CN117721555B - Terylene FDY (fully drawn yarn) oiling agent and preparation method thereof - Google Patents
Terylene FDY (fully drawn yarn) oiling agent and preparation method thereof Download PDFInfo
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Abstract
The invention belongs to the technical field of preparation of polyester oiling agents, and particularly relates to a polyester FDY oiling agent and a preparation method thereof, wherein the polyester FDY oiling agent comprises the following raw materials in parts by weight: 40-50 parts of a composite smoothing agent; 10-20 parts of emulsifying agent; 6-12 parts of antistatic agent; 5-10 parts of bundling agent; 0.3 to 0.5 part of antioxidant; 0.1 to 0.3 part of defoaming agent; 2-4 parts of penetrating agent; 15-20 parts of water; the polyester FDY oiling agent has the advantages of high oil film strength, high temperature resistance, good oxidation resistance, low cost and excellent comprehensive performance.
Description
Technical Field
The invention belongs to the technical field of preparation of polyester oiling agents, and particularly relates to a polyester FDY oiling agent and a preparation method thereof.
Background
Polyester, commonly known as polyethylene terephthalate (Polyethylene Terephthalate, PET for short), is a lightweight synthetic fiber, belonging to polyester fibers. The terylene has the characteristics of high strength, good elasticity, crease resistance, abrasion resistance, chemical corrosion resistance, low hygroscopicity, good heat resistance and the like, and is widely applied to textile industry, including clothing, bedding articles, curtains, home textiles and the like. In addition, polyester is also commonly used for producing ropes, industrial filter materials, automotive interiors, packaging materials, and the like, due to its excellent physical properties. Particularly important, the terylene is a recyclable material, and the requirement for new raw materials can be reduced by recycling the terylene, thereby being beneficial to environmental protection.
The fully drawn polyester yarn (FDY) is one of the main products of the polyester industry in China, and the preparation method is mainly a spinning and drawing one-step method combining high-speed spinning (with the spinning speed of 2600-350 m/min) and ultra-high-speed drawing and winding (with the winding speed of 5100-5500 m/min), and compared with the traditional process of combining low-speed spinning with high-speed drawing and winding, the method has the advantages of low cost, stable product quality and the like. However, since synthetic fibers do not have natural gum and oil film which natural fibers have, they are poor in hygroscopicity and nonconductive, static electricity is easily generated by continuous friction during spinning, and it is necessary to use an auxiliary agent to prevent or eliminate static electricity accumulation, and at the same time, to impart soft and smooth properties to the fibers so that the fibers pass through the subsequent processes smoothly, and such an auxiliary agent is collectively called a fiber spinning oil.
The polyester is the synthetic fiber variety with the largest productivity and the widest application in the world, and in the chemical fiber industrial yield of China, the polyester yield accounts for more than 80 percent of the total yield, but the quality and performance requirements on the oiling agent are extremely high due to the high speed and large friction of the FDY spinning process of the polyester high-speed spinning, so that the independent industrial preparation technology of the FDY oiling agent for the high-performance polyester high-speed spinning of China is mainly dependent on import at present. At present, the technical difficulty of the FDY oiling agent for high-performance polyester high-speed spinning in China is mainly as follows:
In the high-speed spinning process, the oiling agent needs to be capable of flowing fast and uniformly coated on the surface of the fiber, so that the terylene FDY oiling agent is required to have good ductility and flowing capability, such as proper viscosity, good fluidity, good adhesion capability and the like, and compared with pure oiling agent, the emulsion oiling agent has better ductility and lower cost and is more suitable for lubrication in the high-speed spinning process. However, since the moisture in the emulsion type oil is easily volatilized by hot roll drawing and extrusion and high temperature heating, the oil film on the surface of the fiber is easily broken, thereby changing the friction characteristics of the fiber, increasing the friction force of the fiber, leading to hairline and broken ends, and the like, the oil is required to have high oil film strength. However, the low oil film strength is a main characteristic and defect of the emulsion type oiling agent, and how to improve the oil film strength of the emulsion type oiling agent, so that the emulsion type oiling agent can be used as an FDY oiling agent in a polyester high-speed spinning process, and is one of technical problems to be solved urgently by those skilled in the art.
In addition, because the FDY spinning process of the polyester high-speed spinning is high in speed and high in friction, the temperature of the polyester filaments can be up to about 200 ℃ in the stretching deformation process, so that the FDY oiling agent is required to have good high temperature resistance and oxidation resistance so as to improve smoking and coking phenomena.
Disclosure of Invention
Aiming at the technical problems, the invention provides the polyester FDY oiling agent and the preparation method thereof, so as to improve the oil film strength, the high temperature resistance and the oxidation resistance of the emulsion oiling agent, enable the emulsion oiling agent to be used as the FDY oiling agent in the polyester high-speed spinning process, and promote the independent industrial preparation technology upgrading of the high-performance polyester high-speed spinning FDY oiling agent in China.
In view of the above, the invention provides a polyester FDY oiling agent, which comprises the following raw materials in parts by weight: 40-50 parts of a composite smoothing agent; 10-20 parts of emulsifying agent; 6-12 parts of antistatic agent; 5-10 parts of bundling agent; 0.3 to 0.5 part of antioxidant; 0.1-0.3 part of defoaming agent; 2-4 parts of penetrating agent; 15-20 parts of water.
Further, the terylene FDY oiling agent comprises the following raw materials in parts by weight: 43-50 parts of composite smoothing agent; 15-18 parts of emulsifying agent; 8-10 parts of antistatic agent; 8-10 parts of bundling agent; 0.3 to 0.5 part of antioxidant; 0.1-0.2 parts of defoaming agent; 2.5-3.5 parts of penetrating agent; 17-20 parts of water.
