blocks.

The invention discloses a molding process for ultra-thin prestressed ribbed composite panels, which includes the following steps: first, clean the upper surface of the mold table as claimed in the claims, and after cleaning, spray the release agent onto the upper surface of the mold table. ; Then, according to the size of the ultra-thin prestressed ribbed composite panel to be formed, adjust the distance between the two transverse baffle plates and the two longitudinal baffle plates; then, install the embedded parts and install the prestressed steel bars. Pass through the through hole of the prestressed steel bar, and fix the left end of the prestressed steel bar to a longitudinal retaining plate on the left, and then tension the right end of the prestressed steel bar through the tensioning equipment so that the prestressed steel bar is prestressed; then pour Vibration: Concrete is poured into the mold and vibrated to make it dense; then the concrete in the mold is roughened; after roughening, the components are cured to reach the expected strength. After curing, rectangular ribs are fixed on the top of the components. ; Finally, remove the formwork. When removing the formwork, first interrupt the outer ends of the prestressed steel bars fixed on the longitudinal retaining plates, then pull the tie rod toward the tail end, and bring the rectangular sliding block and limiting inserts toward the tail end. Move to pull out the limiting insert from the inside of the rectangular plug-in opening, and then remove the two longitudinal stopper components upwards. Then, turn the two driving nuts on the left side to make the four threaded rods carry the two transverse stoppers. The material plates move in opposite directions, and at this point, the mold removal step is completed.

The invention provides an ultra-thin prestressed ribbed composite plate forming device and a process thereof, which have the following beneficial effects:

1. Through the cooperation of two transverse stopper components, two longitudinal stopper components and two quick limiting mechanisms, the forming mold can be installed on the upper part of the mold table, eliminating the need for ultra-thin prestressed ribbed composite panel forming processes. The line drawing step is eliminated, and there is no need to install a large number of bolts. Therefore, the forming mold is easier to install and has higher installation efficiency.

2. Through the setting of the anti-loosening component, when the drive nut does not need to be rotated, the upper ends of the two limit teeth can be in close contact with the lower side of the outer circumferential surface of the anti-loosening gear, so that the anti-loosening gear and the driving nut can be effectively prevented from loosening. The function prevents the driving nut from loosening due to force, thereby improving the reliability of the forming mold during shaping.

3. A stepping frame is fixedly connected to the lower end of the pull-down rod, so that when the pull-down rod needs to be pulled down, it can be done with the feet, thereby improving the convenience of adjusting the distance between the two transverse stopper components.

4. Through the setting of the quick limiting mechanism, when the mold is removed, the pull rod can be pulled toward the tail end, and the limiting insert can be moved toward the tail end with the rectangular sliding block, so that the limiting insert can be inserted into the hole from the inside of the rectangular opening. Pull it out, and then clamp the rotating limit rod inside the L-shaped limit block, so that the limit insert in the pulled-out state can effectively limit the position, which improves the convenience when removing the mold.

Description of drawings

In order to explain the technical solutions of the embodiments of the present invention more clearly, the drawings of the embodiments will be briefly introduced below.

The drawings in the following description only relate to some embodiments of the invention, but do not limit the invention.

In the attached picture:

Figure 1 shows a schematic structural diagram of the application from a first perspective;

Figure 2 shows a schematic structural diagram of the second perspective of the present application;

Figure 3 shows a schematic structural diagram of the present application in a split state;

Figure 4 shows a partially enlarged structural schematic diagram of position A in Figure 1 of the present application;

Figure 5 shows a schematic structural diagram of the width measurement scale and the length measurement scale of the present application after being split;

Figure 6 shows a schematic structural diagram of the driving mechanism and anti-loosening components of the present application;

Figure 7 shows a schematic structural diagram of the anti-loosening gear and anti-loosening components of the present application;

Figure 8 shows a schematic structural diagram of the longitudinal stopper assembly and quick limiting mechanism of the present application.

