CN118205193A - Support clamping device for winding cylindrical part fiber and fiber winding machine - Google Patents
Support clamping device for winding cylindrical part fiber and fiber winding machine Download PDFInfo
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- CN118205193A CN118205193A CN202410613020.XA CN202410613020A CN118205193A CN 118205193 A CN118205193 A CN 118205193A CN 202410613020 A CN202410613020 A CN 202410613020A CN 118205193 A CN118205193 A CN 118205193A
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- 239000000835 fiber Substances 0.000 title claims abstract description 93
- 238000004804 winding Methods 0.000 title claims abstract description 89
- 238000000926 separation method Methods 0.000 claims description 119
- 238000009730 filament winding Methods 0.000 claims description 19
- 238000000034 method Methods 0.000 description 16
- 238000010586 diagram Methods 0.000 description 11
- 238000009434 installation Methods 0.000 description 5
- 230000007246 mechanism Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000007704 transition Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/56—Winding and joining, e.g. winding spirally
- B29C53/58—Winding and joining, e.g. winding spirally helically
- B29C53/60—Winding and joining, e.g. winding spirally helically using internal forming surfaces, e.g. mandrels
- B29C53/62—Winding and joining, e.g. winding spirally helically using internal forming surfaces, e.g. mandrels rotatable about the winding axis
- B29C53/66—Winding and joining, e.g. winding spirally helically using internal forming surfaces, e.g. mandrels rotatable about the winding axis with axially movable winding feed member, e.g. lathe type winding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/80—Component parts, details or accessories; Auxiliary operations
- B29C53/8008—Component parts, details or accessories; Auxiliary operations specially adapted for winding and joining
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/80—Component parts, details or accessories; Auxiliary operations
- B29C53/8008—Component parts, details or accessories; Auxiliary operations specially adapted for winding and joining
- B29C53/8016—Storing, feeding or applying winding materials, e.g. reels, thread guides, tensioners
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7154—Barrels, drums, tuns, vats
- B29L2031/7156—Pressure vessels
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
Description
技术领域Technical Field
本发明属于纤维缠绕的技术领域,具体公开了一种用于筒形件纤维缠绕的支撑夹持装置及纤维缠绕机。The invention belongs to the technical field of fiber winding, and specifically discloses a supporting clamping device for fiber winding of a cylindrical part and a fiber winding machine.
背景技术Background technique
纤维缠绕技术是应用最为广泛的复合材料自动化成型技术。纤维缠绕制品因其轻质高强、耐腐蚀的优异性能,得到了广泛而又迅速的发展。纤维缠绕的基本线型包括环向缠绕、纵向缠绕和螺旋缠绕。因在压力容器两侧瓶嘴收口位置,纵向缠绕和螺旋缠绕可实现平稳过渡,所以目前纵向缠绕和螺旋缠绕大多应用在压力容器等两端具有收口结构的零部件加工领域,对于外径恒定且不具有收口结构的筒形件,因无法实现纤维在往复缠绕过程中的过渡而束手无策,但是单一的环向缠绕无法满足筒形件的工作需求(比如轴向强度不足),因此亟需开发适用于筒形件纤维缠绕的支撑夹持装置,使纵向缠绕和螺旋缠绕可适用于筒形件,满足筒形件的工作需求。Filament winding technology is the most widely used composite material automatic forming technology. Filament winding products have been widely and rapidly developed due to their excellent properties of light weight, high strength and corrosion resistance. The basic line types of fiber winding include circumferential winding, longitudinal winding and spiral winding. Because longitudinal winding and spiral winding can achieve a smooth transition at the closing position of the bottle mouth on both sides of the pressure vessel, longitudinal winding and spiral winding are currently mostly used in the processing of parts with closing structures at both ends such as pressure vessels. For cylindrical parts with constant outer diameter and no closing structure, they are helpless because they cannot achieve the transition of fibers during the reciprocating winding process. However, a single circumferential winding cannot meet the working requirements of cylindrical parts (such as insufficient axial strength). Therefore, it is urgent to develop a support and clamping device suitable for fiber winding of cylindrical parts, so that longitudinal winding and spiral winding can be applied to cylindrical parts to meet the working requirements of cylindrical parts.
发明内容Summary of the invention
本发明提供一种用于筒形件纤维缠绕的支撑夹持装置,可适用于不同规格尺寸的筒形件,实现纵向缠绕和螺旋缠绕,基于上述支撑夹持装置还提供了一种纤维缠绕机。The present invention provides a support and clamping device for fiber winding of a cylindrical member, which can be applicable to cylindrical members of different specifications and sizes to achieve longitudinal winding and spiral winding. Based on the support and clamping device, a fiber winding machine is also provided.