Further, the composite smoothing agent comprises the following raw materials in parts by weight: 40-50 parts of mineral oil; 10-20 parts of polyol fatty acid ester; 5-10 parts of copolyether; 3-8 parts of phosphate; 5-18 parts of an oil film enhancer; wherein the oil film enhancer is nano inorganic antifriction particles with a surface coated with a thickener.
Further, the kinematic viscosity of the mineral oil at 40 ℃ is 20.0-40.0 mm 2/S; the polyol fatty acid ester is synthesized by polyol and C30-C40 fatty acid; the copolyether comprises 60-80% of random copolyether of ethylene oxide and propylene oxide and 20-40% of block copolyether of ethylene oxide and propylene oxide; the phosphate is one or more selected from acrylic acid phosphate, polypropylene ether phosphate, triphenyl phosphorothioate, diethyl phosphorodithioate, phosphite, alkyl phosphate, alcohol ether phosphate monoester and cyclohexanethol hexaphosphate.
Further, the oil film enhancer comprises the following raw materials in parts by weight: 40-50 parts of nano inorganic antifriction particles; 10-15 parts of a thickening agent; 1-3 parts of an emulsifying additive; 0.1-0.5 part of coupling agent; 3-5 parts of water absorbent.
Further, the nano inorganic antifriction particles are selected from one or more of nano titanium dioxide, nano silicon dioxide, nano calcium carbonate, nano zinc oxide, nano aluminum oxide and nano aluminum nitride; the thickening agent is one or more selected from polyvinyl n-butyl ether, polymethacrylate, polyacrylate, polyisobutylene, atactic polypropylene and ethylene-propylene copolymer; the emulsifying additive is a water-in-oil type emulsifying agent; the coupling agent is one or more selected from triethoxy octyl silane, triisopropyl titanium stearate, aminopropyl triethoxy silane and stearyl triethoxy silane; the water absorbent is one or more selected from hyaluronic acid, sorbitol and hydroxyethyl urea.
Further, the thickener includes polyacrylate and polyisobutylene.
Further, the preparation process of the oil film enhancer comprises the following steps:
(1) Dispersing the emulsifying additive and the coupling agent in a proper amount of organic solvent according to the weight ratio, and uniformly stirring to obtain an oil phase mixed solution; dispersing the water absorbent in a proper amount of deionized water, and uniformly stirring to obtain a water phase mixed solution;
(2) Mixing, shearing and emulsifying the oil phase mixed solution and the water phase mixed solution to form water-in-oil emulsion;
(3) Adding nano inorganic antifriction particles with the formula amount into the water-in-oil emulsion, uniformly stirring, and atomizing the mixed solution to prepare powder to obtain pretreated nano inorganic antifriction particles;
(4) And (3) dissolving the thickener with the formula amount in a proper amount of organic solvent, uniformly dispersing, coating the thickener on the surface of the pretreated nano inorganic antifriction particles in a spray drying mode, and drying to obtain the oil film reinforcing agent.
Further, when the oil film enhancer includes two or more kinds of thickeners, in the step (4), it is necessary to dissolve each kind of thickener in an organic solvent and coat the surface of the pretreated nano inorganic antifriction particles, so as to obtain the oil film enhancer coated with different kinds of thickeners on the surface.
The preparation method of the polyester FDY oiling agent is used for preparing the polyester FDY oiling agent and comprises the following steps:
S1, adding components except the oil film reinforcing agent and the emulsifying agent in the composite smoothing agent into a reaction kettle according to the weight ratio, and heating to 50-70 ℃; stirring for 1-2 hours;
S2, adding the antistatic agent and water according to the formula amount, and fully stirring for 0.5-1 hour
S3, adding the bundling agent, the antioxidant, the defoaming agent and the penetrating agent according to the formula amount, and stirring to uniformly mix the materials;
s4, cooling the obtained mixed system to room temperature, and filtering to obtain a mixed solution;
and S5, adding the oil film reinforcing agent with the formula amount into the mixed liquid obtained in the step S4 before use, and dispersing uniformly to obtain the polyester FDY oiling agent.
The polyester FDY oiling agent has the advantages of high oil film strength, high temperature resistance, good oxidation resistance, low cost and excellent comprehensive performance.
Detailed Description
The technical solutions of the present application will be clearly described below with reference to examples, and it is apparent that the described examples are some, but not all, examples of the present application. All other embodiments, which are obtained by a person skilled in the art based on the embodiments of the present application, fall within the scope of protection of the present application.
In the description of the present application, it is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of exemplary embodiments in accordance with the present application. Techniques, methods, and apparatus known to one of ordinary skill in the relevant art may not be discussed in detail, but should be considered part of the specification where appropriate. In all examples shown and discussed herein, any specific values should be construed as merely illustrative, and not a limitation. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numerals and letters refer to like items and, thus, once an item is defined, no further discussion thereof is required later.
It should be noted that the terms "first," "second," and the like in the description and in the claims are used for distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order. It will be appreciated that the data so used may be interchanged where appropriate so that embodiments of the application may be practiced in sequences other than those described herein, and that the objects identified by "first," "second," etc. are generally of a type and are not limited to the number of objects, e.g., the first object may be one or more. Furthermore, in the description and claims, "and/or" means at least one of the connected objects, and the character "/", generally means that the associated object is an "or" relationship.
It should be noted that, in the present application, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element. Furthermore, it should be noted that the scope of the methods and apparatus in the embodiments of the present application is not limited to performing the functions in the order shown or discussed, but may also include performing the functions in a substantially simultaneous manner or in an opposite order depending on the functions involved, e.g., the described methods may be performed in an order different from that described, and various steps may be added, omitted, or combined. Additionally, features described with reference to certain examples may be combined in other examples.
The polyester FDY oiling agent comprises the following raw materials in parts by weight:
40-50 parts of a composite smoothing agent;
10-20 parts of emulsifying agent;
6-12 parts of antistatic agent;
5-10 parts of bundling agent;
0.3 to 0.5 part of antioxidant;
0.1-0.3 part of defoaming agent;
2-4 parts of penetrating agent;
15-20 parts of water.