List of reference signs

1. Concrete base;

2. Roller bracket; 201. Support roller;

3. Mold table; 301. Track;

4. Transverse stopper assembly; 401, fixed plate; 402, transverse stopper plate; 403, threaded rod; 404, guide slider; 405, width measurement scale; 406, length measurement scale; 407, reading arrow; 408. Plug-in board; 409, rectangular plug-in opening; 4010, guide insertion rod; 4011, groove;

5. Longitudinal baffle assembly; 501. Longitudinal baffle plate; 502. Limiting plate; 503. Prestressed steel through hole; 504. Reading frame; 505. Positioning jack;

6. Quick limiting mechanism; 601. Rectangular sliding shell; 602. Rectangular sliding block; 603. Limiting insert; 604. Pull rod; 605. Rotating limit rod; 606. L-shaped limit block;

7. Driving mechanism; 701. Driving nut; 702. Sprocket; 703. Chain; 704. Locking gear;

8. Anti-loosening components; 801. Anti-loosening box body; 802. Rectangular slider; 803. Lower rod; 804. Top block; 805. Limiting tooth; 806. Limiting slider; 807. Limiting block.

Detailed ways

In order to make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings of the embodiments of the present invention. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. Based on the described embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

Embodiment 1: Please refer to Figure 1 to Figure 8:

The invention proposes an ultra-thin prestressed ribbed composite panel forming device, which includes: a concrete base 1; a roller bracket 2 is provided on the upper end of the concrete base 1, and a support roller 201 is rotatably connected to the inner upper end of the roller bracket 2. The upper part of the roller 201 is rollingly connected to the mold table 3; the upper end of the mold table 3 is provided with a transverse stopper assembly 4 on both front and rear sides, and the upper end surface of the mold table 3 is located between the two transverse stopper assemblies 4 in a left-right symmetrical manner. Two longitudinal stopper assemblies 5; two quick limiting mechanisms 6 are installed on the top of each longitudinal stopper assembly 5 in a front-to-back symmetry; a driving mechanism 7 is installed on the back side of the two transverse stopper assemblies 4; the mold table 3. An anti-loosening component 8 is provided on the left side of the front end surface; two rails 301 are fixedly installed at the bottom of the mold table 3 in a front-to-back symmetry, and the two rails 301 are rollingly connected to the support rollers 201 on both sides of the front and rear, and each support roller 201 There are rims on the outside for guidance.

The transverse stopper assembly 4 includes a fixed plate 401, a transverse stopper plate 402, a threaded rod 403, a guide slider 404, a width measurement scale 405, a length measurement scale 406, a reading arrow 407, a plug-in plate 408, and a rectangular plug-in opening. 409. Guide insertion rod 4010 and groove 4011. The fixed plate 401 is fixedly installed on the outside of the upper end surface of the mold table 3, and the fixed plate 401 is slidingly connected with a transverse baffle plate 402 through the guide slide rod 404, and the transverse baffle plate 402 is fixedly connected to the guide slider 404; two threaded rods 403 are fixedly installed on the outer side of the transverse baffle plate 402, and the two threaded rods 403 penetrate the fixed plate 401; the upper part of the outer surface of the transverse baffle plate 402 is fixedly connected with a width measurement The ruler 405 has a notch on the rear side of the upper end surface of the width measurement ruler 405, and a length measurement ruler 406 is fixedly connected to the notch on the rear side of the width measurement ruler 405; a reading arrow 407 is provided on the left side of the upper end surface of the fixed plate 401; a transverse baffle plate The upper side of the member 402 is uniformly connected to a plug-in plate 408, and a rectangular plug-in opening 409 is provided on the upper front surface of each plug-in plate 408; the upper side of the transverse baffle plate member 402 is uniformly connected and fixedly connected. There is a guide insertion rod 4010; a groove 4011 is provided on the left side of the upper end surface of the fixed plate 401, and the groove 4011 is used for the width measuring scale 405 to pass through.

The longitudinal baffle assembly 5 includes a longitudinal baffle plate 501, a limiting plate 502, a prestressed steel bar through hole 503, a reading frame 504 and a positioning jack 505. The upper end surface of the longitudinal baffle plate 501 is fixedly connected with a limiting plate 502. And the right end face of the longitudinal retaining plate 501 is provided with a prestressed steel bar through hole 503. The prestressed steel bar through hole 503 is provided to pass the prestressed steel bar through so as to perform a tensioning operation on the prestressed steel bar; the longitudinal retaining material A reading frame 504 is fixedly connected to the upper left end of the plate 501, and the reading frame 504 is located on the upper side of the length measurement scale 406; a positioning jack 505 is provided at the four corners of the upper end surface of the longitudinal stopper plate 501; when the longitudinal stopper When the component 5 is installed between the two transverse stopper components 4, the guide insertion rod 4010 is inserted into the positioning socket 505, so that the longitudinal stopper component 5 can obtain effective positioning.