上述用于筒形件纤维缠绕的支撑夹持装置,包括主轴、伞骨支架、分纱盘和集纱盘;两组伞骨支架对称设置在主轴的轴心两侧,中心位于主轴的中心线上,间距小于筒形件的长度;伞骨支架包括伞骨支架固定端、伞骨支架活动端、轴向限位结构、支撑杆和联动杆;伞骨支架固定端固定安装在主轴上;伞骨支架活动端滑动安装在主轴上,位于伞骨支架固定端的外侧,通过轴向限位结构限制轴向位置;多根支撑杆围绕伞骨支架固定端均匀设置,支撑杆的两端分别为转动端和支撑端,转动端与伞骨支架固定端转动连接;联动杆与支撑杆一一对应,联动杆的两端分别与伞骨支架活动端和支撑杆转动连接;The above-mentioned supporting and clamping device for fiber winding of a cylindrical member comprises a main shaft, an umbrella rib bracket, a yarn dividing disk and a yarn collecting disk; two groups of umbrella rib brackets are symmetrically arranged on both sides of the axis of the main shaft, with their centers located on the center line of the main shaft, and the spacing is less than the length of the cylindrical member; the umbrella rib bracket comprises an umbrella rib bracket fixed end, an umbrella rib bracket movable end, an axial limiting structure, a support rod and a linkage rod; the umbrella rib bracket fixed end is fixedly installed on the main shaft; the umbrella rib bracket movable end is slidably installed on the main shaft, located on the outside of the umbrella rib bracket fixed end, and the axial position is limited by the axial limiting structure; a plurality of support rods are evenly arranged around the fixed end of the umbrella rib bracket, and the two ends of the support rod are respectively a rotating end and a supporting end, and the rotating end is rotatably connected to the fixed end of the umbrella rib bracket; the linkage rod corresponds to the support rod one by one, and the two ends of the linkage rod are respectively rotatably connected to the movable end of the umbrella rib bracket and the support rod;
两组分纱盘对称设置在两组伞骨支架的外侧,中心位于主轴的中心线上,间距不小于筒形件的长度,直径大于筒形件的直径;分纱盘包括分纱圈、分纱限位结构和分纱杆;分纱圈包括同心设置的分纱内圈和分纱外圈,分纱内圈套设在主轴上,分纱圈的轴向滑动和周向旋转通过分纱限位结构限制;多根分纱杆围绕分纱外圈均匀设置,分纱杆的两端分别为固定端和自由端,固定端与分纱外圈固定连接;相邻两根分纱杆之间的区域为分纱区;The two groups of yarn discs are symmetrically arranged on the outside of the two groups of umbrella rib brackets, with the center located on the center line of the main shaft, the spacing is not less than the length of the cylindrical part, and the diameter is greater than the diameter of the cylindrical part; the yarn separation disc includes a yarn separation ring, a yarn separation limiting structure and a yarn separation rod; the yarn separation ring includes a yarn separation inner ring and a yarn separation outer ring which are concentrically arranged, the yarn separation inner ring is sleeved on the main shaft, and the axial sliding and circumferential rotation of the yarn separation ring are limited by the yarn separation limiting structure; a plurality of yarn separation rods are evenly arranged around the yarn separation outer ring, and the two ends of the yarn separation rod are respectively a fixed end and a free end, and the fixed end is fixedly connected to the yarn separation outer ring; the area between two adjacent yarn separation rods is a yarn separation area;
两组集纱盘对称设置在两组分纱盘的外侧,中心位于主轴的中心线上,直径小于筒形件的直径;集纱盘包括集纱圈、集纱限位结构和集纱杆;集纱圈包括同心设置的集纱内圈和集纱外圈,集纱内圈套设在主轴上,集纱圈的轴向滑动和周向旋转通过集纱限位结构限制;集纱杆与分纱区一一对应,多根集纱杆围绕集纱外圈均匀设置,集纱杆的两端分别为固定端和集纱端,固定端与集纱外圈固定连接,集纱端为集纱勾。The two groups of yarn gathering discs are symmetrically arranged on the outside of the two groups of yarn gathering discs, with the center located on the center line of the main shaft and the diameter smaller than the diameter of the cylindrical part; the yarn gathering disc includes a yarn gathering ring, a yarn gathering limiting structure and a yarn gathering rod; the yarn gathering ring includes a yarn gathering inner ring and a yarn gathering outer ring which are concentrically arranged, the yarn gathering inner ring is sleeved on the main shaft, and the axial sliding and circumferential rotation of the yarn gathering ring are limited by the yarn gathering limiting structure; the yarn gathering rods correspond to the yarn dividing areas one by one, and a plurality of yarn gathering rods are evenly arranged around the yarn gathering outer ring, and the two ends of the yarn gathering rods are respectively a fixed end and a yarn gathering end, the fixed end is fixedly connected to the yarn gathering outer ring, and the yarn gathering end is a yarn gathering hook.
上述用于筒形件纤维缠绕的支撑夹持装置中,伞骨支架还包括支撑块;支撑块与支撑杆的支撑端转动连接,设置有用于与筒形件内壁相接的支撑面。In the above-mentioned supporting and clamping device for fiber winding of the cylindrical member, the rib support also includes a supporting block; the supporting block is rotatably connected to the supporting end of the supporting rod and is provided with a supporting surface for connecting with the inner wall of the cylindrical member.
上述用于筒形件纤维缠绕的支撑夹持装置中,伞骨支架还包括固定在支撑面上的橡胶层。In the above-mentioned supporting and clamping device for tubular member fiber winding, the rib support further comprises a rubber layer fixed on the supporting surface.
上述用于筒形件纤维缠绕的支撑夹持装置中,轴向限位结构包括螺母以及设置在主轴上的螺纹段;伞骨支架活动端和螺母均套设在螺纹段上,螺母位于伞骨支架活动端的外侧。In the above-mentioned supporting and clamping device for fiber winding of cylindrical parts, the axial limiting structure includes a nut and a threaded section arranged on the main shaft; the movable end of the umbrella rib support and the nut are both sleeved on the threaded section, and the nut is located on the outer side of the movable end of the umbrella rib support.