Preferably, the terylene FDY oiling agent comprises the following raw materials in parts by weight:
43-50 parts of composite smoothing agent;
15-18 parts of emulsifying agent;
8-10 parts of antistatic agent;
8-10 parts of bundling agent;
0.3 to 0.5 part of antioxidant;
0.1-0.2 parts of defoaming agent;
2.5-3.5 parts of penetrating agent;
17-20 parts of water.
In the existing polyester FDY oiling agent, the addition amount of water is generally not more than 30% of the smoothing agent in order to ensure the lubricating performance; compared with the prior art, the polyester FDY oiling agent disclosed by the invention has the advantages that the water content is properly increased and can reach 46.5-50% of the smoothing agent, so that the dispersibility of the water phase in the polyester FDY oiling agent can be improved, the size of micro-droplets of the water phase is reduced, and the stability of emulsion is improved; meanwhile, the fluidity and the extensibility of the terylene FDY oiling agent can be improved, so that the terylene FDY oiling agent can be coated on the surface of the fiber rapidly, and the cost of the terylene FDY oiling agent can be reduced; but at the same time, the increase of the water phase content can lead to the reduction of viscosity and lubrication performance of the terylene FDY oiling agent, which can be improved by adjusting the composite smoothing agent.
Preferably, the composite smoothing agent comprises the following raw materials in parts by weight:
40-50 parts of mineral oil;
10-20 parts of polyol fatty acid ester;
5-10 parts of copolyether;
3-8 parts of phosphate;
5-18 parts of an oil film enhancer;
Wherein the oil film enhancer is nano inorganic antifriction particles with a surface coated with a thickener.
As some embodiments of the present application, the emulsifier is selected from one or more of sorbitan polyoxyethylene ether stearate, polyoxyethylene oleate, polyoxyethylene nonylphenol ether, polyoxyethylene laurate, 3 eo laurate, sodium lauryl ether sulfate, polyethylene glycol castor oil, polyethylene glycol oleate, and polyethylene glycol laurate.
As some embodiments of the application, the antistatic agent is selected from one or more of C12-C18 fatty alcohol polyoxyethylene ether potassium phosphate, alkylphenol polyoxyethylene ether potassium phosphate, sodium/potassium sulfate of C12-C14 fatty alcohol polyoxyethylene ether, laurinol polyoxyethylene ether and secondary sodium alkyl sulfonate.
As some embodiments of the application, the bundling agent is selected from polyethylene glycol oleate, polyethylene glycol laurate, polyoxyethylene ricinoleate, isomeric trideceth polyoxyethylene ether, C6-C12 fatty alcohol random polyoxyethylene polyoxypropylene ether, lauroyl diethanolamine, coconut diethanolamide, oleic acid triethanolamine, and one or more of them.
As some embodiments of the application, the antioxidant is selected from one or more of a phosphite antioxidant and a phenolic antioxidant.
Preferably, the antioxidant is a mixture of phosphite antioxidant and phenolic antioxidant, wherein the proportion of the phosphite antioxidant to the phenolic antioxidant is (0.5-0.8): 1.
As some embodiments of the application, the defoamer is an organosiloxane.
Preferably, the defoamer is polyether modified polysiloxane, has low surface tension and good thermal stability, can be well compatible with the rest components, and fully plays a role in defoaming.
As some embodiments of the application, the penetrating agent is selected from one or two of C8-C15 fatty alcohol block polyoxyethylene polyoxypropylene ether, C10-30 alkyl siloxane and Xin Guichun phosphate.
Preferably, deionized water is selected to prepare the polyester FDY oiling agent.
Further, in the composite smoothing agent, as some embodiments of the present invention, the mineral oil is a liquid alkane such as white oil, liquid paraffin oil, or the like.
Preferably, the kinematic viscosity of the mineral oil at 40 ℃ is 20.0-40.0 mm 2/S, the viscosity of the mineral oil is low, but the smoothness and the bundling capacity are good, and the mineral oil is used for terylene FDY oiling agent, and can improve the cohesion capacity of fibers. Meanwhile, the mineral oil has lower price and is used for the composite smoothing agent in a large quantity, so that the cost of the composite smoothing agent can be reduced, and the industrial production and the application of the composite smoothing agent are facilitated.
Furthermore, the polyol fatty acid ester is synthesized by glycerol, pentaerythritol, sorbitol and other polyols and C30-C40 fatty acid, and the long-chain fatty acid is selected to prepare the polyol fatty acid ester, so that the high-temperature stability and the thermal oxidation stability of the polyol fatty acid ester can be improved, and meanwhile, the polyol fatty acid ester prepared by the long-chain fatty acid can improve the lubricating capacity of the polyester FDY oil when being used for the polyester FDY oil due to the high molecular weight and the strong intermolecular force.
According to the invention, by adding a certain amount of polyol fatty acid ester into mineral oil, the composite grease with moderate viscosity, good fluidity and adhesion can be obtained, the smoothness and the bundling capacity are good, the high-temperature stability and the thermal oxidation stability are good, and the good comprehensive basic performance of the polyester FDY oiling agent can be improved.
Furthermore, the copolyether is ethylene oxide and propylene oxide copolyether, and on the basis of the compounding of the mineral oil and the polyol fatty acid ester, the copolyether is added as an antiwear agent, so that the friction coefficient can be reduced, the strength and the durability of an oil film can be improved, and the friction and the abrasion can be reduced; meanwhile, the copolyether has good oxidation resistance, is favorable for preventing the oil agent from being oxidized in a high-temperature environment, and improves the high-temperature resistance of the oil agent. In addition, the copolyether has certain anti-foaming capability, can inhibit foaming generated by volatilization of moisture, gas and the like in the use process of the oil solution, protects the integrity of an oil film and improves the lubricating effect.
Preferably, the copolyether comprises 60-80% of random copolyether of ethylene oxide and propylene oxide and 20-40% of block copolyether of ethylene oxide and propylene oxide.