The quick limiting mechanism 6 includes a rectangular sliding shell 601, a rectangular sliding block 602, a limiting insert 603, a pull rod 604, a rotating limit rod 605 and an L-shaped limiting block 606. The rectangular sliding shell 601 is fixedly installed on the upper end surface of the limiting plate 502. And a rectangular sliding block 602 is slidably connected inside the rectangular sliding housing 601; a limiting insert 603 is provided at the head end of the rectangular sliding block 602, and the limiting insert 603 penetrates through the head of the rectangular sliding housing 601; a pull rod 604 is provided at the tail end of the rectangular sliding block 602 , the pull rod 604 penetrates the tail of the rectangular sliding shell 601, and the outside of the pull rod 604 is located inside the rectangular sliding shell 601 and is sleeved with a spring; the tail end of the pull rod 604 is rotatably connected to a rotation limit rod 605, and the L-shaped limit block 606 is fixedly connected to the limiting plate. 502 upper end surface; when the quick limiting mechanism 6 is in the limiting state, the head end of the limiting insert 603 is plugged into the rectangular plug-in opening 409, and the lower edge of the head end of the limiting insert 603 is set to chamfering. Through the setting of the chamfer , when installing the longitudinal stopper assembly 5, there is no need to pull the tie rod 604 toward the tail end, which further improves the efficiency of the installation of the forming mold; through the setting of the quick limiting mechanism 6, it is more convenient to remove the mold.

The driving mechanism 7 includes a driving nut 701, a sprocket 702, a chain 703 and an anti-loosening gear 704. The number of the driving nuts 701 is two, and the two driving nuts 701 are respectively connected to the two threaded rods 403 through threads, and the two driving The nut 701 is rotatably connected to the outer side of the fixed plate 401; a sprocket 702 is fixedly installed on the outside of each driving nut 701, and the two sprockets 702 are connected by a chain 703; the left driving nut 701 is fixedly installed on the outside. Anti-loosening gear 704, and a rotating handwheel is provided on the outer front side of the left driving nut 701; through the setting of the driving mechanism 7, it is used to drive the two threaded rods 403 to move at the same time.

Embodiment 2, based on Embodiment 1, as shown in Figures 6 and 7: the anti-loosening component 8 includes an anti-loosening box 801, a rectangular slider 802, a lower pull rod 803, a top block 804, a limiting tooth 805, The limit slider 806 and the limiter block 807, the anti-loosening box 801 is fixedly installed on the left side of the front end of the mold table 3, and the anti-loosening box 801 is slidably connected with a rectangular slider 802; the upper end surface of the rectangular slider 802 is provided with a through There is a top block 804 on the top of the anti-loosening box body 801, and the top end of the top block 804 is provided with two limiting teeth 805. The upper ends of the two limiting teeth 805 are in close contact with the lower side of the outer peripheral surface of the anti-loosening gear 704; the lower end surface of the rectangular slider 802 A pull-down rod 803 is provided that penetrates the bottom of the anti-loosening box 801, and the lower end of the pull-down rod 803 is fixedly connected to a stepping frame, and the outside of the pull-down rod 803 is located inside the anti-loosening box 801 and is sleeved with a spring; the left and right ends of the rectangular slider 802 are both A limit slide block 806 is provided, and a limit block 807 is fixedly connected to the left and right end surfaces of the anti-loosening box 801. The two limit blocks 807 are located below the two limit slide blocks 806; through the setting of the anti-loosening component 8, The driving nut 701 can be effectively prevented from loosening, and the driving nut 701 can be prevented from loosening due to force, thereby improving the reliability of the molding die during shaping.