上述用于筒形件纤维缠绕的支撑夹持装置中,分纱限位结构包括分纱限位块、分纱限位螺栓以及设置在主轴上的分纱限位阶梯;分纱圈还包括连接分纱内圈和分纱外圈的分纱肋板;分纱限位块上设置有与主轴对应的轴孔、与分纱肋板对应的凹槽以及沿周向设置的多个螺纹孔;分纱限位块和分纱圈套设在主轴上,分纱限位块和分纱限位阶梯位于分纱圈的两侧,分纱限位块的凹槽卡紧分纱肋板,分纱限位螺栓穿过分纱限位块的螺纹孔顶紧主轴。In the above-mentioned supporting and clamping device for fiber winding of cylindrical parts, the yarn dividing limiting structure includes a yarn dividing limiting block, a yarn dividing limiting bolt and a yarn dividing limiting step arranged on the main shaft; the yarn dividing ring also includes a yarn dividing rib connecting the yarn dividing inner ring and the yarn dividing outer ring; the yarn dividing limiting block is provided with an axial hole corresponding to the main shaft, a groove corresponding to the yarn dividing rib and a plurality of threaded holes arranged along the circumferential direction; the yarn dividing limiting block and the yarn dividing ring are sleeved on the main shaft, the yarn dividing limiting block and the yarn dividing limiting step are located on both sides of the yarn dividing ring, the groove of the yarn dividing limiting block clamps the yarn dividing rib, and the yarn dividing limiting bolt passes through the threaded hole of the yarn dividing limiting block to tighten the main shaft.
上述用于筒形件纤维缠绕的支撑夹持装置中,分纱外圈的外侧设置有与分纱杆一一对应的螺纹孔;分纱杆的固定端设置有外螺纹。In the above-mentioned supporting and clamping device for fiber winding of a cylindrical member, threaded holes corresponding to the yarn separation rods are arranged on the outer side of the yarn separation outer ring; and external threads are arranged on the fixed end of the yarn separation rod.
上述用于筒形件纤维缠绕的支撑夹持装置中,集纱限位结构包括集纱限位块、集纱限位螺栓以及设置在主轴上的集纱限位阶梯;集纱圈还包括连接集纱内圈和集纱外圈的集纱肋板;集纱限位块上设置有与主轴对应的轴孔、与集纱肋板对应的凹槽以及沿周向设置的多个螺纹孔;集纱限位块和集纱圈套设在主轴上,集纱限位块和集纱限位阶梯位于集纱圈的两侧,集纱限位块的凹槽卡紧集纱肋板,集纱限位螺栓穿过集纱限位块的螺纹孔顶紧主轴。In the above-mentioned supporting and clamping device for fiber winding of cylindrical parts, the yarn gathering limiting structure includes a yarn gathering limiting block, a yarn gathering limiting bolt and a yarn gathering limiting step arranged on the main shaft; the yarn gathering ring also includes a yarn gathering rib connecting the yarn gathering inner ring and the yarn gathering outer ring; the yarn gathering limiting block is provided with an axial hole corresponding to the main shaft, a groove corresponding to the yarn gathering rib and a plurality of threaded holes arranged along the circumferential direction; the yarn gathering limiting block and the yarn gathering ring are sleeved on the main shaft, the yarn gathering limiting block and the yarn gathering limiting step are located on both sides of the yarn gathering ring, the groove of the yarn gathering limiting block clamps the yarn gathering rib, and the yarn gathering limiting bolt passes through the threaded hole of the yarn gathering limiting block to tighten the main shaft.
上述用于筒形件纤维缠绕的支撑夹持装置中,集纱外圈的外侧设置有与集纱杆一一对应的螺纹孔;集纱杆的固定端设置有外螺纹。In the above-mentioned supporting and clamping device for fiber winding of a cylindrical member, threaded holes corresponding to the yarn gathering rods are arranged on the outer side of the yarn gathering outer ring; and external threads are arranged on the fixed end of the yarn gathering rod.
上述用于筒形件纤维缠绕的支撑夹持装置中,主轴的两端设置有顶紧槽。In the above-mentioned supporting and clamping device for fiber winding of cylindrical parts, tightening grooves are arranged at both ends of the main shaft.
本发明提供的纤维缠绕机,为单丝束纤维缠绕机或多丝束纤维缠绕机,包括纤维缠绕机本体以及安装在纤维缠绕机本体上的用于筒形件纤维缠绕的支撑夹持装置。The filament winding machine provided by the present invention is a single-filament bundle filament winding machine or a multi-filament bundle filament winding machine, comprising a filament winding machine body and a supporting clamping device installed on the filament winding machine body and used for filament winding of a cylindrical piece.
与现有技术相比,本发明具有以下有益效果。Compared with the prior art, the present invention has the following beneficial effects.
1、针对筒形件因无法实现纤维在往复缠绕过程中的过渡而难以进行纵向缠绕和螺旋缠绕的问题,本发明采用分纱盘对往复缠绕过程中的纤维进行分离,采用集纱盘对纤维进行收集与固定,分纱盘和集纱盘相互配合模拟收口结构,实现了纤维在往复缠绕过程中的过渡,从而实现了筒形件的纵向缠绕和螺旋缠绕。1. In order to solve the problem that the cylindrical component is difficult to perform longitudinal winding and spiral winding because the fiber cannot be transitioned during the reciprocating winding process, the present invention adopts a yarn separation disk to separate the fibers during the reciprocating winding process, and adopts a yarn collecting disk to collect and fix the fibers. The yarn separation disk and the yarn collecting disk cooperate with each other to simulate the closing structure, thereby realizing the transition of the fibers during the reciprocating winding process, thereby realizing the longitudinal winding and spiral winding of the cylindrical component.