Further, the phosphate is one or more selected from acrylic acid phosphate, polypropylene ether phosphate, triphenyl phosphorothioate, diethyl phosphorodithioate, phosphite, alkyl phosphate, alcohol ether phosphate monoester and cyclohexanethol hexaphosphate.
In the polyester FDY oiling agent, the oxidation resistance, the antistatic performance and the lubricating performance of the oiling agent can be improved by adding a proper amount of phosphate. Meanwhile, phosphate monomer branched chains can be introduced into the lubricating oil through phosphate, and can extend into a water phase, so that the stability and uniformity of emulsion are improved.
Further, the oil film enhancer comprises the following raw materials in parts by weight:
40-50 parts of nano inorganic antifriction particles;
10-15 parts of a thickening agent;
1-3 parts of an emulsifying additive;
0.1-0.5 part of coupling agent;
3-5 parts of water absorbent.
Preferably, the nano inorganic antifriction particles are selected from one or more of nano titanium dioxide, nano silicon dioxide, nano calcium carbonate, nano zinc oxide, nano aluminum oxide and nano aluminum nitride.
Preferably, the thickener is selected from one or more of polyvinyl n-butyl ether, polymethacrylate, polyacrylate, polyisobutylene, atactic polypropylene and ethylene-propylene copolymer.
More preferably, the thickener comprises polyacrylate and polyisobutylene, wherein the main chain of the polyacrylate does not contain double bonds, has good thermal oxidation resistance, and can be used for improving the viscosity of the oiling agent when the temperature of the oiling agent is increased, so that the problems of viscosity reduction, poor adhesive force and low oil film strength of the oiling agent caused by the temperature increase are solved; the polyisobutene has excellent fluidity, lubricating property and high temperature resistance, and can improve the high temperature lubricating property of the terylene FDY oiling agent while improving the viscosity of the oiling agent.
More importantly, the polyacrylate and the polyisobutene can be well compatible with the composite smoothing agent, but at the same time, the polyacrylate and the polyisobutene are two different high molecular compounds, the structure and the performance of the polyacrylate are greatly different, the basic unit of the polyacrylate is an acrylate monomer, the structure of the monomer contains an acrylic acid group, and the repeating unit contains carbon, hydrogen and oxygen elements; the polyisobutene is a polymer of isobutene monomers, has higher saturation, and the repeating units mainly comprise carbon and hydrogen elements, so that the carbon and the hydrogen elements are not easy to crosslink and wind together due to the difference in molecular structure, and when the polyisobutene is used in the terylene FDY oiling agent, two oil film enhancer particles can be kept in a relatively separated state through different types of thickening agents respectively coated on the surfaces, so that the oil film enhancer particles are not easy to agglomerate, and can be well and uniformly dispersed in the terylene FDY oiling agent.
Preferably, the emulsifying additive is a water-in-oil emulsifier, which is one or more selected from silicone oil type emulsifiers and polyether type emulsifiers.
Preferably, the coupling agent is selected from one or more of triethoxy octyl silane, triisopropyl titanium stearate, aminopropyl triethoxy silane and stearyl triethoxy silane.
Preferably, the water absorbing agent is one or more selected from hyaluronic acid, sorbitol and hydroxyethyl urea.
More preferably, the water absorbent is hydroxyethyl urea, the water absorbent is low in price and capable of absorbing water molecules in the surrounding environment, a water molecule layer is formed on the surface of the nano inorganic antifriction particles, and the antistatic performance of the terylene FDY oiling agent is improved.
Further, the preparation process of the oil film enhancer comprises the following steps:
(1) Dispersing the emulsifying additive and the coupling agent in a proper amount of organic solvent according to the weight ratio, and uniformly stirring to obtain an oil phase mixed solution; dispersing the water absorbent in a proper amount of deionized water, and uniformly stirring to obtain a water phase mixed solution;
(2) Mixing, shearing and emulsifying the oil phase mixed solution and the water phase mixed solution to form water-in-oil emulsion;
(3) Adding nano inorganic antifriction particles with the formula amount into the water-in-oil emulsion, uniformly stirring, and atomizing the mixed solution to prepare powder to obtain pretreated nano inorganic antifriction particles;
(4) And (3) dissolving the thickener with the formula amount in a proper amount of organic solvent, uniformly dispersing, coating the thickener on the surface of the pretreated nano inorganic antifriction particles in a spray drying mode, and drying to obtain the oil film reinforcing agent.
As some embodiments of the present invention, in step (1), the organic solvent is selected from one or more of dodecane, tridecane, isohexadecane, octadecane, and cyclohexasiloxane.
Preferably, in the step (1), the addition amount of the organic solvent in the oil phase mixed solution is 100-150 parts by weight; the addition amount of deionized water in the water phase mixed solution is 30-50 parts by weight.
Preferably, in the step (2), shearing is performed for 10-30 min at a rotation speed of 5000-20000r/min to obtain the water-in-oil emulsion.
In step (4), the type of the organic solvent may be selected according to the type of the thickener, and it is preferable that the thickener is dissolved.
Preferably, in the step (4), the amount of the organic solvent is 50 to 150 times the weight of the thickener.
Further, when the oil film enhancer includes two or more kinds of thickeners, in the step (4), it is necessary to dissolve each kind of thickener in an organic solvent and coat the surface of the pretreated nano inorganic antifriction particles, so as to obtain the oil film enhancer coated with different kinds of thickeners on the surface.