The invention discloses a molding process for ultra-thin prestressed ribbed composite panels, which includes the following steps: first, clean the upper end surface of the mold table 3 as claimed in claim 1, and after cleaning, spray the release agent onto the mold table 3 end face; then, according to the size of the ultra-thin prestressed ribbed composite panel to be formed, adjust the distance between the two transverse baffle plates 402 and the two longitudinal baffle plates 501; then, install the embedded parts, and The prestressed steel bars pass through the prestressed steel bar through holes 503, and the left end of the prestressed steel bars is fixed on a longitudinal retaining plate 501 on the left. Then the right end of the prestressed steel bars is stretched through the tensioning equipment, so that the prestressed steel bars are Prestressing; then pouring and vibrating, pouring concrete in the mold and vibrating and compacting; then roughening the concrete in the mold; after roughening, the component is cured to reach the expected strength. After curing, the top of the component is Fix the rectangular rib plate; finally, remove the formwork. When removing the formwork, first interrupt the outer ends of the prestressed steel bars fixed on the longitudinal retaining plate 501, and then pull the tie rod 604 toward the tail end, with the rectangular sliding block 602. Move the limiting insert 603 toward the rear end, so that the limiting insert 603 is pulled out from the inside of the rectangular plug-in opening 409, and then remove the two longitudinal stopper assemblies 5 upwards, and then turn the two driving nuts on the left 701, the four threaded rods 403 are moved in opposite directions with the two transverse baffle plates 402. At this point, the mold removal step is completed.

The working principle of this embodiment: when producing ultra-thin prestressed ribbed composite panels, first, clean the upper end surface of the mold table 3 as claimed in claim 1, and after cleaning, spray the release agent onto the upper end surface of the mold table 3; and then , according to the size of the ultra-thin prestressed ribbed composite plate to be formed, adjust the distance between the two transverse baffle plates 402 and the two longitudinal baffle plates 501; then, the embedded parts are installed, and the prestressed steel bars are Pass through the prestressed steel bar through hole 503, and fix the left end of the prestressed steel bar on a longitudinal retaining plate 501 on the left, and then tension the right end of the prestressed steel bar through the tensioning equipment so that the prestressed steel bar is prestressed; Then pouring and vibrating, the concrete is poured in the mold and vibrated and compacted; then the concrete in the mold is roughened; after the roughening treatment, the components are cured to reach the expected strength. After curing, a rectangular shape is fixed on the top of the component ribs;

Finally, remove the formwork. When removing the formwork, first interrupt the outer ends of the prestressed steel bars fixed on the longitudinal retaining plate 501, and then pull the tie rod 604 toward the tail end, with the rectangular sliding block 602 and the limiting insert 603. Move toward the rear end to pull out the limiting insert 603 from the inside of the rectangular plug-in opening 409, and then remove the two longitudinal stopper assemblies 5 upwards. Then, turn the two driving nuts 701 on the left side to make the four threads The rod 403 moves in opposite directions with the two transverse blocking plate members 402. At this point, the mold removal step is completed.

When adjusting the distance between the two transverse baffle plates 402, the staff manually rotates a driving nut 701 on the left side of the front. At this time, a sprocket 702 on the left side of the front carries a chain on the right through a chain 703. The wheel 702 rotates synchronously, driving the two threaded rods 403 on the front side and moving the front transverse baffle plate 402 forward and backward at the same time. After adjusting the front transverse baffle plate 402, follow the same operation as above to move the rear side The front-to-back distance of the transverse baffle plates 402 is adjusted, and then the two longitudinal baffle components 5 of corresponding lengths are clamped between the two transverse baffle plates 402, and the two longitudinal baffle components 5 are clamped At this time, readings can be performed through the reading box 504 to determine the distance between the two longitudinal baffle plates 501, and then the adjustment steps of the two transverse baffle plates 402 and the two longitudinal baffle plates 501 can be completed.

In this article, there are the following points to note:

1. The drawings of the embodiments of the present disclosure only refer to the structures related to the embodiments of the present disclosure, and other structures may refer to common designs.

2. Without conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.

The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, and all of them should be covered. within the scope of this disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.