2、集纱盘在固定纤维的同时,保证了纤维缠绕过程中的张力,从而提高了筒形件的缠绕性能。2. The yarn collecting disc not only fixes the fibers, but also ensures the tension during the fiber winding process, thereby improving the winding performance of the cylindrical parts.
3、采用伞骨支架对筒形件进行内部支撑,相比于采用模具支撑,省略了模具加工的环节与费用,支撑平稳且更易脱模,减少了生产环节,提升了生产效率。3. The use of rib brackets to provide internal support for the cylindrical parts omits the mold processing process and costs compared to mold support. The support is stable and easier to demould, which reduces production links and improves production efficiency.
4、同时,分纱杆和集纱杆的均匀设置,使本发明提供的支撑夹持装置具有通用性,可适用于单丝束纤维缠绕机,也可适用于多丝束纤维缠绕机。4. At the same time, the uniform arrangement of the yarn separation rod and the yarn collection rod makes the supporting and clamping device provided by the present invention universal and applicable to both single-tow fiber winding machines and multi-tow fiber winding machines.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1为用于筒形件纤维缠绕的支撑夹持装置的结构示意图;FIG1 is a schematic structural diagram of a support and clamping device for winding fibers of a cylindrical member;
图2为主轴的结构示意图;Fig. 2 is a schematic diagram of the structure of the main shaft;
图3为伞骨支架的安装示意图;FIG3 is a schematic diagram of the installation of an umbrella rib support;
图4为伞骨支架的结构示意图(不包括轴向限位结构);FIG4 is a schematic diagram of the structure of the umbrella rib support (excluding the axial limiting structure);
图5为分纱盘的安装示意图;Figure 5 is a schematic diagram of the installation of the yarn separation disk;
图6为分纱圈和分纱杆的组装图;FIG6 is an assembly diagram of the yarn separation ring and the yarn separation rod;
图7为分纱限位块的结构示意图;Figure 7 is a schematic diagram of the structure of the yarn separation limit block;
图8为集纱盘的安装示意图;Fig. 8 is a schematic diagram of the installation of the yarn collecting disc;
图9为集纱圈和集纱杆的组装图;FIG9 is an assembly diagram of the yarn gathering ring and the yarn gathering rod;
图10为筒形件和用于筒形件纤维缠绕的支撑夹持装置在单丝束纤维缠绕机本体上的安装示意图;FIG10 is a schematic diagram of the installation of a cylindrical member and a supporting clamping device for winding the cylindrical member fibers on a main body of a single-filament bundle fiber winding machine;
图11为筒形件和用于筒形件纤维缠绕的支撑夹持装置在多丝束纤维缠绕机本体上的安装示意图。FIG. 11 is a schematic diagram of the installation of a cylindrical member and a supporting clamping device for winding fibers of the cylindrical member on a body of a multi-tow fiber winding machine.
其中:1-主轴;Among them: 1-spindle;
2.1-伞骨支架固定端;2.2-伞骨支架活动端;2.3-支撑杆;2.4-联动杆;2.5-支撑块;2.6-橡胶层;2.7-螺母;2.1-Fixed end of rib bracket; 2.2-Moveable end of rib bracket; 2.3-Support rod; 2.4-Linking rod; 2.5-Support block; 2.6-Rubber layer; 2.7-Nut;
3.1-分纱圈;3.2-分纱杆;3.3-分纱限位块;3.1-yarn dividing ring; 3.2-yarn dividing rod; 3.3-yarn dividing limit block;
4.1-集纱圈;4.2-集纱杆;4.3-集纱限位块;4.1-yarn gathering ring; 4.2-yarn gathering rod; 4.3-yarn gathering limit block;
100-筒形件;200-单丝束纤维缠绕机本体;300-多丝束纤维缠绕机本体。100-cylindrical part; 200-single-tow fiber winding machine body; 300-multi-tow fiber winding machine body.
具体实施方式Detailed ways
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
实施例1Example 1
本实施例提供一种用于筒形件纤维缠绕的支撑夹持装置,适用于干法、湿法多种纤维缠绕工艺,包括主轴1、伞骨支架、分纱盘和集纱盘。This embodiment provides a supporting and clamping device for fiber winding of a cylindrical member, which is applicable to various dry and wet fiber winding processes, and includes a main shaft 1, an umbrella rib support, a yarn separation disk and a yarn collection disk.
主轴1的两端设置有顶紧槽,可以采用三爪卡盘固定,也可采用顶尖夹持。Both ends of the spindle 1 are provided with tightening grooves, which can be fixed by a three-jaw chuck or clamped by a center.