Further, when polyacrylate is selected as the thickener, the preparation process of the oil film enhancer further comprises the following steps:
Firstly, modifying polyacrylate: mixing a formula amount of polyacrylate thickener and 30-60 parts by weight of nano silica sol, stirring at 50-60 ℃ for reaction for 40-60 min, filtering to obtain a pretreated thickener, mixing the pretreated thickener, 0.5-1 part by weight of acrylic acid monomer and 40-50 parts by weight of cyclohexane, stirring at 10-30 ℃ for 30-60 min, heating to 50-70 ℃ for continuous stirring for 50-100 min, heating the mixed system to 80-90 ℃ after stirring is completed, adding 0.1-0.3 part by weight of azodiisobutyronitrile, and carrying out heat preservation reaction for 2-3h to obtain a pretreated thickener mixed solution;
and coating the pretreated thickener mixed solution on the surface of the pretreated nano inorganic antifriction particles in a spray drying mode, and drying to obtain the oil film reinforcing agent.
The polyacrylate is modified, so that the dispersibility of the polyacrylate coated nano inorganic antifriction particles in the oil agent can be improved, and the stability of the oil agent can be improved.
Preferably, the concentration of the nano silica sol is 1-3%.
In the oil film reinforcing agent, a water-in-oil emulsion is prepared by emulsifying an additive, hydrophilic groups in the emulsifying additive are combined with a water absorbent of a water phase in the emulsion, hydrophobic groups are combined with the oil phase, so that the water phase containing the water absorbent can be uniformly and stably dispersed in the oil phase, then, through atomization and drying, water in the water phase and an organic solvent in the oil phase can be removed, so that the water absorbent is separated out from the water phase and deposited on the surfaces of nano inorganic antifriction particles, at the moment, the hydrophilic groups in the emulsifying additive can be adsorbed on the surfaces of the nano inorganic antifriction particles through hydrogen bonding, and meanwhile, the water absorbent is coated on the surfaces of the nano inorganic antifriction particles, and the hydrophobic groups in the emulsifying agent can form a layer of hydrophobic interface on the surfaces of the nano inorganic antifriction particles, so that the pretreated nano inorganic antifriction particles can be hydrophobic, and can be stably and uniformly dispersed in the composite smoothing agent when the oil film reinforcing agent is used for polyester FDY.
When the oil film enhancer is used, the oil film enhancer is mixed with the rest components, the oil film enhancer can be stably present in an oil phase, the thickener on the surface of the oil film enhancer can be gradually swelled and dissolved along with the increase of the mixing time and the increase of the temperature of the oil solution in the use process, a network structure taking nano inorganic antifriction particles as the center is formed in an oil phase, the network structure can form physical cross-linking with surrounding fluid molecules in the flowing process of the oil solution to generate a three-dimensional network structure, the network structure can inhibit the flowing of the fluid, the viscosity and the strength of the fluid are increased, meanwhile, the thickener molecules can also disperse shearing force through mutual sliding and twisting, in addition, the thickener molecules can also form a temporary cross-linking structure through the intermolecular force and the Van der Waals force, and finally, the viscosity, the strength and the thickness of the oil film are increased through the flexible swing and the cross-linking of the molecular chain, so that the lubricating effect of the oil solution is improved.
On the basis, the network structure taking the nano inorganic antifriction particles as the center is formed by the thickener, on one hand, the fixation and uniform dispersion of the nano inorganic antifriction particles can be realized by the network structure formed by the thickener, and the nano inorganic antifriction particles are prevented from moving for a long distance; on the other hand, the network structure formed by the thickener is flexible force to restrict the nano inorganic antifriction particles, so that the nano inorganic antifriction particles are allowed to slide and roll for a short distance under the restriction force, the antifriction effect is realized, and the friction coefficient of the oiling agent is reduced.
In addition, as the surface of the nano inorganic antifriction particles is coated with the water absorbent, the water absorbent can well absorb and fix water and prevent evaporation of water molecules when in use, the emulsion is kept stable, a moisture-conducting water film is formed on the surface of the fiber, and static electricity is transferred to the atmosphere through the moisture-conducting water film, so that the antistatic effect is achieved.
In addition, the invention also provides a preparation method of the polyester FDY oiling agent, which comprises the following steps:
S1, adding components except the oil film reinforcing agent and the emulsifying agent in the composite smoothing agent into a reaction kettle according to the weight ratio, and heating to 50-70 ℃; stirring for 1-2 hours;
S2, adding the antistatic agent and water according to the formula amount, and fully stirring for 0.5-1 hour
S3, adding the bundling agent, the antioxidant, the defoaming agent and the penetrating agent according to the formula amount, and stirring to uniformly mix the materials;
s4, cooling the obtained mixed system to room temperature, filtering to obtain mixed liquid, and packaging and storing for later use;
and S5, adding the oil film reinforcing agent with the formula amount into the mixed liquid obtained in the step S4 before use, and dispersing uniformly to obtain the polyester FDY oiling agent.
The polyester FDY oiling agent and the preparation method thereof are illustrated by the following specific examples:
preparation of oil film enhancer:
The formula of the oil film reinforcing agent comprises the following components: 40 parts of nano inorganic antifriction particles; 10 parts of a thickening agent; 1 part of an emulsifying additive; 0.5 parts of a coupling agent; 3 parts of water absorbent; wherein the nano inorganic antifriction particles are nano silicon dioxide, the thickening agent is polyacrylate, the emulsifying additive is silicone oil emulsifier, the coupling agent is triethoxy octyl silane, and the water absorbent is hyaluronic acid;
Dispersing the formula amount of emulsifying additive and coupling agent in a proper amount of organic solvent, and uniformly stirring to obtain oil phase mixed solution; dispersing the water absorbent in a formula amount into a proper amount of deionized water, and uniformly stirring to obtain a water phase mixed solution;
mixing, shearing and emulsifying the oil phase mixed solution and the water phase mixed solution to form water-in-oil emulsion;
Adding nano inorganic antifriction particles with the formula amount into the water-in-oil emulsion, uniformly stirring, and atomizing the mixed solution to prepare powder to obtain pretreated nano inorganic antifriction particles;
And (3) dissolving the thickener with the formula amount in a proper amount of organic solvent, uniformly dispersing, coating the thickener on the surface of the pretreated nano inorganic antifriction particles in a spray drying mode, and drying to obtain the oil film reinforcing agent.