Claims (10)

1. An ultra-thin prestressed ribbed composite panel forming device, including: a concrete base (1); a roller bracket (2) is provided on the upper end of the concrete base (1), and the inner upper end of the roller bracket (2) A support roller (201) is rotatably connected, and a mold table (3) is rollingly connected to the upper part of the support roller (201). It is characterized in that a transverse stopper assembly is provided on both front and rear sides of the upper end of the mold table (3). (4), and the upper end surface of the mold table (3) is located between the two transverse stopper components (4), and two longitudinal stopper components (5) are provided; the top of each longitudinal stopper component (5) is in the shape of Two quick limiting mechanisms (6) are installed symmetrically front and back; a driving mechanism (7) is installed on the opposite sides of the two transverse stopper assemblies (4); the left side of the front end of the mold table (3) is installed There are anti-loosening parts (8). 2. An ultra-thin prestressed ribbed composite panel forming device according to claim 1, characterized in that: two rails (301) are fixedly installed at the bottom of the mold table (3) in a front-to-back symmetry, and the two The root track (301) is rollingly connected to the support rollers (201) on the front and rear sides, and a rim is provided on the outside of each support roller (201). 3. An ultra-thin prestressed ribbed composite plate forming device according to claim 1, characterized in that: the transverse baffle assembly (4) includes a fixed plate (401) and a transverse baffle plate (402) , threaded rod (403), guide sliding rod (404), width measurement ruler (405), length measurement ruler (406), reading arrow (407), plug-in plate (408), rectangular plug-in port (409), Guide insert rod (4010) and groove (4011), the fixed plate (401) is fixedly installed on the outside of the upper end surface of the mold table (3), and the fixed plate (401) is slidably connected with a transverse guide slide rod (404). The baffle plate (402), and the transverse baffle plate (402) is fixedly connected to the guide slider (404); the outer side of the transverse baffle plate (402) is fixedly installed with two holes penetrating the fixed plate (401). A threaded rod (403); a width measuring scale (405) is fixedly connected to the upper side of the outer surface of the transverse baffle plate (402), and a gap is provided on the rear side of the upper end surface of the width measuring scale (405), and the width measuring scale (405) 405) A length measuring ruler (406) is fixedly connected to the rear gap; a reading arrow (407) is provided on the left side of the upper end surface of the fixed plate (401); the upper side of the transverse baffle plate (402) is uniform A plug-in plate (408) is fixedly connected, and a rectangular plug-in opening (409) is provided on the upper front surface of each plug-in plate (408); the upper side of the transverse baffle plate (402) is uniform in shape A guide insertion rod (4010) is also fixedly connected; a groove (4011) is provided on the left side of the upper end surface of the fixed plate (401) for the width measuring scale (405) to pass through. 4. An ultra-thin prestressed ribbed composite plate forming device according to claim 3, characterized in that: the longitudinal baffle assembly (5) includes a longitudinal baffle plate (501) and a limiting plate (502 ), prestressed steel through holes (503), reading frames (504) and positioning jacks (505). The upper end surface of the longitudinal retaining plate (501) is fixedly connected with a limiting plate (502), and the longitudinal retaining plate There is a prestressed steel through hole (503) on the right end of the plate (501); a reading frame (504) is fixedly connected to the upper left end of the longitudinal baffle plate (501), and the reading frame (504) is located on the length measuring scale ( 406) upper side; a positioning jack (505) is provided at the four corners of the upper end surface of the longitudinal baffle plate (501). 5. An ultra-thin prestressed ribbed laminated plate forming device according to claim 4, characterized in that: when the longitudinal baffle component (5) is installed between two transverse baffle components (4) , the guide insert rod (4010) is plugged into the positioning jack (505). 6. An ultra-thin prestressed ribbed composite plate forming device according to claim 4, characterized in that: the rapid limiting mechanism (6) includes a rectangular sliding shell (601), a rectangular sliding block (602), a limiting Inserts (603), pull rods (604), rotation limit rods (605) and L-shaped limit blocks (606). The rectangular sliding shell (601) is fixedly installed on the upper end surface of the limit plate (502), and is rectangular. A rectangular sliding block (602) is slidably connected inside the sliding housing (601); the head end of the rectangular sliding block (602) is provided with a limiting insert (603) that penetrates the head of the rectangular sliding housing (601); the rectangular sliding block The tail end of (602) is provided with a pull rod (604) that penetrates the tail of the rectangular slide housing (601), and the outside of the pull rod (604) is located inside the rectangular slide housing (601) and is sleeved with a spring; the tail end of the pull rod (604) is rotationally connected There is a rotation limit lever (605), and the L-shaped limit block (606) is fixedly connected to the upper end surface of the limit plate (502). 