两组伞骨支架对称设置在主轴1的轴心两侧,中心位于主轴的中心线上,间距小于筒形件100的长度;伞骨支架包括伞骨支架固定端2.1、伞骨支架活动端2.2、轴向限位结构、支撑杆2.3和联动杆2.4;伞骨支架固定端2.1通过螺栓固定安装在主轴1上;伞骨支架活动端2.2滑动安装在主轴1上,位于伞骨支架固定端2.2的外侧以便于操作,通过轴向限位结构限制轴向位置;多根支撑杆2.3围绕伞骨支架固定端2.1均匀设置,支撑杆2.3的两端分别为转动端和支撑端,转动端与伞骨支架固定端2.1通过螺栓转动连接,支撑端用于支撑筒形件100的内壁;联动杆2.4与支撑杆2.3一一对应,联动杆2.4的两端分别通过螺栓与伞骨支架活动端2.2和支撑杆2.3转动连接。伞骨支架活动端2.2朝向主轴1的轴心移动,支撑杆2.3向外撑开,根据不同规格尺寸的筒形件100可调节支撑杆2.3的撑开角度。伞骨支架活动端2.2背离主轴1的轴心移动则支撑杆2.3向内收缩,可与筒形件100快速分离。The two groups of umbrella rib brackets are symmetrically arranged on both sides of the axis of the main shaft 1, with the center located on the center line of the main shaft, and the spacing is less than the length of the cylindrical member 100; the umbrella rib bracket comprises an umbrella rib bracket fixed end 2.1, an umbrella rib bracket movable end 2.2, an axial limiting structure, a support rod 2.3 and a linkage rod 2.4; the umbrella rib bracket fixed end 2.1 is fixedly installed on the main shaft 1 by bolts; the umbrella rib bracket movable end 2.2 is slidably installed on the main shaft 1, located on the outside of the umbrella rib bracket fixed end 2.2 for easy operation, and the axial position is limited by the axial limiting structure; multiple support rods 2.3 are evenly arranged around the umbrella rib bracket fixed end 2.1, and the two ends of the support rod 2.3 are respectively a rotating end and a supporting end, and the rotating end is rotationally connected to the umbrella rib bracket fixed end 2.1 by bolts, and the supporting end is used to support the inner wall of the cylindrical member 100; the linkage rod 2.4 corresponds to the support rod 2.3 one by one, and the two ends of the linkage rod 2.4 are rotationally connected to the umbrella rib bracket movable end 2.2 and the support rod 2.3 by bolts. The movable end 2.2 of the rib support moves toward the axis of the main shaft 1, and the support rod 2.3 is expanded outwardly. The expansion angle of the support rod 2.3 can be adjusted according to the different specifications and sizes of the cylindrical member 100. When the movable end 2.2 of the rib support moves away from the axis of the main shaft 1, the support rod 2.3 shrinks inwardly and can be quickly separated from the cylindrical member 100.
上述伞骨支架还包括支撑块2.5,支撑块2.5设置有用于与筒形件100内壁相接的支撑面,支撑块2.5与支撑杆2.3的支撑端通过螺栓转动连接,以灵活调整支撑块2.5的支撑角度。支撑面上粘贴有橡胶层2.6,增大支撑块2.5与筒形件100内壁的相对摩擦,起到更好的支撑作用。The above-mentioned umbrella rib support also includes a support block 2.5, which is provided with a support surface for contacting the inner wall of the cylindrical member 100. The support block 2.5 and the support end of the support rod 2.3 are rotatably connected by bolts to flexibly adjust the support angle of the support block 2.5. A rubber layer 2.6 is attached to the support surface to increase the relative friction between the support block 2.5 and the inner wall of the cylindrical member 100, thereby playing a better supporting role.
本实施例中,轴向限位结构包括螺母2.7以及设置在主轴1上的螺纹段;伞骨支架活动端2.2和螺母2.7均套设在螺纹段上,螺纹段的长度根据伞骨支架活动端2.2的行程设计;螺母2.7位于伞骨支架活动端2.2的外侧。通过螺母2.7与螺纹段的啮合,对伞骨支架活动端2.2的轴向位置进行限位,从而保证伞骨支架在支撑筒形件100时不会发生相对移动。In this embodiment, the axial limiting structure includes a nut 2.7 and a threaded section arranged on the main shaft 1; the movable end 2.2 of the rib support and the nut 2.7 are both sleeved on the threaded section, and the length of the threaded section is designed according to the stroke of the movable end 2.2 of the rib support; the nut 2.7 is located outside the movable end 2.2 of the rib support. Through the engagement of the nut 2.7 and the threaded section, the axial position of the movable end 2.2 of the rib support is limited, thereby ensuring that the rib support does not move relative to each other when supporting the cylindrical member 100.
两组分纱盘对称设置在两组伞骨支架的外侧,中心位于主轴1的中心线上,间距不小于筒形件100的长度,直径大于筒形件100的直径;分纱盘包括分纱圈3.1、分纱限位结构和分纱杆3.2;分纱圈3.1包括同心设置的分纱内圈和分纱外圈,分纱内圈套设在主轴1上;分纱圈3.1可轴向滑动,以适应不同长度的筒形件100;分纱圈3.1可周向旋转,以便根据纤维缠绕角度的大小灵活调整两侧分纱圈3.1之间的相对角度;分纱圈3.1的轴向滑动和周向旋转通过分纱限位结构限制;多根分纱杆3.2围绕分纱外圈均匀设置,分纱杆3.2的两端分别为固定端和自由端,固定端与分纱外圈固定连接;相邻两根分纱杆3.2之间的区域为分纱区,分纱区为纤维穿过的区域,可以使每根纤维分开。The two groups of yarn discs are symmetrically arranged on the outside of the two groups of umbrella rib brackets, with the center located on the center line of the main shaft 1, the spacing is not less than the length of the cylindrical member 100, and the diameter is greater than the diameter of the cylindrical member 100; the yarn separation disc includes a yarn separation ring 3.1, a yarn separation limiting structure and a yarn separation rod 3.2; the yarn separation ring 3.1 includes a yarn separation inner ring and a yarn separation outer ring arranged concentrically, and the yarn separation inner ring is sleeved on the main shaft 1; the yarn separation ring 3.1 can slide axially to adapt to cylindrical members 100 of different lengths; the yarn separation ring 3.1 can rotate circumferentially so as to flexibly adjust the relative angle between the yarn separation rings 3.1 on both sides according to the size of the fiber winding angle; the axial sliding and circumferential rotation of the yarn separation ring 3.1 are limited by the yarn separation limiting structure; a plurality of yarn separation rods 3.2 are evenly arranged around the yarn separation outer ring, and the two ends of the yarn separation rod 3.2 are respectively a fixed end and a free end, and the fixed end is fixedly connected to the yarn separation outer ring; the area between two adjacent yarn separation rods 3.2 is the yarn separation area, and the yarn separation area is the area where the fibers pass through, so that each fiber can be separated.