Preparation of oil film enhancer:
The formula of the oil film reinforcing agent comprises the following components: 40 parts of nano inorganic antifriction particles; 10 parts of a thickening agent; 1 part of an emulsifying additive; 0.5 parts of a coupling agent; 3 parts of water absorbent; wherein the nano inorganic antifriction particles are nano silicon dioxide, the thickening agent is polyacrylate, the emulsifying additive is silicone oil emulsifier, the coupling agent is triethoxy octyl silane, and the water absorbent is hyaluronic acid;
Dispersing the formula amount of emulsifying additive and coupling agent in a proper amount of organic solvent, and uniformly stirring to obtain oil phase mixed solution; dispersing the water absorbent in a formula amount into a proper amount of deionized water, and uniformly stirring to obtain a water phase mixed solution;
mixing, shearing and emulsifying the oil phase mixed solution and the water phase mixed solution to form water-in-oil emulsion;
Adding nano inorganic antifriction particles with the formula amount into the water-in-oil emulsion, uniformly stirring, and atomizing the mixed solution to prepare powder to obtain pretreated nano inorganic antifriction particles;
Mixing a formula amount of polyacrylate thickener and 40 parts by weight of nano silica sol, stirring at 60 ℃ for reaction for 40min, filtering to obtain a pretreated thickener, mixing the pretreated thickener, 0.5 part by weight of acrylic acid monomer and 50 parts by weight of cyclohexane, stirring at 10 ℃ for 30min, heating to 70 ℃, continuing stirring for 50min, heating the mixed system to 90 ℃ after stirring is completed, adding 0.1 part by weight of azodiisobutyronitrile, and carrying out heat preservation reaction for 2h to obtain a pretreated thickener mixed solution; coating the pretreated thickener mixed solution on the surface of the pretreated nano inorganic antifriction particles in a spray drying mode, and drying to obtain the oil film reinforcing agent.
Preparation of oil film enhancer:
The formula of the oil film reinforcing agent comprises the following components: 48 parts of nano inorganic antifriction particles; 15 parts of a thickening agent; 2 parts of an emulsifying additive; 0.1 part of coupling agent; 5 parts of water absorbent; wherein the nano inorganic antifriction particles are nano calcium carbonate, the thickening agent is polyisobutene, the emulsifying additive is a silicone oil emulsifier, the coupling agent is triethoxy octyl silane, and the water absorbent is hydroxyethyl urea;
Dispersing the formula amount of emulsifying additive and coupling agent in a proper amount of organic solvent, and uniformly stirring to obtain oil phase mixed solution; dispersing the water absorbent in a formula amount into a proper amount of deionized water, and uniformly stirring to obtain a water phase mixed solution;
mixing, shearing and emulsifying the oil phase mixed solution and the water phase mixed solution to form water-in-oil emulsion;
Adding nano inorganic antifriction particles with the formula amount into the water-in-oil emulsion, uniformly stirring, and atomizing the mixed solution to prepare powder to obtain pretreated nano inorganic antifriction particles;
And (3) dissolving the thickener with the formula amount in a proper amount of organic solvent, uniformly dispersing, coating the thickener on the surface of the pretreated nano inorganic antifriction particles in a spray drying mode, and drying to obtain the oil film reinforcing agent.
Preparing polyester FDY oiling agent:
The polyester FDY oiling agent comprises the following components: 40 parts of a composite smoothing agent; 10 parts of an emulsifier; 6 parts of antistatic agent; 5 parts of a bundling agent; 0.3 parts of antioxidant; 0.1 part of defoaming agent; 3 parts of penetrating agent; 20 parts of water;
Wherein the composite smoothing agent comprises: 40 parts of mineral oil; 10 parts of polyol fatty acid ester; 5 parts of copolyether; 3 parts of phosphate; 10 parts of the oil film reinforcing agent prepared in the embodiment 1; it should be noted that the compound smoothing agent needs to be configured separately, wherein the amount of each raw material is determined according to the total amount of the compound smoothing agent, and the formula of the compound smoothing agent only limits the weight ratio of each raw material, so that the weight of the raw material corresponding to 1 part by weight of the raw material in the formula of the compound smoothing agent is different from the weight of the raw material corresponding to 1 part by weight of the raw material in the formula of the polyester FDY oiling agent, and the raw materials are not repeated one by one;
S1, adding components except the oil film reinforcing agent and the emulsifying agent in the composite smoothing agent into a reaction kettle according to the weight ratio, and heating to 50 ℃; stirring for 2 hours;
S2, adding the antistatic agent and water according to the formula amount, and fully stirring for 0.5 hour
S3, adding the bundling agent, the antioxidant, the defoaming agent and the penetrating agent according to the formula amount, and stirring to uniformly mix the materials;
s4, cooling the obtained mixed system to room temperature, and filtering to obtain a mixed solution;
and S5, adding the oil film reinforcing agent with the formula amount into the mixed liquid obtained in the step S4 before use, and dispersing uniformly to obtain the polyester FDY oiling agent.
Preparing polyester FDY oiling agent:
the polyester FDY oiling agent comprises the following components: 43 parts of composite smoothing agent; 15 parts of an emulsifying agent; 8 parts of antistatic agent; 10 parts of bundling agent; 0.4 parts of antioxidant; 0.2 parts of defoamer; 2 parts of penetrating agent; 17 parts of water;
wherein the composite smoothing agent comprises: 45 parts of mineral oil; 15 parts of polyol fatty acid ester; 7 parts of copolyether; 5 parts of phosphate; 10 parts of the oil film reinforcing agent prepared in the embodiment 2;
S1, adding components except the oil film reinforcing agent and the emulsifying agent in the composite smoothing agent into a reaction kettle according to the weight ratio, and heating to 60 ℃; stirring for 1.5 hours;
S2, adding the antistatic agent and water according to the formula amount, and fully stirring for 1 hour
S3, adding the bundling agent, the antioxidant, the defoaming agent and the penetrating agent according to the formula amount, and stirring to uniformly mix the materials;
s4, cooling the obtained mixed system to room temperature, and filtering to obtain a mixed solution;
and S5, adding the oil film reinforcing agent with the formula amount into the mixed liquid obtained in the step S4 before use, and dispersing uniformly to obtain the polyester FDY oiling agent.