7. An ultra-thin prestressed ribbed composite panel forming device according to claim 6, characterized in that when the rapid limiting mechanism (6) is in the limiting state, the head end of the limiting insert (603) is in contact with the rectangular shape. The insertion port (409) is inserted, and the lower edge of the head end of the restriction insert (603) is set to be chamfered. 8. An ultra-thin prestressed ribbed composite plate forming device according to claim 6, characterized in that: the driving mechanism (7) includes a driving nut (701), a sprocket (702), and a chain (703) And the anti-loosening gear (704), the number of the driving nuts (701) is two, and the two driving nuts (701) are connected to the two threaded rods (403) through threads, and the two driving nuts (701) Rotatingly connected to the outer side of the fixed plate (401); a sprocket (702) is fixedly installed on the outside of each driving nut (701), and the two sprockets (702) are connected by a chain (703); An anti-loosening gear (704) is fixedly installed on the outside of the driving nut (701) on the left side, and a rotating handwheel is provided on the front side of the outside of the driving nut (701) on the left side. 9. An ultra-thin prestressed ribbed composite panel forming device according to claim 8, characterized in that: the anti-loosening component (8) includes an anti-loosening box (801), a rectangular slider (802), The lower pull rod (803), top block (804), limit tooth (805), limit slide block (806) and limit block (807), the anti-loosening box (801) is fixedly installed on the mold table (3) On the left side of the front end surface, a rectangular slider (802) is slidably connected inside the anti-loosening box (801); the upper end surface of the rectangular slider (802) is provided with a top block (804) that penetrates the top of the anti-loosening box (801) ), and the upper end of the top block (804) is provided with two limiting teeth (805), and the upper ends of the two limiting teeth (805) are in close contact with the lower side of the outer peripheral surface of the anti-loosening gear (704); the rectangular slider (802) ) The lower end surface is provided with a pull-down rod (803) that penetrates the bottom of the anti-loosening box (801), and the lower end of the pull-down rod (803) is fixedly connected with a stepping frame, and the outside of the pull-down rod (803) is located inside the anti-loosening box (801) A spring is connected to the sleeve; a limit slider (806) is provided on both left and right end faces of the rectangular slider (802), and a limiter block (807) is fixedly connected on both left and right end faces of the anti-loosening box body (801). 10. A forming process for ultra-thin prestressed ribbed composite panels according to claim 8, characterized in that it includes the following steps: 1). First, clean the upper end surface of the mold table (3) as claimed in claim 1. After cleaning, spray the release agent onto the upper end surface of the mold table (3); 2). Then, adjust the distance between the two transverse baffle plates (402) and the two longitudinal baffle plates (501) according to the size of the ultra-thin prestressed ribbed composite plate to be formed; 3) Next, install the embedded parts, pass the prestressed steel bars through the prestressed steel bar through holes (503), and fix the left end of the prestressed steel bars on a longitudinal retaining plate (501) on the left, and then install the prestressed steel bars. The right end is tensioned through the tensioning equipment so that the prestressed steel bars are prestressed; then the concrete is poured and vibrated in the mold and vibrated and compacted; then the concrete in the mold is roughened; after roughening, the The components are cured to reach the expected strength. After curing, the rectangular ribs are fixed and installed on the top of the components; 4) Finally, remove the formwork. When removing the formwork, first interrupt the outer ends of the prestressed steel bars fixed on the longitudinal retaining plate (501), and then pull the tie rod (604) toward the tail end, with a rectangular slide The block (602) and the limiting insert (603) move toward the rear end, so that the limiting insert (603) is pulled out from the inside of the rectangular plug-in opening (409), and then the two longitudinal stopper assemblies (5) are removed upwards , and then rotate the two driving nuts (701) on the left side to make the four threaded rods (403) move in opposite directions with the two transverse baffle plates (402). At this point, the mold removal step is completed.