本实施例中,分纱限位结构包括分纱限位块3.3、分纱限位螺栓以及设置在主轴1上的分纱限位阶梯;分纱限位阶梯的位置根据筒形件100的长度进行设计;分纱圈3.1还包括连接分纱内圈和分纱外圈的分纱肋板;分纱限位块3.3上设置有与主轴1对应的轴孔、与分纱肋板对应的凹槽以及沿周向设置的多个螺纹孔;分纱限位块3.3和分纱圈3.1套设在主轴1上,分纱限位块3.3和分纱限位阶梯位于分纱圈3.1的两侧,分纱限位块3.3的凹槽卡紧分纱肋板,实现分纱圈3.1的周向限制,分纱限位螺栓穿过分纱限位块3.3的螺纹孔顶紧主轴1使分纱限位块3.3与分纱限位阶梯夹紧分纱圈3.1,实现分纱圈3.1的轴向限制。In this embodiment, the yarn separation limiting structure includes a yarn separation limiting block 3.3, a yarn separation limiting bolt and a yarn separation limiting step arranged on the main shaft 1; the position of the yarn separation limiting step is designed according to the length of the cylindrical member 100; the yarn separation circle 3.1 also includes a yarn separation rib connecting the yarn separation inner circle and the yarn separation outer circle; the yarn separation limiting block 3.3 is provided with an axial hole corresponding to the main shaft 1, a groove corresponding to the yarn separation rib and a plurality of threaded holes arranged along the circumferential direction; the yarn separation limiting block 3.3 and the yarn separation circle 3.1 are sleeved on the main shaft 1, the yarn separation limiting block 3.3 and the yarn separation limiting step are located on both sides of the yarn separation circle 3.1, the groove of the yarn separation limiting block 3.3 clamps the yarn separation rib to realize the circumferential limitation of the yarn separation circle 3.1, the yarn separation limiting bolt passes through the threaded hole of the yarn separation limiting block 3.3 to press the main shaft 1 so that the yarn separation limiting block 3.3 and the yarn separation limiting step clamp the yarn separation circle 3.1 to realize the axial limitation of the yarn separation circle 3.1.
本实施例中,分纱外圈的外侧设置有与分纱杆3.2一一对应的螺纹孔;分纱杆3.2的固定端设置有外螺纹。分纱杆3.2的长度可根据筒形件100的直径进行灵活调整,需保证分纱杆3.2的自由端位于筒形件100的外侧,从而可实现分纱的目的。In this embodiment, the outer side of the yarn separation outer ring is provided with threaded holes corresponding to the yarn separation rod 3.2; the fixed end of the yarn separation rod 3.2 is provided with external threads. The length of the yarn separation rod 3.2 can be flexibly adjusted according to the diameter of the cylindrical member 100, and it is necessary to ensure that the free end of the yarn separation rod 3.2 is located outside the cylindrical member 100, so as to achieve the purpose of yarn separation.
两组集纱盘对称设置在两组分纱盘的外侧,中心位于主轴1的中心线上,直径小于筒形件100的直径;集纱盘包括集纱圈4.1、集纱限位结构和集纱杆4.2;集纱圈4.1包括同心设置的集纱内圈和集纱外圈,集纱内圈套设在主轴1上;集纱圈4.1可轴向滑动,以适应不同长度的筒形件100;集纱圈4.1可周向旋转,以便根据纤维缠绕角度的大小灵活调整两侧集纱圈4.1之间的相对角度;集纱圈4.1的轴向滑动和周向旋转通过集纱限位结构限制;集纱杆4.2与分纱区一一对应,保证相邻纤维不发生交叉或者重叠,进而保证了纤维缠绕层的性能;多根集纱杆4.2围绕集纱外圈均匀设置,集纱杆4.2的两端分别为固定端和集纱端,固定端与集纱外圈固定连接,集纱端为集纱勾;集纱勾可为圆弧形或由多段直线围合而成,实现对纤维的收集和固定,从而保证了纤维的缠绕位置和纤维缠绕张力,进而保证了筒形件100纤维缠绕层的性能,集纱勾在轴向上承载了纤维的拉力,因此需要对与其连接的集纱圈4.1进行轴向限制,防止其沿轴向移动。The two sets of yarn gathering discs are symmetrically arranged on the outside of the two sets of yarn gathering discs, with the center located on the center line of the main shaft 1 and the diameter smaller than the diameter of the cylindrical member 100; the yarn gathering disc comprises a yarn gathering ring 4.1, a yarn gathering limiting structure and a yarn gathering rod 4.2; the yarn gathering ring 4.1 comprises a yarn gathering inner ring and a yarn gathering outer ring which are concentrically arranged, and the yarn gathering inner ring is sleeved on the main shaft 1; the yarn gathering ring 4.1 can slide axially to adapt to cylindrical members 100 of different lengths; the yarn gathering ring 4.1 can rotate circumferentially so as to flexibly adjust the relative angle between the yarn gathering rings 4.1 on both sides according to the size of the fiber winding angle; the axial sliding and circumferential rotation of the yarn gathering ring 4.1 are limited by the yarn gathering limiting structure; the yarn gathering rod 4.2 and the yarn dividing ring are connected to each other. The two zones correspond one to one, ensuring that adjacent fibers do not cross or overlap, thereby ensuring the performance of the fiber winding layer; multiple yarn gathering rods 4.2 are evenly arranged around the yarn gathering outer ring, and the two ends of the yarn gathering rod 4.2 are respectively a fixed end and a yarn gathering end, the fixed end is fixedly connected to the yarn gathering outer ring, and the yarn gathering end is a yarn gathering hook; the yarn gathering hook can be an arc shape or formed by a plurality of straight lines, so as to collect and fix the fibers, thereby ensuring the winding position and fiber winding tension of the fibers, thereby ensuring the performance of the fiber winding layer of the cylindrical member 100, the yarn gathering hook bears the tension of the fibers in the axial direction, and therefore it is necessary to axially limit the yarn gathering ring 4.1 connected thereto to prevent it from moving along the axial direction.