Preparing polyester FDY oiling agent:
the polyester FDY oiling agent comprises the following components: 50 parts of composite smoothing agent; 20 parts of an emulsifying agent; 12 parts of antistatic agent; 6 parts of a bundling agent; 0.5 parts of antioxidant; 0.3 parts of defoamer; 4 parts of penetrating agent; 15 parts of water;
Wherein the composite smoothing agent comprises: 50 parts of mineral oil; 20 parts of polyol fatty acid ester; 10 parts of copolyether; 8 parts of phosphate; 8 parts of the oil film reinforcing agent prepared in the embodiment 3;
S1, adding components except the oil film reinforcing agent and the emulsifying agent in the composite smoothing agent into a reaction kettle according to the weight ratio, and heating to 70 ℃; stirring for 1 hour;
s2, adding the antistatic agent and water according to the formula amount, and fully stirring for 0.8 hour
S3, adding the bundling agent, the antioxidant, the defoaming agent and the penetrating agent according to the formula amount, and stirring to uniformly mix the materials;
s4, cooling the obtained mixed system to room temperature, and filtering to obtain a mixed solution;
and S5, adding the oil film reinforcing agent with the formula amount into the mixed liquid obtained in the step S4 before use, and dispersing uniformly to obtain the polyester FDY oiling agent.
Preparing polyester FDY oiling agent:
the only difference between example 7 and example 4 above is that the oil film enhancer used comprises 5 parts of the oil film enhancer prepared in example 1 above + 5 parts of the oil film enhancer prepared in example 3 above;
The remainder is the same as that of the above-described embodiment 4, and a detailed description thereof will be omitted.
Comparative example 1
Preparing polyester FDY oiling agent:
The only difference between comparative example 1 and example 4 above is that no oil film enhancer was added, and the remainder is the same as example 4 above, and will not be described here again.
Comparative example 2
Preparing polyester FDY oiling agent:
The only difference between comparative example 2 and example 4 above is that polyacrylate was directly added instead of the oil film enhancer, the amount of polyacrylate added was the same as that of the oil film enhancer in example 4 above, and the remainder was the same as that of example 4 above, and no further description is given here.
Comparative example 3
The difference between comparative example 3 and example 4 above is only that nano silica is directly added instead of the oil film enhancer, the amount of nano silica added is the same as the content of nano silica in the oil film enhancer in example 4 above, and the rest is the same as example 4 above, and no description is repeated here.
Comparative example 4
The difference between comparative example 4 and example 4 above is only that the pretreated nano inorganic antifriction particles obtained in example 1 were directly added instead of the oil film enhancer, the surface of the pretreated nano inorganic antifriction particles was not coated with the thickener, the addition amount of the pretreated nano inorganic antifriction particles was the same as the content of the pretreated nano inorganic antifriction particles in the oil film enhancer in example 4 above, and the rest was the same as example 4 above, and no description is given here.
Comparative example 5
The difference between comparative example 5 and example 4 above is only that the added oil film enhancer is obtained by directly coating the thickener on the surface of the nano inorganic antifriction particles by spray drying, the nano inorganic antifriction particles are not pretreated, the surface of the nano inorganic antifriction particles does not contain water absorbent, and the rest is the same as example 4 above, and the details are not repeated here.
Test example 1
Performance detection is carried out on the prepared polyester FDY oiling agent obtained in the examples 4-7, and the obtained polyester FDY oiling agent has the following basic performance indexes:
Appearance: a pale yellow transparent liquid;
Emulsion stability (15% aq, standing 72 h): stabilizing;
Effective content: 89.7-90.4;
pH(1%aq):7.2~7.4;
Density (20 ℃): 0.945-0.951 g/cm 3;
surface tension (1% aqueous solution, 25 ℃, mN/m): 27.65-28.87;
conductivity (μs/cm): 1103-1162;
kinematic viscosity (40 ℃, mm 2/s): 109.15-112.51;
Coefficient of kinetic friction (. Mu.d, 25 ℃): 0.1081 to 0.1152;
Smoke generation condition: the method is free;
coking conditions: and no.
Test example 2
The polyester FDY oiling agents prepared in examples 4 to 7 and comparative examples 1 to 5 were subjected to oil film strength detection according to GB/T3142, and the detection results shown in the following Table 1 were detected:
TABLE 1 polyester FDY finish oil film strength test results
While the embodiments of the present application have been described above, the embodiments of the present application and the features of the embodiments may be combined with each other without conflict, the present application is not limited to the specific embodiments described above, which are merely illustrative, not restrictive, and many forms may be made by those of ordinary skill in the art without departing from the spirit of the present application and the scope of the claims, which are protected by the present application.