本实施例中,集纱限位结构包括集纱限位块4.3、集纱限位螺栓以及设置在主轴1上的集纱限位阶梯;集纱限位阶梯的位置根据筒形件100的长度进行设计;集纱圈4.1还包括连接集纱内圈和集纱外圈的集纱肋板;集纱限位块4.3上设置有与主轴1对应的轴孔、与集纱肋板对应的凹槽以及沿周向设置的多个螺纹孔;集纱限位块4.3和集纱圈4.1套设在主轴1上,集纱限位块4.3和集纱限位阶梯位于集纱圈4.1的两侧,集纱限位块4.3的凹槽卡紧集纱肋板,实现集纱圈4.1的周向限制,集纱限位螺栓穿过集纱限位块4.3的螺纹孔顶紧主轴1使集纱限位块4.3与集纱限位阶梯夹紧集纱圈4.1,实现集纱圈4.1的轴向限制。In this embodiment, the yarn gathering limiting structure includes a yarn gathering limiting block 4.3, a yarn gathering limiting bolt and a yarn gathering limiting step arranged on the main shaft 1; the position of the yarn gathering limiting step is designed according to the length of the cylindrical member 100; the yarn gathering ring 4.1 also includes a yarn gathering rib connecting the yarn gathering inner ring and the yarn gathering outer ring; the yarn gathering limiting block 4.3 is provided with an axial hole corresponding to the main shaft 1, a groove corresponding to the yarn gathering rib and a plurality of threaded holes arranged along the circumferential direction; the yarn gathering limiting block 4.3 and the yarn gathering ring 4.1 are sleeved on the main shaft 1, the yarn gathering limiting block 4.3 and the yarn gathering limiting step are located on both sides of the yarn gathering ring 4.1, the groove of the yarn gathering limiting block 4.3 clamps the yarn gathering rib to achieve the circumferential limitation of the yarn gathering ring 4.1, the yarn gathering limiting bolt passes through the threaded hole of the yarn gathering limiting block 4.3 to tighten the main shaft 1 so that the yarn gathering limiting block 4.3 and the yarn gathering limiting step clamp the yarn gathering ring 4.1 to achieve the axial limitation of the yarn gathering ring 4.1.
本实施例中,集纱外圈的外侧设置有与集纱杆4.2一一对应的螺纹孔;集纱杆4.2的固定端设置有外螺纹。集纱杆4.2的长度可根据筒形件100的直径进行灵活调整,需保证集纱杆4.2的集纱勾位于筒形件100的内侧,以保证纤维在集纱勾内不发生相对移动。In this embodiment, the outer side of the yarn gathering outer ring is provided with threaded holes corresponding to the yarn gathering rod 4.2; the fixed end of the yarn gathering rod 4.2 is provided with external threads. The length of the yarn gathering rod 4.2 can be flexibly adjusted according to the diameter of the cylindrical member 100, and the yarn gathering hook of the yarn gathering rod 4.2 must be located inside the cylindrical member 100 to ensure that the fibers do not move relative to each other in the yarn gathering hook.
实施例2Example 2
本实施例提供一种纤维缠绕机,为单丝束纤维缠绕机,如龙门式单丝束纤维缠绕机、机械手臂式单丝束纤维缠绕机,纤维缠绕过程如下所述。This embodiment provides a filament winding machine, which is a single filament bundle filament winding machine, such as a gantry-type single filament bundle filament winding machine or a robotic arm-type single filament bundle filament winding machine. The filament winding process is described as follows.
S1,装配主轴1和伞骨支架,两组伞骨支架的初始撑开角度以及伞骨支架活动端2.2的初始位置保证相对一致,主轴1和伞骨支架穿过筒形件100,使主轴1和筒形件100的中心重合,向主轴1的轴心移动伞骨支架活动端2.2直至伞骨支架将筒形件100支撑牢固,移动伞骨支架活动端2.2时两侧的运动位置保证一致,以保证筒形件100始终与主轴1同轴。S1, assemble the main shaft 1 and the rib brackets, ensure that the initial opening angles of the two groups of rib brackets and the initial positions of the movable ends 2.2 of the rib brackets are relatively consistent, the main shaft 1 and the rib brackets pass through the cylindrical member 100, so that the centers of the main shaft 1 and the cylindrical member 100 coincide, and move the movable ends 2.2 of the rib brackets toward the axis of the main shaft 1 until the rib brackets firmly support the cylindrical member 100. When moving the movable ends 2.2 of the rib brackets, the movement positions of both sides are guaranteed to be consistent to ensure that the cylindrical member 100 is always coaxial with the main shaft 1.
S2,装配分纱盘和集纱盘,根据纤维缠绕角度调节两侧分纱圈3.1以及两侧集纱圈4.1的相对角度。S2, assembling the yarn separation disc and the yarn collection disc, and adjusting the relative angles of the yarn separation circles 3.1 on both sides and the yarn collection circles 4.1 on both sides according to the fiber winding angle.
S3,主轴1的两端分别通过三爪卡盘和顶尖安装在单丝束纤维缠绕机本体200上,随三爪卡盘旋转。S3, both ends of the main shaft 1 are respectively mounted on the single-tow fiber winding machine body 200 through a three-jaw chuck and a top, and rotate with the three-jaw chuck.
S4,纵向缠绕:主轴1慢速间隙转动,纤维导向机构在固定平面内作匀速圆周运动,引导纤维穿过第一侧的集纱勾以及对应的分纱区,使纤维缠绕在筒形件100的表面,根据纤维缠绕角度的设置,穿过第二侧对应的分纱区和集纱勾,从第二侧的集纱勾向第一侧的集纱勾移动,从而实现筒形件100的纵向缠绕加工;S4, longitudinal winding: the main shaft 1 rotates slowly and intermittently, and the fiber guide mechanism makes uniform circular motion in a fixed plane, guiding the fiber to pass through the yarn collecting hook and the corresponding yarn separation area on the first side, so that the fiber is wound on the surface of the cylindrical member 100, and according to the setting of the fiber winding angle, the fiber passes through the corresponding yarn separation area and the yarn collecting hook on the second side, and moves from the yarn collecting hook on the second side to the yarn collecting hook on the first side, thereby realizing the longitudinal winding process of the cylindrical member 100;
螺旋缠绕:主轴1匀速转动,纤维导向机构按特定速度沿主轴1的轴向往返运动,引导纤维穿过第一侧的集纱勾,沿轴向经过对应的分纱区,纤维的轴向移动与筒形件100的周向旋转使纤维螺旋缠绕在筒形件100的表面,根据纤维缠绕角度的设置,穿过第二侧对应的分纱区和集纱勾,纤维从第二侧的集纱勾反向轴向移动,开始返回过程中的纤维螺旋缠绕,从而实现筒形件100的螺旋缠绕加工;Spiral winding: the main shaft 1 rotates at a constant speed, and the fiber guide mechanism moves back and forth along the axial direction of the main shaft 1 at a specific speed, guiding the fiber to pass through the yarn collecting hook on the first side, and pass through the corresponding yarn separation area along the axial direction. The axial movement of the fiber and the circumferential rotation of the cylindrical member 100 cause the fiber to be spirally wound on the surface of the cylindrical member 100. According to the setting of the fiber winding angle, the fiber passes through the corresponding yarn separation area and the yarn collecting hook on the second side, and the fiber moves axially in the opposite direction from the yarn collecting hook on the second side, and the fiber spiral winding in the return process begins, thereby realizing the spiral winding process of the cylindrical member 100;
环向缠绕:主轴1匀速转动,纤维导向机构沿着平行于主轴1方向移动,纤维环向均匀缠绕在筒形件100表面。Hoop winding: the main shaft 1 rotates at a constant speed, the fiber guide mechanism moves in a direction parallel to the main shaft 1, and the fiber is evenly wound hoop-wise on the surface of the cylindrical member 100.
实施例3Example 3
本实施例提供一种纤维缠绕机,为多丝束纤维缠绕机,纤维缠绕过程与实施例2的不同之处在于多个纤维导向机构同步进行。This embodiment provides a fiber winding machine, which is a multi-tow fiber winding machine. The fiber winding process is different from that of Embodiment 2 in that multiple fiber guiding mechanisms are performed synchronously.
对于外径恒定且不具有收口结构的筒形件100,多个纤维导向机构同步工作会导致纤维之间的重叠和堆积,采用实施例1所述用于筒形件纤维缠绕的支撑夹持装置,通过分纱杆3.2可保证相邻的两根纤维不发生重叠和堆积,保证线型的稳定,多根纤维均匀固定在集纱勾上,可保证了多根纤维张力的一致性。实施例1所述用于筒形件纤维缠绕的支撑夹持装置配合多丝束纤维缠绕机本体300,极大程度提高了筒形件100的生产效率,且纤维间不存在交叉,从而避免了单束纤维缠绕过程中纤维交叉产生的应力集中,加工的筒形件100承载性能更加优良。For a cylindrical part 100 with a constant outer diameter and no closing structure, the synchronous operation of multiple fiber guide mechanisms will lead to overlapping and accumulation of fibers. The support and clamping device for cylindrical part fiber winding described in Example 1 can be used to ensure that two adjacent fibers do not overlap and accumulate through the yarn separation rod 3.2, thereby ensuring the stability of the linear shape. Multiple fibers are evenly fixed on the yarn collection hook, which can ensure the consistency of the tension of multiple fibers. The support and clamping device for cylindrical part fiber winding described in Example 1 cooperates with the multi-tow fiber winding machine body 300 to greatly improve the production efficiency of the cylindrical part 100, and there is no crossing between fibers, thereby avoiding the stress concentration caused by the crossing of fibers during the winding of a single bundle of fibers, and the processed cylindrical part 100 has better load-bearing performance.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.
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