Claims (6)
1. The polyester FDY oiling agent is characterized by comprising the following raw materials in parts by weight: 40-50 parts of a composite smoothing agent; 10-20 parts of emulsifying agent; 6-12 parts of antistatic agent; 5-10 parts of bundling agent; 0.3 to 0.5 part of antioxidant; 0.1-0.3 part of defoaming agent; 2-4 parts of penetrating agent; 15-20 parts of water;
the composite smoothing agent comprises the following raw materials in parts by weight: 40-50 parts of mineral oil; 10-20 parts of polyol fatty acid ester; 5-10 parts of copolyether; 3-8 parts of phosphate; 5-18 parts of an oil film enhancer; wherein the oil film enhancer is nano inorganic antifriction particles with a surface coated with a thickener;
The oil film reinforcing agent comprises the following raw materials in parts by weight: 40-50 parts of nano inorganic antifriction particles; 10-15 parts of a thickening agent; 1-3 parts of an emulsifying additive; 0.1-0.5 part of coupling agent; 3-5 parts of water absorbent;
The nano inorganic antifriction particles are selected from one or more of nano titanium dioxide, nano silicon dioxide, nano calcium carbonate, nano zinc oxide, nano aluminum oxide and nano aluminum nitride; the thickening agent is one or more selected from polyvinyl n-butyl ether, polymethacrylate, polyacrylate, polyisobutylene, atactic polypropylene and ethylene-propylene copolymer; the emulsifying additive is a water-in-oil type emulsifying agent; the coupling agent is one or more selected from triethoxy octyl silane, triisopropyl titanium stearate, aminopropyl triethoxy silane and stearyl triethoxy silane; the water absorbent is one or more selected from hyaluronic acid, sorbitol and hydroxyethyl urea;
The preparation process of the oil film reinforcing agent comprises the following steps:
(1) Dispersing the emulsifying additive and the coupling agent in a proper amount of organic solvent according to the weight ratio, and uniformly stirring to obtain an oil phase mixed solution; dispersing the water absorbent in a proper amount of deionized water, and uniformly stirring to obtain a water phase mixed solution;
(2) Mixing, shearing and emulsifying the oil phase mixed solution and the water phase mixed solution to form water-in-oil emulsion;
(3) Adding nano inorganic antifriction particles with the formula amount into the water-in-oil emulsion, uniformly stirring, and atomizing the mixed solution to prepare powder to obtain pretreated nano inorganic antifriction particles;
(4) And (3) dissolving the thickener with the formula amount in a proper amount of organic solvent, uniformly dispersing, coating the thickener on the surface of the pretreated nano inorganic antifriction particles in a spray drying mode, and drying to obtain the oil film reinforcing agent.
2. The polyester FDY oiling agent according to claim 1, wherein the polyester FDY oiling agent comprises the following raw materials in parts by weight: 43-50 parts of composite smoothing agent; 15-18 parts of emulsifying agent; 8-10 parts of antistatic agent; 8-10 parts of bundling agent; 0.3 to 0.5 part of antioxidant; 0.1-0.2 parts of defoaming agent; 2.5-3.5 parts of penetrating agent; 17-20 parts of water.
3. The polyester FDY oiling agent according to claim 1, wherein: the kinematic viscosity of the mineral oil at 40 ℃ is 20.0-40.0 mm 2/S; the polyol fatty acid ester is synthesized by polyol and C30-C40 fatty acid; the copolyether comprises 60-80% of random copolyether of ethylene oxide and propylene oxide and 20-40% of block copolyether of ethylene oxide and propylene oxide; the phosphate is one or more selected from acrylic acid phosphate, polypropylene ether phosphate, triphenyl phosphorothioate, diethyl phosphorodithioate, phosphite, alkyl phosphate, alcohol ether phosphate monoester and cyclohexanethol hexaphosphate.
4. The polyester FDY finish of claim 1, wherein the thickener comprises polyacrylate and polyisobutylene.
5. The polyester FDY oiling agent according to claim 1, wherein when the oil film enhancer comprises two or more kinds of thickeners, in the step (4), each kind of thickener is required to be dissolved in an organic solvent and coated on the surface of the pretreated nano inorganic antifriction particles, so as to obtain the oil film enhancer coated with different kinds of thickeners on the surface.
6. The preparation method of the polyester FDY oiling agent is characterized by comprising the following steps of:
S1, adding components except the oil film reinforcing agent and the emulsifying agent in the composite smoothing agent into a reaction kettle according to the weight ratio, and heating to 50-70 ℃; stirring for 1-2 hours;
S2, adding the antistatic agent and water according to the formula amount, and fully stirring for 0.5-1 hour
S3, adding the bundling agent, the antioxidant, the defoaming agent and the penetrating agent according to the formula amount, and stirring to uniformly mix the materials;
s4, cooling the obtained mixed system to room temperature, and filtering to obtain a mixed solution;
and S5, adding the oil film reinforcing agent with the formula amount into the mixed liquid obtained in the step S4 before use, and dispersing uniformly to obtain the polyester FDY oiling agent.
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| CN119777035B (en) * | 2025-03-11 | 2025-06-13 | 江苏瑞洋安泰新材料科技有限公司 | Preparation method and application of polyester FDY spinning oil |
| CN120591921A (en) * | 2025-07-15 | 2025-09-05 | 桐乡市恒隆化工有限公司 | Polyester FDY oil with high thermal stability, antistatic properties and wear resistance and preparation method thereof |
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| CN101089055A (en) * | 2007-07-12 | 2007-12-19 | 武汉理工大学 | Prepn process of polymer coated silica composite particle |
| CN105696345A (en) * | 2016-03-16 | 2016-06-22 | 湖北新阳特种纤维股份有限公司 | Spinning oil and preparation method |
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| CN100385061C (en) * | 2005-01-26 | 2008-04-30 | 上海巨人高科技新型材料有限公司 | Nanometer polyester fiber FDY spinning oil prepn and its prepn process |
| CN106065527A (en) * | 2016-07-08 | 2016-11-02 | 苏州夏尔植物油脂科技有限公司 | Polyester filament FDY spinning oil and preparation method thereof |
| KR101970949B1 (en) * | 2017-04-10 | 2019-04-23 | 코스맥스 주식회사 | Organic And Inorganic Complex Using Zinc Oxide Inorganic Powder, Cosmetic Composition Including The Same, And Method Preparing Thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101089055A (en) * | 2007-07-12 | 2007-12-19 | 武汉理工大学 | Prepn process of polymer coated silica composite particle |
| CN105696345A (en) * | 2016-03-16 | 2016-06-22 | 湖北新阳特种纤维股份有限公司 | Spinning oil and preparation method |
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